A cable making machine for cable production and processing method thereof

Abstract

The present invention relates to the technical field of cabling equipment for cable production, and in particular to a cabling machine for cable production and a processing method thereof; technical solution: a cabling machine for cable production, comprising a rotating drive, a mounting frame, a support bracket, a winding reel, an intelligent distance adjuster, an intelligent wire feeder and an intelligent tension control device, wherein the mounting frame is rotatably mounted on one side of the rotating drive, and a support bracket is provided on the bottom surface of the rotating drive; compared with traditional cabling machines for cable production, the present invention introduces an automatic mold changing device and a laser centering system to improve the efficiency and accuracy of mold installation and adjustment, and at the same time introduces a remote monitoring system and an intelligent sensor to improve the monitoring and diagnosis capabilities of equipment operation.

Description

Technical Field

[0001] The present invention relates to the technical field of cabling equipment for cable production, and in particular to a cabling machine for cable production and a processing method thereof. Background Art

[0002] The cabling machine is a key equipment in the production process of wires and cables. It can twist together insulated wire cores of different specifications and materials in a specified arrangement order and pitch to form a complete cable body. At the same time, the cabling machine can also fill, wrap and other processes on the cable to protect the cable from the influence of the external environment and improve the quality and stability of the cable.

[0003] In existing cable production, the cable is easily displaced inside the cabling machine during the cabling operation, requiring the machine to be shut down for maintenance. At the same time, it is not convenient to monitor the arrangement of the wire cores in real time during the twisting process, and the twisting quality is uncontrollable.

[0004] In order to address the problem that cables are easily offset inside the existing cable-making machines during cable-making operations, requiring machine shutdown for maintenance, this cable-making machine has introduced an automated mold changing device and a laser alignment system to improve the efficiency and accuracy of mold installation and adjustment. At the same time, a remote monitoring system and intelligent sensors have been introduced to improve the monitoring and diagnosis capabilities of equipment operation. High-definition cameras and image recognition technology are used to monitor the arrangement of wire cores during the twisting process in real time to ensure twisting quality. Summary of the Invention

[0005] In order to overcome the problem that the existing cabling machines used in cable production are prone to cable displacement during cabling operations, the machine needs to be shut down for maintenance. At the same time, when the cables are twisted, it is not convenient to monitor the arrangement of the wire cores in real time during the twisting process, and the twisting quality is uncontrollable.

[0006] The technical solution of the present invention is: a cabling machine processing method for cable production, including the following methods:

[0007] S101: First, prepare and inspect the raw materials and check the appearance of the insulated wire core;

[0008] S102: Arrange the insulated wire cores in the prescribed order and place them on the plate;

[0009] S103: Select the appropriate mold for installation and adjustment according to the diameter of the insulated wire core and process requirements;

[0010] S104: Start the cabling machine to twist the insulated cores;

[0011] S105: During the twisting process, the gaps are filled and the cores are tied;

[0012] S106: Select the appropriate tape material and install it on the wrapping head for wrapping;

[0013] S107: During the cabling process, the quality of the cable is tested and adjusted;

[0014] S108: The processed cables are collected and packaged.

[0015] Preferably, the following steps are included when preparing and inspecting raw materials:

[0016] S201: According to the production order and process requirements, pick up the insulated wire cores that meet the standards from the warehouse, and use the automated warehousing system to ensure that the specifications, models, and quantities of the insulated wire cores are accurately matched to the production requirements to reduce human errors;

[0017] S202: Perform visual inspection of insulated wire cores, using high-definition cameras and image recognition technology to automatically detect surface damage, stains, or scratches, improving inspection efficiency and accuracy;

[0018] S203: Conduct electrical performance tests on insulated wire cores using automated testing equipment, including meggers and insulation resistance testers, to ensure insulation performance meets standards;

[0019] S204: Record the inspection results and automatically update them on the electronic process card to achieve paperless records and facilitate traceability.

[0020] Preferably, when the insulated wire cores are arranged and wound, the following steps are included:

[0021] S301: According to the process requirements, use a robotic arm or automated device to arrange the insulated wire cores in the prescribed order to reduce manual intervention;

[0022] S302: During the arrangement process, the laser ranging sensor is used to monitor the position and spacing of the insulated wire cores in real time to ensure arrangement accuracy;

[0023] S303: Place the arranged insulated wire core reels on the pay-off rack of the cabling machine, and use a pneumatic or electric clamping device to automatically lock the reels to improve fixing efficiency;

[0024] S304: Automatically adjust the pay-off tension through the tension control system to make the tension more stable and reliable, reducing the occurrence of loose strands or broken wire cores;

[0025] S305: Pass the wire end through the wire dividing ring and fix it, and use the automatic wire feeding device to accurately feed the filling rope into the gap between the insulated wire cores.

[0026] Preferably, when installing and adjusting the mold, the following steps are included:

[0027] S401: Select the appropriate mold from the mold library based on the diameter of the insulated wire core and process requirements, and use the automated mold changing device to quickly and accurately install the mold;

[0028] S402: Use the laser centering system to ensure the accurate installation position of the mold and reduce adjustment time;

[0029] S403: According to the process requirements, use the human-machine interface HMI to input the traction speed and cage speed parameters to achieve parametric control;

[0030] S404: The built-in sensors of the cabling machine monitor the tension and speed parameters during the stranding process in real time and automatically adjust the parameters based on the monitoring results to ensure the stranding quality;

[0031] S405: According to the cable specifications and requirements, the pre-twist angle adjustment device is used to automatically adjust the pre-twist angle of each insulated core to improve the twisting effect.

[0032] Preferably, when starting the cabling machine and stranding, the following steps are included:

[0033] S501: After confirming that all parameter settings are correct, start the cabling machine through the HMI and use the remote monitoring system to monitor the equipment operating status in real time to ensure smooth operation;

[0034] S502: Regularly check the operation of components such as the pay-off frame, stranding cage, and traction wheel. Use vibration sensors and temperature sensors to monitor component wear and temperature in real time to prevent failures.

[0035] S503: After the cabling machine starts operating, the insulated wire cores are gradually twisted together by the stranding cage. High-definition cameras and image recognition technology are used to monitor the arrangement of the wire cores in real time during the twisting process to ensure that there is no turning over or crossing.

[0036] S504: Regularly sample and test the twisted cables, and use online testing equipment to monitor the appearance quality and insulation performance of the cables in real time;

[0037] S505: If any abnormality is found during the twisting process, a shutdown alarm is immediately triggered through the HMI, and the fault information is recorded for subsequent analysis and processing.

[0038] Preferably, the filling and binding steps include:

[0039] S601: During the stranding process, an automatic rope feeding device is used to evenly feed the filler rope into the gaps between the insulated wire cores. A laser ranging sensor is used to monitor the amount and position of the filler rope in real time to ensure uniform filling.

[0040] S602: Select appropriate filler rope material and diameter according to cable specifications and requirements to improve the roundness and stability of the cable;

[0041] S603: According to the process requirements, the twisted wire cores are tied using an automated tying device. The tension control system automatically adjusts the tension of the tying tape to ensure a secure tie.

[0042] S604: After tying, high-definition cameras and image recognition technology are used to automatically detect the tying quality to ensure that there is no loosening or falling off.

[0043] Preferably, the following steps are included during the tape wrapping and wrapping process:

[0044] S701: According to the process requirements, select the appropriate tape material, including polyester tape or aluminum-plastic composite tape, and use the automated cutting and feeding device to cut the tape material into the appropriate length and feed it into the wrapping head;

[0045] S702: Perform visual inspection and quality testing on the tape material, using high-definition cameras and image recognition technology to automatically detect surface damage, stains, or scratches;

[0046] S703: The tape material is installed on the wrapping head and the servo motor is used to drive the wrapping head to rotate for precise wrapping control. Parameters such as wrapping speed and wrapping pitch are input through the HMI to achieve parametric control;

[0047] S704: Using a laser rangefinder to monitor the tape tension and position in real time during the wrapping process to ensure that the wrapping is uniform and free of wrinkles or bubbles;

[0048] S705: After wrapping is completed, high-definition cameras and image recognition technology are used to automatically detect the wrapping quality to ensure that it meets the requirements.

[0049] Preferably, the quality inspection and adjustment process includes the following steps:

[0050] S801: During the cabling process, online testing equipment is used to monitor the cable's appearance quality, insulation performance, etc. in real time, and the monitoring data is transmitted to the data analysis platform for real-time analysis and early warning;

[0051] S802: Automatically adjust the cabling machine parameters based on the online test results to ensure that the cable quality meets the standard requirements;

[0052] S803: Use big data analysis technology to conduct in-depth mining and analysis of online inspection data to identify potential quality problems and improvement points;

[0053] S804: Regularly test and calibrate online testing equipment to ensure the accuracy of test results;

[0054] S805: Conduct manual re-inspection on cables that have passed the online inspection, focusing on the appearance quality and insulation thickness indicators. If unqualified products are found, they will be immediately isolated and processed.

[0055] Preferably, the following steps are included during the winding and packaging process:

[0056] S901: When the cable reaches the specified length, the HMI triggers a stop signal to stop the cabling machine. The automatic take-up device removes the cable from the take-up reel and feeds it to the cutting device for cutting.

[0057] S902: Perform visual inspection and electrical performance test on the cut cables to ensure that the quality meets the standard requirements;

[0058] S903: The qualified cables are sent to the automated packaging line, and the cables are packaged in accordance with the prescribed packaging requirements using a robotic arm or automated device;

[0059] S904: Attach an electronic tag to the package, indicating the cable specifications, model, quantity and production date, and use RFID technology to achieve automatic identification and information traceability of the tag;

[0060] S905: The packaged cables are sent to the automated warehouse for storage or delivery. The automated warehousing system enables intelligent management and rapid delivery of cables.

[0061] A cabling machine for cable production includes a rotating drive 1, a mounting frame 2, a supporting bracket 3, a winding reel 4, an intelligent distance adjuster 5, an intelligent wire feeder 6 and an intelligent tension control device 7. The mounting frame 2 is rotatably mounted on one side of the rotating drive 1, the supporting bracket 3 is provided on the bottom surface of the rotating drive 1, the winding reel 4 is provided inside the mounting frame 2, the intelligent distance adjuster 5 is provided on the inner side of the mounting frame 2, the intelligent distance adjuster 5 is provided at the bottom end of the intelligent distance adjuster 5, and the intelligent tension control device 7 is provided at the other end of the mounting frame 2.

[0062] Compared with traditional cable-making machines used in cable production, the cables are prone to displacement inside the cable-making machine during cable-making operations, and the machine needs to be shut down for maintenance. At the same time, it is not convenient to monitor the arrangement of the wire cores in the twisting process in real time when the cables are twisted, and the twisting quality is uncontrollable. The cable-making machine used in this cable production introduces an automated mold changing device and a laser centering system to improve the efficiency and accuracy of mold installation and adjustment. At the same time, it introduces a remote monitoring system and intelligent sensors to improve the monitoring and diagnosis capabilities of equipment operation. High-definition cameras and image recognition technology are used to monitor the arrangement of the wire cores in the twisting process in real time to ensure the twisting quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0063] Figure 1 Shown is a schematic diagram of a process framework of a cabling machine processing method for cable production according to the present invention;

[0064] Figure 2 Shown is a schematic diagram of the mold installation and adjustment process of a cabling machine processing method for cable production of the present invention;

[0065] Figure 3 Shown is a schematic diagram of the process of starting the cabling machine and twisting the cables according to the present invention;

[0066] Figure 4 Shown is a schematic diagram of a first three-dimensional structure of a cabling machine for cable production according to the present invention;

[0067] Figure 5 Shown is a schematic diagram of a second three-dimensional structure of a cabling machine for cable production according to the present invention;

[0068] Explanation of the accompanying drawings: 1. Rotation drive; 2. Mounting frame; 3. Support bracket; 4. Winding reel; 5. Intelligent distance adjuster; 6. Intelligent wire feeder; 7. Intelligent tension control device. DETAILED DESCRIPTION

[0069] The present invention will be further described below with reference to the accompanying drawings and examples.

[0070] See also Figure 1 The present invention provides an embodiment: a cable forming machine processing method for cable production, including the following methods:

[0071] S101: First, prepare and inspect the raw materials and check the appearance of the insulated wire core;

[0072] S102: Arrange the insulated wire cores in the prescribed order and place them on the plate;

[0073] S103: Select the appropriate mold for installation and adjustment according to the diameter of the insulated wire core and process requirements;

[0074] S104: Start the cabling machine to twist the insulated cores;

[0075] S105: During the twisting process, the gaps are filled and the cores are tied;

[0076] S106: Select the appropriate tape material and install it on the wrapping head for wrapping;

[0077] S107: During the cabling process, the quality of the cable is tested and adjusted;

[0078] S108: The processed cables are collected and packaged.

[0079] See also Figure 2-Figure 3 In this embodiment, the preparation and inspection of raw materials include the following steps:

[0080] S201: According to the production order and process requirements, pick up the insulated wire cores that meet the standards from the warehouse, and use the automated warehousing system to ensure that the specifications, models, and quantities of the insulated wire cores are accurately matched to the production requirements to reduce human errors;

[0081] S202: Perform visual inspection of insulated wire cores, using high-definition cameras and image recognition technology to automatically detect surface damage, stains, or scratches, improving inspection efficiency and accuracy;

[0082] S203: Conduct electrical performance tests on insulated wire cores using automated testing equipment, including meggers and insulation resistance testers, to ensure insulation performance meets standards;

[0083] S204: Record the inspection results and automatically update them on the electronic process card to achieve paperless records and facilitate traceability.

[0084] Preferably, when the insulated wire cores are arranged and wound, the following steps are included:

[0085] S301: According to the process requirements, use a robotic arm or automated device to arrange the insulated wire cores in the prescribed order to reduce manual intervention;

[0086] S302: During the arrangement process, the laser ranging sensor is used to monitor the position and spacing of the insulated wire cores in real time to ensure arrangement accuracy;

[0087] S303: Place the arranged insulated wire core reels on the pay-off rack of the cabling machine, and use a pneumatic or electric clamping device to automatically lock the reels to improve fixing efficiency;

[0088] S304: Automatically adjust the pay-off tension through the tension control system to make the tension more stable and reliable, reducing the occurrence of loose strands or broken wire cores;

[0089] S305: Pass the wire end through the wire dividing ring and fix it, and use the automatic wire feeding device to accurately feed the filling rope into the gap between the insulated wire cores.

[0090] Preferably, when installing and adjusting the mold, the following steps are included:

[0091] S401: Select the appropriate mold from the mold library based on the diameter of the insulated wire core and process requirements, and use the automated mold changing device to quickly and accurately install the mold;

[0092] S402: Use the laser centering system to ensure the accurate installation position of the mold and reduce adjustment time;

[0093] S403: According to the process requirements, use the human-machine interface HMI to input the traction speed and cage speed parameters to achieve parametric control;

[0094] S404: The built-in sensors of the cabling machine monitor the tension and speed parameters during the stranding process in real time and automatically adjust the parameters based on the monitoring results to ensure the stranding quality;

[0095] S405: According to the cable specifications and requirements, the pre-twist angle adjustment device is used to automatically adjust the pre-twist angle of each insulated core to improve the twisting effect.

[0096] Preferably, when starting the cabling machine and stranding, the following steps are included:

[0097] S501: After confirming that all parameter settings are correct, start the cabling machine through the HMI and use the remote monitoring system to monitor the equipment operating status in real time to ensure smooth operation;

[0098] S502: Regularly check the operation of components such as the pay-off frame, stranding cage, and traction wheel. Use vibration sensors and temperature sensors to monitor component wear and temperature in real time to prevent failures.

[0099] S503: After the cabling machine starts operating, the insulated wire cores are gradually twisted together by the stranding cage. High-definition cameras and image recognition technology are used to monitor the arrangement of the wire cores in real time during the twisting process to ensure that there is no turning over or crossing.

[0100] S504: Regularly sample and test the twisted cables, and use online testing equipment to monitor the appearance quality and insulation performance of the cables in real time;

[0101] S505: If any abnormality is found during the twisting process, a shutdown alarm is immediately triggered through the HMI, and the fault information is recorded for subsequent analysis and processing.

[0102] Preferably, the filling and binding steps include:

[0103] S601: During the stranding process, an automatic rope feeding device is used to evenly feed the filler rope into the gaps between the insulated wire cores. A laser ranging sensor is used to monitor the amount and position of the filler rope in real time to ensure uniform filling.

[0104] S602: According to the cable specifications and requirements, select the appropriate filler rope material and diameter to improve the roundness and stability of the cable;

[0105] S603: According to the process requirements, the twisted wire cores are tied using an automated tying device. The tension control system automatically adjusts the tension of the tying tape to ensure a secure tie.

[0106] S604: After tying, high-definition cameras and image recognition technology are used to automatically detect the tying quality to ensure that there is no loosening or falling off.

[0107] Preferably, the following steps are included during the tape wrapping and wrapping process:

[0108] S701: According to the process requirements, select the appropriate tape material, including polyester tape or aluminum-plastic composite tape, and use the automated cutting and feeding device to cut the tape material into the appropriate length and feed it into the wrapping head;

[0109] S702: Perform visual inspection and quality testing on the tape material, using high-definition cameras and image recognition technology to automatically detect surface damage, stains, or scratches;

[0110] S703: The tape material is installed on the wrapping head and the servo motor is used to drive the wrapping head to rotate for precise wrapping control. Parameters such as wrapping speed and wrapping pitch are input through the HMI to achieve parametric control;

[0111] S704: Using a laser rangefinder to monitor the tape tension and position in real time during the wrapping process to ensure that the wrapping is uniform and free of wrinkles or bubbles;

[0112] S705: After wrapping is completed, high-definition cameras and image recognition technology are used to automatically detect the wrapping quality to ensure that it meets the requirements.

[0113] Preferably, the quality inspection and adjustment process includes the following steps:

[0114] S801: During the cabling process, online testing equipment is used to monitor the cable's appearance quality, insulation performance, etc. in real time, and the monitoring data is transmitted to the data analysis platform for real-time analysis and early warning;

[0115] S802: Automatically adjust the cabling machine parameters based on the online test results to ensure that the cable quality meets the standard requirements;

[0116] S803: Use big data analysis technology to conduct in-depth mining and analysis of online inspection data to identify potential quality problems and improvement points;

[0117] S804: Regularly test and calibrate online testing equipment to ensure the accuracy of test results;

[0118] S805: Conduct manual re-inspection on cables that have passed the online inspection, focusing on the appearance quality and insulation thickness indicators. If unqualified products are found, they will be immediately isolated and processed.

[0119] Preferably, the following steps are included during the winding and packaging process:

[0120] S901: When the cable reaches the specified length, the HMI triggers a stop signal to stop the cabling machine. The automatic take-up device removes the cable from the take-up reel and feeds it to the cutting device for cutting.

[0121] S902: Perform visual inspection and electrical performance test on the cut cables to ensure that the quality meets the standard requirements;

[0122] S903: The qualified cables are sent to the automated packaging line, and the cables are packaged in accordance with the prescribed packaging requirements using a robotic arm or automated device;

[0123] S904: Attach an electronic tag to the package, indicating the cable specifications, model, quantity and production date, and use RFID technology to achieve automatic identification and information traceability of the tag;

[0124] S905: The packaged cables are sent to the automated warehouse for storage or delivery. The automated warehousing system enables intelligent management and rapid delivery of cables.

[0125] See also Figure 4-Figure 5 In this embodiment, a cabling machine for cable production includes a rotating drive 1, a mounting frame 2, a supporting bracket 3, a winding reel 4, an intelligent distance adjuster 5, an intelligent wire feeder 6 and an intelligent tension control device 7. The mounting frame 2 is rotatably mounted on one side of the rotating drive 1, the supporting bracket 3 is provided on the bottom surface of the rotating drive 1, the winding reel 4 is provided inside the mounting frame 2, the intelligent distance adjuster 5 is provided on the inner side of the mounting frame 2, the intelligent wire feeder 6 is provided at the bottom end of the intelligent distance adjuster 5, and the intelligent tension control device 7 is provided at the other end of the mounting frame 2.

[0126] In order to improve production efficiency and cable quality, a cable production plant adopted an advanced cabling machine and its processing method. The following are the detailed steps of this embodiment:

[0127] S1001: The operator uses the automated storage system to accurately pick up the required quantity and specifications of insulated wire cores;

[0128] S1002: Use high-definition cameras and image recognition technology to perform visual inspections on insulated wire cores, automatically detecting any wire cores with minor surface scratches and replacing them.

[0129] S1003: Use a megger and insulation resistance tester to test the electrical performance of the insulated wire cores to ensure that the insulation performance of all wire cores meets the standards;

[0130] S1004: The inspection results are automatically recorded and updated on the electronic process card;

[0131] S1005: According to the process requirements, the insulated wire cores are arranged neatly in the prescribed order using a robotic arm;

[0132] S1006: Laser ranging sensor monitors the position and spacing of insulated wire cores in real time;

[0133] S1007: Place the arranged insulated wire core reels onto the pay-off stand of the cabling machine. The pneumatic clamping device automatically locks the reels, and the tension control system automatically adjusts the pay-off tension to ensure stable tension.

[0134] S1008: The wire ends are passed through the wire splitting ring and fixed, and the automatic wire feeding device accurately feeds the filler wire into the gap between the insulated wire cores;

[0135] S1009: Select the appropriate mold from the mold library based on the diameter of the insulated wire core and process requirements, and quickly install it using the automated mold changing device;

[0136] S1010: The laser centering system ensures accurate mold installation position, and the traction speed and cage speed parameters are input through the HMI;

[0137] S1011: The cabling machine's built-in sensors monitor the tension and speed parameters during the stranding process in real time and automatically adjust the pre-twist angle of each insulated core based on the monitoring results.

[0138] S1012: After confirming that all parameters are set correctly, start the cabling machine through the HMI, and the remote monitoring system monitors the equipment operating status in real time;

[0139] S1013: Regularly check the operation of components such as the pay-off frame, stranding cage, and traction sheave, and use vibration sensors and temperature sensors to prevent malfunctions;

[0140] S1014: The insulated wire cores are gradually twisted together by the stranding cage, and high-definition cameras and image recognition technology monitor the twisting process in real time;

[0141] S1015: The automatic rope feeding device evenly feeds the filler rope into the gaps between the insulated wire cores, and the laser ranging sensor monitors the feeding amount and position of the filler rope in real time;

[0142] S1016: The automated binding device binds the twisted wire cores, and the tension control system automatically adjusts the tension of the binding tape;

[0143] S1017: Select polyester tape as the tape material, use the automated cutting and feeding device to cut the tape material into appropriate lengths and feed it into the wrapping head;

[0144] S1018: The tape material is installed on the wrapping head, the servo motor drives the wrapping head to rotate, and the wrapping parameters are input through the HMI;

[0145] S1019: Online testing equipment monitors the appearance quality and insulation performance of the cable in real time and transmits the monitoring data to the data analysis platform;

[0146] S1020: When the cable reaches the specified length, a stop signal is triggered through the HMI to stop the cabling machine, and the cable is removed from the take-up reel using the automatic take-up device and sent to the cutting device for cutting;

[0147] S1021: Send the packaged cables to the automated warehouse for storage or shipment.

[0148] The embodiments of the present invention are described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Various changes can be made within the scope of knowledge of those skilled in the art without departing from the spirit of the present invention.

Claims

1. A cable forming machine processing method for cable production, characterized in that: The following methods are included: S101: First, prepare and inspect the raw materials and check the appearance of the insulated wire core; The following steps are involved in the preparation and inspection of raw materials: S201: According to the production order and process requirements, pick up the insulated wire cores that meet the standards from the warehouse. Use the automated warehousing system to ensure that the specifications, models, and quantities of the insulated wire cores are accurately matched to the production requirements, reducing human errors. S202: Perform visual inspection of insulated wire cores, using high-definition cameras and image recognition technology to automatically detect surface damage, stains, or scratches, improving inspection efficiency and accuracy. S203: Conduct electrical performance tests on insulated wire cores using automated testing equipment, including meggers and insulation resistance testers, to ensure insulation performance meets standards. S204: Record the inspection results and automatically update them on the electronic process card to achieve paperless records and facilitate traceability; S102: Arrange and coil the insulated wire cores in a prescribed order; When arranging and winding the insulated wire cores, the following steps are included: S301: Based on process requirements, use robotic arms or automated devices to arrange the insulated wire cores in the specified order to reduce manual intervention; S302: During the arrangement process, a laser ranging sensor is used to monitor the position and spacing of the insulated wire cores in real time to ensure arrangement accuracy; S303: Place the arranged insulated wire core reels on the pay-off stand of the cabling machine and automatically lock the reels using a pneumatic or electric clamping device to improve fixing efficiency. S304: The tension control system automatically adjusts the pay-off tension to make the tension more stable and reliable, reducing the occurrence of loose strands or breakage of the wire core; S305: Pass the wire ends through the wire splitting ring and secure them. At the same time, use the automatic wire feeding device to accurately feed the filling wire into the gap between the insulated wire cores. S103: Select the appropriate mold for installation and adjustment based on the diameter of the insulated wire core and process requirements; S104: starting the cabling machine to twist the insulated wire cores; When starting the cabling machine and stranding, the following steps are included: S501: After confirming that all parameter settings are correct, start the cabling machine through the HMI and use the remote monitoring system to monitor the equipment operating status in real time to ensure smooth operation; S502: Regularly check the operating conditions of the pay-off frame, stranding cage, and traction sheave. Use vibration sensors and temperature sensors to monitor component wear and temperature in real time to prevent malfunctions. S503: After the cabling machine starts operating, the insulated wire cores are gradually twisted together by the stranding cage. High-definition cameras and image recognition technology are used to monitor the arrangement of the wire cores in real time during the twisting process to ensure that there is no twisting or crossing. S504: Regularly sample and test the twisted cables, using online testing equipment to monitor the cable's appearance quality and insulation performance in real time; S505: If any abnormality is found during the twisting process, a shutdown alarm is immediately triggered through the HMI, and the fault information is recorded for subsequent analysis and processing; S105: During the twisting process, fill the gaps and bind the cores; When filling and tying, the following steps are included: S601: During the stranding process, an automatic rope feeding device is used to evenly feed the filler rope into the gaps between the insulated wire cores. A laser ranging sensor monitors the amount and position of the filler rope in real time to ensure uniform filling. S602: Select appropriate filler rope material and diameter based on cable specifications and requirements to improve the roundness and stability of the cable; S603: Based on process requirements, the twisted wire cores are bound using an automated binding device. The tension control system automatically adjusts the binding tape tension to ensure a secure binding. S604: After tying, high-definition cameras and image recognition technology are used to automatically detect the tying quality to ensure that there is no loosening or falling off; S106: Select appropriate tape material and install it on the taping head for taping; S107: During the cabling process, the cable quality is inspected and adjusted; S108: The processed cables are collected and packaged.

2. A cable processing method for cable production according to claim 1, characterized in that: When installing and adjusting the mold, the following steps are included: S401: Select the appropriate mold from the mold library based on the diameter of the insulated wire core and process requirements, and use the automated mold changing device to quickly and accurately install the mold; S402: Use the laser centering system to ensure the accurate installation position of the mold and reduce adjustment time; S403: According to the process requirements, the traction speed and cage speed parameters are input through the human-machine interface HMI to achieve parameterized control; S404: The built-in sensors in the cabling machine monitor the tension and speed parameters during the stranding process in real time and automatically adjust the parameters based on the monitoring results to ensure stranding quality. S405: Based on cable specifications and requirements, the pre-twist angle adjustment device is used to automatically adjust the pre-twist angle of each insulated core to improve the twisting effect.

3. The cable processing method for cable production according to claim 1, characterized in that: The following steps are included in the taping and wrapping process: S701: Select appropriate tape material, including polyester tape or aluminum-plastic composite tape, according to process requirements. Use automated cutting and feeding devices to cut the tape material into appropriate lengths and feed it into the wrapping head. S702: Perform visual inspection and quality testing on the tape material, using high-definition cameras and image recognition technology to automatically detect surface damage, stains, or scratches; S703: Install the tape material on the wrapping head and use the servo motor to drive the wrapping head to rotate for precise wrapping control. Input wrapping speed and wrapping pitch parameters through the HMI to achieve parameterized control. S704: Use a laser distance sensor to monitor the tape tension and position in real time during the wrapping process to ensure that the wrapping is uniform and free of wrinkles or bubbles. S705: After wrapping is completed, high-definition cameras and image recognition technology are used to automatically detect the wrapping quality to ensure that it meets the requirements.

4. The cable processing method for cable production according to claim 1, characterized in that: When conducting quality inspection and adjustment, the following steps are included: S801: During the cabling process, online testing equipment is used to monitor the cable's appearance quality and insulation performance in real time. The monitoring data is transmitted to the data analysis platform for real-time analysis and early warning. S802: Automatically adjust the cabling machine parameters based on online test results to ensure that cable quality meets standard requirements; S803: Use big data analysis technology to conduct in-depth mining and analysis of online inspection data to identify potential quality problems and improvement points; S804: Regularly test and calibrate online testing equipment to ensure the accuracy of test results; S805: Conduct manual re-inspection on cables that have passed the online inspection, focusing on the appearance quality and insulation thickness indicators. If unqualified products are found, they will be immediately isolated and processed.

5. The cable production method according to claim 1, characterized in that: When collecting and packaging, the following steps are included: S901: When the cable reaches the specified length, a stop signal is triggered through the HMI to stop the cabling machine. The automatic take-up device removes the cable from the take-up reel and feeds it to the cutting device for cutting. S902: Perform visual inspection and electrical performance test on the cut cables to ensure that the quality meets the standard requirements; S903: The cables that have passed the inspection are sent to the automated packaging line, where they are packaged according to the specified packaging requirements using a robotic arm or automated device. S904: Attach an electronic tag to the package, indicating the cable specifications, model, quantity, and production date, and use RFID technology to achieve automatic tag identification and information traceability; S905: The packaged cables are sent to the automated warehouse for storage or delivery. The automated warehousing system is used to achieve intelligent management and rapid delivery of cables.

6. A cabling machine processing method for cable production according to any one of claims 1 to 5, characterized in that: A cabling machine for cable production comprises a rotary drive (1), a mounting frame (2), a support bracket (3), a winding reel (4), an intelligent distance regulator (5), an intelligent wire feeder (6) and an intelligent tension control device (7), wherein the mounting frame (2) is rotatably mounted on one side of the rotary drive (1), the support bracket (3) is provided on the bottom surface of the rotary drive (1), the winding reel (4) is provided inside the mounting frame (2), the intelligent distance regulator (5) is provided on the inner side of the mounting frame (2), the intelligent wire feeder (6) is provided at the bottom end of the intelligent distance regulator (5), and the intelligent tension control device is provided at the other end of the mounting frame (2).

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