Concrete block and production process

By introducing multiple sound insulation boards and insulation boards into the concrete block frame and designing an automated cutting and waste cleaning system, the existing concrete blocks have been solved, and the problem of insufficient sound insulation and insulation properties and inconvenient cutting waste treatment are achieved, and an efficient and automated production process is achieved.

CN119877773APending Publication Date: 2025-04-25FUJIAN JIANHUI CONSTR TECH CO LTD
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Patent Information

Application Number
CN202510145383.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-10
Publication Date
2025-04-25

AI Technical Summary

Technical Problem

Existing concrete blocks have low sound insulation and thermal insulation after forming, and waste is generated during the cutting process, which requires manual cleaning, which consumes a lot of manpower and may damage the cutting surface.

Method used

By introducing multiple sound insulation boards and insulation boards into the concrete block frame, and designing equally spaced insulation boards as cutting parts, the driving mechanism drives the rectangular frame and connecting board to lift and lower, the cutting wire device automatically cuts the concrete blocks, and the cleaning board automatically pushes the waste to the collection box.

Benefits of technology

It improves the sound insulation and thermal insulation performance of concrete blocks, realizes automatic cutting and waste cleaning, saves labor, improves production efficiency, and ensures flatness of cutting surfaces.

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Abstract

The invention discloses a concrete building block and a production process, and particularly relates to the technical field of concrete building block production, the concrete building block comprises a concrete building block body, a plurality of sound insulation assemblies are arranged in the concrete building block body, each sound insulation assembly comprises two sound insulation plates, a reinforcing column is connected between the two sound insulation plates, and the reinforcing columns are arranged in the concrete building block body. A cavity is formed in each reinforcing column, a plurality of communicating holes communicating with the cavities are machined in the surface of the outer wall of each reinforcing column, and a heat preservation plate is arranged between every two adjacent sound insulation plates and used for improving the heat preservation performance of the concrete block body. The multiple sound insulation boards and the multiple heat preservation boards form the concrete block frame, so that the formed concrete block body is high in strength and bearing capacity and has the sound insulation and heat preservation characteristics, the heat preservation boards designed at equal intervals serve as the cutting parts, the concrete block body is conveniently and rapidly divided into multiple blocks, and the production efficiency is improved. And the surface of each cut concrete block is smooth and flat, and no waste is left.
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Description

Technical Field

[0001] The invention relates to the technical field of concrete block production, and more specifically to a concrete block and a production process. Background Art

[0002] Concrete blocks are a common building material, which are usually made of cement, aggregate, water, and admixtures and additives added as needed, mixed in a certain proportion, and made through processes such as mixing, molding, and curing. The existing concrete block production process is: according to the designed mix ratio, accurately weigh various raw materials, put them into a mixer, add water and mix them evenly to form a concrete mixture with certain fluidity and plasticity; pour the mixed concrete mixture into a mold, and compact it by vibration, pressing, etc. There are many molding methods, such as manual molding, mechanical vibration molding, static pressure molding, etc. Different molding methods are suitable for blocks of different types and specifications; the molded concrete blocks need to be cured to ensure the development of their strength and performance. There are two main curing methods: natural curing and steam curing. Natural curing is to place the blocks in the natural environment for a period of time so that they gradually harden under suitable temperature and humidity conditions; steam curing is to put the blocks in a steam curing kiln, accelerate the hardening process by controlling the temperature and humidity, and improve production efficiency.

[0003] In addition, when producing concrete blocks, it is necessary to cut the concrete block raw materials so that the concrete block raw materials are in block shape, which is convenient for subsequent use. For example, the production process of concrete blocks disclosed in the prior art is CN118003445A, which uses a rope cutting machine to automatically cut concrete plates, greatly improving production efficiency.

[0004] However, the above-mentioned prior art still has the following problems when used: when the concrete blocks are cast and formed, the concrete raw materials are directly injected into the forming mold, and the sound insulation and thermal insulation of the formed concrete blocks are low. In addition, when the concrete blocks are subsequently cut using a rope cutter, waste will be generated on both sides of the concrete blocks. Since the concrete material has a certain viscosity, some of the waste will remain on the cutting surface, and the staff need to use handheld tools to knock it off. This process requires a lot of manpower, and there is a problem of damaging the flatness of the cutting surface when manually using tools to clean it. Based on this, the present invention provides a concrete block and a production process that can automatically remove waste. Summary of the invention

[0005] In order to overcome the above-mentioned defects of the prior art, the present invention provides a concrete block and a production process, in which a concrete block frame is formed by a plurality of sound insulation boards and a plurality of thermal insulation boards, so that the formed concrete block body not only has high strength and strong bearing capacity, but also has the characteristics of sound insulation and thermal insulation, and the thermal insulation boards designed with equal intervals are used as cutting parts, so that the concrete block body can be quickly divided into multiple blocks, and the surface of each concrete block after cutting is smooth and flat, and no waste is left, so as to solve the problems arising from the above-mentioned background technology.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a concrete block, comprising a concrete block body, wherein a plurality of sound insulation components are arranged inside the concrete block body, wherein the sound insulation components include two sound insulation boards, a reinforcing column is connected between the two sound insulation boards, a cavity is opened inside each reinforcing column, a plurality of connecting holes connected to the cavity are processed on the outer wall surface of each reinforcing column, and an insulation board is arranged between two adjacent sound insulation boards to improve the thermal insulation of the concrete block body.

[0007] In a preferred embodiment, multiple reinforcing ribs are fixedly provided on the outer walls on both sides of each insulation board, and the surface of the sound insulation board close to the insulation board is provided with slots with the same number as the reinforcing ribs, and one end of the reinforcing rib passes through the concrete block body and is engaged with the slot.

[0008] In a preferred embodiment, a plurality of protrusions are fixedly provided on the outer wall of each reinforcing rib, and a number of grooves equal to the number of protrusions are processed on the inner wall surface of each slot, and the protrusions and grooves are engaged to improve the connection firmness between the reinforcing rib and the slot.

[0009] In a preferred embodiment, a red cutting line is applied on the top of each insulation board, which is used to cut the insulation board so that the concrete block body is divided into multiple blocks, and the surfaces of the multiple concrete blocks are flat.

[0010] The present invention also includes a production process of a concrete block, and the specific operation steps are as follows:

[0011] Step 1: Align the multiple reinforcing ribs on the outer wall of the insulation board with the multiple slots on the outer wall of the sound insulation board and insert them, assembling the insulation board and the two sound insulation boards together to form a casting frame for the concrete block body;

[0012] Step 2: Use lifting equipment to lift the assembled concrete block frame into the molding mold to obtain a whole concrete block body;

[0013] Step 3: Place the formed whole concrete block body on the processing table and start the cutting wire device;

[0014] Step 4: Use a reduction motor to drive the connecting shaft and the two screw rods to rotate together, and the two nut blocks on the two screw rods move down together, driving the rectangular frame and the connecting plate to move down together. The rectangular frame drives the cutting wire device to move down while cutting the insulation board in the concrete block body. At the same time, the two cleaning plates move down to push the waste on both sides of the concrete block body, and the waste falls into the collection box and the waste hopper;

[0015] Step 5: After the rectangular frame and two cleaning plates are moved up, use transportation tools to pick up the cut concrete blocks.

[0016] The present invention also includes a concrete block production device, comprising;

[0017] A processing table for placing the concrete block body;

[0018] A cutting assembly, used for cutting the concrete block body on the processing table, the cutting assembly comprising a rectangular frame, wherein a cutting wire device is fixedly arranged inside the rectangular frame;

[0019] A scraper assembly is used to scrape off waste materials on the concrete block body. The scraper assembly includes a support frame fixed on the top of the processing table. A connecting plate is provided inside the support frame. Cleaning plates are fixed on both sides of the connecting plate. A baffle plate is fixed on the side away from the two cleaning plates.

[0020] A waste collection assembly, used for collecting waste generated by cutting, the waste collection assembly comprising a collection box fixed at the bottom end of the processing table, a mounting opening is opened on one side of the collection box, and a waste hopper is arranged in the mounting opening;

[0021] The driving mechanism is used for driving the rectangular frame and the connecting plate to rise and fall.

[0022] In a preferred embodiment, the driving mechanism includes two screw rods, and the inner walls on the front and rear sides of the processing table and the inner walls on the front and rear sides of the support frame are provided with interconnected slide grooves. The two screw rods are respectively rotatable in the two slide grooves, and each screw rod is threadedly connected with a nut block distributed up and down. The nut block is slidably arranged in the slide groove, and the two nut blocks near the top of the support frame are fixed to the connecting plate, and the two nut blocks near the bottom of the processing table are fixed to the rectangular frame. With the cooperation of the screw rod and the nut block, the rectangular frame and the connecting plate can be driven to rise and fall at the same time.

[0023] In a preferred embodiment, a reduction motor is fixedly provided at the rear end of the processing table, and a connecting shaft is fixedly provided at the front end of the reduction motor output shaft. The connecting shaft is connected to the two screw rods through a bevel gear transmission assembly. The bevel gear transmission assembly is arranged in the slide groove. The reduction motor and the bevel gear meshing assembly are used to simultaneously drive the two screw rods to rotate. Only one reduction motor is needed, thereby reducing the use cost of the device.

[0024] In a preferred embodiment, two limit grooves are provided on the inner walls on both the front and rear sides of the processing table, and limit blocks matching the limit grooves are fixedly provided on both the front and rear sides of the rectangular frame. The limit blocks are slidably arranged in the limit grooves. By utilizing the cooperation between the limit blocks and the limit grooves, the stability of the lifting and lowering of the rectangular frame can be improved, thereby improving the flatness of the cutting surface of the insulation board on the concrete block body.

[0025] In a preferred embodiment, removable gratings are fixedly provided on the inner walls on both sides of the collection box, the two gratings are arranged above the waste hopper, and the two gratings are fixed close to one end, and the two gratings are arranged at an angle to facilitate the waste cut from the concrete block body to fall quickly into the collection box.

[0026] In a preferred embodiment, movable handles are fixed on both sides of the waste hopper, and the waste hopper is detachably fixed to the collection box by multiple bolts. Multiple storage grooves are opened on the front and rear sides of the bottom of the waste hopper, and each storage groove is rotatably connected with a roller, which makes it convenient for staff to push the waste hopper to transfer the collected waste and facilitates the replacement of the empty waste hopper for use.

[0027] In a preferred embodiment, an industrial vacuum cleaner is fixedly provided at the rear end of the collection box. Two dust suction pipes are connected to the industrial vacuum cleaner. The two dust suction pipes are respectively fixed and penetrate through both sides of the processing table to suck the dust generated by cutting, so as to prevent the dust from flying around and polluting the environment.

[0028] Technical effects and advantages of the present invention:

[0029] 1. The present invention forms a concrete block frame by using a plurality of sound insulation boards and a plurality of thermal insulation boards, so that the formed concrete block body not only has high strength and strong bearing capacity, but also has the characteristics of sound insulation and thermal insulation, and uses the thermal insulation boards designed with equal spacing as cutting parts, which is convenient for quickly dividing the concrete block body into multiple blocks, and the surface of each concrete block after cutting is smooth and flat, and no waste is left.

[0030] 2. In the concrete block production process, the driving mechanism drives the rectangular frame and the connecting plate to rise and fall together, and the cutting wire device automatically cuts the concrete block body. At the same time, the two cleaning plates can automatically push the waste on both sides of the concrete block body into the collection box. The insulation board on the surface of the cut concrete block is smooth and flat, which saves labor and improves the production efficiency of concrete blocks.

[0031] 3. Two cleaning boards can flatten the insulation boards on the edges of the concrete blocks on both sides of the processing table to prevent the residual waste from affecting the subsequent processing of the concrete blocks. The baffle plates on the cleaning boards can also block the waste and prevent it from falling to the outside of the collection box. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] Figure 1 It is a schematic diagram of the overall structure of the concrete block of the present invention;

[0033] Figure 2 It is a cross-sectional view of the overall structure of the concrete block of the present invention;

[0034] Figure 3 It is a partial cross-sectional view of a concrete block of the present invention;

[0035] Figure 4 It is a schematic diagram of the structure of the heat preservation board and the sound insulation board of the concrete block of the present invention;

[0036] Figure 5 It is a schematic diagram of the overall structure of the concrete block production device of the present invention;

[0037] Figure 6 This is a front view of the overall structure of the concrete block production device of the present invention;

[0038] Figure 7 It is a side view of the overall structure of the concrete block production device of the present invention;

[0039] Figure 8 A cross-sectional view of a processing table and a support frame of a concrete block production device of the present invention;

[0040] Fig. 9 for Figure 7 The main view of

[0041] Fig.10 A cross-sectional view of a processing table and a rectangular frame of a concrete block production device of the present invention;

[0042] Fig.11 for Fig. 9 A magnified view of part A in FIG.

[0043] Fig.12 A bottom view of a collection box and a waste hopper of a concrete block production device of the present invention;

[0044] Fig.13 It is a cross-sectional view of the collecting box of the concrete block production device of the present invention.

[0045] The accompanying drawings are marked as follows: 1, processing table; 2, cutting assembly; 3, scraping assembly; 4, waste collection assembly; 5, driving mechanism; 6, limit groove; 7, limit block; 8, grid plate; 9, movable handle; 10, storage slot; 11, roller; 12, industrial vacuum cleaner; 13, vacuum tube; 14, filter; 15, concrete block body; 16, sound insulation assembly; 17, insulation board;

[0046] 201, rectangular frame; 202, cutting wire device;

[0047] 301, support frame; 302, connecting plate; 303, cleaning plate; 304, blocking plate;

[0048] 401, collection box; 402, installation port; 403, waste hopper;

[0049] 501, screw rod; 502, slide groove; 503, nut block; 504, reduction motor; 505, connecting shaft; 506, bevel gear transmission assembly;

[0050] 1601, sound insulation board; 1602, reinforcement column; 1603, cavity; 1604, communication hole;

[0051] 1701, reinforcing rib; 1702, slot; 1703, protrusion; 1704, groove; 1705, red cutting line. DETAILED DESCRIPTION

[0052] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0053] Refer to the instruction manual Figure 1-4 The present invention provides a concrete block, including a concrete block body 15, wherein a plurality of sound insulation components 16 are arranged inside the concrete block body 15, wherein the sound insulation components 16 include two sound insulation boards 1601, and a reinforcing column 1602 is connected between the two sound insulation boards 1601, wherein each reinforcing column 1602 has a cavity 1603 formed inside, and a plurality of connecting holes 1604 connected to the cavity 1603 are processed on the outer wall surface of each reinforcing column 1602, and an insulation board 17 is arranged between two adjacent sound insulation boards 1601, so as to improve the thermal insulation property of the concrete block body 15.

[0054] A casting frame of the concrete block body 15 is formed by multiple insulation boards 17 and multiple sound insulation boards 1601. When pouring the concrete raw materials of the concrete block body 15, the concrete raw materials can be injected into the cavity 1603 through the connecting holes 1604. After solidification, the stability of the sound insulation boards 1601 and the insulation boards 17 can be greatly improved.

[0055] In this embodiment, a plurality of reinforcing ribs 1701 are fixedly provided on the outer walls on both sides of each insulation board 17, and the surface of the sound insulation board 1601 close to the insulation board 17 is provided with the same number of slots 1702 as the reinforcing ribs 1701, one end of the reinforcing rib 1701 passes through the concrete block body 15 and is engaged with the slot 1702, and the sound insulation board 1601 is engaged with the plurality of slots 1702 through the plurality of reinforcing ribs 1701, so that the staff can quickly assemble the sound insulation board 1601 and the insulation board 17, thereby improving the assembly efficiency;

[0056] In addition, a plurality of protrusions 1703 are fixedly provided on the outer wall of each reinforcing rib 1701, and a groove 1704 having the same number as the protrusions 1703 is processed on the inner wall surface of each slot 1702. The protrusions 1703 and the grooves 1704 are engaged with each other to improve the connection firmness between the reinforcing rib 1701 and the slot 1702. When the reinforcing rib 1701 is inserted into the slot 1702, the plurality of protrusions 1703 are inserted into the grooves 1704, thereby further improving the firmness between the thermal insulation board 17 and the sound insulation board 1601.

[0057] Moreover, a red cutting line 1705 is applied on the top of each insulation board 17, which is used to cut the insulation board 17 so that the concrete block body 15 is divided into multiple blocks, and the surfaces of the multiple concrete blocks are flat.

[0058] The present invention provides a production process for the above concrete blocks, and the specific steps of the production process include:

[0059] Step 1: Align the multiple reinforcing ribs 1701 on the outer wall of the insulation board 17 with the multiple slots 1702 on the outer wall of the sound insulation board 1601 and insert them, and assemble the insulation board 17 and the two sound insulation boards 1601 together to form a casting frame of the concrete block body 15;

[0060] Step 2: Use lifting equipment to lift the assembled concrete block frame into the molding die to obtain a whole concrete block body 15;

[0061] Step 3: Place the formed whole concrete block body 15 on the processing table 1 and start the cutting wire device 202;

[0062] Step 4: Use the reduction motor 504 to drive the connecting shaft 505 and the two screw rods 501 to rotate together, and the two nut blocks 503 on the two screw rods 501 move downward together, driving the rectangular frame 201 and the connecting plate 302 to move downward together, and the rectangular frame 201 drives the cutting wire device 202 to move downward while cutting the insulation board 17 in the concrete block body 15, and at the same time, the two cleaning plates 303 move downward to push the waste on both sides of the concrete block body 15, and the waste falls into the collection box 401 and the waste hopper 403;

[0063] Step 5: After the rectangular frame 201 and the two cleaning plates 303 are moved upward, a transportation tool is used to pick up the cut concrete blocks.

[0064] Refer to the instruction manual Figure 5-13 , the production device used in the above production process includes a processing table 1 for placing a concrete block body 15;

[0065] The cutting assembly 2 is used for cutting the concrete block body 15 on the processing table 1. The cutting assembly 2 comprises a rectangular frame 201, and a cutting wire device 202 is fixedly arranged inside the rectangular frame 201;

[0066] The scraper assembly 3 is used to scrape the waste on the concrete block body 15. The scraper assembly 3 includes a support frame 301 fixed to the top of the processing table 1. A connecting plate 302 is provided inside the support frame 301. Cleaning plates 303 are fixed on both sides of the connecting plate 302. A blocking plate 304 is fixed on the side away from the two cleaning plates 303.

[0067] A waste collection assembly 4 is used to collect waste generated by cutting. The waste collection assembly 4 includes a collection box 401 fixed to the bottom end of the processing table 1. A mounting opening 402 is opened on one side of the collection box 401. A waste hopper 403 is provided in the mounting opening 402.

[0068] The driving mechanism 5 is used to drive the rectangular frame 201 and the connecting plate 302 to rise and fall. Specifically, the driving mechanism 5 includes two screw rods 501. The inner walls on the front and rear sides of the processing table 1 and the inner walls on the front and rear sides of the support frame 301 are provided with interconnected slide grooves 502. The two screw rods 501 are respectively rotatably arranged in the two slide grooves 502. Each screw rod 501 is threadedly connected with a nut block 503 distributed up and down. The nut block 503 is slidably arranged in the slide groove 502. The two nut blocks 503 near the top of the support frame 301 are fixed to the connecting plate 302, and the two nut blocks 503 near the bottom of the processing table 1 are fixed to the rectangular frame 201. With the cooperation of the screw rods 501 and the nut blocks 503, the rectangular frame 201 and the connecting plate 302 can be driven to rise and fall simultaneously.

[0069] Next, a reduction motor 504 is fixedly provided at the rear end of the processing table 1, and a connecting shaft 505 is fixedly provided at the front end of the output shaft of the reduction motor 504. The connecting shaft 505 is connected to the two screw rods 501 via a bevel gear transmission assembly 506. The bevel gear transmission assembly 506 is arranged in the slide groove 502. The reduction motor 504 and the bevel gear meshing assembly 506 are used to simultaneously drive the two screw rods 501 to rotate. Only one reduction motor 504 is needed, thereby reducing the use cost of the device.

[0070] When in use, the two screw rods 501 are driven to rotate simultaneously by the reduction motor 504, and the nut block 503 on the screw rod 501 is used to drive the rectangular frame 201 and the connecting plate 302 to descend together, and the cutting wire device 202 on the rectangular frame 201 is used to align the red dividing line 1705 at the top of the insulation board 17 for cutting. At the same time, the two cleaning plates 303 are in contact with the two sides of the concrete block body 15. With the help of the cleaning plates 303, the waste generated by the edge cutting of the concrete block body 15 can be pushed into the collection box 401. No manual operation is required, and it is more time-saving and labor-saving to use, thereby improving the cutting efficiency of the concrete block body 15. In addition, the cleaning plates 303 can flatten the edges of the blocks to prevent the waste residue from affecting the subsequent processing of the concrete blocks. The baffle plates 304 on the cleaning plates 303 can also prevent the waste from falling to the outside of the collection box 401.

[0071] Refer to the instruction manual Figure 1-5 , Figure 8-9 The inner walls of both sides of the collection box 401 are fixed with detachable grid plates 8, and the two grid plates 8 are arranged above the waste hopper 403, and the two grid plates 8 are fixed close to one end, and the two grid plates 8 are inclined to facilitate the waste cut by the concrete block body 15 to quickly fall into the collection box 401;

[0072] In addition, movable handles 9 are fixed on both sides of the waste hopper 403. The waste hopper 403 is detachably fixed to the collection box 401 by multiple bolts. Multiple storage grooves 10 are opened on the front and back sides of the bottom of the waste hopper 403. A roller 11 is rotatably connected in each storage groove 10, which makes it convenient for the staff to push the waste hopper 403 to transfer the collected waste and facilitates the replacement of the empty waste hopper 403 for use.

[0073] By setting two grid plates 8 inside the collection box 401, when waste falls onto the grid plates 8, the waste will be broken into small volumes of waste when it collides with the grid plates 8. The grid plates 8 can not only play a buffering role, but also crush the waste to facilitate subsequent utilization of the waste. Then the small volume of waste falls into the waste hopper 403. When the waste hopper 403 is full of waste, the staff only needs to push the waste hopper 403 to replace the empty waste hopper 403 for continued use. The structure is simple and it is very time-saving and labor-saving to use.

[0074] Refer to the instruction manual Figure 1 and Figure 3 An industrial vacuum cleaner 12 is fixedly provided at the rear end of the collecting box 401, and two dust suction pipes 13 are connected to the industrial vacuum cleaner 12. The two dust suction pipes 13 are respectively fixed and penetrate the two sides of the processing table 1, and filters 14 are fixed inside the two dust suction pipes 13; the dust generated by cutting is sucked into the industrial vacuum cleaner 12 through the dust suction pipes 13 through the industrial vacuum cleaner 12, so as to prevent the dust from floating around and polluting the working environment.

[0075] Two limit grooves 6 are provided on the inner walls on both the front and rear sides of the processing table 1, and the two limit grooves 6 are distributed on both sides of the slide groove 502. Limit blocks 7 adapted to the limit grooves 6 are fixedly provided on both the front and rear sides of the rectangular frame 201. The limit blocks 7 are slidably arranged in the limit grooves 6. The limit blocks 7 cooperate with the limit grooves 6 to improve the stability of the lifting and lowering of the rectangular frame 201, thereby improving the flatness of the cutting surface on the concrete block body 15.

[0076] In actual use, a control box for controlling the cutting wire device 202 and the reduction motor 504 of the present invention can be installed on the processing table 1, and a battery for providing electric energy is installed inside the control box. The above technologies are all existing commonly used technologies and will not be further elaborated here.

[0077] Finally: The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A concrete block, characterized in that: It comprises a concrete block body (15), wherein a plurality of sound insulation components (16) are arranged inside the concrete block body (15); The sound insulation component (16) comprises two sound insulation plates (1601), a reinforcement column (1602) is connected between the two sound insulation plates (1601), each reinforcement column (1602) has a cavity (1603) formed inside, and a plurality of connecting holes (1604) connected to the cavity (1603) are processed on the outer wall surface of each reinforcement column (1602); A heat-insulating plate (17) is provided between two adjacent sound-isolating plates (1601) to improve the heat-insulating property of the concrete block body (15).

2. A concrete block according to claim 1, characterized in that: A plurality of reinforcing ribs (1701) are fixedly provided on the outer walls on both sides of each insulation board (17); a surface of the sound insulation board (1601) close to the insulation board (17) is provided with the same number of slots (1702) as the number of the reinforcing ribs (1701); one end of the reinforcing rib (1701) passes through the concrete block body (15) and is engaged with the slot (1702).

3. A concrete block according to claim 2, characterized in that: The outer wall of each reinforcing rib (1701) is fixedly provided with a plurality of protrusions (1703), and the inner wall surface of each slot (1702) is processed with grooves (1704) having the same number as the protrusions (1703). The protrusions (1703) and the grooves (1704) are connected to each other to improve the connection firmness between the reinforcing rib (1701) and the slot (1702).

4. A concrete block according to claim 1, characterized in that: The top of each insulation board (17) is coated with a red cutting line (1705) for cutting the insulation board (17) so that the concrete block body (15) is divided into multiple blocks, and the surfaces of the multiple concrete blocks are flat.

5. A production process for the concrete block according to any one of claims 1 to 4, characterized in that: The specific steps are as follows: Step 1: Align the multiple reinforcing ribs (1701) on the outer wall of the insulation board (17) with the multiple slots (1702) on the outer wall of the sound insulation board (1601) and insert them, and assemble the insulation board (17) and the two sound insulation boards (1601) together to form a casting frame for the concrete block body (15); Step 2: using a lifting device to lift the assembled concrete block frame into the molding die to obtain a whole concrete block body (15); Step 3: using the processing table (1) to place the formed whole concrete block body (15) and start the cutting wire device (202); Step 4: Use the reduction motor (504) to drive the connecting shaft (505) and the two screw rods (501) to rotate together, and the two nut blocks (503) on the two screw rods (501) move downward together, driving the rectangular frame (201) and the connecting plate (302) to move downward together, and the rectangular frame (201) drives the cutting wire device (202) to move downward while cutting the insulation board (17) in the concrete block body (15). At the same time, the two cleaning plates (303) move downward to push the waste on both sides of the concrete block body (15), and the waste falls into the collection box (401) and the waste hopper (403); Step 5: After the rectangular frame (201) and the two cleaning plates (303) are moved upward, a transportation tool is used to pick up the cut concrete blocks.

Citation Information

Patent Citations

  • Production process of concrete block

    CN118003445A