Transformer coil winding device

By introducing knocking and compression devices into the transformer coil winding device, the problems of insufficient fit between the wire and the iron core and poor winding density are solved, and the electrical performance is significantly improved.

CN119889915AInactive Publication Date: 2025-04-25LI WANG DIAN QI JI TUAN YOU XIAN GONG SI
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Patent Information

Application Number
CN202510217215.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-26
Publication Date
2025-04-25
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

When the existing transformer coil winding device wraps the metal wire, the fit between the wire and the iron core is insufficient and the winding density is poor, resulting in a degradation of electrical performance.

Method used

A transformer coil winding device including a winding machine body, a knocking device, a pressing device and an auxiliary rod is designed. The flat copper wire is knocked through the tapping device to fit the surface of the iron core, and the elastic compression structure of the compression device and the first spring dynamically press the wire to improve the density between the wires.

Benefits of technology

Through the synergy between the strike and pressing device, the fit of the metal wire to the iron core and the winding density are significantly improved, thereby improving the electrical performance of the transformer.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a transformer coil winding device which comprises a winding machine body, a knocking device, a pressing device and an auxiliary rod, and an iron core is arranged on the winding machine body; the flat copper conductor penetrates through the winding machine body and is wound on the iron core; the knocking device is arranged on the winding machine body; the pressing device comprises a rotating shaft, an elastic pressing structure, a first spring and a driving structure, and the rotating shaft is arranged on the winding machine body and connected with the driving structure; the elastic pressing structure is arranged on the rotating shaft in a sliding manner; the two first springs are arranged on the two sides of the elastic pressing structure correspondingly. The auxiliary rod is arranged above the pressing device, limiting switches are arranged at the two ends of the auxiliary rod respectively, and the pressing structure makes contact with the limiting switches when moving. According to the application, the flat copper wires are knocked through the knocking device, so that the flat copper wires are more attached to the surface of the iron core, the flat copper wires can be dynamically pressed through the pressing device, the flat copper wires wound on the iron core are tighter, and the electrical performance is improved.
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Description

Technical Field

[0001] The present application relates to the technical field of transformer production, and in particular to a transformer coil winding device. Background Art

[0002] The transformer coil winding device is a mechanical device specially used to manufacture transformer coils. It forms the coil structure required for the transformer by winding metal wire around the iron core.

[0003] In the related art, for winding of metal wires, the metal wires are usually passed through a reciprocating threading device and wound around an iron core, and the winding of the metal wires is achieved by rotating the iron core.

[0004] However, due to the hardness of the metal wire (such as the flat copper wire) itself, the wire may not fit well with the outer wall of the core and the adjacent wires wound around the core may not be tightly packed, which may result in a degradation of the electrical performance.

[0005] However, the above-mentioned problem cannot be solved by only a reciprocating threading device. Therefore, a winding device is needed that can improve the fit between the metal wire and the iron core and the tightness between the wires. Summary of the invention

[0006] The present application aims to solve one of the technical problems in the above-mentioned technology at least to some extent.

[0007] To achieve the above-mentioned purpose, the first aspect of the present application proposes a transformer coil winding device, comprising: a winding machine body, a knocking device, a clamping device and an auxiliary rod, wherein an iron core is arranged on the main shaft of the winding machine body; a flat copper wire passes through the reciprocating wire feeding end of the winding machine body and is wound around the iron core; the knocking device is arranged on the reciprocating wire feeding end of the winding machine body; the clamping device comprises a rotating shaft, an elastic clamping structure, a first spring and a driving structure, wherein the rotating shaft is arranged on the winding machine body and is connected to the driving structure; the elastic clamping structure is constrained to be able to move only along the length direction of the rotating shaft Sliding arrangement; the two first springs are respectively arranged on both sides of the elastic clamping structure; wherein the elastic clamping end of the elastic clamping structure abuts against the iron core; the auxiliary rod is arranged above the clamping device, and limit switches are respectively arranged at both ends of the auxiliary rod. When the flat copper wire is wound to the end of the iron core, the top of the clamping structure contacts the limit switch at the end to trigger the driving structure to drive the rotating shaft to rotate, and after the clamping structure is reset to the center position of the iron core, the rotating shaft is driven to reset, so that the elastic clamping end of the elastic clamping structure abuts against the wound flat copper wire.

[0008] In addition, the transformer coil winding device proposed in the present application may also have the following additional technical features:

[0009] As a further description of the above technical solution: the knocking device includes a first driving motor, a turntable, an eccentric rod, a sleeve, a first elastic telescopic rod and a rubber hammer, wherein a connecting frame is provided on the reciprocating wire feeding end of the winding machine body, and a mounting frame is provided at the end of the connecting frame; the first driving motor is arranged on the connecting frame; the turntable is arranged on the output end of the first driving motor; the eccentric rod is eccentrically arranged on the turntable; the sleeve is fixedly arranged on the mounting frame; the first elastic telescopic rod is slidably sleeved in the sleeve, and one end of the first elastic telescopic rod is pivotally connected to the eccentric rod, and the other end is connected to the rubber hammer.

[0010] As a further description of the above technical solution: the elastic clamping structure includes a sliding body, a limit block, a trigger head and a second elastic telescopic rod, wherein the rotating shaft is provided with a slide groove along the length direction; the limit block is arranged in the sliding body, and the sliding body is sleeved on the rotating shaft, and the limit block is slidably connected to the slide groove; the trigger head and the second elastic telescopic rod are respectively arranged on the sliding body; wherein the trigger head is located between the two limit switches, and the rod end of the second elastic telescopic rod abuts against the outer side of the flat copper wire of the outermost circle.

[0011] As a further description of the above technical solution: the first elastic telescopic rod and the second elastic telescopic rod each include a sleeve, a push rod and a second spring, wherein the push rod sliding sleeve is arranged in the sleeve; the second spring is arranged in the sleeve, and the two ends of the second spring are respectively connected to the push rod and the sleeve; wherein the push rod of the first elastic telescopic rod is pivotally connected to the eccentric rod, and the rubber hammer is arranged on the sleeve of the first elastic telescopic rod; the sleeve of the second elastic telescopic rod is connected to the sliding body, and the push rod end of the second elastic telescopic rod is arc-shaped and abuts against the flat copper wire of the outermost circle.

[0012] As a further description of the above technical solution: the winding machine body includes a fuselage, a supporting structure and a wire feeding structure, wherein the fuselage and the supporting structure are arranged relative to each other, and the iron core is detachably arranged between the fuselage and the supporting structure; the wire feeding structure is arranged on the fuselage through a fixing frame, and the flat copper wire passes through the wire feeding end of the wire feeding structure and is wound around the iron core.

[0013] As a further description of the above technical solution: the wire feeding structure includes a second drive motor, a reciprocating screw, a screw slider, a wire feeding frame and a guide wheel, wherein the second drive motor is arranged on the fixed frame; the reciprocating screw is rotatably arranged between the fixed frame and the support structure, and is connected to the output end of the second drive motor; the screw slider is arranged on the reciprocating screw; the wire feeding frame is arranged on the screw slider; and a plurality of guide wheels are rotatably arranged on the wire feeding frame.

[0014] As a further description of the above technical solution: there are multiple guide wheels, which are staggered up and down, and the flat copper wire passes through between the staggered guide wheels.

[0015] As a further description of the above technical solution: the supporting structure includes a supporting tail frame, a second driving cylinder and a fixed flange, wherein the second driving cylinder is arranged on the supporting tail frame; the fixed flange is rotatably arranged on the telescopic end of the second driving cylinder; one end of the iron core is detachably connected to the main shaft, and the other end is detachably connected to the fixed flange.

[0016] As a further description of the above technical solution: a movable sliding sleeve is sleeved on the auxiliary rod, and the sliding sleeve is embedded in the connecting frame.

[0017] As a further description of the above technical solution: the flat copper wire is coated with an insulating layer.

[0018] According to the transformer coil winding device of the present application, the knocking device follows the reciprocating moving end of the wire feeding device to move synchronously, and can knock the flat copper wire when it is wound on the iron core to make it fit more closely to the surface of the iron core. The clamping end of the clamping device can dynamically clamp the flat copper wire, so that the flat copper wires wound on the iron core are closer together, thereby improving the electrical performance.

[0019] Additional aspects and advantages of the present application will be given in part in the description below, and in part will become apparent from the description below, or will be learned through the practice of the present application. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] The above and / or additional aspects and advantages of the present application will become apparent and easily understood from the following description of the embodiments in conjunction with the accompanying drawings, in which:

[0021] Figure 1 is a schematic structural diagram of a transformer coil winding device according to an embodiment of the present application;

[0022] Figure 2 is a schematic diagram of a magnified structure of a local area A according to an embodiment of the present application;

[0023] Figure 3 is a schematic structural diagram of a winding machine body according to an embodiment of the present application;

[0024] Figure 4 is a schematic diagram of the connection structure of the wire feeding structure and the striking device according to an embodiment of the present application;

[0025] Figure 5 is a schematic structural diagram of a striking device according to an embodiment of the present application;

[0026] Figure 6 is a schematic diagram of the internal structure of a first elastic telescopic rod according to an embodiment of the present application;

[0027] Figure 7 is a schematic structural diagram of a clamping device according to an embodiment of the present application;

[0028] Figure 8 is an internal schematic diagram of a compression structure according to an embodiment of the present application;

[0029] Fig. 9 is a schematic diagram of the positional relationship between a pressing device and an auxiliary rod according to an embodiment of the present application;

[0030] As shown in the figure:

[0031] 100, winding machine body; 101, spindle; 104, fixed frame; 102, connecting frame; 103, mounting frame; 110, fuselage; 120, supporting structure; 121, supporting tail frame; 122, second driving cylinder; 123, fixing flange; 130, wire feeding structure; 131, second driving motor; 132, reciprocating screw; 133, screw slider; 134, wire feeding frame; 135, guide wheel; 200, knocking device; 210, first driving motor; 220, turntable; 230, eccentric rod; 240, bushing; 2 50. first elastic telescopic rod; 251. rod sleeve; 252. push rod; 253. second spring; 260. rubber hammer; 300. clamping device; 310. rotating shaft; 320. elastic clamping structure; 321. sliding body; 322. limit block; 323. trigger head; 324. second elastic telescopic rod; 330. first spring; 340. driving structure; 341. support rod; 342. first driving cylinder; 400. auxiliary rod; 401. limit switch; 402. sliding sleeve; 500. iron core; 600. flat copper wire. DETAILED DESCRIPTION

[0032] Embodiments of the present application are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present application, and should not be construed as limiting the present application.

[0033] The transformer coil winding device according to an embodiment of the present application is described below with reference to the accompanying drawings.

[0034] like Figure 1 and Figure 2 As shown, the transformer coil winding device according to the embodiment of the present application may include a winding machine body 100 , a knocking device 200 , a pressing device 300 and an auxiliary rod 400 .

[0035] The iron core 500 is disposed on the main shaft 101 of the winding machine body 100 , the flat copper wire 600 passes through the reciprocating wire feeding end of the winding machine body 100 and is wound around the iron core 500 , and the flat copper wire 600 is coated with an insulating layer.

[0036] The knocking device 200 is disposed on the reciprocating wire feeding end of the winding machine body 100 .

[0037] As a possible situation, the striking end of the striking device 200 is arranged above the iron core 500 , and the flat copper wire 600 can be more closely fitted to the outer contour of the iron core 500 by rapid hammering.

[0038] like Figure 2 and Figure 7 As shown, the pressing device 300 includes a rotating shaft 310 , an elastic pressing structure 320 , a first spring 330 and a driving structure 340 .

[0039] The rotating shaft 310 is disposed on the winding machine body 100 and is connected to the driving structure 340 , and the elastic pressing structure 320 is constrained to be slidable only along the length direction of the rotating shaft 310 .

[0040] It should be noted that the elastic pressing structure 320 can only slide along the length direction of the rotating shaft 310, and is limited in other directions. Therefore, when the rotating shaft 310 rotates, the elastic pressing structure 320 can be driven to rotate.

[0041] As a possible situation, the driving structure 340 includes a support rod 341 and a first driving cylinder 342, wherein the support rod 341 is vertically arranged on the rotating shaft, one end of the first driving cylinder 342 is pivotally arranged on the winding machine body 100, and the other end is pivotally connected to the support rod 341. When the first driving cylinder 342 is extended or retracted, the support rod 341 is pushed to drive the rotating shaft 310 to rotate.

[0042] The two first springs 330 are respectively disposed on two sides of the elastic pressing structure 320 .

[0043] It should be noted that the first spring 330 is sleeved on the rotating shaft 310, and one end of the first spring 330 is connected to the elastic clamping structure 320, and the other end is fixed to the end of the rotating shaft 310 or the winding machine body 100. When the clamping structure moves, one of the two springs is subjected to a tensile force and the other is subjected to a compressive force.

[0044] The elastic pressing end of the elastic pressing structure 320 abuts against the iron core 500 .

[0045] It should be noted that the elastic clamping end of the elastic clamping structure 320 can be automatically adjusted according to the iron core 500 and the wound flat copper wire 600 to ensure that the elastic clamping end of the elastic clamping structure 320 can always maintain contact with the iron core 500 or the wound flat copper wire 600.

[0046] like Figure 2 and Fig. 9 As shown, the auxiliary rod 400 is arranged above the clamping device 300, and limit switches 401 are respectively arranged at both ends of the auxiliary rod 400. When the flat copper wire 600 is wound to the end of the iron core 500, the top of the elastic clamping structure 320 contacts the limit switch 401 at this end to trigger the driving structure 340 to drive the rotating shaft 310 to rotate, and after the elastic clamping structure 320 is reset to the center position of the iron core 500, it drives the rotating shaft 310 to reset, so that the elastic clamping end of the elastic clamping structure 320 abuts against the wound flat copper wire 600.

[0047] Specifically, when the relevant staff is performing the winding operation on the flat copper wire 600, first, the relevant staff installs the iron core 500 on the winding machine body 100, and then passes the flat copper wire 600 through the reciprocating wire feeding end of the winding machine body 100 and winds it on the iron core 500. At this time, the elastic clamping end of the elastic clamping structure 320 is pressed on the iron core 500, and the two first springs 330 are not subjected to force, and at this time the elastic clamping structure 320 is located at the center of the iron core 500.

[0048] Then start the winding machine body 100 and the knocking device 200. As the winding machine body 100 winds the flat copper wire 600 around the iron core 500, the knocking device 200 moves along with the reciprocating wire feeding end of the winding machine body 100 and hammers the flat copper wire 600, so that the flat copper wire 600 fits the outer contour of the iron core 500 more closely.

[0049] As the flat copper wire 600 is routed and wound on the iron core 500, the flat copper wire 600 gradually approaches the elastic clamping structure 320 and pushes the elastic clamping structure 320 to move. At this time, the first spring 330 is subjected to force, and due to its own restoring effect, it drives the elastic clamping structure 320 to squeeze the flat copper wire 600, so that the flat copper wires 600 are tighter. As the elastic clamping structure 320 moves, the greater its restoring force, the better the overall tightness of the flat copper wire 600.

[0050] When the flat copper wire 600 is wound to the end position of the iron core 500, the top of the elastic clamping structure 320 contacts the limit switch 401, and the limit switch 401 triggers the driving structure 340 to drive the rotating shaft 310 to rotate. At this time, the elastic clamping structure 320 rotates with the rotating shaft 310 and breaks away from the contact with the iron core 500. Due to the reset action of the first spring 330, the elastic clamping structure 320 resets to the center position of the iron core 500. The driving structure 340 can drive the rotating shaft 310 to rotate and reset at a preset time interval. At this time, the elastic clamping end of the elastic clamping structure 320 is pressed on the already wound flat copper wire 600, and the winding machine body 100 drives the flat copper wire 600 in the opposite direction to wind the next layer. The elastic clamping structure 320 waits for the next layer of flat copper wire 600 to approach, and pushes the next layer of flat copper wire 600, so that the next layer of flat copper wire 600 is tightly arranged, and so on.

[0051] It should be noted that the elastic clamping structure 320 acts from the center of the iron core 500, which can avoid squeezing and falling off caused by insufficient stability in the initial winding stage of the flat copper wire 600. After the flat copper wire 600 is wound for a certain distance, there is a basic fit between the flat copper wire 600 and the iron core 500. At this time, pushing the flat copper wire 600 tight can more effectively make the adjacent flat copper wires 600 closer.

[0052] In one embodiment of the present application, Figure 4 and Figure 5 As shown, the striking device 200 includes a first driving motor 210 , a rotating disk 220 , an eccentric rod 230 , a sleeve 240 , a first elastic telescopic rod 250 and a rubber hammer 260 .

[0053] A connecting frame 102 is provided on the reciprocating wire feeding end of the winding machine body 100 , and a mounting frame 103 is provided at the end of the connecting frame 102 .

[0054] The first drive motor 210 is arranged on the connecting frame 102, the turntable 220 is arranged on the output end of the first drive motor 210, the eccentric rod 230 is eccentrically arranged on the turntable 220, the sleeve 240 is fixedly arranged on the mounting frame 103, the first elastic telescopic rod 250 slides and is sleeved in the sleeve 240, and one end of the first elastic telescopic rod 250 is pivotally connected to the eccentric rod 230, and the other end is connected to the rubber hammer 260.

[0055] It should be noted that when the knocking device 200 is started, the first drive motor 210 drives the turntable 220 to rotate, so that the eccentric rod 230 rotates accordingly, thereby driving the first elastic telescopic rod 250 to move up and down, thereby realizing the knocking action of the rubber hammer 260 on the flat copper wire 600.

[0056] It is understandable that as the flat copper wire 600 is wound around the iron core 500 , the outer contour of the coil increases. At this time, the first elastic telescopic rod 250 can change along with the outer contour of the coil to ensure that the rubber hammer 260 effectively hammers the flat copper wire 600 .

[0057] In addition, a movable sliding sleeve 402 is sleeved on the auxiliary rod 400, and the sliding sleeve 402 is embedded in the connecting frame 102, so that when the knocking device 200 moves with the movement of the winding machine body 100 to feed the wire, the stability is higher.

[0058] In one embodiment of the present application, Figure 8 As shown, the elastic pressing structure 320 includes a sliding body 321 , a limiting block 322 , a trigger head 323 and a second elastic telescopic rod 324 .

[0059] Among them, the rotating shaft 310 is provided with a sliding groove along the length direction, the limit block 322 is arranged in the sliding body 321, and the sliding body 321 is sleeved on the rotating shaft 310, the limit block 322 is slidably connected to the sliding groove, the trigger head 323 and the second elastic telescopic rod 324 are respectively arranged on the sliding body 321, wherein the trigger head 323 is located between the two limit switches 401, and the rod end of the second elastic telescopic rod 324 abuts against the outer side of the outermost circle of the flat copper wire 600.

[0060] It should be noted that when the rotating shaft 310 rotates, the limiting block 322 is limited by the sliding groove, so that the sliding body 321, the second elastic telescopic rod 324 and the trigger head 323 can be driven to rotate.

[0061] It should be noted that the two limit switches 401 are respectively connected to the driving structure 340 through the controller.

[0062] To clearly explain the above embodiment, in one embodiment of the present invention, Figure 6As shown, the first elastic telescopic rod 250 and the second elastic telescopic rod 324 both include a rod sleeve 251 , a push rod 252 and a second spring 253 .

[0063] The sliding sleeve 402 of the push rod 252 is disposed in the rod sleeve 251 , the second spring 253 is disposed in the rod sleeve 251 , and two ends of the second spring 253 are respectively connected to the push rod 252 and the rod sleeve 251 .

[0064] It should be noted that when the push rod 252 is subjected to force, it can slide in the rod sleeve 251 by squeezing the second spring 253 .

[0065] The push rod 252 of the first elastic telescopic rod 250 is pivotally connected to the eccentric rod 230 , and the rubber hammer 260 is disposed on the rod sleeve 251 of the first elastic telescopic rod 250 .

[0066] It should be noted that when the knocking device 200 performs a knocking operation, as the number of winding layers of the flat copper wire 600 increases, when the rubber hammer 260 hammers the flat copper wire 600, the second elastic telescopic rod 324 changes in length during hammering, that is, the push rod 252 is forced to squeeze the second spring 253, causing the push rod 252 to slide in the rod sleeve 251.

[0067] The rod sleeve 251 of the second elastic telescopic rod 324 is connected to the sliding body 321 . The end of the push rod 252 of the second elastic telescopic rod 324 is arc-shaped and abuts against the outermost circle of the flat copper wire 600 .

[0068] It should be noted that when the elastic compression structure 320 compresses the flat copper wire 600 , as the number of winding layers of the flat copper wire 600 increases, the length of the second elastic telescopic rod 324 changes, that is, the push rod 252 is forced to squeeze the second spring 253, causing the push rod 252 to slide in the rod sleeve 251.

[0069] In one embodiment of the present application, Figure 3 As shown, the winding machine body 100 includes a body 110 , a support structure 120 and a wire feeding structure 130 .

[0070] The fuselage 110 and the support structure 120 are arranged opposite to each other, and the iron core 500 is detachably arranged between the fuselage 110 and the support structure 120. The wire feeding structure 130 is arranged on the fuselage 110 through the fixing frame 104, and the flat copper wire 600 passes through the wire feeding end of the wire feeding structure 130 and is wound around the iron core 500.

[0071] To clearly illustrate the above embodiment, in one embodiment of the present application, the support structure 120 includes a support tail frame 121 , a second driving cylinder 122 and a fixing flange 123 .

[0072] The second driving cylinder 122 is disposed on the supporting tail frame 121 , and the fixing flange 123 is rotatably disposed on the telescopic end of the second driving cylinder 122 .

[0073] One end of the iron core 500 is detachably connected to the main shaft 101 , and the other end is detachably connected to the fixing flange 123 .

[0074] It should be noted that when installing the iron core 500, firstly, one end of the iron core 500 is fastened to the flange on the main shaft 101 by bolts, and then the second driving cylinder 122 is started, so that the second driving cylinder 122 pushes the fixed flange 123 until it contacts the other end of the iron core 500, and then fastened by bolts. The relevant staff can start the fuselage 110 so that the rotating structure in the fuselage 110 drives the main shaft 101 and the iron core 500 to rotate, so as to achieve the winding operation.

[0075] In one embodiment of the present application, Figure 4 As shown, the wire feeding structure 130 includes a second driving motor 131 , a reciprocating screw 132 , a screw slider 133 , a wire feeding frame 134 and a guide wheel 135 .

[0076] Among them, the second drive motor 131 is arranged on the fixed frame 104, the reciprocating screw 132 is rotatably arranged between the fixed frame 104 and the support structure 120, and is connected to the output end of the second drive motor 131, the screw slider 133 is arranged on the reciprocating screw 132, the wire feeding frame 134 is arranged on the screw slider 133, and a plurality of guide wheels 135 are rotatably arranged on the wire feeding frame 134.

[0077] It should be noted that when the relevant staff winds the flat copper wire 600 on the iron core 500, first, the flat copper wire 600 passes through the guide wheel 135 and is wrapped around one end of the iron core 500 for fixation, and then the second drive motor 131 is started to rotate the reciprocating screw 132, and the screw slider 133 moves on the reciprocating screw 132, and drives the wire feeding frame 134, the guide wheel 135 and the flat copper wire 600 to move synchronously to achieve a uniform winding operation.

[0078] To clearly illustrate the previous embodiment, in one embodiment of the present application, there are multiple guide wheels 135 , which are staggered up and down, and the flat copper wire 600 passes between the staggered guide wheels 135 to improve the stability of the transmission of the flat copper wire 600 on the guide wheel 135 .

[0079] In summary, according to the transformer coil winding device of the embodiment of the present application, the knocking device 200 follows the reciprocating moving end of the wire feeding device to move synchronously, and can knock the flat copper wire 600 when it is wound on the iron core 500, so that it fits better with the surface of the iron core 500. The clamping end of the clamping device 300 can dynamically clamp the flat copper wire 600, so that the flat copper wire 600 wound on the iron core 500 is tighter, thereby improving the electrical performance.

[0080] In the description of this specification, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of this application, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.

[0081] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present application. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, without contradiction.

[0082] Although the embodiments of the present application have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be understood as limitations on the present application. Ordinary technicians in this field can change, modify, replace and modify the above embodiments within the scope of the present application.

Claims

1. A transformer coil winding device, characterized in that: include: A winding machine body (100), a knocking device (200), a pressing device (300) and an auxiliary rod (400), wherein: The iron core (500) is arranged on the main shaft (101) of the winding machine body (100); The flat copper wire (600) passes through the reciprocating wire feeding end of the winding machine body (100) and is wound around the iron core (500); The knocking device (200) is arranged on the reciprocating wire feeding end of the winding machine body (100); The pressing device (300) comprises a rotating shaft (310), an elastic pressing structure (320), a first spring (330) and a driving structure (340), wherein: The rotating shaft (310) is arranged on the winding machine body (100) and is connected to the driving structure (340); The elastic pressing structure (320) is constrained to be slidable only along the length direction of the rotating shaft (310); The two first springs (330) are respectively arranged on both sides of the elastic pressing structure (320); Wherein, the elastic pressing end of the elastic pressing structure (320) abuts against the iron core (500); The auxiliary rod (400) is arranged above the clamping device (300), and limit switches (401) are respectively arranged at both ends of the auxiliary rod (400). When the flat copper wire (600) is wound to the end of the iron core (500), the top of the clamping structure (320) contacts the limit switch (401) at the end, so as to trigger the driving structure (340) to drive the rotating shaft (310) to rotate, and after the clamping structure (320) is reset to the center position of the iron core (500), the rotating shaft (310) is driven to reset, so that the elastic clamping end of the elastic clamping structure (320) abuts against the wound flat copper wire (600).

2. The transformer coil winding device according to claim 1, characterized in that: The striking device (200) comprises a first driving motor (210), a rotating disk (220), an eccentric rod (230), a shaft sleeve (240), a first elastic telescopic rod (250) and a rubber hammer (260), wherein: A connecting frame (102) is provided on the reciprocating wire feeding end of the winding machine body (100), and a mounting frame (103) is provided at the end of the connecting frame (102); The first driving motor (210) is arranged on the connecting frame (102); The rotating disk (220) is arranged on the output end of the first driving motor (210); The eccentric rod (230) is eccentrically arranged on the rotating disk (220); The shaft sleeve (240) is fixedly arranged on the mounting frame (103); The first elastic telescopic rod (250) is slidably sleeved in the shaft sleeve (240), and one end of the first elastic telescopic rod (250) is pivotally connected to the eccentric rod (230), and the other end is connected to the rubber hammer (260).

3. The transformer coil winding device according to claim 2, characterized in that: The elastic pressing structure (320) comprises a sliding body (321), a limit block (322), a trigger head (323) and a second elastic telescopic rod (324), wherein: The rotating shaft (310) is provided with a sliding groove along the length direction; The limit block (322) is arranged in the sliding body (321), and the sliding body (321) is sleeved on the rotating shaft (310), and the limit block (322) is slidably connected to the sliding groove; The trigger head (323) and the second elastic telescopic rod (324) are respectively arranged on the sliding body (321); The trigger head (323) is located between the two limit switches (401), and the rod end of the second elastic telescopic rod (324) abuts against the outer side of the outermost circle of the flat copper wire (600).

4. The transformer coil winding device according to claim 3, characterized in that: The first elastic telescopic rod (250) and the second elastic telescopic rod (324) both comprise a rod sleeve (251), a push rod (252) and a second spring (253), wherein: The push rod (252) is slidably sleeved in the rod sleeve (251); The second spring (253) is arranged in the rod sleeve (251), and two ends of the second spring (253) are respectively connected to the push rod (252) and the rod sleeve (251); Wherein, the push rod (252) of the first elastic telescopic rod (250) is pivotally connected to the eccentric rod (230), and the rubber hammer (260) is arranged on the rod sleeve (251) of the first elastic telescopic rod (250); The rod sleeve (251) of the second elastic telescopic rod (324) is connected to the sliding body (321), and the end of the push rod (252) of the second elastic telescopic rod (324) is arc-shaped and abuts against the outermost circle of the flat copper wire (600).

5. The transformer coil winding device according to claim 1, characterized in that: The winding machine body (100) comprises a body (110), a support structure (120) and a wire feeding structure (130), wherein: The body (110) and the support structure (120) are arranged opposite to each other, and the iron core (500) is detachably arranged between the body (110) and the support structure (120); The wire feeding structure (130) is arranged on the fuselage (110) via a fixing frame (104), and the flat copper wire (600) passes through a wire feeding end of the wire feeding structure (130) and is wound around the iron core (500).

6. The transformer coil winding device according to claim 5, characterized in that: The wire feeding structure (130) comprises a second driving motor (131), a reciprocating screw (132), a screw slider (133), a wire feeding frame (134) and a guide wheel (135), wherein: The second driving motor (131) is arranged on the fixing frame (104); The reciprocating screw (132) is rotatably disposed between the fixing frame (104) and the supporting structure (120), and is connected to the output end of the second driving motor (131); The lead screw slider (133) is arranged on the reciprocating lead screw (132); The wire feeding frame (134) is arranged on the lead screw slider (133); The plurality of guide wheels (135) are rotatably arranged on the wire feeding frame (134).

7. The transformer coil winding device according to claim 6, characterized in that: The guide wheels (135) are multiple in number and are staggered up and down, and the flat copper wire (600) passes between the staggered guide wheels (135).

8. The transformer coil winding device according to claim 5, characterized in that: The support structure (120) comprises a support tail frame (121), a second driving cylinder (122) and a fixing flange (123), wherein: The second driving cylinder (122) is arranged on the supporting tail frame (121); The fixed flange (123) is rotatably arranged on the telescopic end of the second driving cylinder (122); One end of the iron core (500) is detachably connected to the main shaft (101), and the other end is detachably connected to the fixing flange (123).

9. The transformer coil winding device according to claim 2, characterized in that: A movable sliding sleeve (402) is sleeved on the auxiliary rod (400), and the sliding sleeve (402) is embedded in the connecting frame (102).

10. The transformer coil winding device according to claim 1, characterized in that: The flat copper wire (600) is coated with an insulating layer.

Citation Information

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