Mould for manufacturing fried assorted brocade

Abstract

A mold for manufacturing a fried assorted product, in which the fried assorted product is manufactured by immersing a raw material in heated oil in a state in which the raw material is housed, the raw material being a raw material obtained by mixing a solid part and a liquid part, the viscosity of the liquid part constituting the raw material being 2.0-20.0 PaS inclusive, the weight ratio of the liquid part to the solid part being 30-70% inclusive, and the viscosity of the liquid part being 2.0-20.0 PaS inclusive. Wherein the upper part of the mold is open, the mold is provided with a bottom part and a side surface part, a plurality of bottom part communication ports communicated with the outside are formed in the bottom part, and a plurality of side surface communication ports communicated with the outside are formed in the side surface part; the maximum length of the opening of the bottom communication port is smaller than the average value of the maximum lengths of the sections of the food materials forming the solid part, and the maximum length of the opening of the side communication port is smaller than the average value of the maximum lengths of the sections of the food materials forming the solid part.

Description

Technical Field

[0001] The present invention relates to a mould used in the manufacture of fried assorted vegetables. Background Art

[0002] In order to improve the production capacity of fried assorted food, a fried assorted food manufacturing device is used. In the fried assorted food manufacturing device, fried assorted food ingredients, i.e., ingredients obtained by mixing ingredients such as cut vegetables and batter liquid, are supplied to a mold having a plurality of through holes, and the mold is immersed in heated oil with the fried assorted food ingredients stored therein, and fried for a predetermined time to manufacture fried assorted food.

[0003] As the mold, for example, a mold disclosed in Patent Document 1 is used, that is, a mold having a cylindrical mold having a plurality of through holes and a bottom plate having a plurality of through holes fixed to an opening at one end of the cylindrical mold.

[0004] Prior art literature

[0005] Patent Literature

[0006] Patent Document 1: (Japan) Patent No. 5810102 Summary of the invention

[0007] However, when a plurality of fried assortments are continuously manufactured by a fried assortment manufacturing apparatus, if the fried assortment can be separated from the mold as soon as possible after the mold containing the fried assortment ingredients is immersed in heated oil, the time for immersing the mold in the oil can be shortened, and the productivity of the fried assortment manufacturing can be improved.

[0008] However, sometimes the ingredients get caught in the through-holes of the mold, or the liquid part of the ingredients leaks from the through-holes and solidifies outside the mold, so that the fried food is not separated from the mold and remains in the mold. In such a case, it is necessary to stop the production of the fried food by the fried food manufacturing device, remove the fried food remaining in the mold, and then restart the production of the fried food by the fried food manufacturing device, which leads to deterioration of the productivity of the fried food manufacturing.

[0009] An object of the present invention is to provide a mold having good releasability for improving productivity in the production of fried assorted foods.

[0010] Technical solutions for solving technical problems

[0011] The mold of the present invention is immersed in heated oil in a state of accommodating raw materials to produce fried assorted dishes. The raw materials are raw materials obtained by mixing a solid part and a liquid part, the viscosity of the liquid part constituting the raw materials is greater than 2.0PaS and less than 20.0PaS, and the weight ratio of the liquid part to the solid part is greater than 30% and less than 70%, wherein the upper part of the mold is open, and has a bottom and a side part, a plurality of bottom connecting ports connected to the outside are formed at the bottom, and a plurality of side connecting ports connected to the outside are formed at the side part, the maximum length of the opening of the bottom connecting port is smaller than the average value of the maximum cross-sectional length of the food constituting the solid part, and the maximum length of the opening of the side connecting port is smaller than the average value of the maximum cross-sectional length of the food constituting the solid part.

[0012] In the mold of the present invention, the maximum length of the opening of the bottom communication port is 2 mm or more and 5 mm or less, and the minimum distance between the bottom communication ports adjacent to each other is 1 mm or more.

[0013] In the mold of the present invention, the maximum length of the opening of the side communication port is 2 mm or more and 5 mm or less, and the minimum distance from the adjacent bottom communication port is 1 mm or more.

[0014] In addition, in the mold of the present invention, a plurality of the above-mentioned molds are connected.

[0015] Effects of the Invention

[0016] According to the present invention, a mold having excellent releasability for improving productivity in the production of fried assorted foods is provided. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 (a) is a side view of a mold used in the fried assorted manufacturing device of the embodiment, Figure 1 (b) is a plan view of a mold used in the fried assorted food manufacturing device according to the embodiment.

[0018] Figure 2 It is a figure for demonstrating the maximum length of the opening of the communication port of the mold|die used for the manufacturing apparatus of the fried assorted food of embodiment.

[0019] Figure 3 It is a figure for demonstrating the maximum length of the cross section of the fried assorted food in embodiment.

[0020] Figure 4 This is a diagram showing a mold for a fried assorted food manufacturing device in which molds according to a plurality of embodiments are connected. DETAILED DESCRIPTION

[0021] Hereinafter, with reference to the accompanying drawings, a mold used in a fried assortment manufacturing device will be described as a mold for manufacturing fried assortment according to an embodiment of the present invention. The fried assortment raw material used in this embodiment is obtained by mixing the cut vegetables that have been dusted with powder, i.e., the solid part, with the batter, i.e., the liquid part. The viscosity of the liquid part of the fried assortment raw material is not less than 2.0 PaS and not more than 20.0 PaS. Here, the viscosity of the liquid part of the raw material is measured using a B-type viscometer (manufactured by Toki Sangyo Co., Ltd., model TV-10M, rotor No. M3, beaker size 500 ml inner diameter ) is measured. In addition, if it is converted into the weight ratio of the liquid part to the solid part, that is, the amount of batter liquid relative to the weight of the vegetables after dusting, the weight of the dusted vegetables is set to about 60g and the amount of batter liquid is set to about 40g, preferably 30% to 70%. More preferably, it is 40% to 65%. This is because if the solid content is too much, it is difficult to gather and form fried assorted. In addition, if the solid content is too little, the fullness is poor and the original value of the fried assorted is reduced.

[0022] Figure 1 (a) is a side view of a mold used in the fried assorted manufacturing device of the embodiment and Figure 1 (b) is a top view of a mold used in the fried assorted manufacturing device of the embodiment. The mold 2 is made of metal and surface-treated with fluororesin. The mold 2 has a cylindrical side portion 4 with an open upper end and a bottom 6 that closes the lower end of the cylindrical side portion 4.

[0023] A plurality of circular side openings 8 communicating with the outside are formed on the side portion 4. The maximum length of the opening of the side opening 8 is smaller than the food material 10 constituting the solid part of the raw material (see Figure 3 ) is the average value of the maximum length of the cross section. Figure 2 As shown, the maximum length of the opening refers to the maximum length X that can be measured inside the communication opening when observing the side communication opening 8 from the axial direction passing through the center. Figure 3 In the case where the food material 10 shown in (a) is in the shape of a prism, the length Y shown on the end face is Figure 3 In the case where the food material 10 shown in (b) is cylindrical, the length is Z shown at the end surface.

[0024] The maximum length of the opening of the side communication port 8 is preferably 2 mm or more and 5 mm or less. In addition, the minimum distance between adjacent side communication ports 8 is 1 mm or more, preferably 3 mm or less. This is because if the distance between the side communication ports is too far, the opening ratio is reduced, and when immersed in oil, the oil is prevented from flowing into the mold.

[0025] In addition, a plurality of bottom communication ports 12 communicating with the outside are formed in the bottom 6. Here, the maximum length of the opening of the bottom communication ports 12 is smaller than the average value of the maximum cross-sectional length of the food material 10 constituting the solid portion of the raw material. Here, the maximum length of the opening refers to the maximum length that can be measured inside the communication port when observing from the axial direction passing through the center of the opening, similarly to the case of the side communication ports 8. In addition, the maximum cross-sectional length of the food material 10 refers to the maximum length that can be measured from the inside of the communication port when observing from the axial direction passing through the center of the opening, similarly to the case of the side communication ports 8. Figure 3 In the case where the food material 10 shown in (a) is in the shape of a prism, the length Y shown on the end face is Figure 3 In the case where the food material 10 shown in (b) is cylindrical, the length is Z shown at the end surface.

[0026] The maximum length of the opening of the bottom communication port 8 is preferably 2 mm or more and 5 mm or less. In addition, the minimum distance from the adjacent side communication port 8 is 1 mm or more, preferably 2 mm or less. This is because if the distance between the bottom communication ports is too far, the opening ratio is reduced, and when immersed in oil, the oil is prevented from flowing into the mold.

[0027] In the fried assorted food manufacturing device, the fried assorted food ingredients, which are made by mixing vegetables and other ingredients that have been cut and measured for individual servings with batter liquid, are supplied to the conveyed mold 2 to be molded. After the mold 2 containing the fried assorted food ingredients is immersed in heated oil, the fried assorted food ingredients are peeled off from the mold 2 and fried for a specified time to manufacture the fried assorted food ingredients.

[0028] In the fried assorted manufacturing device, the maximum length of the opening of the side communication port 8 formed on the side of the mold 2 is smaller than the average value of the maximum length of the cross section of the food 10, preferably 2 mm or more and 5 mm or less. Therefore, it is possible to prevent the food from protruding from the side communication port 8 or the food 10 from being hooked on the side communication port 8, and further prevent the liquid part of the raw material from leaking from the side communication port 8. In addition, the maximum length of the opening of the bottom communication port 12 formed on the bottom 6 is smaller than the average value of the maximum length of the cross section of the food 10, preferably 2 mm or more and 5 mm or less. Therefore, it is possible to prevent the food from protruding from the bottom communication port 12 or the food 10 from being hooked on the bottom communication port 12, and further prevent the liquid part of the raw material from leaking from the bottom communication port 12.

[0029] In addition, since the minimum distance between the adjacent side communication ports 8 is 1 mm or more, even if the liquid part of the raw material leaks out of the mold 2, it will not be connected to the outside of the mold 2 and solidify, and the fried assortment can be prevented from not being separated from the mold 2 and remaining in the mold 2. In addition, since the minimum distance between the adjacent side communication ports 8 is 1 mm or more, even if the liquid part of the raw material leaks out of the mold 2, it will not be connected to the outside of the mold 2 and solidify, and the fried assortment can be prevented from not being separated from the mold 2 and remaining in the mold 2. Therefore, the fried assortment manufacturing device can be continuously and stably operated.

[0030] The mold 2 used in the fried food manufacturing apparatus can peel off the fried food in a short time when the mold 2 containing the raw materials is sunk into oil, so that the time of immersing the mold 2 in oil can be shortened, and the productivity of the fried food manufacturing can be improved.

[0031] Furthermore, since the immersion time in the oil can be shortened, damage to the surface processing of the mold 2 can be minimized, and the mold 2 can be used for a long period of time.

[0032] In the above-mentioned embodiment, as a mold used in the fried assorted food manufacturing device, a mold for the fried assorted food manufacturing device consisting of a single mold has been described. Figure 4 As shown in FIG. 1 , a mold for a fried assorted manufacturing device may be formed by connecting a plurality of molds 2 of the present embodiment. Figure 4 As shown in (a), the mold 2 is arranged in a grid shape for connection, as shown in Figure 4 As shown in (b), the molds 2 are arranged in a staggered manner for connection, such as Figure 4 As shown in (c), the molds 2 are arranged in a row and connected.

[0033] In addition, in the above-mentioned embodiment, the fried assorted is not limited to the process of mixing the solid portion of the cut vegetables and the liquid portion of the batter liquid and then frying them. For example, the solid portion may include fish, shellfish, or edible meat, and the liquid portion may contain not only wheat flour as a main component but also other cereal flours or starch (including processed starch) or as a main component. Furthermore, the solid portion and the liquid portion may be seasoned with seasonings such as salt and pepper or spices.

[0034] Description of Reference Numerals

[0035] 2...Mold, 4...Side, 6...Bottom, 8...Side connection port, 10...Ingredients, 12...Bottom connection port

Claims

1. A mold for manufacturing fried assorted food by immersing it in heated oil while containing raw materials, wherein the raw materials are a mixture of a solid part and a liquid part, the viscosity of the liquid part constituting the raw materials is 2.0 PaS or more and 20.0 PaS or less, and the weight ratio of the liquid part to the solid part is 30% or more and 70% or less, characterized in that: The mold has an open upper portion and a bottom portion and a side portion. A plurality of bottom communication ports communicating with the outside are formed on the bottom, and a plurality of side communication ports communicating with the outside are formed on the side portion. The maximum length of the opening of the bottom communication port is smaller than the average maximum cross-sectional length of the food constituting the solid portion, and the maximum length of the opening of the side communication port is smaller than the average maximum cross-sectional length of the food constituting the solid portion.

2. The mold according to claim 1, characterized in that: The maximum length of the opening of the bottom communication port is greater than or equal to 2 mm and less than or equal to 5 mm, and the minimum distance between the bottom communication port and an adjacent bottom communication port is greater than or equal to 1 mm.

3. The mold according to claim 1, characterized in that: The maximum length of the opening of the side communication port is greater than or equal to 2 mm and less than or equal to 5 mm, and the minimum distance between the opening and the adjacent bottom communication port is greater than or equal to 1 mm.

4. The mold according to claim 1, characterized in that: It is formed by connecting a plurality of the above-mentioned molds.

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