Wire end automatic forming machine of O-shaped connecting sheet and connecting sheet
By designing the line end automatic end machine of O-type connecting piece, the coordinated work of conveying, circumcision, transport, bending and storage mechanisms is used to solve the problems of cushioning construction of O-type connecting piece and discontinuous supply of connecting piece, efficient automatic end machine is achieved, and construction efficiency is improved and workers' health is protected.
Patent Information
- Application Number
- CN202510082604.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-20
- Publication Date
- 2025-04-25
AI Technical Summary
In the prior art, the crimping construction process of the O-type connecting piece is cumbersome, resulting in low construction efficiency. When the traditional connecting piece is not in use, the wire cup protrudes upward, making it inconvenient to supply continuously, affecting the continuous operation of the automatic end-forming equipment.
A line end automatic end forming machine for O-type connecting sheet is designed, including a conveying mechanism, an circumcision mechanism, a transfer mechanism, a bending mechanism and a storage mechanism. Through the coordinated work of these mechanisms, the automatic end forming of O-type connecting sheet is realized. The wire cup opening of the new connecting piece faces the left, which facilitates continuous supply of automatic crimping equipment.
The line end of the O-type connecting piece is automatically formed, which improves construction efficiency, reduces labor intensity, and maximizes the protection of workers' physical health.
Smart Images

Figure CN119890870A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of signal wiring, in particular to an automatic wire end termination machine for an O-type connecting piece and the connecting piece. Background Art
[0002] Railway signal and industrial control signal wiring operations involve many cables and complex joints. Currently, cold terminals are mostly used for construction. There are many types of cold terminals, and each terminal has different usage scenarios and construction processes. Among them, O-type connector crimping technology is often used in places with more vibrations. The O-type connector crimping construction can be roughly divided into four steps: wire stripping, loop folding, length adjustment and crimping, which is very cumbersome. Even skilled workers can only complete the production of seventy or eighty wire ends a day, which has become one of the important reasons restricting the speed of on-site construction; at the same time, the signal line connection plates along the railway are basically outdoors, which are easily affected by the scorching sun and high temperature during construction. Speeding up the production of wire ends can also protect the health of workers to the greatest extent.
[0003] Therefore, it is imperative to develop a set of equipment that can be used in the line terminal board and can realize automatic termination of O-type crimping. If automatic termination is to be achieved, the continuous supply of connecting pieces must be guaranteed, because the wire cup of the traditional connecting piece bulges upward when it is not in use, such as Fig. 9 As shown, it is not convenient for continuous supply, so in order to cooperate with the design of automatic terminal equipment, a new type of connecting piece is developed. Summary of the invention
[0004] The object of the present invention is to solve the above-mentioned problem and to provide an automatic wire end termination machine and a connection piece for an O-type connection piece, which can realize automatic wire end termination of an O-type crimping wire and has high construction efficiency.
[0005] The technical solution adopted by the present invention to solve the technical problem is:
[0006] An automatic wire end termination machine for an O-type connecting piece, comprising a mounting plate arranged in parallel up and down, a conveying mechanism arranged at the front end of the mounting plate for conveying cables, a ring cutting mechanism arranged at the front end of the mounting plate and movable at the front end of the mounting plate for realizing cable peeling, a transfer mechanism arranged at the front end of the mounting plate and movable at the front end of the mounting plate for conveying the connecting piece, a bending mechanism arranged between the two mounting plates for bending copper wires, and a storage mechanism arranged on the mounting plate for storing the connecting piece;
[0007] The circular cutting mechanism comprises a first mobile frame arranged at the front end of the mounting plate and moving at the front end of the mounting plate, a cutting knife arranged in the first mobile frame symmetrically from top to bottom, and a cutting knife arranged in the first mobile frame symmetrically from top to bottom and lifting in the first mobile frame, wherein the lower end of the cutting knife is an arc groove;
[0008] The bending mechanism comprises a truncated table arranged between the two mounting plates, a fixed block arranged between the two mounting plates and a movable block movable between the two mounting plates, the inner side of the movable block and the inner side of the movable block are both provided with grooves corresponding to the shape of the outer cylindrical surface of the truncated table, and the upper mounting plate is provided with a driving mechanism for driving the movable block to move;
[0009] The transfer mechanism includes a second mobile frame arranged at the front end of the mounting plate and moving at the front end of the mounting plate, a support seat arranged in the second mobile frame for supporting the O-shaped connecting piece, and a first pressure head arranged at the upper end of the second mobile frame and rising and falling at the upper end of the second mobile frame;
[0010] The storage mechanism comprises a storage slot arranged on the upper mounting plate and a push plate arranged on the upper mounting plate and moving on the upper mounting plate.
[0011] Furthermore, the driving mechanism includes a motor arranged on the upper mounting plate, a swing arm arranged on the output shaft of the motor, and a connecting rod connecting the end of the swing arm and the movable block, and an arc hole is provided on the upper mounting plate.
[0012] Furthermore, a limiting head for limiting the end of the copper core is provided on the mounting plate at the lower end.
[0013] Furthermore, a baffle is provided at the right end of the support seat, and a pressure plate is provided at the left end of the first pressure head, when the first pressure head descends.
[0014] Furthermore, a fixing frame is provided at the front end of the mounting plate.
[0015] Furthermore, brackets are provided at both upper and lower ends of the fixing frame, and a second pressing head is provided on the bracket which is raised and lowered on the bracket.
[0016] Furthermore, the fixing frame at the lower end is provided with a fixing plate and a rotating plate rotatably connected between the front end and the fixing frame at the lower end.
[0017] Furthermore, the conveying mechanism includes conveying wheels respectively arranged at the front ends of the fixing frames.
[0018] Furthermore, a slide groove is provided at the front end of the mounting plate, and a slider matching with the slide groove is provided at the rear end of the first movable rack and the rear end of the second movable rack.
[0019] Furthermore, an O-shaped connecting piece is applied to the terminal, comprising a connecting piece, a wire cup and an insulating buckle arranged on the connecting piece, characterized in that the opening of the wire cup faces left.
[0020] The beneficial effects of the present invention are:
[0021] 1. The present invention includes a conveying mechanism for conveying cables, a ring cutting mechanism for peeling cables, a transfer mechanism for conveying connecting pieces, a bending mechanism for bending copper wires, and a storage mechanism for storing connecting pieces, which are arranged in parallel on the mounting plate. When the wire ends are processed and formed, the ring cutting mechanism first moves to the middle position of the mounting plate, and the cables are continuously conveyed backwards by the conveying mechanism. The ring cutting mechanism peels the cables, and the peeled copper core enters the bending mechanism. The ring cutting mechanism moves to the left end, and then the bending mechanism bends the copper core. Then the O-type connecting piece in the storage mechanism enters the transfer mechanism, and the transfer mechanism moves the O-type connecting piece to the position of the copper wire after bending, and allows the aligned copper wire to enter the wire cup, and presses down to complete the forming of the wire cup. The wire ends of the O-type connecting piece are automatically terminated, which improves efficiency, reduces labor intensity, and can also protect the health of workers to the greatest extent. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, for ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0023] Figure 1 It is a schematic diagram of the structure of the present invention;
[0024] Figure 2 A top view of the present invention;
[0025] Figure 3 It is a schematic diagram of the internal structure of the present invention;
[0026] Figure 4 It is a schematic diagram of the structure of the ring cutting mechanism of the present invention;
[0027] Figure 5 It is a front view of the ring cutting mechanism of the present invention;
[0028] Figure 6 It is a schematic diagram of the structure of the transport mechanism of the present invention;
[0029] Figure 7 It is a front view of the transfer mechanism of the present invention;
[0030] Figure 8 This is a schematic diagram of the structure of the existing O-type connecting piece of the present invention;
[0031] Fig. 9 This is a schematic diagram of the structure of the O-type connecting piece of the present invention;
[0032] In the figure: mounting plate 1, first movable frame 2, cutter 3, cutting knife 4, round table 5, fixed block 6, movable block 7, groove 8, motor 9, swing arm 10, connecting rod 11, arc hole 12, limit head 13, second movable frame 14, support seat 15, first pressure head 16, baffle 17, pressure plate 18, storage slot 19, push plate 20, fixed frame 21, bracket 22, second pressure head 23, fixed plate 24, rotating plate 25, conveying wheel 26, connecting piece 27, wire cup 28, insulating buckle 29. DETAILED DESCRIPTION
[0033] In order to enable those skilled in the art to better understand the technical solutions in the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present invention.
[0034] like Figure 1 As shown, an automatic wire end forming machine for O-type connecting pieces comprises a conveying mechanism for conveying cables arranged in parallel on a mounting plate 1, arranged at the front end of the mounting plate 1, a ring cutting mechanism for peeling cables arranged at the front end of the mounting plate 1 and movable at the front end of the mounting plate 1, a transfer mechanism for conveying connecting pieces arranged at the front end of the mounting plate 1 and movable at the front end of the mounting plate 1, a bending mechanism for bending copper wires arranged between the two mounting plates 1, and a storage mechanism for storing connecting pieces arranged on the mounting plate; when the wire end is processed and formed, the ring cutting mechanism first moves to the middle position of the mounting plate 1, and the cable is continuously conveyed backward by the conveying mechanism, the ring cutting mechanism peels the cable, and the peeled copper core enters the bending mechanism, the ring cutting mechanism moves to the left end, and then the bending mechanism bends the copper core, and then the O-type connecting piece in the storage mechanism enters the transfer mechanism, the transfer mechanism moves the O-type connecting piece to the position of the bent copper wire, and allows the aligned copper wire to enter the wire cup, and presses down to complete the wire cup forming. The automatic termination of the wire ends of the O-type connecting piece is realized, which improves efficiency, reduces labor intensity, and can also protect the health of workers to the greatest extent.
[0035] In the figure, the ring cutting mechanism and the transfer mechanism are located at both ends of the mounting plate 1. This is to clearly show the specific structure. However, in actual application, when the ring cutting mechanism is located in the middle position, the transfer mechanism is located at the rightmost end, and when the ring cutting mechanism is located at the leftmost end, the transfer mechanism is located in the middle position.
[0036] like Figure 1 , Figure 4 and Figure 5As shown, the ring cutting mechanism includes a first mobile frame 2 arranged at the front end of the mounting plate 1 and moving at the front end of the mounting plate, a cutting knife 3 symmetrically arranged in the first mobile frame 2, and a cutting knife 4 symmetrically arranged in the first mobile frame 2 and lifted and lowered in the first mobile frame 2, the lower end of the cutting knife 4 is an arc groove, and the upper and lower ends of the first mobile frame 2 are provided with a slider moving in the first mobile frame 2, and a compression spring driving the slider to move upward is provided in the first mobile frame 2. The compression spring pushes the slider upward to ensure that the cutting knife 4 will not block the cable from moving forward when the cable is conveyed. This is not shown in the figure. This is the prior art and will not be described in detail here. When the first mobile frame 2 moves to the middle position, the conveying mechanism conveys the cable backward, and the cutting knife 3 cuts the rubber layer of the cable longitudinally. After reaching the required length, the cutting knife 4 moves inward in the same direction to cut the cut rubber layer, thereby obtaining a copper core of the required length.
[0037] like Figure 3 As shown, the bending mechanism includes a truncated table 5 arranged between the two mounting plates 1, a fixed block 6 arranged between the two mounting plates 1 and a movable block 7 moving between the two mounting plates 1, the inner side of the movable block 7 and the inner side of the movable block 7 are both provided with grooves 8 corresponding to the shape of the outer cylindrical surface of the truncated table 5, and a driving mechanism for driving the movable block 7 to move is provided on the upper end of the mounting plate 1; after the copper core passes through the gap between the truncated table 5 and the fixed block 6 and moves to the right side of the movable block 7, the driving mechanism drives the movable block 7 to move around the center line of the truncated table 5, so that the copper core completes the bending.
[0038] like Figure 2 , Figure 6 and Figure 7 As shown, the transfer mechanism includes a second mobile frame 14 that is arranged at the front end of the mounting plate 1 and moves at the front end of the mounting plate, a support seat 15 that is arranged in the second mobile frame 14 and is used to support the O-type connecting piece, and a first pressure head 16 that is arranged at the upper end of the second mobile frame 14 and is raised and lowered at the upper end of the second mobile frame 14; the O-type connecting piece in the storage mechanism moves forward to the support seat 15, and then the second mobile frame 14 moves to the middle position of the mounting plate 1, the copper core enters the wire cup of the O-type connecting piece, and the first pressure head 16 descends to extrude the wire cup into shape and wrap the copper core, thereby realizing automatic termination of the wire end.
[0039] like Figure 1 and Figure 3As shown, the storage mechanism includes a storage slot 19 provided on the upper mounting plate 1 and a push plate 20 provided on the upper mounting plate 1 and moving on the upper mounting plate 1. The upper mounting plate 1 is provided with an electric cylinder for driving the push plate 20 to move, which is not shown in the figure. This is a prior art and will not be described in detail here. The bottom of the storage slot 19 is provided with openings at both ends. When the push plate 20 moves forward, the O-type connecting piece is output from the storage slot 19 through the opening position. When the second moving frame 14 moves to the rightmost end, the push plate 20 moves forward, pushes the O-type connecting piece at the bottom of the storage slot 19 forward, and pushes it onto the support seat 15, realizing the automatic loading of the O-type connecting piece.
[0040] like Figure 2 and Figure 3 As shown, the driving mechanism includes a motor 9 arranged on the upper mounting plate 1, a swing arm 10 arranged on the output shaft of the motor 9, and a connecting rod 11 connecting the end of the swing arm 10 and the movable block 7. An arc hole 12 is provided on the upper mounting plate 1. The motor drives the swing arm 10 to rotate, and under the action of the connecting rod, the movable block 7 moves along the arc hole 12.
[0041] like Figure 3 As shown, a limit head 13 for limiting the end of the copper core is provided on the mounting plate 1 at the lower end.
[0042] like Figure 7 As shown, a baffle 17 is provided at the right end of the support seat 15, and the position of the O-shaped connecting piece is positioned by the baffle 17. A pressing plate 18 is provided at the left end of the first pressing head 16. When the first pressing head 16 descends, the wire cup is formed.
[0043] like Figure 1 As shown, a fixing frame 21 is provided at the front end of the mounting plate 1 .
[0044] like Figure 1 As shown, brackets 22 are provided at both upper and lower ends of the fixed frame 21, and a second pressing head 23 is provided on the bracket 21, which is raised and lowered on the bracket 21. The second pressing head 23 is driven by an electric cylinder, which is not shown in the figure. This is a prior art and will not be described in detail here. When the first movable frame 2 moves to the bracket position, the two second pressing heads 23 move inward synchronously, and the extrusion and cutting knife 4 moves inward to cut the rubber layer. When the second movable frame 14 moves to the bracket position, the two second pressing heads 23 move inward synchronously, press the second pressing heads downward, and extrude the wire cup into shape.
[0045] like Figure 2As shown, the fixing frame 21 at the lower end is provided with a fixing plate 24 and a rotating plate 25 rotatably connected between the front end and the lower fixing frame 21, and the lower fixing frame 21 is provided with a motor for driving the rotating plate 25 to rotate. After the copper core is bent, the rotating plate 25 rotates backward to cooperate with the fixing plate 24 to preliminarily fix the copper core. After the second moving frame moves to the middle position, the copper core can completely enter the wire cup, and the reliability is good.
[0046] like Figure 1 As shown, the conveying mechanism includes conveying wheels 26 respectively arranged at the front end of the fixed frame 21, and a bracket for supporting the conveying wheel 26 is provided at the front end of the fixed frame 21. The conveying wheel 26 rotates in the bracket. Two conveying wheels 26 are provided in each bracket. The outer cylindrical surface of the conveying wheel 26 is provided with a groove that cooperates with the cable. The bracket is provided with a motor for driving the conveying wheel 26 to rotate, which is not shown in the figure. The motor drives the conveying wheel 26 to rotate, thereby conveying the cable backward.
[0047] like Figure 1 As shown, the front end of the mounting plate 1 is provided with a slide groove, the rear ends of the first mobile frame 2 and the second mobile frame 14 are provided with sliders that cooperate with the slide groove, and the two fixed frames 21 are provided with screws that cooperate with the mobile frames of the circular cutting mechanism and the transfer mechanism. The mobile frame is driven to move by the screw, and a motor for driving the screw to rotate is provided on the side of the fixed frame, which is not shown in the figure. This is a prior art and will not be described in detail here.
[0048] like Figure 8 As shown, an O-type connecting piece, applied to the terminal, comprises a connecting piece 27, a wire cup 28 and an insulating buckle 29 arranged on the connecting piece 27, wherein the opening of the wire cup 28 faces left. Fig. 9 As mentioned above, in the prior art, the openings of the wire cup 28 and the insulating buckle 29 face upward, which is not convenient for continuous supply. The wire cup and insulating buckle of the traditional crimping piece are changed to a single-sided connection and horizontal arrangement. The horizontal arrangement allows the crimping pieces to be stacked in order without affecting the crimping pieces above, and is less likely to cause errors; the single-sided connection allows the crimping piece to enter the working position from the side, which is convenient for the movement of the automatic crimping equipment and ensures the continuous supply of the connecting piece.
[0049] In the description of the present invention, it should be noted that the directions or positional relationships indicated by the terms "left", "right", "up", "down", etc. are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention.
[0050] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection, it can be a direct connection, it can be an indirect connection through an intermediate medium, and it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
Claims
1. An automatic terminal machine for O-type connecting pieces, characterized in that: The invention comprises a conveying mechanism for conveying cables and arranged at the front end of the mounting plate (1) and arranged in parallel with each other, a ring cutting mechanism for peeling cables and arranged at the front end of the mounting plate (1) and movable at the front end of the mounting plate (1), a transfer mechanism for conveying connecting sheets and arranged at the front end of the mounting plate (1) and movable at the front end of the mounting plate (1), a bending mechanism for bending copper wires and arranged between the two mounting plates (1), and a storage mechanism for storing connecting sheets and arranged on the mounting plate; The circular cutting mechanism comprises a first movable frame (2) arranged at the front end of the mounting plate (1) and moving at the front end of the mounting plate, a cutting knife (3) arranged vertically symmetrically in the first movable frame (2), and a cutting knife (4) arranged vertically symmetrically in the first movable frame (2) and lifting and lowering in the first movable frame (2), wherein the lower end of the cutting knife (4) is an arc-shaped groove; The bending mechanism comprises a truncated table (5) arranged between two mounting plates (1), a fixed block (6) arranged between the two mounting plates (1) and a movable block (7) movable between the two mounting plates (1), the inner side of the movable block (7) and the inner side of the movable block (7) are both provided with a groove (8) corresponding to the shape of the outer cylindrical surface of the truncated table (5), and a driving mechanism for driving the movable block (7) to move is provided on the upper mounting plate (1); The transfer mechanism comprises a second movable frame (14) arranged at the front end of the mounting plate (1) and moving at the front end of the mounting plate, a support seat (15) arranged in the second movable frame (14) and used to support the O-shaped connecting piece, and a first pressure head (16) arranged at the upper end of the second movable frame (14) and raised and lowered at the upper end of the second movable frame (14); The storage mechanism comprises a storage slot (19) arranged on the upper mounting plate (1) and a push plate (20) arranged on the upper mounting plate (1) and moving on the upper mounting plate (1).
2. The automatic wire end termination machine for an O-type connecting piece as claimed in claim 1, characterized in that: The driving mechanism comprises a motor (9) arranged on the upper mounting plate (1), a swing arm (10) arranged on the output shaft of the motor (9), and a connecting rod (11) connecting the end of the swing arm (10) and the movable block (7); and an arc-shaped hole (12) is provided on the upper mounting plate (1).
3. The automatic wire end termination machine for an O-type connecting piece as claimed in claim 2, characterized in that: A limiting head (13) for limiting the end of the copper core is provided on the mounting plate (1) at the lower end.
4. The automatic wire end termination machine for an O-type connecting piece as claimed in claim 1, characterized in that: The right end of the support seat (15) is provided with a baffle (17), and the left end of the first pressure head (16) is provided with a pressure plate (18), when the first pressure head (16) descends.
5. The automatic wire end termination machine for an O-type connecting piece as claimed in claim 1, characterized in that: The front end of each mounting plate (1) is provided with a fixing frame (21).
6. The automatic wire end termination machine for an O-type connecting piece as claimed in claim 5, characterized in that: The fixing frame (21) is provided with brackets (22) at both upper and lower ends, and the bracket (21) is provided with a second pressing head (23) which is raised and lowered on the bracket (21).
7. The automatic wire end termination machine for an O-type connecting piece as claimed in claim 5, characterized in that: The lower end fixing frame (21) is provided with a fixing plate (24) and a rotating plate (25) rotatably connected between the front end and the lower end fixing frame (21).
8. The automatic wire end termination machine for an O-type connecting piece as claimed in claim 5, characterized in that: The conveying mechanism comprises conveying wheels (26) respectively arranged at the front ends of the fixing frames (21).
9. The automatic wire end termination machine for an O-type connecting piece as claimed in claim 1, characterized in that: The front end of the mounting plate (1) is provided with a slide groove, and the rear ends of the first movable frame (2) and the second movable frame (14) are both provided with a sliding block that cooperates with the slide groove.
10. An O-shaped connecting piece, applied to a terminal as claimed in any one of claims 1 to 9, comprising a connecting piece (27), a wire cup (28) and an insulating buckle (29) arranged on the connecting piece (27), characterized in that: The opening of the wire cup (28) faces leftward.