Production process for changing grain size of high-purity copper

By designing integrated screening and grinding devices, the problems of complex structure and low efficiency of existing equipment are solved, and efficient high-purity copper grain screening and grinding are achieved.

CN119897198APending Publication Date: 2025-04-29JINZHOU YITONG METAL NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202510157781.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-13
Publication Date
2025-04-29

AI Technical Summary

Technical Problem

The existing equipment to change the size of high-purity copper grains has a complex structure, which makes it easy to accumulate in the screening device, reduces work efficiency, and is more troublesome to separate different particle sizes, and wastes manpower and material resources.

Method used

A production equipment including a box, a screening device and a grinding device is designed. The screening device realizes the screening of high-purity copper grains of different sizes through cylindrical cavity, through holes and guide blades. The grinding device realizes the grinding of high-purity copper grains through gears and reducer motors, integrating crushing, grinding and screening.

Benefits of technology

By simplifying the equipment structure, this process improves the efficiency of high-purity copper grain screening and grinding, reduces manpower and material waste, and improves work efficiency.

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Abstract

The production process comprises a box body, the bottom end of the box body is in bolted connection with a base, an inner cavity of the box body is provided with a screening device, and the screening device comprises a cylindrical cavity, a through hole, a cylindrical shaft, a material guide blade, a coupler, a first gear motor and an opening. A cylindrical cavity is welded to the center of one side of an inner cavity of the box body, through holes are sequentially formed in the lower surface of the cylindrical cavity from left to right, a cylindrical shaft capable of rotating around the cylindrical shaft is coupled to the center of the inner cavity of the cylindrical cavity, and material guiding blades are welded to the outer wall of the cylindrical shaft; and one end of the cylindrical shaft extends out of the cylindrical cavity and is welded with one end of a coupler. According to the production process for changing the sizes of the high-purity copper crystal grains, screening of the high-purity copper crystal grains of different sizes is achieved through the box body, the base, the first gear motor, the coupler, the cylindrical cavity, the through hole, the material groove, the cylindrical shaft, the material guiding blades and other structures.
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Description

Technical Field

[0001] The invention relates to the technical field of high-purity copper grains, in particular to a production process for changing the size of high-purity copper grains. Background Art

[0002] High-purity copper refers to high-purity copper, element symbol Cu, atomic number 29, atomic weight 63.55, peripheral electron configuration 3d104s1, located in the fourth period IB group. Atomic radius 127.8 picometers, Cu2+ radius 72 picometers, first ionization energy 750kJ / mol, electronegativity 1.9, common oxidation numbers +1, +2. Purple-red shiny metal, with good ductility and heat transfer and electrical conductivity. Density 8.96g / cm3, melting point 1083.4±0.2℃, boiling point 2567℃. The chemical properties are not very active. It is stable in dry air and easily generates basic copper carbonate, commonly known as copper green (Cu2(OH02CO3) in humid air containing carbon dioxide. When heated, it reacts with oxygen to generate copper oxide, reacts with halogens to generate copper halides, and reacts with sulfur to generate cuprous sulfide when heated. It does not react with water. It is insoluble in dilute hydrochloric acid and dilute sulfuric acid. It is soluble in nitric acid and hot concentrated sulfuric acid. It can also be dissolved in concentrated hydrochloric acid to generate H2CuCl3 and H2. It slowly dissolves in ammonia water. It is easily corroded by alkali. It is mainly used in the electrical industry, such as making wires, cables, and various electrical equipment. It is also used to make various alloys, such as brass, bronze, white copper, etc., and is also used for electroplating. Copper was discovered in ancient times. The main minerals are chalcopyrite (CuFeS2), chalcocite (Cu2S), cuprite (Cu2O), and malachite (Cu2(OH)2CO3). Copper ore is smelted to obtain crude copper, and finally electrolytically refined to obtain pure copper.

[0003] As the particle size varies, high-purity copper grains usually need to be screened to adapt to different needs. The existing equipment for changing the high-purity copper grain size is relatively complex, and high-purity copper grains are easily accumulated in the screening device, resulting in reduced work efficiency. In addition, it is troublesome to separate different particle sizes during screening, wasting more manpower and material resources. Summary of the invention

[0004] The object of the present invention is to provide a production process for changing the grain size of high-purity copper to solve the problems raised in the above background technology.

[0005] To achieve the above object, the present invention provides the following technical solution: a production device for changing the grain size of high-purity copper, comprising a box body, the bottom end of which is bolted to a base, and the inner cavity of the box body is provided with a screening device;

[0006] The screening device comprises a cylindrical cavity, a through hole, a cylindrical shaft, a material guide blade, a coupling, a first reduction motor and an opening;

[0007] A cylindrical cavity is welded at the center of one side of the inner cavity of the box body, and through holes are opened in sequence from left to right on the lower surface of the cylindrical cavity, and a cylindrical shaft that can rotate around itself is axially connected to the center of the inner cavity of the cylindrical cavity, and a material guide blade is welded on the outer wall of the cylindrical shaft, one end of the cylindrical shaft extends out of the cylindrical cavity and is welded with one end of a coupling, and a first reduction motor is welded to the other end of the coupling, and the first reduction motor is fixedly connected to the inner wall of the box body, an opening is fixed on one side of the top end of the cylindrical cavity, and a grinding device is arranged on the top end of the box body;

[0008] The grinding device comprises a support cylinder, a second reduction motor, a first gear, a first grinding rod, a second gear and a second grinding rod;

[0009] A support cylinder is provided at the top of the box body, a second reduction motor is installed on one side of the support cylinder, an output end of the second reduction motor passes through the support cylinder and is welded with a first gear, a first grinding rod is welded on one side of the first gear, a second gear is meshed at the bottom end of the first gear, a second grinding rod is welded on one side of the second gear, a first discharge valve is installed at the bottom end of the support cylinder, and the bottom end of the first discharge valve is connected with the opening from top to bottom;

[0010] A crushing device is arranged on the top of the supporting tube.

[0011] Preferably, the pulverizing device comprises a cylinder, a feed port, a third reduction motor, a vertical rod, pulverizing blades and a second discharge valve;

[0012] A cylinder body is provided at the top of the support cylinder, a feed port is opened on one side of the top of the cylinder body, a third reduction motor is bolted to the top of the cylinder body, a vertical rod is welded through the output end of the third reduction motor, a crushing blade is fixed to the outer wall of the vertical rod, a second discharge valve is provided at the bottom end of the cylinder body, and the bottom end of the cylinder body is connected to the support cylinder through the second discharge valve.

[0013] Preferably, an opening is provided at one end of the upper surface of the cylindrical cavity, and a discharge port is provided at the lower right end, and the diameter of the through holes on the lower surface of the cylindrical cavity gradually increases from left to right.

[0014] Preferably, the crushing blades are provided in multiple groups and are evenly distributed on the outer wall of the vertical rod from top to bottom.

[0015] Preferably, the opening is funnel-shaped.

[0016] Preferably, the outer wall of the first grinding rod is fixedly connected with a first grinding blade, and the outer wall of the second grinding rod is fixedly connected with a second grinding blade.

[0017] Preferably, a support rod is provided at the connection between the cylinder body and the support cylinder.

[0018] Preferably, a material trough is fixed at the bottom end of the inner cavity of the box body.

[0019] Preferably, a revolving door is provided at the front bottom end of the box body.

[0020] A production process for changing the grain size of high-purity copper, comprising:

[0021] S1, feeding, adding high-purity copper grains into the crushing device from the feed port;

[0022] S2, initial crushing, the high-purity copper grains added to the crushing device are initially crushed by crushing blades;

[0023] S3, initially guiding the material, opening the second discharge valve, and allowing the high-purity copper grains initially crushed in the crushing device to enter the grinding device through the second discharge valve;

[0024] S4, grinding, grinding the high-purity copper grains added to the grinding device by a first grinding blade and a second grinding blade;

[0025] S5, final material guiding, opening the first discharge valve, and allowing the high-purity copper grains ground in the grinding device to enter the screening device through the first discharge valve;

[0026] S6, screening material, the high-purity copper grains entering the screening device are conducted by the material guide blades and fall into the material trough through the through hole at the bottom of the cylindrical cavity;

[0027] S7. Material selection: select high-purity copper grains of appropriate size in the material trough.

[0028] Compared with the prior art, the present invention has the following beneficial effects:

[0029] 1. The production process for changing the size of high-purity copper grains realizes screening of high-purity copper grains of different sizes through structures such as a box body, a base, a first reduction motor, a coupling, a cylindrical cavity, a through hole, a material trough, a cylindrical shaft, and a material guide blade.

[0030] 2. The production process for changing the size of high-purity copper grains realizes the crushing of high-purity copper grains through structures such as a cylinder, a third reduction motor, a feed port, a vertical rod, crushing blades, a second discharge valve, a support rod, and a rotary door.

[0031] 3. The production process for changing the size of high-purity copper grains realizes the grinding of high-purity copper grains through structures such as a support cylinder, a second reduction motor, a first gear, a second gear, a first grinding rod, a first grinding blade, a second grinding rod, and a second grinding blade, integrating crushing, grinding, and screening to improve work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] Figure 1 It is a three-dimensional schematic diagram of the present invention;

[0033] Figure 2 It is a front cross-sectional view of the present invention;

[0034] Figure 3 It is a front view of the present invention;

[0035] Figure 4 It is an enlarged view of point A of the present invention.

[0036] In the figure: 1. box body, 2. base, 3. first reduction motor, 4. coupling, 5. cylindrical cavity, 6. through hole, 7. material trough, 8. cylindrical shaft, 9. material guide blade, 10. cylinder body, 11. third reduction motor, 12. feed inlet, 13. vertical rod, 14. crushing blade, 15. second discharge valve, 16. support rod, 17. revolving door, 18. support cylinder, 19. second reduction motor, 20. first gear, 21. second gear, 22. first grinding rod, 23. first grinding blade, 24. second grinding rod, 25. second grinding blade, 26. opening. DETAILED DESCRIPTION

[0037] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0038] See also Figure 1-4 , the present invention provides a technical solution: a production device for changing the grain size of high-purity copper, comprising a box body 1, the bottom end of the box body 1 is bolted to a base 2, the base 2 plays a supporting role, and the inner cavity of the box body 1 is provided with a screening device;

[0039] The screening device comprises a cylindrical cavity 5, a through hole 6, a cylindrical shaft 8, a material guide blade 9, a coupling 4, a first reduction motor 3 and an opening 26;

[0040] A cylindrical cavity 5 is welded at the center of one side of the inner cavity of the box body 1, and through holes 6 are sequentially opened on the lower surface of the cylindrical cavity 5 from left to right. Since the lower semicircular cavity of the cylindrical cavity 5 is provided with gradually larger through holes at a certain distance from left to right, high-purity copper grains can be screened from small to large. An opening 26 is opened at one end of the upper surface of the cylindrical cavity 5, and a discharge port is opened at the lower right end. The diameter of the through holes 6 on the lower surface of the cylindrical cavity 5 gradually increases from left to right, and a cylindrical rotatable cylindrical body 26 is connected to the center of the inner cavity of the cylindrical cavity 5. The outer wall of the cylindrical shaft 8 is welded with a material guide blade 9, one end of the cylindrical shaft 8 extends out of the cylindrical cavity 5 and is welded with one end of the coupling 4, and the other end of the coupling 4 is welded with a first reduction motor 3. When the first reduction motor 3 is started, the first reduction motor 3 will drive the coupling 4 to rotate, thereby driving the cylindrical shaft 8 and the material guide blade 9 to rotate. The first reduction motor 3 is fixedly connected to the inner wall of the box body 1, and an opening 26 is fixed on one side of the top of the cylindrical cavity 5. The opening 26 is in the shape of a funnel, and a grinding device is provided at the top of the box body 1;

[0041] The grinding device includes a support cylinder 18, a second reduction motor 19, a first gear 20, a first grinding rod 22, a second gear 21 and a second grinding rod 24;

[0042] A support cylinder 18 is provided at the top of the box body 1, and a second reduction motor 19 is installed on one side of the support cylinder 18, so that the second reduction motor 19 moves clockwise, and the output end of the second reduction motor 19 passes through the support cylinder 18 and is welded with a first gear 20, and a first grinding rod 22 is welded on one side of the first gear 20. The second reduction motor 19 moves clockwise to drive the first grinding rod 22 to move clockwise, and the bottom end of the first gear 20 is meshed with a second gear 21, and a second grinding rod 24 is welded on one side of the second gear 21. The second reduction motor 19 moves clockwise, and the second grinding rod 24 moves counterclockwise through the cooperation of the first gear 20 and the second gear 21, so as to realize the grinding of high-purity copper grains. The outer wall of the first grinding rod 22 is fixedly connected with the first grinding blade 23, and the outer wall of the second grinding rod 24 is fixedly connected with the second grinding blade 25. The bottom end of the support cylinder 18 is installed with a first discharge valve, and the bottom end of the first discharge valve is connected with the opening 26 from top to bottom;

[0043] A crushing device is provided at the top of the support cylinder 18 .

[0044] As a preferred solution, further, the pulverizing device includes a cylinder 10, a feed port 12, a third reduction motor 11, a vertical rod 13, a pulverizing blade 14 and a second discharge valve 15;

[0045] A cylinder body 10 is arranged at the top of the support cylinder 18, and a feed port 12 is opened on one side of the top of the cylinder body 10. A third reduction motor 11 is bolted to the top of the cylinder body 10, and the third reduction motor 11 rotates clockwise. The output end of the third reduction motor 11 passes through the cylinder body 10 and is welded with a vertical rod 13. The third reduction motor 11 drives the vertical rod 13 to rotate clockwise. Crushing blades 14 are fixed on the outer wall of the vertical rod 13, and the vertical rod 13 drives the crushing blades 14 to rotate clockwise to perform preliminary crushing of high-purity copper grains. There are multiple groups of crushing blades 14, which are evenly distributed on the outer wall of the vertical rod 13 from top to bottom. A second discharge valve 15 is arranged at the bottom end of the cylinder body 10, and the bottom end of the cylinder body 10 is connected with the support cylinder 18 through the second discharge valve 15.

[0046] As a preferred solution, further, a support rod 16 is provided at the connection between the cylinder body 10 and the support cylinder 18, and the support rod 16 plays a supporting and connecting role.

[0047] As a preferred solution, further, a material trough 7 is fixed at the bottom end of the inner cavity of the box body 1 , and a revolving door 17 is provided at the bottom end of the front side of the box body 1 , and the revolving door 17 facilitates the removal of the material trough 7 .

[0048] A production process for changing the grain size of high-purity copper, comprising:

[0049] S1, feeding, adding high-purity copper grains into the crushing device from the feed port 12;

[0050] S2, initial crushing, the high-purity copper crystal grains added to the crushing device are initially crushed by the crushing blades 14, and the vertical rod 13 drives the crushing blades 14 to rotate clockwise to initially crush the high-purity copper crystal grains;

[0051] S3, initially guiding the material, opening the second discharge valve 15, and allowing the high-purity copper grains initially crushed in the crushing device to enter the grinding device through the second discharge valve 15;

[0052] S4, grinding, grinding the high-purity copper grains added to the grinding device by the first grinding blade 23 and the second grinding blade 25, the second reduction motor 19 moves clockwise through the cooperation of the first gear 20 and the second gear 21 to make the second grinding rod 24 move counterclockwise, so as to achieve the grinding of the high-purity copper grains;

[0053] S5, final material guiding, opening the first discharge valve, and allowing the high-purity copper grains ground in the grinding device to enter the screening device through the first discharge valve;

[0054] S6, screening material, the high-purity copper grains entering the screening device are conducted by the material guide blades 9, and fall into the material trough 7 through the through hole 6 at the bottom of the cylindrical cavity 5. The first reduction motor 3 drives the coupling 4 to rotate, thereby driving the cylindrical shaft 8 and the material guide blades 9 to rotate. Since the lower semicircular cavity of the cylindrical cavity 5 is provided with gradually larger through holes at a certain distance from left to right, the high-purity copper grains can be screened from small to large;

[0055] S7, material selection, selecting high-purity copper grains of appropriate size in the material tank 7.

[0056] Working principle: When in use, the external power supply of the device is turned on to make the third reduction motor 11 rotate clockwise, the third reduction motor 11 drives the vertical rod 13 to rotate clockwise, the vertical rod 13 drives the crushing blade 14 to rotate clockwise to perform preliminary crushing of the high-purity copper grains. After the crushing is completed, the second discharge valve 15 is opened. At this time, the high-purity copper grains enter the support cylinder 18, and the second reduction motor 19 is moved clockwise. The clockwise movement of the second reduction motor 19 drives the first grinding rod 22 to move clockwise. The second reduction motor 19 moves clockwise through the first grinding rod 22. The cooperation between the first gear 20 and the second gear 21 causes the second grinding rod 24 to move counterclockwise to achieve the grinding of high-purity copper grains. At this time, the first reduction motor 3 is started, and the first reduction motor 3 will drive the coupling 4 to rotate, thereby driving the cylindrical shaft 8 and the guide blade 9 to rotate. Since the lower semicircular cavity of the cylindrical cavity 5 is provided with gradually larger through holes at regular intervals from left to right, the high-purity copper grains can be screened from small to large, so that high-purity copper grains of different sizes are classified and fall into different positions in the material trough 7. It has strong applicability, simple structure, and is convenient for production and use.

[0057] In the description of the present invention, it is necessary to understand that the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inside", "front", "center", "both ends" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0058] In addition, the terms "first", "second", "third" and "fourth" are used for descriptive purposes only and are not to be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, the features defined as "first", "second", "third" and "fourth" may explicitly or implicitly include at least one of such features.

[0059] In the present invention, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the present invention according to the specific circumstances.

[0060] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A production device for changing the grain size of high-purity copper, comprising a housing (1), characterized in that: The bottom end of the box body (1) is bolted to a base (2), and the inner cavity of the box body (1) is provided with a screening device; The screening device comprises a cylindrical cavity (5), a through hole (6), a cylindrical shaft (8), a material guide blade (9), a coupling (4), a first reduction motor (3) and an opening (26); A cylindrical cavity (5) is welded at the center position of one side of the inner cavity of the box body (1), and through holes (6) are sequentially opened on the lower surface of the cylindrical cavity (5) from left to right, and a cylindrical shaft (8) that can rotate around itself is axially connected to the center position of the inner cavity of the cylindrical cavity (5), and a material guide blade (9) is welded to the outer wall of the cylindrical shaft (8), one end of the cylindrical shaft (8) extends out of the cylindrical cavity (5) and is welded to one end of the coupling (4), and the other end of the coupling (4) is welded to a first reduction motor (3), and the first reduction motor (3) is fixedly connected to the inner wall of the box body (1), an opening (26) is fixed on one side of the top end of the cylindrical cavity (5), and a grinding device is arranged at the top end of the box body (1); The grinding device comprises a support cylinder (18), a second reduction motor (19), a first gear (20), a first grinding rod (22), a second gear (21) and a second grinding rod (24); A support tube (18) is provided at the top end of the box body (1), a second reduction motor (19) is installed on one side of the support tube (18), an output end of the second reduction motor (19) passes through the support tube (18) and is welded with a first gear (20), a first grinding rod (22) is welded on one side of the first gear (20), a second gear (21) is meshed at the bottom end of the first gear (20), a second grinding rod (24) is welded on one side of the second gear (21), a first discharge valve is installed at the bottom end of the support tube (18), and the bottom end of the first discharge valve is vertically connected to the opening (26); A crushing device is provided at the top end of the support tube (18).

2. A production process for changing the grain size of high-purity copper according to claim 1, characterized in that: The pulverizing device comprises a cylinder (10), a feed port (12), a third reduction motor (11), a vertical rod (13), a pulverizing blade (14) and a second discharge valve (15); A cylinder body (10) is arranged at the top end of the support cylinder (18), a feed port (12) is provided on one side of the top end of the cylinder body (10), a third reduction motor (11) is bolted to the top end of the cylinder body (10), a vertical rod (13) is welded to the output end of the third reduction motor (11) through the cylinder body (10), a crushing blade (14) is fixed to the outer wall of the vertical rod (13), a second discharge valve (15) is arranged at the bottom end of the cylinder body (10), and the bottom end of the cylinder body (10) is connected to the support cylinder (18) through the second discharge valve (15).

3. A production process for changing the grain size of high-purity copper according to claim 1, characterized in that: An opening (26) is provided at one end of the upper surface of the cylindrical cavity (5), and a discharge port is provided at the lower right end. The diameter of the through holes (6) on the lower surface of the cylindrical cavity (5) gradually increases from left to right.

4. A production process for changing the grain size of high-purity copper according to claim 2, characterized in that: The crushing blades (14) are provided in multiple groups and are evenly distributed on the outer wall of the vertical rod (13) from top to bottom.

5. A production process for changing the grain size of high-purity copper according to claim 1 or 3, characterized in that: The opening (26) is in the shape of a funnel.

6. A production process for changing the grain size of high-purity copper according to claim 1, characterized in that: The outer wall of the first grinding rod (22) is fixedly connected with a first grinding blade (23), and the outer wall of the second grinding rod (24) is fixedly connected with a second grinding blade (25).

7. A production process for changing the grain size of high-purity copper according to claims 1 and 2, characterized in that: A support rod (16) is provided at the connection between the cylinder (10) and the support cylinder (18).

8. A production process for changing the grain size of high-purity copper according to claim 1, characterized in that: A material trough (7) is fixed at the bottom end of the inner cavity of the box body (1).

9. A production process for changing the grain size of high-purity copper according to claim 1, characterized in that: A revolving door (17) is provided at the front bottom end of the box body (1).

10. A production process for changing the grain size of high-purity copper is applied to a production device for changing the grain size of high-purity copper as claimed in any one of claims 1 to 9, characterized in that: S1, feeding high-purity copper grains into a pulverizing device from a feed port (12); S2, initial crushing, the high-purity copper grains added to the crushing device are initially crushed by a crushing blade (14); S3, initially guiding the material, opening the second discharge valve (15), and allowing the high-purity copper grains initially crushed in the crushing device to enter the grinding device through the second discharge valve (15); S4, grinding, grinding the high-purity copper grains added to the grinding device by a first grinding blade (23) and a second grinding blade (25); S5, final material guiding, opening the first discharge valve, and allowing the high-purity copper grains ground in the grinding device to enter the screening device through the first discharge valve; S6, screening material, the high-purity copper grains entering the screening device are conducted by the material guide blades (9) and fall into the material trough (7) through the through hole (6) at the bottom end of the cylindrical cavity (5); S7, material selection, selecting high-purity copper grains of appropriate size in the material trough (7).

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