Dip dyeing device for antibacterial layer of antibacterial fabric

Abstract

The invention provides a dip dyeing device for an antibacterial layer of an antibacterial fabric, relates to the technical field of dip dyeing of textile materials, and solves the problems that the fabric is difficult to fully dip-dye and the precipitation of an antibacterial auxiliary agent is difficult to reduce on the premise that an auxiliary mechanism is not additionally arranged. The device body comprises a dip dyeing box and a liquid collecting box, the liquid collecting box is installed on the front side of the dip dyeing box, arc-shaped grooves are formed in the left side and the right side in the dip dyeing box, track rings are fixedly connected into the arc-shaped grooves through screws, a supporting assembly is installed on the top face of the dip dyeing box, and uniform distribution structures are installed on the front side and the rear side of the top face of the dip dyeing box correspondingly. A fixing plate is fixedly welded to the front end face outside the dip dyeing box. The number of the fixing plates is two, and an adjusting part is installed between the two fixing plates. When the electric control telescopic rod vibrates up and down under the influence of the track ring, the fabric can be always kept flat by the springs, meanwhile, the fabric can be stirred up and down in the dip dyeing box, full antibacterial dip dyeing is carried out, and precipitation of antibacterial auxiliaries is reduced.

Description

Technical Field

[0001] The invention relates to the technical field of textile material dyeing, in particular to a dyeing device for an antibacterial layer of an antibacterial fabric. Background Art

[0002] With the continuous development of society, people no longer simply require clothes to cover the body, but pursue more aspects such as antibacterial, beautiful, and comfortable. In order to improve the antibacterial effect of fabrics, it is often necessary to carry out antibacterial dyeing of fabrics in a dyeing device during production to achieve the purpose of antibacterial. For example, a double-layer antibacterial fabric antibacterial layer dyeing device disclosed in Publication No. CN211689527U includes a dyeing cylinder, the left end of the dyeing cylinder is fixedly connected to a connecting frame, the lower end of the dyeing cylinder is rotatably connected to a first rotating shaft, the right end of the dyeing cylinder is fittedly connected to a drying chamber, the upper left end of the drying chamber is rotatably connected to a connecting roller, the lower end of the turntable is in contact with a connecting rod, the upper end of the drying chamber is fixedly connected to a limiting plate, and the left end of the limiting plate is penetrated and connected to a connecting rod, the lower end of the spring is fixedly connected to the limiting plate, the upper end of the drying chamber is penetrated and connected to an air inlet pipe, and the lower end of the air inlet pipe is movably connected to a drying cylinder, the interior of the drying cylinder is fixedly connected to a heating wire, and the upper end of the drying cylinder is fixedly connected to a connecting pipe. The double-layer antibacterial fabric antibacterial layer impregnation device is convenient for preventing the antibacterial auxiliary agent from precipitating, is convenient for fully impregnating the antibacterial fabric, and is convenient for evenly drying the fabric.

[0003] The above-mentioned dyeing device avoids the precipitation of antibacterial additives and the inconvenience of full dyeing by adding auxiliary mechanisms, but it is difficult to fully dye the fabric and reduce the precipitation of antibacterial additives without adding auxiliary mechanisms; during dyeing, the fabric needs to be flattened for subsequent drying and other processing, but when it is difficult to dye, the fabric is flattened after dyeing and the excess dyeing liquid can be scraped off and collected. Summary of the invention

[0004] The disclosed embodiment relates to a device for impregnating an antibacterial layer of an antibacterial fabric. By setting a track ring, the pressure roller can vibrate up and down when moving, so as to fully impregnate the fabric and reduce the precipitation of antibacterial additives.

[0005] In a first aspect of the present disclosure, a device for dyeing an antibacterial layer of an antibacterial fabric is provided, specifically comprising: a device body; the device body comprises a dyeing box and a liquid collecting box, the liquid collecting box is installed on the front side of the dyeing box, arc grooves are provided on the left and right sides of the interior of the dyeing box, a track ring is fixedly connected to the interior of the arc groove by a screw, a support assembly is installed on the top surface of the dyeing box, a uniform distribution structure is installed on the front and rear sides of the top of the dyeing box respectively, and a fixed plate is fixedly welded on the front end surface of the outside of the dyeing box; two groups of the fixed plates are provided, and an adjusting part is installed between the two groups of fixed plates; the adjusting part comprises two mounting plates, and a fixed roller and a movable roller in a spreading mechanism are clamped between the two mounting plates.

[0006] In at least some embodiments, the track ring is an arc-shaped structure and has the same curvature as the arc-shaped groove inside the dyeing box. A protruding bump is welded on the top surface of the track ring. A socket is longitudinally opened inside the track ring. The position and size of the socket correspond to the slot, and the inside of the socket is penetrated by a support rod.

[0007] In at least some embodiments, the spreading mechanism includes a fixed roller, a movable roller and a connecting tube. Both ends of the fixed roller are rotatably connected to the connecting tube, the connecting tube passes through and is fixedly connected to the mounting plate by a bolt assembly, and both ends of the movable roller are rotatably connected to the clamping rod, which is clamped inside the mounting plate.

[0008] In at least some embodiments, the support assembly includes a support plate and an electrically-controlled telescopic rod, a through slot is opened inside the support plate, the electrically-controlled telescopic rod is slidably engaged inside the through slot, a baffle is fixedly welded to the top of the electrically-controlled telescopic rod, and a pressure roller is connected to the bottom end of the electrically-controlled telescopic rod, the diameter of the baffle is larger than the width of the through slot, support rods are vertically welded at the four corners of the bottom surface of the support plate, the support rods are inserted into the slot, the telescopic rod is installed on the top surface of the support plate, and the movable end of the telescopic rod is fixedly connected to the top of the baffle.

[0009] The cam is an assembly of a plurality of toothed plates, each of which is adapted to engage with the second toothed plate and engage with the second toothed plate when the toothed plate is engaged.

[0010] In at least some embodiments, the uniform distribution structure includes a uniform distribution roller and a telescopic sleeve rod, retaining rings are welded on the left and right sides of the uniform distribution roller, the tops of both ends of the uniform distribution roller are fixedly connected to the bottom end of the telescopic sleeve rod, a fixing rod is fixedly welded to the top end of the telescopic sleeve rod, the bottom end of the fixing rod is fixedly connected to the top surface of the dyeing box, and a spring is provided on the outside of the telescopic sleeve rod and the top surface of the dyeing box, and the top end of the spring is connected to the top end of the telescopic sleeve rod.

[0011] In at least some embodiments, a beveled liquid guide plate is welded to the front end face of the impregnation box, a rectangular groove is provided at the bottom of the liquid guide plate, a clamp block is welded to the top face of the liquid collecting box, the clamp block is clamped in the rectangular groove, and a slot is longitudinally provided in the arc groove of the impregnation box. The liquid guide plate can be used to guide excess liquid dripping on the antibacterial fabric after impregnation, so that the dripping liquid can be diverted to the inside of the liquid collecting box.

[0012] The present invention provides an antibacterial layer impregnation device for antibacterial fabrics, which has the following beneficial effects: In the present invention, when the electrically controlled telescopic rod vibrates up and down under the influence of the track ring, the spring can keep the fabric flat all the time, and at the same time can ensure that the fabric is stirred up and down inside the impregnation box to perform sufficient antibacterial impregnation and reduce the precipitation of antibacterial additives.

[0013] In addition, after adjusting the height of the moving roller, the excess antibacterial liquid on the fabric can be scraped off and collected inside the liquid collection box. At the same time, the fabric can be flattened so that the dyed fabric is flat and wrinkle-free, which is convenient for subsequent processing.

[0014] In addition, the clamping rod is designed to be the same size as the connecting tube. When the movable roller fails to rotate due to an accident, the fixed roller and the connecting tube can be temporarily replaced in the position of the movable roller for temporary use. The original fixed roller can be replaced by the curved surface of the top edge of the front end of the dyeing box, which can also complete the tasks of flattening the fabric and scraping off excess antibacterial liquid, thereby minimizing the loss of line stoppage due to replacement of parts. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the technical solution of the embodiment of the present invention, the drawings of the embodiment are briefly introduced below.

[0016] The drawings described below are only related to some embodiments of the present invention, but are not intended to limit the present invention.

[0017] In the attached picture: Figure 1 A schematic diagram showing the structure of the liquid collecting box of the present application installed on the front side of the dyeing box; Figure 2 A schematic diagram of the structure of the dyeing box of the present application from the front side when viewed from above is shown; Figure 3 A schematic diagram of the structure of the track ring of the present application is shown; Figure 4 A schematic diagram of the structure of the support assembly of the present application is shown; Figure 5 A structural schematic diagram showing the uniformly distributed structure of the present application is shown; Figure 6 The schematic diagram of the structure of the deployment mechanism of the present application is shown; Figure 7A partial cross-sectional structural schematic diagram of the impregnation box of the present application is shown; Figure 8 A schematic diagram of the structure of the adjustment unit of the present application is shown.

[0018] Reference numerals list 1. Device body; 11. Dyeing box; 1101. Liquid guide plate; 1102. Fixing plate; 1103. Slot; 12. Liquid collecting box; 1201. Card block; 2. Support assembly; 21. Support plate; 2101. Support rod; 22. Electric telescopic rod; 2201. Baffle; 3. Track ring; 301. Bump; 302. Socket; 4. Uniform distribution structure; 41. Uniform distribution roller; 4101. Retaining ring; 42. Telescopic sleeve rod; 4201. Fixed rod; 5. Spreading mechanism; 51. Fixed roller; 52. Moving roller; 53. Connecting pipe; 5201. Clamping rod; 6. Adjustment part; 61. Mounting plate; 62. Rack assembly plate; 6201. First rack plate; 6202. Second rack plate; 63. Locking plate; 6301. Connecting rod. DETAILED DESCRIPTION

[0019] In order to make the purpose, technical solution and advantages of the embodiment of the present invention clearer, the technical solution of the embodiment of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the embodiment of the present invention. Obviously, the described embodiment is a part of the embodiment of the present invention, not all of the embodiments. Based on the described embodiment of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0020] Example: Please refer to the attached Figure 1 To Attachment Figure 8 : The present invention proposes an antibacterial layer dyeing device for antibacterial fabrics, comprising: a device body 1; the device body 1 comprises a dyeing box 11 and a liquid collecting box 12, the liquid collecting box 12 is installed on the front side of the dyeing box 11, arc grooves are opened on the left and right sides of the inside of the dyeing box 11, and a track ring 3 is fixedly connected to the inside of the arc groove by a screw, a support component 2 is installed on the top surface of the dyeing box 11, and a uniform distribution structure 4 is respectively installed on the front and rear sides of the top of the dyeing box 11, and a fixed plate 1102 is fixedly welded on the front end surface of the outside of the dyeing box 11; two groups of fixed plates 1102 are provided, and an adjusting part 6 is installed between the two groups of fixed plates 1102; the adjusting part 6 comprises two mounting plates 61, and a fixed roller 51 and a movable roller 52 in a spreading mechanism 5 are clamped between the two mounting plates 61.

[0021] In the embodiments of the present disclosure, as shown in the attached Figure 6 and attached Figure 8 As shown, the spreading mechanism 5 includes a fixed roller 51, a movable roller 52 and a connecting tube 53. The two ends of the fixed roller 51 are rotatably connected with the connecting tube 53, and the connecting tube 53 penetrates and is fixedly connected to the mounting plate 61 by a bolt assembly. The two ends of the movable roller 52 are rotatably connected with a clamping rod 5201, and the clamping rod 5201 is clamped inside the mounting plate 61. The fixed roller 51 can be used to spread and flatten the dyed fabric, and after adjusting the height of the movable roller 52, the excess antibacterial liquid on the fabric can be scraped off and collected in the liquid collecting box 12, and the fabric can be flattened at the same time.

[0022] In the embodiments of the present disclosure, as shown in the attached Figure 1 and attached Figure 4 As shown, the support assembly 2 includes a support plate 21 and an electric telescopic rod 22. A through groove is provided inside the support plate 21, and the electric telescopic rod 22 is slidably engaged inside the through groove. A baffle 2201 is fixedly welded on the top of the electric telescopic rod 22, and a pressure roller is connected to the bottom end of the electric telescopic rod 22. The diameter of the baffle 2201 is larger than the width of the through groove. Support rods 2101 are vertically welded at the four corners of the bottom surface of the support plate 21. The support rod 2101 is inserted into the slot 1103. A telescopic rod is installed on the top surface of the support plate 21. The movable end of the telescopic rod is fixedly connected to the top of the baffle 2201. The support rod 2101 is connected to the slot 1103 to strengthen the stability of the support plate 21. The telescopic rod can be used to control the electric telescopic rod 22 to move forward and backward through the external circuit control end, and the pressure roller is synchronously driven to move forward and backward, so that the antibacterial fabric is pressed into the dyeing box 11 for antibacterial dyeing.

[0023] In the embodiments of the present disclosure, as shown in the attached Figure 5 As shown, the uniform distribution structure 4 includes a uniform distribution roller 41 and a telescopic sleeve rod 42, and retaining rings 4101 are welded on the left and right sides of the uniform distribution roller 41. The tops of both ends of the uniform distribution roller 41 are fixedly connected to the bottom end of the telescopic sleeve rod 42, and the top of the telescopic sleeve rod 42 is fixedly welded with a fixing rod 4201, and the bottom end of the fixing rod 4201 is fixedly connected to the top surface of the dipping box 11, and the outside of the telescopic sleeve rod 42 and the top surface of the dipping box 11 are provided with a spring, and the top end of the spring is connected to the top end of the telescopic sleeve rod 42. When the electric-controlled telescopic rod 22 vibrates up and down under the influence of the track ring 3, the spring can buffer the vibration of the pressure roller to a certain extent, and the reciprocating contraction of the telescopic sleeve rod 42 can reduce the impact and wear of the pressure roller on the dipping box 11, and the fabric can always be kept flat, but at the same time, it can ensure that the fabric is stirred up and down inside the dipping box 11 for sufficient antibacterial dipping.

[0024] In the embodiments of the present disclosure, as shown in the attached Figure 8As shown, the adjustment part 6 also includes a rack assembly plate 62 and a locking plate 63. The rack assembly plate 62 consists of a first rack plate 6201 and a second rack plate 6202. The first rack plate 6201 and the second rack plate 6202 are respectively fixedly connected to the sliding groove inside the mounting plate 61, but the width of the first rack plate 6201 is smaller than that of the second rack plate 6202. The special-shaped through hole opened in the mounting plate 61 is penetrated by the clamping rod 5201. A through groove is opened in the locking plate 63. A special-shaped groove is opened at the rear end of the locking plate 63. The special-shaped groove matches the outer surface of the clamping rod 5201. A connecting rod 6301 is welded to the rear end of the locking plate 63. A gear is rotatably clamped on the connecting rod 6301. The gear is connected to the second rack plate 62 02 meshing connection, when the gear is meshed with the first rack plate 6201, the special-shaped groove is completely fitted on the outer surface of the card rod 5201, and the card locking plate 63 is conveniently pulled out through the through groove on the card locking plate 63. After the gear is separated from the first rack plate 6201, the height of the card locking plate 63 can be adjusted at will. After adjusting the height position of the moving roller 52, the first rack plate 6201 and the second rack plate 6202 are respectively connected to both sides of the gear, so that the gear cannot rotate, thereby locking the gear, and at the same time, the card locking plate 63 is also locked and fixed to complete the fixation of the moving roller 52. When the gear is pulled outward and separated from the first rack plate 6201, the gear can rotate, and the height of the moving roller 52 can be adjusted.

[0025] In the embodiments of the present disclosure, as shown in the attached Figure 1 , Attachment Figure 2 and attached Figure 7 As shown, a beveled liquid guide plate 1101 is welded to the front end surface of the dyeing box 11, a rectangular groove is provided at the bottom of the liquid guide plate 1101, a clamping block 1201 is welded to the top surface of the liquid collecting box 12, the clamping block 1201 is clamped inside the rectangular groove, and a slot 1103 is longitudinally provided inside the arc groove of the dyeing box 11. The liquid guide plate 1101 can be used to guide excess liquid on the antibacterial fabric after dyeing, so that the dripping liquid is directed to the inside of the liquid collecting box 12. The clamping block 1201 and the rectangular groove can be used together to fix the position of the liquid collecting box 12 to avoid left and right movement. The liquid collected in the liquid collecting box 12 can also be reused, thereby reducing the consumption of antibacterial liquid in the production process.

[0026] In the embodiments of the present disclosure, as shown in the attached Figure 1 and attached Figure 3As shown, the track ring 3 is an arc-shaped structure and has the same arc as the arc groove inside the impregnation box 11. A protruding bump 301 is welded on the top surface of the track ring 3. A plug hole 302 is longitudinally opened inside the track ring 3. The position and size of the plug hole 302 correspond to the slot 1103, and the inside of the plug hole 302 is penetrated by the support rod 2101. When the telescopic rod is started by the external circuit control end to drive the electric control telescopic rod 22 to move forward and backward, the shaft of the pressure roller moves on the bump 301 and vibrates, thereby driving the pressure roller to impregnate the fabric up and down into the inside of the impregnation box 11, and the impregnation liquid can be moved to reduce the precipitation of the impregnation liquid, and the fabric can be fully impregnated at the same time.

[0027] Embodiment 2, on the basis of embodiment 1, the clamping rod 5201 can be designed to be the same size as the connecting tube 53. When the movable roller 52 fails to rotate due to an accident, the fixed roller 51 and the connecting tube 53 can be temporarily replaced in the position of the movable roller 52 for temporary use. The original fixed roller 51 can be replaced by the arc surface of the top edge of the front end surface of the dyeing box 11, and the work of flattening the fabric and scraping off the excess antibacterial liquid can also be completed, thereby minimizing the loss of line stoppage due to replacement of parts.

[0028] Working principle of this embodiment: First, the antibacterial liquid to be impregnated is put into the impregnation box 11, and the fabric to be impregnated is passed around the rear uniform distribution roller 41, the pressure roller, the front uniform distribution roller 41 and the moving roller 52 in sequence; After the electric control telescopic rod 22 and the telescopic rod are started, the electric control telescopic rod 22 and the pressing roller can be driven to move forward and backward on the track ring 3, and at the same time, the pressing roller is driven to vibrate up and down under the influence of the protrusion 301, so that the fabric is completely and fully impregnated with the antibacterial liquid, completing the antibacterial layer impregnation work; After the dyeing is completed, the excess antibacterial liquid on the fabric can be scraped off by the moving roller 52 and collected in the liquid collecting box 12, and the fabric can be flattened at the same time.

[0029] In this article, there are a few points to note: 1. The drawings of the embodiments of the present disclosure only involve structures related to the embodiments of the present disclosure, and other structures may refer to general designs.

[0030] 2. In the absence of conflict, the embodiments of the present disclosure and the features therein may be combined with each other to obtain new embodiments.

[0031] The above are only specific embodiments of the present disclosure, but the protection scope of the present disclosure is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed in the present disclosure, which should be included in the protection scope of the present disclosure. Therefore, the protection scope of the present disclosure should be based on the protection scope of the claims.

Claims

1. A device for impregnating an antibacterial layer of an antibacterial fabric, comprising: The device body (1) is characterized in that the device body (1) comprises a dyeing box (11) and a liquid collecting box (12), the liquid collecting box (12) is installed on the front side of the dyeing box (11), the left and right sides of the inside of the dyeing box (11) are provided with arc grooves, the inside of the arc grooves is fixedly connected with a track ring (3) by screws, the top surface of the dyeing box (11) is installed with a support assembly (2), the front and rear sides of the top of the dyeing box (11) are respectively installed with a uniform distribution structure (4), and the front end surface of the outside of the dyeing box (11) is fixedly welded with a fixed plate (1102); the fixed plates (1102) are provided in two groups, and an adjusting part (6) is installed between the two groups of fixed plates (1102); the adjusting part (6) comprises two mounting plates (61), and the fixed roller (51) and the movable roller (52) in the spreading mechanism (5) are clamped between the two mounting plates (61).

2. The antibacterial layer impregnation device for antibacterial fabric according to claim 1, characterized in that: The front end surface of the dyeing box (11) is welded with a liquid guide plate (1101) with an inclined surface, the bottom of the liquid guide plate (1101) is provided with a rectangular groove, the top surface of the liquid collecting box (12) is welded with a clamping block (1201), the clamping block (1201) is clamped inside the rectangular groove, and a slot (1103) is longitudinally provided inside the arc groove of the dyeing box (11).

3. The antibacterial layer impregnation device for antibacterial fabric according to claim 2, characterized in that: The support assembly (2) comprises a support plate (21) and an electrically controlled telescopic rod (22); a through slot is provided inside the support plate (21); the electrically controlled telescopic rod (22) is slidably engaged inside the through slot; a baffle (2201) is fixedly welded to the top of the electrically controlled telescopic rod (22); a pressure roller is connected to the bottom end of the electrically controlled telescopic rod (22); the diameter of the baffle (2201) is greater than the width of the through slot; support rods (2101) are vertically welded at the four corners of the bottom surface of the support plate (21); the support rods (2101) are plugged into the inside of the slot (1103); a telescopic rod is mounted on the top surface of the support plate (21); and the movable end of the telescopic rod is fixedly connected to the top of the baffle (2201).

4. The device for dyeing the antibacterial layer of antibacterial fabric according to claim 3, characterized in that: The track ring (3) is an arc-shaped structure and has the same arc as the arc groove inside the impregnation box (11). A protruding bump (301) is welded on the top surface of the track ring (3). A plug hole (302) is longitudinally opened inside the track ring (3). The position and size of the plug hole (302) correspond to the slot (1103), and the inside of the plug hole (302) is penetrated by a support rod (2101).

5. The device for impregnating antibacterial layer of antibacterial fabric according to claim 2, characterized in that: The uniform distribution structure (4) comprises a uniform distribution roller (41) and a telescopic sleeve rod (42); retaining rings (4101) are welded to the left and right sides of the uniform distribution roller (41); the top ends of the uniform distribution roller (41) are fixedly connected to the bottom end of the telescopic sleeve rod (42); a fixing rod (4201) is fixedly welded to the top end of the telescopic sleeve rod (42); the bottom end of the fixing rod (4201) is fixedly connected to the top surface of the dyeing box (11); and a spring is provided on the outside of the telescopic sleeve rod (42) and the top surface of the dyeing box (11); the top end of the spring is connected to the top end of the telescopic sleeve rod (42).

6. The device for dyeing the antibacterial layer of antibacterial fabric according to claim 1, characterized in that: The spreading mechanism (5) comprises a fixed roller (51), a movable roller (52) and a connecting pipe (53); the two ends of the fixed roller (51) are rotatably connected to the connecting pipe (53); the connecting pipe (53) passes through and is fixedly connected to the mounting plate (61) via a bolt assembly; the two ends of the movable roller (52) are rotatably connected to a clamping rod (5201); the clamping rod (5201) is clamped inside the mounting plate (61).

7. The device for impregnating an antibacterial layer of an antibacterial fabric according to claim 6, characterized in that: The adjustment portion (6) further comprises a rack assembly plate (62), the rack assembly plate (62) comprising a first rack plate (6201) and a second rack plate (6202), the first rack plate (6201) and the second rack plate (6202) being respectively fixedly connected to a slide groove inside the mounting plate (61), but the width of the first rack plate (6201) is smaller than that of the second rack plate (6202), and the special-shaped through hole provided inside the mounting plate (61) is penetrated by the clamping rod (5201).

8. The device for dyeing the antibacterial layer of antibacterial fabric according to claim 7, characterized in that: The adjusting portion (6) further comprises a locking plate (63), the locking plate (63) having a through groove formed therein, a rear end of the locking plate (63) having a special-shaped groove formed therein, the special-shaped groove matching the outer surface of the locking rod (5201), and a connecting rod (6301) being welded to the rear end of the locking plate (63), a gear being rotatably engaged on the connecting rod (6301), the gear being meshed with the second rack plate (6202), and when the gear is meshed with the first rack plate (6201), the special-shaped groove is completely attached to the outer surface of the locking rod (5201).

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