Perfume bottle nozzle intelligent detection system and method
By detecting the injection range and atomization uniformity of the perfume nozzle multiple times, combined with the compression time and depth deviation analysis, the problem of inability to comprehensively evaluate the injection performance and distinguish the causes of abnormalities in the prior art is solved, and the accurate evaluation and detection of the performance of the perfume nozzle is achieved.
Patent Information
- Application Number
- CN202411950613.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-27
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2044-12-27
AI Technical Summary
The prior art fails to fully evaluate the spray performance when detecting the injection range and atomization uniformity of the perfume nozzle, and it is difficult to distinguish between the performance unstable signals caused by abnormal detection operation and the failure of the nozzle equipment.
By detecting the injection range and atomization uniformity of the perfume nozzle multiple times, calculating the injection range value and atomization uniformity value, generating a nozzle performance stable or unstable signal, and determining the cause of the unstable signal by analyzing the compression time and depth deviation degree.
A comprehensive evaluation of the spray range and atomization uniformity of perfume nozzles is achieved, and the performance unstable signals caused by abnormal detection operation and unqualified nozzle equipment are able to accurately distinguish between the performance unstable signals caused by unqualified nozzle equipment, improving the accuracy and reliability of detection.
Smart Images

Figure CN119880379A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of intelligent detection of nozzles, and in particular to an intelligent detection system and method for a nozzle of a perfume bottle. Background Art
[0002] The image of the nozzle spray is captured by a high-resolution industrial camera, and the image is analyzed using an image processing algorithm to detect key parameters such as the nozzle's spray shape, spray angle, and spray volume, so as to determine whether the nozzle's performance meets the standards. However, there is still a phenomenon that the nozzle atomization uniformity is poor when the nozzle spray range is large.
[0003] In the prior art, only key parameters such as the spray shape, spray angle, and spray volume of the nozzle are detected individually, but the spray performance of the nozzle is not considered comprehensively. The present technical solution not only detects the spray range of the nozzle, but also detects the atomization uniformity of the nozzle, comprehensively evaluates the performance of the perfume nozzle in spraying perfume by detecting the spray range and atomization uniformity of the perfume nozzle multiple times, and determines whether the cause of generating the nozzle performance unstable signal is caused by abnormal detection operation by detecting the deviation between the pressing time and the preset pressing time, and the deviation between the pressing depth and the preset pressing depth. If the cause of generating the nozzle unstable signal is not caused by abnormal detection operation, it means that the perfume nozzle equipment is unqualified.
[0004] To this end, the present invention provides an intelligent detection system and method for a perfume bottle nozzle. Summary of the invention
[0005] In order to make up for the deficiencies of the prior art, at least one technical problem raised in the background technology is solved.
[0006] The technical solution adopted by the present invention to solve the technical problem is: an intelligent detection method for a perfume bottle nozzle, comprising:
[0007] Step 1: Perform multiple tests on the perfume bottle nozzle to obtain perfume nozzle test data, wherein the perfume nozzle test data includes a spray range value and an atomization uniformity value;
[0008] Step 2: Based on the spray range value and the atomization uniformity value, the nozzle detection value is obtained and compared with the threshold value to generate a signal indicating whether the nozzle performance is stable;
[0009] Wherein, the signal of whether the nozzle performance is stable includes a nozzle performance stable signal or a nozzle performance unstable signal;
[0010] Step three: When a nozzle performance unstable signal is generated, the pending nozzle detection data obtained from multiple detections are processed, wherein the pending nozzle detection data includes a pressing time deviation degree value and a pressing depth deviation degree value. The pressing time deviation degree value and the pressing depth deviation degree value are processed to obtain a pending evaluation value, and compared with the threshold. If the pending evaluation value is greater than the pending evaluation threshold, it means that the nozzle performance unstable signal is caused by abnormal detection operation. If the pending evaluation value is less than or equal to the pending evaluation threshold, the nozzle performance unstable signal is not caused by abnormal detection operation.
[0011] A further solution of the present invention is: the process of obtaining the injection range value is as follows:
[0012] The target area ratio and the cone area ratio are obtained, and the target area ratio and the cone area ratio are added together to obtain a spray range value.
[0013] A further solution of the present invention is: the target area ratio is obtained by:
[0014] Acquire multiple groups of images of perfume nozzle spraying by a high-speed camera, and mark each group of images of perfume nozzle spraying acquired by the high-speed camera as a nozzle spraying image;
[0015] Based on the nozzle spray image, the circular area contour corresponding to the bottom of the cone is marked as the target area, and the conical area contour corresponding to the cone surface is marked as the conical area;
[0016] Obtain the target area, add and average the target area values of multiple groups of target areas, and obtain the target area value;
[0017] Calculate the ratio of the target area value to the standard target area value to obtain the target area ratio;
[0018] The cone area ratio is obtained as follows:
[0019] Obtain the area of the cone region, add and average the areas of multiple groups of cone regions, and obtain the area value of the cone region;
[0020] The cone area value is calculated by comparing the cone area value with the standard cone area value to obtain the cone area ratio.
[0021] A further solution of the present invention is: the process of obtaining the atomization uniformity value is as follows:
[0022] The target area average value and the fan-shaped area average value are obtained, and the target area average value and the fan-shaped area average value are added together to obtain the atomization average value.
[0023] A further solution of the present invention is: the method for obtaining the average value of the target area is:
[0024] Mark the center of the circular area corresponding to the bottom of the cone as the center of the target area;
[0025] Get the center of the target area, divide the target area into several concentric circle areas with the center as the circle point, and get the area value of each concentric circle area, and the area value of each concentric circle area is equal;
[0026] Get the perfume area value in each concentric circle area, calculate the ratio of the perfume area value in each concentric circle area to the area value of the divided concentric circle area, and get the perfume area ratio in the concentric circle area:
[0027] The perfume area ratios in several concentric circle regions are integrated into a set P, where the set P is P = {p1, p2, p3, ...,;
[0028] By formula: The average value of the concentric circle areas is calculated, where n represents the total number of concentric circle areas divided by the target area and is an even number;
[0029] The average values of all concentric circle areas are added and averaged to obtain the average value of the target area.
[0030] A further solution of the present invention is: the method for obtaining the average value of the cone area is:
[0031] Obtain the cone vertex of the cone area, divide the cone area into several concentric sector areas with the vertex as the center, and obtain the area value of the concentric sector area, and the area value of each concentric sector area is equal;
[0032] Calculate the ratio of the perfume area value in each concentric sector area to the area value of the divided concentric sector area to obtain the perfume area ratio in the concentric sector area;
[0033] The perfume area ratios in several concentric fan-shaped regions are integrated into a set Q, where the set Q is
[0034] Q = {q1, q2, q3, ...,;
[0035] The average values of all concentric fan-shaped areas are added and averaged to obtain the average value of the cone area.
[0036] A further solution of the present invention is: the nozzle detection value is obtained by:
[0037] The nozzle detection value is obtained by calculating the ratio of the spray range value and the atomization uniformity value.
[0038] A further solution of the present invention is: the method for obtaining the pressing time deviation value is:
[0039] Each time the perfume nozzle is detected, a time node corresponding to the initial position of the perfume nozzle is obtained and marked as the initial time node;
[0040] Get the time node corresponding to the position when the perfume nozzle is pressed to the end, and mark it as the end time node;
[0041] Subtract the end time node from the initial time node to obtain the pressing time value;
[0042] Obtain the pressing time value after each detection of the perfume nozzle, and subtract the pressing time value after each detection of the perfume nozzle from the preset pressing time to obtain the pressing time deviation value;
[0043] Calculate the ratio of the pressing time deviation value to the preset pressing time to obtain the pressing time deviation coefficient;
[0044] The pressing time deviation coefficients after multiple tests of the perfume nozzle are added and averaged to obtain the pressing time deviation degree value;
[0045] The method for obtaining the compression depth deviation value is as follows:
[0046] Each time the perfume nozzle is detected, a time node corresponding to the initial position of the perfume nozzle is obtained and marked as the initial time node;
[0047] Get the time node corresponding to the position when the perfume nozzle is pressed to the end, and mark it as the end time node;
[0048] Subtract the end time node from the initial time node to obtain the pressing time value;
[0049] Obtaining the pressing depth value after each detection of the perfume nozzle, and subtracting the pressing depth value after each detection of the perfume nozzle from the preset pressing depth value to obtain a pressing depth deviation value;
[0050] Calculate the ratio of the pressing depth deviation value to the preset pressing depth value to obtain a pressing depth deviation coefficient;
[0051] The pressing depth deviation coefficients after multiple tests of the perfume nozzle are added and averaged to obtain the pressing depth deviation degree value.
[0052] A further solution of the present invention is: the method for obtaining the pending evaluation value is:
[0053] The pressing time deviation degree value and the pressing depth deviation degree value are obtained, and the pressing time deviation degree value and the pressing depth deviation degree value are added and summed to obtain a pending evaluation value.
[0054] An intelligent detection system for perfume bottle sprayers, the system comprising:
[0055] Detection acquisition module: perform multiple detections on the perfume bottle nozzle to obtain perfume nozzle detection data, wherein the perfume nozzle detection data includes a spray range value and an atomization uniformity value;
[0056] Detection and analysis module: Based on the spray range value and atomization uniformity value, the nozzle detection value is obtained and compared with the threshold value to generate a signal whether the nozzle performance is stable;
[0057] Wherein, the signal of whether the nozzle performance is stable includes a nozzle performance stable signal or a nozzle performance unstable signal;
[0058] Detection and evaluation module: When a nozzle performance unstable signal is generated, the pending nozzle detection data after multiple detections is processed, where the pending nozzle detection data includes a pressing time value and a pressing depth value. The pressing time value and the pressing depth value are processed to obtain a pending evaluation value, and the value is compared with the threshold. If the pending evaluation value is greater than the pending evaluation threshold, it means that the nozzle performance unstable signal is caused by abnormal detection operation. If the pending evaluation value is less than or equal to the pending evaluation threshold, the nozzle performance unstable signal is not caused by abnormal detection operation.
[0059] The beneficial effects of the present invention are as follows:
[0060] (1) The present invention fixes a perfume nozzle on a spray test device and performs multiple tests on the perfume nozzle to obtain test data of the perfume nozzle, wherein the test data of the perfume nozzle includes a spray range value and an atomization uniformity value. The spray range value and the atomization uniformity value are ratio-calculated to obtain a nozzle test value. The nozzle test value is compared with a nozzle test threshold. If the nozzle test value is greater than or equal to the nozzle test threshold, a nozzle performance stability signal is generated. If the nozzle function value is less than the nozzle function threshold, a nozzle performance instability signal is generated. Thus, by repeatedly detecting the spray range and atomization uniformity of the perfume nozzle, the performance of the perfume nozzle in spraying perfume is comprehensively evaluated.
[0061] (2) When the present invention generates a nozzle performance unstable signal, it processes the pending nozzle detection data after multiple detections, wherein the pending nozzle detection data includes a pressing time value and a pressing depth value. The pressing time value and the pressing depth value are processed to obtain a pending evaluation value, and the value is compared with a pending evaluation threshold value to analyze whether the generation of the nozzle performance unstable signal is caused by abnormal detection operation, thereby determining whether the cause of the generation of the nozzle performance unstable signal is caused by abnormal detection operation by detecting the degree of deviation between the pressing time and the preset pressing time, as well as the degree of deviation between the pressing depth and the preset pressing depth. If the cause of the generation of the nozzle unstable signal is not caused by abnormal detection operation, it means that the cause is unqualified perfume nozzle equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0062] The present invention will be further described below in conjunction with the accompanying drawings.
[0063] Figure 1 is a flowchart of the steps of Embodiment 1 of the present invention;
[0064] Figure 2 is a flowchart of the steps of Embodiment 2 of the present invention;
[0065] Figure 3 It is a system flow chart of embodiment 3 of the present invention. DETAILED DESCRIPTION
[0066] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.
[0067] Example 1
[0068] like Figure 1 As shown, an intelligent detection method for a perfume bottle nozzle according to an embodiment of the present invention includes:
[0069] Step 1: Perform multiple tests on the perfume bottle nozzle to obtain perfume nozzle test data, wherein the perfume nozzle test data includes a spray range value and an atomization uniformity value;
[0070] In some embodiments, the perfume nozzle is fixed on the spray test device, and the perfume nozzle is tested multiple times to obtain the test data of the perfume nozzle, wherein the test data of the perfume nozzle includes a spray range value and an atomization uniformity value, and the specific acquisition process is as follows:
[0071] When testing the perfume nozzle, a high-speed camera is set to obtain multiple groups of images of the perfume nozzle spraying through the high-speed camera, and each group of images of the perfume nozzle spraying obtained by the high-speed camera is marked as a nozzle spraying image;
[0072] Based on the nozzle spray images, the plurality of nozzle spray images are sequentially identified by an image sensor, and spray profile data of each nozzle spray image is extracted, wherein the spray profile data includes a target area and a cone area;
[0073] It should be noted that: since the outline of the nozzle spray image is similar to a cone, the target area represents: the outline of the circular area corresponding to the bottom of the cone; the conical area represents: the outline of the conical area corresponding to the cone surface;
[0074] Exemplarily, the process of obtaining the injection range value is as follows:
[0075] Obtaining the target area ratio and the cone area ratio, adding the target area ratio and the cone area ratio to obtain a spray range value;
[0076] First, the target area ratio is obtained as follows:
[0077] Obtain the target area, add and average the target area values of multiple groups of target areas, and obtain the target area value;
[0078] Calculate the ratio of the target area value to the standard target area value to obtain the target area ratio;
[0079] It can be understood that the target area ratio means the average area of the circular area contour at the bottom of the cone (i.e., the target area) in the multiple sets of perfume nozzle spraying images acquired by the high-speed camera. This area value reflects the average size of the circular area formed at the bottom of the cone when the perfume nozzle sprays. If the target area is relatively large, it means that when the perfume nozzle sprays, the circular area formed at the bottom of the cone is relatively large and the spraying range is relatively large. If the target area is relatively small, it means that when the perfume nozzle sprays, the circular area formed at the bottom of the cone is relatively small and the spraying range is relatively small.
[0080] The second specific method for obtaining the cone area ratio is:
[0081] Obtain the area of the cone region, add and average the areas of multiple groups of cone regions, and obtain the area value of the cone region;
[0082] The area value of the cone area is calculated by comparing it with the area value of the standard cone area to obtain the cone area ratio;
[0083] It can be understood that: the meaning of the cone area ratio is: the average area of the cone area contour (i.e., cone area) of the cone surface in the multiple groups of perfume nozzle spraying images obtained by the high-speed camera. This area value reflects the average size of the cone area formed by the cone surface when the perfume nozzle sprays. If the cone area is relatively large, it means that when the perfume nozzle sprays, the cone area formed by the cone surface is large and the spray range is large. If the cone area is relatively small, it means that when the perfume nozzle sprays, the cone area formed by the cone surface is small and the spray range is small.
[0084] The process of obtaining the atomization uniformity value is as follows:
[0085] Obtaining a target area average value and a sector area average value, adding the target area average value and the sector area average value to obtain an atomization average value;
[0086] First, the method for obtaining the average value of the target area is as follows:
[0087] Mark the center of the circular area corresponding to the bottom of the cone as the center of the target area;
[0088] Get the center of the target area, divide the target area into several concentric circle areas with the center as the circle point, and get the area value of each concentric circle area, and the area value of each concentric circle area is equal;
[0089] Obtain the perfume area value in each concentric circle area, calculate the ratio of the perfume area value in each concentric circle area to the area value of the divided concentric circle area, and obtain the perfume area ratio in the concentric circle area;
[0090] The perfume area ratios in several concentric circles are integrated into a set P, where the set P is
[0091] P = {p1, p2, p3, ...,;
[0092] It can be understood that: the arrangement order of p1, p2, p3 in the set P is arranged from the inside to the outside according to the positions of the concentric circle areas divided by the target area;
[0093] For example, what is represented is the perfume area ratio of the innermost concentric circle area of the target area, and what is represented is the perfume area ratio of the outermost concentric circle area of the target area;
[0094] By formula: The average value of the concentric circle areas is calculated, where n represents the total number of concentric circle areas divided by the target area and is an even number;
[0095] Add and average the average values of all concentric circle areas to obtain the average value of the target area;
[0096] It can be understood that the target area uniformity value means: the uniformity of the distribution of perfume in the entire target area after multiple tests of the perfume nozzle spraying. If the target area uniformity value is large, it means that in the target area, the deviation between the perfume area ratio in the inner concentric circle area and the perfume area ratio in the outer concentric circle area is large. Therefore, the perfume distribution in the entire target area is relatively uneven, and the atomization uniformity of the perfume nozzle is low. On the contrary, if the target area uniformity value is small, it means that in the target area, the deviation between the perfume area ratio in the inner concentric circle area and the perfume area ratio in the outer concentric circle area is small. Therefore, the perfume distribution in the entire target area is relatively uniform, and the atomization uniformity of the perfume nozzle is high.
[0097] The second specific method for obtaining the average value of the cone area is:
[0098] Obtain the cone vertex of the cone area, divide the cone area into several concentric sector areas with the vertex as the center, and obtain the area value of each concentric sector area, and the area value of each concentric sector area is equal;
[0099] Calculate the ratio of the perfume area value in each concentric sector area to the area value of the divided concentric sector area to obtain the perfume area ratio in the concentric sector area;
[0100] The perfume area ratios in several concentric fan-shaped regions are integrated into a set Q, where the set Q is
[0101] Q = {q1, q2, q3, ...,;
[0102] It can be understood that: the arrangement order of q1, q2, q3,. in the set Q is arranged in a clockwise order according to the concentric fan-shaped areas in the cone area;
[0103] By formula: The average value of the concentric sector regions is calculated, where m represents the total number of concentric sector regions divided by the cone region, and is an even number;
[0104] The average values of all concentric fan-shaped areas are added and averaged to obtain the average value of the cone area;
[0105] It can be understood that the meaning of the cone area uniformity value is: the uniformity of the distribution of the perfume after multiple tests of the perfume nozzle spraying in the entire cone area. If the cone area uniformity value is large, it means that the perfume deviation in the adjacent concentric fan areas in the cone area is large. Therefore, the perfume distribution in the entire cone area is relatively uneven, and the perfume nozzle atomization uniformity is low. On the contrary, if the cone area uniformity value is small, it means that the perfume deviation in the adjacent concentric fan areas in the cone area is small. Therefore, the perfume distribution in the entire cone area is relatively uniform, and the perfume nozzle atomization uniformity is high.
[0106] Step 2: Based on the spray range value and the atomization uniformity value, the nozzle detection value is obtained and compared with the threshold value to generate a signal indicating whether the nozzle performance is stable;
[0107] Wherein, the signal of whether the nozzle performance is stable includes a nozzle performance stable signal or a nozzle performance unstable signal;
[0108] In some embodiments, when the spray range value and the atomization uniformity value are obtained, the spray range value and the atomization uniformity value are ratio-calculated to obtain the nozzle detection value, and the nozzle detection value is compared with the nozzle detection threshold value. The comparison process is as follows:
[0109] If the nozzle detection value is greater than or equal to the nozzle detection threshold, it means that the spray range of the detected perfume nozzle is large and the perfume sprayed from the nozzle is highly uniform, and a nozzle performance stability signal is generated, and the perfume nozzle corresponding to the nozzle performance stability signal is marked as a qualified perfume nozzle;
[0110] If the nozzle function value is less than the nozzle function threshold, it means that the spray range of the detected perfume nozzle is small and the perfume sprayed from the nozzle is less uniform, and a nozzle performance unstable signal is generated, and the perfume nozzle corresponding to the nozzle performance unstable signal is marked as a perfume nozzle to be detected;
[0111] The specific implementation scheme of the embodiment of the present invention is: fixing the perfume nozzle on the spray testing device, and performing multiple tests on the perfume nozzle to obtain test data of the perfume nozzle, wherein the test data of the perfume nozzle includes a spray range value and an atomization uniformity value, performing a ratio calculation between the spray range value and the atomization uniformity value to obtain a nozzle detection value, and comparing the nozzle detection value with the nozzle detection threshold. If the nozzle detection value is greater than or equal to the nozzle detection threshold, a nozzle performance stable signal is generated; if the nozzle function value is less than the nozzle function threshold, a nozzle performance unstable signal is generated, thereby comprehensively evaluating the performance of the perfume nozzle in spraying perfume by detecting the spray range and atomization uniformity of the perfume nozzle multiple times.
[0112] Example 2
[0113] like Figure 2 As shown, an intelligent detection method for a perfume bottle nozzle according to an embodiment of the present invention includes:
[0114] Step 3: Based on the nozzle performance unstable signal, the detection data of the pending nozzle after multiple tests are processed to obtain the pending evaluation value, and compare it with the threshold value to analyze whether it is caused by abnormal detection operation;
[0115] In some embodiments, when a nozzle performance unstable signal is generated, the pending nozzle detection data after multiple detections are processed, wherein the pending nozzle detection data includes a pressing time deviation degree value and a pressing depth deviation degree value, and the pressing time deviation degree value and the pressing depth deviation degree value are processed to obtain a pending evaluation value;
[0116] First, the method for obtaining the pressing time deviation value is as follows:
[0117] Each time the perfume nozzle is detected, a time node corresponding to the initial position of the perfume nozzle is obtained and marked as the initial time node;
[0118] Get the time node corresponding to the position when the perfume nozzle is pressed to the end, and mark it as the end time node;
[0119] Subtract the end time node from the initial time node to obtain the pressing time value;
[0120] Obtain the pressing time value after each detection of the perfume nozzle, and subtract the pressing time value after each detection of the perfume nozzle from the preset pressing time to obtain the pressing time deviation value;
[0121] Calculate the ratio of the pressing time deviation value to the preset pressing time to obtain the pressing time deviation coefficient;
[0122] The pressing time deviation coefficients after multiple tests of the perfume nozzle are added and averaged to obtain the pressing time deviation degree value;
[0123] It can be understood that the meaning of the pressing time deviation degree value is: reflecting the average degree of deviation between the actual pressing time and the preset pressing time during multiple tests of the perfume nozzle. Specifically, the larger the value, the greater the deviation between the actual pressing time and the preset pressing time when testing the perfume nozzle, and the nozzle performance unstable signal is caused by abnormal testing operation. On the contrary, the smaller the value, the smaller the deviation between the actual pressing time and the preset pressing time when testing the perfume nozzle, and the nozzle performance unstable signal is not caused by abnormal testing operation.
[0124] Second, the method for obtaining the pressing depth deviation value is as follows:
[0125] Each time the perfume nozzle is detected, the pressing depth corresponding to the initial position of the perfume nozzle is obtained and marked as the initial pressing depth;
[0126] Get the pressing depth corresponding to the position at the end of pressing the perfume nozzle, and mark it as the end pressing depth;
[0127] Subtract the final pressing depth from the initial pressing depth to obtain the pressing depth value;
[0128] Obtaining the pressing depth value after each detection of the perfume nozzle, and subtracting the pressing depth value after each detection of the perfume nozzle from the preset pressing depth value to obtain a pressing depth deviation value;
[0129] Calculate the ratio of the pressing depth deviation value to the preset pressing depth value to obtain a pressing depth deviation coefficient;
[0130] The pressing depth deviation coefficients after multiple tests of the perfume nozzle are added and averaged to obtain the pressing depth deviation degree value;
[0131] It can be understood that the meaning of the pressing depth deviation value is: the average degree of deviation between the actual pressing depth of the perfume nozzle and the preset pressing depth value in multiple tests of the perfume nozzle. Specifically, the larger the value, the greater the deviation between the actual pressing depth and the preset pressing depth when testing the perfume nozzle, and the nozzle performance unstable signal is caused by abnormal testing operation. On the contrary, the smaller the value, the smaller the deviation between the actual pressing depth and the preset pressing depth when testing the perfume nozzle, and the nozzle performance unstable signal is not caused by abnormal testing operation.
[0132] The method for obtaining the pending evaluation value is:
[0133] Obtaining a compression time deviation value and a compression depth deviation value, and adding the compression time deviation value and the compression depth deviation value to obtain a pending evaluation value;
[0134] It should be further explained that the meaning of the pending evaluation value is: a comprehensive quantitative evaluation of the accuracy of the perfume nozzle detection evaluation is conducted by combining the two factors of the pressing time deviation degree value and the pressing depth deviation degree value, reflecting the comprehensive influence of the deviation degree between the actual pressing time of the perfume nozzle and the preset pressing time, and the deviation degree between the actual pressing depth and the preset pressing depth in the process of multiple detections of the perfume nozzle. Specifically, the larger this value is, the greater the deviation between the pressing time and the pressing depth from the preset value in the process of multiple detections of the perfume nozzle. Therefore, the nozzle performance unstable signal is caused by abnormal detection operation. On the contrary, in the process of multiple detections of the perfume nozzle, the deviation between the pressing time and the pressing depth from the preset value is small. Therefore, the nozzle performance unstable signal is not caused by abnormal detection operation.
[0135] The pending evaluation value is compared with the pending evaluation threshold. The comparison process is as follows:
[0136] If the pending evaluation value is greater than the pending evaluation threshold, it means that during the multiple tests of the perfume nozzle, both the pressing time and the pressing depth have large deviations from the preset values, and therefore, the nozzle performance instability signal is caused by abnormal testing operation;
[0137] If the pending evaluation value is less than or equal to the pending evaluation threshold, it means that during the multiple tests of the perfume nozzle, the deviations of both the pressing time and the pressing depth from the preset values are small, and therefore, the nozzle performance instability signal is not caused by abnormal detection operation;
[0138] The specific implementation method of the embodiment of the present invention is as follows: when a nozzle performance unstable signal is generated, the pending nozzle detection data after multiple detections is processed, wherein the pending nozzle detection data includes a pressing time value and a pressing depth value, the pressing time value and the pressing depth value are processed to obtain a pending evaluation value, and compared with the pending evaluation threshold, to analyze whether the generation of the nozzle performance unstable signal is caused by abnormal detection operation, thereby determining whether the cause of the generation of the nozzle performance unstable signal is caused by abnormal detection operation by detecting the degree of deviation between the pressing time and the preset pressing time, as well as the degree of deviation between the pressing depth and the preset pressing depth, if the cause of the generation of the nozzle unstable signal is not caused by abnormal detection operation, it means that it is caused by unqualified perfume nozzle equipment.
[0139] Example 3
[0140] Based on Embodiment 1 and Embodiment 2, a perfume bottle spray intelligent detection system is provided, the system comprising:
[0141] Detection acquisition module: perform multiple detections on the perfume bottle nozzle to obtain perfume nozzle detection data, wherein the perfume nozzle detection data includes a spray range value and an atomization uniformity value;
[0142] Detection and analysis module: Based on the spray range value and atomization uniformity value, the nozzle detection value is obtained and compared with the threshold value to generate a signal whether the nozzle performance is stable;
[0143] Wherein, the signal of whether the nozzle performance is stable includes a nozzle performance stable signal or a nozzle performance unstable signal;
[0144] Detection and evaluation module: Generates a nozzle performance unstable signal, and processes the pending nozzle detection data after multiple detections, wherein the pending nozzle detection data includes a pressing time value and a pressing depth value. The pressing time value and the pressing depth value are processed to obtain a pending evaluation value.
[0145] The above shows and describes the basic principles, main features and advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of protection of the present invention is defined by the attached claims and their equivalents.
Claims
1. An intelligent detection method for a perfume bottle nozzle, characterized in that: include: Step 1: Perform multiple tests on the perfume bottle nozzle to obtain perfume nozzle test data, wherein the perfume nozzle test data includes a spray range value and an atomization uniformity value; Step 2: Based on the spray range value and the atomization uniformity value, the nozzle detection value is obtained and compared with the threshold value to generate a signal indicating whether the nozzle performance is stable; Wherein, the signal of whether the nozzle performance is stable includes a nozzle performance stable signal or a nozzle performance unstable signal; Step three: When a nozzle performance unstable signal is generated, the pending nozzle detection data obtained from multiple detections are processed, wherein the pending nozzle detection data includes a pressing time deviation degree value and a pressing depth deviation degree value. The pressing time deviation degree value and the pressing depth deviation degree value are processed to obtain a pending evaluation value, and compared with the threshold. If the pending evaluation value is greater than the pending evaluation threshold, it means that the nozzle performance unstable signal is caused by abnormal detection operation. If the pending evaluation value is less than or equal to the pending evaluation threshold, the nozzle performance unstable signal is not caused by abnormal detection operation.
2. The intelligent detection method for a perfume bottle nozzle according to claim 1, characterized in that: The process of obtaining the injection range value is as follows: The target area ratio and the cone area ratio are obtained, and the target area ratio and the cone area ratio are added together to obtain a spray range value.
3. The intelligent detection method for a perfume bottle nozzle according to claim 2, characterized in that: The target area ratio is obtained as follows: Acquire multiple groups of images of perfume nozzle spraying by a high-speed camera, and mark each group of images of perfume nozzle spraying acquired by the high-speed camera as a nozzle spraying image; Based on the nozzle spray image, the circular area contour corresponding to the bottom of the cone is marked as the target area, and the conical area contour corresponding to the cone surface is marked as the conical area; Obtain the target area, add and average the target area values of multiple groups of target areas, and obtain the target area value; Calculate the ratio of the target area value to the standard target area value to obtain the target area ratio; The cone area ratio is obtained as follows: Obtain the area of the cone region, add and average the areas of multiple groups of cone regions, and obtain the area value of the cone region; The cone area value is calculated by comparing the cone area value with the standard cone area value to obtain the cone area ratio.
4. The intelligent detection method for a perfume bottle nozzle according to claim 2, characterized in that: The process of obtaining the atomization uniformity value is as follows: The target area average value and the fan-shaped area average value are obtained, and the target area average value and the fan-shaped area average value are added together to obtain the atomization average value.
5. The intelligent detection method for a perfume bottle nozzle according to claim 2, characterized in that: The method for obtaining the average value of the target area is: Mark the center of the circular area corresponding to the bottom of the cone as the center of the target area; Get the center of the target area, divide the target area into several concentric circle areas with the center as the circle point, and get the area value of each concentric circle area, and the area value of each concentric circle area is equal; Obtain the perfume area value in each concentric circle area, calculate the ratio of the perfume area value in each concentric circle area to the area value of the divided concentric circle area, and obtain the perfume area ratio in the concentric circle area; The perfume area ratios in several concentric circle regions are integrated into a set P, where the set P is P = {p1, p2, p3, ...,; By formula: The average value of the concentric circle areas is calculated, where n represents the total number of concentric circle areas divided by the target area and is an even number; The average values of all concentric circle areas are added and averaged to obtain the average value of the target area.
6. The intelligent detection method for a perfume bottle nozzle according to claim 1, characterized in that: The method for obtaining the average value of the cone area is: Obtain the cone vertex of the cone area, divide the cone area into several concentric sector areas with the vertex as the center, and obtain the area value of each concentric sector area, and the area value of each concentric sector area is equal; Calculate the ratio of the perfume area value in each concentric sector area to the area value of the divided concentric sector area to obtain the perfume area ratio in the concentric sector area; The perfume area ratios in several concentric fan-shaped regions are integrated into a set Q, where the set Q is Q = {q1, q2, q3, ...,; The average values of all concentric fan-shaped areas are added and averaged to obtain the average value of the cone area.
7. The intelligent detection method for a perfume bottle nozzle according to claim 1, characterized in that: The nozzle detection value is obtained in the following manner: The nozzle detection value is obtained by calculating the ratio of the spray range value and the atomization uniformity value.
8. The intelligent detection method for a perfume bottle nozzle according to claim 1, characterized in that: The method for obtaining the pressing time deviation value is as follows: Each time the perfume nozzle is detected, a time node corresponding to the initial position of the perfume nozzle is obtained and marked as the initial time node; Get the time node corresponding to the position when the perfume nozzle is pressed to the end, and mark it as the end time node; Subtract the end time node from the initial time node to obtain the pressing time value; Obtain the pressing time value after each detection of the perfume nozzle, and subtract the pressing time value after each detection of the perfume nozzle from the preset pressing time to obtain the pressing time deviation value; Calculate the ratio of the pressing time deviation value to the preset pressing time to obtain the pressing time deviation coefficient; The pressing time deviation coefficients after multiple tests of the perfume nozzle are added and averaged to obtain the pressing time deviation degree value; The method for obtaining the compression depth deviation value is as follows: Each time the perfume nozzle is detected, the pressing depth corresponding to the initial position of the perfume nozzle is obtained and marked as the initial pressing depth; Get the pressing depth corresponding to the position at the end of pressing the perfume nozzle, and mark it as the end pressing depth; Subtract the final pressing depth from the initial pressing depth to obtain the pressing depth value; Obtaining the pressing depth value after each detection of the perfume nozzle, subtracting the pressing depth value after each detection of the perfume nozzle from the preset pressing depth value to obtain a pressing depth deviation value; Calculate the ratio of the pressing depth deviation value to the preset pressing depth value to obtain a pressing depth deviation coefficient; The pressing depth deviation coefficients after multiple tests of the perfume nozzle are added and averaged to obtain the pressing depth deviation degree value.
9. The intelligent detection method for a perfume bottle nozzle according to claim 1, characterized in that: The method for obtaining the pending evaluation value is: The pressing time deviation degree value and the pressing depth deviation degree value are obtained, and the pressing time deviation degree value and the pressing depth deviation degree value are added and summed to obtain a pending evaluation value.
10. An intelligent detection system for a perfume bottle nozzle, the system being used to execute the method according to any one of claims 1 to 9, the system comprising: Detection acquisition module: perform multiple detections on the perfume bottle nozzle to obtain perfume nozzle detection data, wherein the perfume nozzle detection data includes a spray range value and an atomization uniformity value; Detection and analysis module: Based on the spray range value and atomization uniformity value, the nozzle detection value is obtained and compared with the threshold value to generate a signal whether the nozzle performance is stable; Wherein, the signal of whether the nozzle performance is stable includes a nozzle performance stable signal or a nozzle performance unstable signal; Detection and evaluation module: When a nozzle performance unstable signal is generated, the pending nozzle detection data after multiple detections is processed, where the pending nozzle detection data includes a pressing time value and a pressing depth value. The pressing time value and the pressing depth value are processed to obtain a pending evaluation value, and the value is compared with the threshold. If the pending evaluation value is greater than the pending evaluation threshold, it means that the nozzle performance unstable signal is caused by abnormal detection operation. If the pending evaluation value is less than or equal to the pending evaluation threshold, the nozzle performance unstable signal is not caused by abnormal detection operation.
Citation Information
Patent Citations
Fuel nozzle radial distribution comprehensive measurement device
CN106768946A
Detection method and detection device for nozzle abnormity of spray head
CN110930400A
Nozzle atomization space distribution evaluation method
CN111735744A
Spraying quality detection method of spraying machine
CN116703913A
Method and device for automatically detecting injection information of engine fuel nozzle
CN117723452A