Winch steel wire rope oiling device and winch system

Abstract

The winch steel wire rope oiling device comprises an oiling assembly and a controller, the oiling assembly comprises an oil storage tank, an oil brush assembly and an oil box, the oil storage tank is provided with an oil outlet and a control valve used for controlling opening and closing of the oil outlet, and the oil box is used for receiving oil discharged from the oil outlet; the oil brush assembly is used for brushing oil in the oil box onto a steel wire rope, the controller is connected with the control valve and the oil brush assembly and can sense the operation state of the winch, when the winch operates, the controller controls the control valve to open the oil outlet and controls the oil brush assembly to coat the steel wire rope with oil, and when the winch stops operating, the controller controls the control valve to close the oil outlet. And the oil brush assembly is controlled to stop working. The winch steel wire rope oiling device can automatically oil the steel wire rope, manual participation is not needed in the whole process, meanwhile, the steel wire rope can be effectively maintained for a long time, and the replacement frequency of the steel wire rope is reduced.

Description

Technical Field

[0001] The present invention relates to the technical field of mechanical equipment, and in particular to a winch wire rope oiling device and a winch system. Background Art

[0002] In the related technology, it is necessary to arrange special personnel to manually oil the winch wire rope. The result of this technology is uneven oiling, close contact between personnel and winch operating parts, which can easily cause personal injury and waste a lot of manpower and time. When the wire rope cannot meet the needs of safe production, replacing the winch wire rope increases production costs and affects production progress. Summary of the invention

[0003] The technical problem to be solved by the present invention is that, in view of the defects and shortcomings of the prior art, a winch wire rope oiling device is provided, which can automatically oil the wire rope. The whole process does not require human participation, thus avoiding close contact between personnel and the winch operating parts, ensuring personnel safety, and at the same time being able to maintain long-term and effective maintenance of the wire rope, reducing the replacement frequency of the wire rope.

[0004] The winch wire rope oiling device of the embodiment of the present invention comprises: an oiling component, the oiling component comprises an oil storage tank, an oil brush assembly and an oil box, the oil storage tank has an oil outlet and a control valve for controlling the switch of the oil outlet, the oil box is used to receive the oil discharged from the oil outlet, and the oil brush assembly is used to brush the oil in the oil box onto the wire rope; a controller, the controller is connected to both the control valve and the oil brush assembly, and the controller can sense the operating state of the winch, when the winch is running, the controller controls the control valve to open the oil outlet, and controls the oil brush assembly to oil the wire rope, when the winch is out of operation, the controller controls the control valve to close the oil outlet, and controls the oil brush assembly to stop operating.

[0005] The winch wire rope oiling device of the embodiment of the present invention comprises an oiling component including an oil storage tank, an oil brush assembly and an oil box. The oil storage tank has an oil outlet and a control valve for controlling the switch of the oil outlet. The oil box is used to receive the oil discharged from the oil outlet. The oil brush assembly is used to brush the oil in the oil box onto the wire rope. The controller is connected to both the control valve and the oil brush assembly, and the control can sense the operating state of the winch. When the winch is running, the controller controls the control valve to open the oil outlet and controls the oil brush assembly to oil the wire rope. When the winch is out of service, the controller controls the control valve to close the oil outlet and controls the oil brush assembly to stop operating. Therefore, the controller serves as an information collection and control module, and the oiling component serves as an execution module. After receiving the winch operating information, the controller directly controls the operation of the oiling component. The entire process does not require human participation, thus avoiding close contact between personnel and the winch operating parts, ensuring personnel safety, and at the same time being able to maintain long-term and effective maintenance of the wire rope, reducing the replacement frequency of the wire rope.

[0006] In some embodiments, the controller includes an audible, visual and voice alarm device, which can sense the operating status of the winch and send out an alarm signal.

[0007] In some embodiments, an oil outlet is provided at the oil outlet, the outlet of the oil outlet is located above the oil box, and the control valve is provided on the oil outlet pipe.

[0008] In some embodiments, the control valve includes a solenoid valve for controlling the on / off of the oil outlet pipe, and the controller is connected to the solenoid valve for controlling the on / off of the solenoid valve.

[0009] In some embodiments, the control valve comprises a ball valve, the ball valve is located on a side of the solenoid valve close to the pipe orifice, and the controller is connected to the ball valve.

[0010] In some embodiments, the oil brush assembly includes an oil brush, a drive motor and a bracket, the drive motor is connected to the oil brush through the bracket, the controller is connected to the drive motor and controls the operation of the drive motor, and the drive motor can control the oil brush to move between the oil box and the wire rope.

[0011] In some embodiments, the oil brush assembly further comprises a mounting platform, the oiling assembly and the controller are both arranged on the mounting platform, the mounting platform can be raised and lowered and / or the mounting platform is provided with walking wheels at the bottom.

[0012] The winch system of the embodiment of the present invention includes the winch wire rope oiling device described in the above embodiment.

[0013] The winch system of the embodiment of the present invention adopts a winch wire rope oiling device, wherein the oiling component includes an oil storage tank, an oil brush assembly and an oil box, the oil storage tank has an oil outlet and a control valve for controlling the opening and closing of the oil outlet, the oil box is used to receive the oil discharged from the oil outlet, and the oil brush assembly is used to brush the oil in the oil box onto the wire rope, the controller is connected to both the control valve and the oil brush assembly, and the control can sense the operating state of the winch, when the winch is running, the controller controls the control valve to open the oil outlet, and controls the oil brush assembly to oil the wire rope, when the winch is stopped, the controller controls the control valve to close the oil outlet, and controls the oil brush assembly to stop operating, thus, the controller serves as an information collection and control module, and the oiling component serves as an execution module, and the controller directly controls the operation of the oiling component after receiving the winch operation information, the whole process does not require human participation, avoids close contact between personnel and the winch operating parts, ensures personnel safety, and can maintain long-term and effective maintenance of the wire rope, thereby reducing the replacement frequency of the wire rope.

[0014] In some embodiments, the winch system further includes a wire rope, a pulley and a bracket, wherein the pulley is disposed on the bracket and is used to drive the wire rope, and the bracket is provided with a mounting platform, and the mounting platform is used to mount the oiling assembly and the controller.

[0015] In some embodiments, the bracket is provided with a guide rail, and the mounting platform is provided with a pulley that slidably cooperates with the guide rail. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 Schematic diagram of the structure of a winch wire rope oiling device according to an embodiment of the present invention.

[0017] Reference numerals:

[0018] Oil storage tank 1, oil box 2, oil brush 3, oil outlet pipe 4, solenoid valve 5, ball valve 6, controller 7, wire rope 8, pulley 9. DETAILED DESCRIPTION

[0019] Embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to be used to explain the present invention, but should not be understood as limiting the present invention.

[0020] like Figure 1 As shown, the winch wire rope 8 oiling device of the embodiment of the present invention includes an oiling component and a controller 7.

[0021] Specifically, the oiling assembly includes an oil storage tank 1, an oil brush 3 assembly and an oil box 2. The oil storage tank 1 has an oil outlet and a control valve for controlling the oil outlet switch. The oil box 2 is used to receive the oil discharged from the oil outlet. The oil brush 3 assembly is used to brush the oil in the oil box 2 onto the wire rope 8. The controller 7 is connected to both the control valve and the oil brush 3 assembly, and the control can sense the operating state of the winch. When the winch is running, the controller 7 controls the control valve to open the oil outlet, and controls the oil brush 3 assembly to oil the wire rope 8. When the winch stops operating, the controller 7 controls the control valve to close the oil outlet, and controls the oil brush 3 assembly to stop operating.

[0022] That is to say, when the cable car is running, the controller 7 can automatically detect that it is in operation, and the wire rope 8 moves back and forth with the pulley 9. At this time, the controller 7 controls the oil outlet to open, and the oil discharged from the oil outlet will drip into the oil box 2. The controller 7 continues to control the oil brush 3 component to brush oil. Since the wire rope 8 is in continuous reciprocating motion, the wire rope 8 can be evenly oiled. In addition, the entire process is controlled by the controller 7 as an information collection and control module, and the oiling component as an execution module. After receiving the winch operation information, the controller 7 directly controls the operation of the oiling component.

[0023] The winch wire rope 8 oiling device of the embodiment of the present invention comprises an oiling assembly including an oil storage tank 1, an oil brush 3 assembly and an oil box 2. The oil storage tank 1 has an oil outlet and a control valve for controlling the oil outlet switch. The oil box 2 is used to receive the oil discharged from the oil outlet. The oil brush 3 assembly is used to brush the oil in the oil box 2 onto the wire rope 8. The controller 7 is connected to both the control valve and the oil brush 3 assembly, and the control can sense the operating state of the winch. When the winch is running, the controller 7 controls the control valve to open the oil outlet and controls the oil brush 3 assembly to oil the wire rope 8. When the winch is stopped, the controller 7 controls the control valve to close the oil outlet and controls the oil brush 3 assembly to stop operating. Therefore, the controller 7 serves as an information collection and control module, and the oiling assembly serves as an execution module. After receiving the winch operation information, the controller 7 directly controls the operation of the oiling assembly. The entire process does not require human participation, thus avoiding close contact between personnel and the winch operating parts, ensuring personnel safety, and at the same time being able to maintain long-term and effective maintenance of the wire rope 8, reducing the replacement frequency of the wire rope 8.

[0024] In some embodiments, the controller 7 includes an audible, visual and voice alarm device, which can sense the operating state of the winch and send out an alarm signal. Thus, the audible, visual and voice alarm device can timely broadcast an alarm signal when the winch is running, avoid people approaching, and ensure the safety of people. Optionally, in addition to the audible, visual and voice alarm device, other alarm devices can be selected as long as they can achieve early warning, and there is no limitation here.

[0025] Furthermore, the oil outlet is provided with an oil outlet pipe 4, the outlet of which is located above the oil box 2, and the control valve is provided on the oil outlet pipe 4. That is, when the control valve is opened, the oil outlet pipe 4 can discharge oil to the oil box 2, and the setting of the oil outlet pipe 4 facilitates the diversion of the discharged oil. Optionally, the oil outlet pipe 4 can adopt a multi-section telescopic structure, which is convenient for flexibly adjusting the position of the oil outlet point and has high versatility.

[0026] In some embodiments, the control valve includes a solenoid valve 5 for controlling the on / off of the oil outlet pipe 4, and the controller 7 is connected to the solenoid valve 5 to control the on / off of the solenoid valve 5. Specifically, when the controller 7 detects that the winch is running, the controller 7 controls the solenoid valve 5 to open and then open the oil outlet pipe 4, and when the controller 7 detects that the winch stops running, the controller 7 controls the solenoid valve 5 to close and then close the oil outlet pipe 4.

[0027] Furthermore, if Figure 1 As shown, the control valve includes a ball valve 6, which is located on the side of the solenoid valve 5 close to the pipe mouth, and the controller 7 is connected to the ball valve 6. It can be understood that the ball valve 6 can control the opening to adjust the oil flow rate of the oil outlet pipe 4 to avoid waste or insufficient oil supply. In the specific operation process, the controller 7 first controls the solenoid valve 5 to open, and then adjusts the opening of the ball valve 6 according to demand.

[0028] Further, the oil brush 3 assembly includes an oil brush 3, a drive motor and a bracket, the drive motor is connected to the oil brush 3 through the bracket, the controller 7 is connected to the drive motor and controls the drive motor to operate, and the drive motor can control the oil brush 3 to move between the oil box 2 and the wire rope 8. Specifically, when the wire rope 8 is oiled, the controller 7 controls the drive motor to turn on, and the drive motor drives the oil brush 3 to move to the oil box 2 position for oil immersion, and then moves to the wire rope 8 for oil brushing.

[0029] Optionally, the bracket may be a connecting rod with multiple sections of movable connections, and the driving motor may drive the connecting rod to swing to drive the oil brush 3 to move.

[0030] Furthermore, the oiling device for the winch wire rope 8 also includes a mounting platform, on which the oiling assembly and the controller 7 are both arranged, and the mounting platform can be raised and lowered and / or a running wheel is arranged at the bottom of the mounting platform. In other words, the oiling assembly and the controller 7 are centrally assembled on the mounting platform, and the lifting and movement of the mounting platform are convenient for real-time adjustment according to the specific working environment, and the flexibility is high.

[0031] The winch system of the embodiment of the present invention includes the winch wire rope 8 oiling device of the above embodiment.

[0032] The winch system of the embodiment of the present invention adopts a winch wire rope 8 oiling device, and the oiling component includes an oil storage tank 1, an oil brush 3 component and an oil box 2. The oil storage tank 1 has an oil outlet and a control valve for controlling the oil outlet switch. The oil box 2 is used to receive the oil discharged from the oil outlet. The oil brush 3 component is used to brush the oil in the oil box 2 onto the wire rope 8. The controller 7 is connected to both the control valve and the oil brush 3 component, and the control can sense the operating state of the winch. When the winch is running, the controller 7 controls the control valve to open the oil outlet and controls the oil brush 3 component to oil the wire rope 8. When the winch is stopped, the controller 7 controls the control valve to close the oil outlet and controls the oil brush 3 component to stop operating. Therefore, the controller 7 serves as an information collection and control module, and the oiling component serves as an execution module. After receiving the winch operation information, the controller 7 directly controls the operation of the oiling component. The whole process does not require human participation, avoids close contact between personnel and the winch operating parts, ensures personnel safety, and can maintain long-term and effective maintenance of the wire rope 8, reducing the replacement frequency of the wire rope 8.

[0033] Furthermore, the winch system further includes a steel wire rope 8, a pulley 9 and a bracket, the pulley 9 is arranged on the bracket and is used to drive the steel wire rope 8, and the bracket is provided with a mounting platform, and the mounting platform is used to install the oiling assembly and the controller 7. Therefore, the oiling device of the winch steel wire rope 8 can be installed with the original bracket of the steel wire rope 8, without the need to specially build an installation platform, saving costs.

[0034] Further, the bracket is provided with a guide rail, and the mounting platform is provided with a pulley 9 that is slidably matched with the guide rail. Thus, the mounting platform can be moved according to demand, thereby improving the use flexibility of the oiling device.

[0035] In the description of the present invention, it is to be understood that the terms “center”, “longitudinal”, “lateral”, “length”, “width”, “thickness”, “up”, “down”, “front”, “back”, “left”, “right”, “vertical”, “horizontal”, “top”, “bottom”, “inside”, “outside”, “clockwise”, “counterclockwise”, “axial”, “radial”, “circumferential”, etc., indicating orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.

[0036] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present invention, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.

[0037] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection, an electrical connection, or communication with each other; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0038] In the present invention, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.

[0039] In the present invention, the terms "one embodiment", "some embodiments", "examples", "specific examples", or "some examples" etc. mean that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the described specific features, structures, materials or characteristics may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, without contradiction.

[0040] Although the embodiments of the present invention have been shown and described above, it is to be understood that the above embodiments are exemplary and are not to be construed as limitations of the present invention. A person skilled in the art may change, modify, replace and vary the above embodiments within the scope of the present invention.

Claims

1. A winch wire rope oiling device, characterized in that: include: An oiling assembly, the oiling assembly comprising an oil storage tank, an oil brush assembly and an oil box, the oil storage tank having an oil outlet and a control valve for controlling the opening and closing of the oil outlet, the oil box for receiving the oil discharged from the oil outlet, and the oil brush assembly for brushing the oil in the oil box onto the steel wire rope; A controller is connected to both the control valve and the oil brush assembly, and the controller can sense the operating status of the winch. When the winch is running, the controller controls the control valve to open the oil outlet and controls the oil brush assembly to oil the wire rope. When the winch stops operating, the controller controls the control valve to close the oil outlet and controls the oil brush assembly to stop operating.

2. The winch wire rope oiling device according to claim 1, characterized in that: The controller comprises an audible, visual and voice alarm device, which can sense the running state of the winch and send out an alarm signal.

3. The winch wire rope oiling device according to claim 1, characterized in that: The oil outlet is provided with an oil outlet pipe, the pipe mouth of the oil outlet pipe is located above the oil box, and the control valve is arranged on the oil outlet pipe.

4. The winch wire rope oiling device according to claim 3, characterized in that: The control valve comprises a solenoid valve for controlling the on-off of the oil outlet pipe, and the controller is connected to the solenoid valve for controlling the on-off of the solenoid valve.

5. The winch wire rope oiling device according to claim 4, characterized in that: The control valve comprises a ball valve, the ball valve is located on a side of the solenoid valve close to the pipe orifice, and the controller is connected to the ball valve.

6. The winch wire rope oiling device according to claim 1, characterized in that: The oil brush assembly includes an oil brush, a drive motor and a bracket. The drive motor is connected to the oil brush through the bracket. The controller is connected to the drive motor and controls the operation of the drive motor. The drive motor can control the oil brush to move between the oil box and the wire rope.

7. The winch wire rope oiling device according to claim 1, characterized in that: It also includes a mounting platform, the oiling assembly and the controller are both arranged on the mounting platform, the mounting platform can be raised and lowered and / or the bottom of the mounting platform is provided with walking wheels.

8. A winch system, characterized in that: It comprises a winch wire rope oiling device according to any one of claims 1-7.

9. The winch system according to claim 8, characterized in that It also includes a steel wire rope, a pulley and a bracket. The pulley is arranged on the bracket and is used to drive the steel wire rope. The bracket is provided with a mounting platform, and the mounting platform is used to install the oiling component and the controller.

10. The winch system according to claim 9, characterized in that The bracket is provided with a guide rail, and the mounting platform is provided with a pulley which is slidably matched with the guide rail.

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