Fully automatic riveting equipment for temperature controllers

By designing a fully automatic temperature controller riveting equipment, the electric push rod and positioning adjustment body are used to achieve accurate automatic insertion of rivets and fast alignment of feeding, the problems of low riveting efficiency and poor adaptability in the prior art are solved, and an efficient and automatic riveting process is achieved.

CN119897435BActive Publication Date: 2025-06-27CHANGSHU XIN DUAN ELECTRIC CO LTD
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Patent Information

Application Number
CN202510386484.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-03-31
Publication Date
2025-06-27
Estimated Expiration
2045-03-31

AI Technical Summary

Technical Problem

The existing temperature controller housing riveting device cannot achieve accurate automatic positioning and adjustment, resulting in low riveting efficiency and inability to adapt to temperature controllers of different specifications.

Method used

A fully automatic riveting device for temperature controller is designed, including a first feed alignment adjustment body, a second feed alignment adjustment body, a track cross plate, a fixed support frame, an electric push rod, a main positioning adjustment body and a pressing adjustment body. Through a symmetrically distributed electric push rod, the sliding of the feed alignment adjustment body is controlled to achieve accurate automatic insertion of rivets and fast alignment of feed.

Benefits of technology

It realizes precise automation of the riveting process, improves riveting efficiency, can adapt to temperature controllers of different specifications, and reduces adjustment and feeding time.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of temperature controller assembly, specifically a fully automatic riveting device for temperature controllers, including a first feeding and alignment adjustment main body, a second feeding and alignment adjustment main body, a track cross plate, a fixed support frame, a first electric push rod, a main positioning adjustment main body, and a pressing adjustment main body. In the present invention, each rivet is placed inside the fixing holes provided at the end corners of the first protective housing and the second protective housing, and the pressing adjustment main body accurately and automatically inserts each rivet synchronously between the first protective housing and the second protective housing to achieve rapid riveting processing. The first feeding and alignment adjustment main body and the second feeding and alignment adjustment main body can alternately convey and supplement the first protective housing, and can accurately align and position the supplemented first protective housing with the second protective housing accurately fixed and limited in the main positioning adjustment main body, enabling the pressing adjustment main body to conveniently and automatically complete the riveting processing quickly, greatly improving the riveting efficiency.
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Description

Technical Field

[0001] The present invention relates to the technical field of temperature controller assembly, and specifically relates to a fully automatic riveting device for temperature controllers. Background Art

[0002] A temperature controller, also known as a temperature control switch or temperature protector, is a device used to control heaters or other equipment by comparing sensor signals with set points and calculating based on the deviation between these values. The housing of the temperature controller mainly serves to protect its internal electronic components and circuits from external environmental interference and damage. At the same time, the housing also has a certain heat dissipation function, which helps to maintain the stable operating temperature of the temperature controller. During the production process of the temperature controller, the assembly of the housing is an important link, and its assembly efficiency directly affects the overall assembly production efficiency of the temperature controller;

[0003] There is a prior art of a riveting device for temperature controller assembly with the Chinese patent publication number CN116944404B. This prior art includes a horizontal frame, a riveter, and a vertical frame. A horizontal plate is provided on the horizontal frame, and a first driver is installed on the horizontal plate. A transfer plate is installed on the horizontal frame, and the transfer plate is connected to the slider of the first driver, and the transfer plate transfers the installation frame; on the inner surfaces of the two side frames of the vertical frame, guide plates are provided, and a panel frame is erected on the guide plates. There is a notch on one side frame of the horizontal frame, and a pair of "L"-shaped plates are provided at this notch. A second driver is provided on the "L"-shaped plate. An installation protrusion is provided at one end of the long plate of the "L"-shaped plate, a limiting block is installed on the installation protrusion, a top pin is installed in the limiting block, and a first top pin is provided at the other end of one end of the long plate of the "L"-shaped plate. In the present invention, after riveting the panel frame and the installation frame, the corresponding controller is installed, avoiding damage to the controller sensor when assembling the temperature control sensor;

[0004] There is a prior art of a riveting device for temperature controller assembly with the Chinese patent publication number CN218038937U. This prior art includes a base, an L-shaped support frame is fixed on the base, a cylinder is fixed on the L-shaped support frame, a slider is slidably connected to the L-shaped support frame, the slider is fixed on the piston rod of the cylinder, a riveting head is installed on the slider, and a bearing block for placing the temperature controller is provided on the base. During processing of this application, the staff assembles the temperature controller, inserts the pin, then places the assembled temperature controller on the bearing block, the cylinder works to drive the slider to slide down, and the slider drives the riveting head to rivet the pin, completing the riveting at one time, with good riveting effect and high efficiency;

[0005] During the assembly process of the temperature controller, riveting between the outer casing or the external protective casing is a common connection method. However, when the above-mentioned device and the existing devices rivet and press-fix the outer casings of the temperature controller, it is impossible to achieve precise automatic positioning adjustment between the two outer casings, and it is impossible to accurately and quickly determine and align the feeding and riveting positions between the two casings. This results in a large amount of adjustment time and feeding and replenishing material time during the riveting process, greatly reducing the riveting efficiency. Moreover, it is impossible to adapt and conveniently rivet when producing temperature controllers of different specifications, causing low feeding and positioning efficiency between the two protective casings that need to be riveted and assembled during continuous riveting, resulting in low overall riveting efficiency. At the same time, the precision of riveting is poor during riveting, making it impossible for the rivets to accurately insert into the riveting holes provided between the two protective casings, resulting in low riveting efficiency and prone to defective products and damaged parts during riveting extrusion. Therefore, a device is needed to solve the above-mentioned problems. Summary of the Invention

[0006] In view of the problems in the prior art, the present invention provides a fully automatic riveting device for temperature controllers.

[0007] The technical solution adopted by the present invention to solve its technical problems is: a fully automatic riveting device for temperature controllers, including a first feeding alignment adjustment main body, a second feeding alignment adjustment main body, a track cross plate, a fixed support frame, a first electric push rod, a main positioning adjustment main body, and a pressing adjustment main body. The fixed support frame is fixedly installed at both ends of the track cross plate through bolts. The first electric push rod is fixedly installed on the fixed support frame. The first feeding alignment adjustment main body and the second feeding alignment adjustment main body are slidably arranged on the track cross plate, and the front ends of the two first electric push rods are respectively fixedly connected to the upper ends of the first feeding alignment adjustment main body and the second feeding alignment adjustment main body. The pressing adjustment main body is arranged outside the middle of the track cross plate, and the main positioning adjustment main body is arranged below the pressing adjustment main body. The first feeding alignment adjustment main body and the second feeding alignment adjustment main body have the same structure. The main positioning adjustment main body includes a second positioning adjustment part, a second protective casing, a support fixing frame, a fixed support base, fixed holes, a guide discharge plate, and a third motor. The support fixing frame is fixedly connected to the upper end of the fixed support base. The second positioning adjustment part is arranged on the support fixing frame. The second protective casing is arranged inside the second positioning adjustment part. The guide discharge plate is rotatably clamped inside the fixed support base. The fixed holes are evenly opened at the bottom end of the fixed support base. The third motor is fixedly installed on the fixed support base, and the driving end of the third motor is fixedly connected to the side end of the guide discharge plate.

[0008] Preferably, both the first feeding alignment adjustment body and the second feeding alignment adjustment body include a sliding adjustment block, a detection plate, a lifting adjustment seat, a laser range finder, a first positioning adjustment part, a rotating adjustment arm, a rotating adjustment gear ring, a first driving gear, a first mounting bracket, a first motor, a second electric push rod, and a limiting column. The lifting adjustment seat is slidably clamped on the limiting column. The second electric push rod is fixedly installed on the upper side end of the limiting column, and the bottom end of the second electric push rod is fixedly connected to the lifting adjustment seat. The detection plates are symmetrically and fixedly installed on the outer side ends of the bottom of the lifting adjustment seat. The laser range finders are symmetrically and fixedly installed at the bottom ends of the limiting columns. The detection plates are located directly above the laser range finders. The sliding adjustment block is fixedly connected to the outer side end of the upper part of the limiting column. The rotating adjustment gear ring is rotatably clamped on the outer side end of the lifting adjustment seat. The rotating adjustment arm is fixedly connected to the rotating adjustment gear ring. The first mounting brackets are symmetrically and fixedly installed on the lifting adjustment seat by bolts. The first driving gear is rotatably clamped on the first mounting bracket. The first motor is fixedly installed on the first mounting bracket, and the driving end of the first motor is fixedly connected to the middle of the first driving gear. The first driving gear is meshed with the rotating adjustment gear ring. The first positioning adjustment part is connected to the side end of the rotating adjustment arm away from the rotating adjustment gear ring.

[0009] Preferably, the first positioning and adjusting part includes a limit support frame, a sliding adjusting toothed plate, a second mounting frame, a third electric push rod, a pushing and adjusting frame, an extrusion positioning plate, a second motor, a second driving gear, a support limit bracket, a rotating rod and a support sliding plate. The second mounting frames are uniformly and fixedly installed in the middle of the outer side end of the limit support frame. The third electric push rods are symmetrically and fixedly installed on the second mounting frames. The pushing and adjusting frames are uniformly and slidably clamped in the middle of the side end of the limit support frame. The front end of the third electric push rod is fixedly connected to the pushing and adjusting frame. The extrusion positioning plates are uniformly distributed inside the limit support frame, and the inner side end of the pushing and adjusting frame is fixedly connected to the outer side end of the extrusion positioning plate. The support sliding plate is slidably clamped inside the bottom end of the limit support frame. The sliding adjusting toothed plate is fixedly connected to the side end of the support sliding plate. The support limit bracket is fixedly connected to the bottom of the end of the limit support frame. The second driving gear is rotatably clamped inside the two ends of the support limit bracket. The rotating rod is rotatably clamped on the support limit bracket, and the two ends of the rotating rod are respectively fixedly connected to the middle parts of the two second driving gears. The second motor is fixedly installed at one end of the support limit bracket, and the driving end of the second motor is fixedly connected to the middle part of the second driving gear. The second driving gear is meshed with the sliding adjusting toothed plate. A first protective housing is placed inside the limit support frame. The extrusion positioning plate is in pressing contact with the middle part of the side end of the first protective housing. The first positioning and adjusting part has the same structure as the second positioning and adjusting part.

[0010] Preferably, the pressing and adjusting main body includes a fixed mounting disc, a fourth electric push rod, a limit post, a lifting control post, a connection control disc and a pressing riveting part. The fourth electric push rods are uniformly and fixedly installed on the fixed mounting disc. The limit post is slidably clamped in the middle of the fixed mounting disc. The bottom end of the fourth electric push rod is fixedly connected to a connection disc arranged at the bottom of the limit post. The lifting control post is fixedly connected to the middle of the bottom end of the limit post. The connection control disc is fixedly connected to the bottom end of the lifting control post. The pressing riveting part is arranged at the bottom of the connection control disc.

[0011] Preferably, the pressing and riveting part includes a fifth electric push rod, a limit control plate, a sixth electric push rod, a first sliding adjustment block, a second sliding adjustment block, a seventh electric push rod, an eighth electric push rod, a third sliding adjustment block, a pressure sensor, an extrusion column, a ninth electric push rod and a pressing vertical plate. The fifth electric push rod is symmetrically and fixedly installed in the middle of the upper end of the limit control plate. The second sliding adjustment block is symmetrically and slidably clamped in the middle of the limit control plate. The front end of the fifth electric push rod is fixedly connected to the second sliding adjustment block. The sixth electric push rod is symmetrically and fixedly installed on both sides of the limit control plate. The first sliding adjustment block is symmetrically and slidably clamped inside both sides of the limit control plate. And the front end of the sixth electric push rod is fixedly connected to the first sliding adjustment block. The ninth electric push rod is symmetrically fixedly connected to the bottom end of the second sliding adjustment block. The pressing vertical plate is fixedly connected to the bottom end of the ninth electric push rod. The third sliding adjustment block is slidably clamped inside the bottom end of the first sliding adjustment block. The seventh electric push rod is fixedly installed on both sides of the first sliding adjustment block. The front end of the seventh electric push rod is fixedly connected to the side end of the third sliding adjustment block. The eighth electric push rod is fixedly connected to the bottom end of the third sliding adjustment block. The pressure sensor is fixedly connected to the bottom end of the eighth electric push rod. The extrusion column is fixedly connected to the bottom end of the pressure sensor.

[0012] Preferably, the first protective housing is located at the terminal of the second protective housing, and a rivet is provided between the end corners of the first protective housing and the second protective housing.

[0013] Preferably, the support fixing frame is fixedly connected to the limit support frame in the second positioning adjustment part, and the guide plate is located directly below the limit support frame in the second positioning adjustment part.

[0014] Preferably, the rotation adjustment arm is fixedly connected to the limit support frame in the first positioning adjustment part. The bottom end of the connection control disk is fixedly connected to the limit control plate by bolts. The extrusion column is located directly above the rivet.

[0015] The beneficial effects of the present invention:

[0016] 1. When the present invention operates, the first electric push rods distributed symmetrically can control the first feeding alignment adjustment body and the second feeding alignment adjustment body to alternately slide horizontally along the track cross plate to the upper part of the main positioning adjustment body, so that the first protective housing placed in the first feeding alignment adjustment body and the second feeding alignment adjustment body can accurately and quickly move to directly above the second protective housing limitedly arranged in the main positioning adjustment body, and the first protective housing can accurately move to directly above the second protective housing. Place each rivet inside the fixing holes arranged at the end corners of the first protective housing and the second protective housing, and the pressing adjustment body can accurately and automatically insert each rivet synchronously between the first protective housing and the second protective housing to achieve rapid riveting processing. The first feeding alignment adjustment body and the second feeding alignment adjustment body can alternately convey and supplement the first protective housing, and can accurately align and position the supplemented first protective housing with the second protective housing accurately fixed and limited in the main positioning adjustment body, so that the pressing adjustment body can conveniently and automatically complete the riveting processing quickly, greatly improving the riveting efficiency.

[0017] 2. When the present invention starts the sixth electric push rod, it can control the first sliding adjustment block to slide longitudinally along the limit control plate. By starting the seventh electric push rod, it can control the third sliding adjustment block to slide horizontally inside the first sliding adjustment block. Finally, the use positions of the eighth electric push rod and the extrusion column can be adjusted horizontally and longitudinally, so that the use positions of the four extrusion columns can be calibrated and preset in different modes, so that the four extrusion columns can conveniently and accurately press and rivet the rivets placed between the end corners of the first protective housing and the second protective housing of different sizes. After the first protective housing and the second protective housing of different sizes are quickly positioned and fixed, they can be accurately riveted after adaptation, so that the riveting can be adjusted adaptively and automatically and accurately. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The present invention will be further described below in conjunction with the drawings and embodiments.

[0019] Figure 1 It is a front perspective three-dimensional structure schematic diagram of the main body in the present invention;

[0020] Figure 2 It is a side perspective three-dimensional structure schematic diagram of the main body in the present invention;

[0021] Figure 3 It is a structure schematic diagram of the first feeding alignment adjustment body in the present invention;

[0022] Figure 4 It is a side perspective three-dimensional structure schematic diagram of the first feeding alignment adjustment body in the present invention;

[0023] Figure 5Schematic diagram of the first positioning and adjusting part in the present invention;

[0024] Figure 6 Schematic diagram of the state of the first positioning and adjusting part taking out the first protective shell in the present invention;

[0025] Figure 7 Schematic diagram of the second state of the first positioning and adjusting part in the present invention;

[0026] Figure 8 Schematic diagram of the main positioning and adjusting body structure in the present invention;

[0027] Figure 9 Schematic diagram of the side view three-dimensional structure of the main positioning and adjusting body in the present invention;

[0028] Figure 10 Schematic diagram of the pressing and adjusting body structure in the present invention;

[0029] Figure 11 Schematic diagram of the pressing and riveting part structure in the present invention;

[0030] Figure 12 Schematic diagram of the bottom structure of the pressing and riveting part in the present invention;

[0031] Figure 13 Schematic diagram of the riveting of the protective shell in the present invention.

[0032] In the figure: 1 - First feeding alignment adjustment body, 2 - Second feeding alignment adjustment body, 3 - Track cross plate, 4 - Fixed support frame, 5 - First electric push rod, 6 - Main positioning adjustment body, 7 - Pressing adjustment body, 8 - Sliding adjustment block, 9 - Detection plate, 10 - Lifting adjustment seat, 11 - Laser distance sensor, 13 - First positioning adjustment part, 14 - Rotating adjustment arm, 15 - Rotating adjustment gear ring, 16 - First driving gear, 17 - First mounting bracket, 18 - First motor, 19 - Second electric push rod, 20 - Limit column, 21 - Limit support frame, 22 - Sliding adjustment toothed plate, 23 - Second mounting bracket, 24 - Third electric push rod, 25 - Pushing adjustment frame, 26 - Extrusion positioning plate, 27 - Second motor, 28 - Second driving gear, 29 - Support limit bracket, 30 - Rotating rod, 31 - First protective housing, 32 - Support sliding plate, 33 - Second positioning adjustment part, 34 - Second protective housing, 35 - Support fixed frame, 36 - Fixed support base, 37 - Fixed hole, 38 - Guide discharge plate, 39 - Third motor, 40 - Fixed mounting disc, 41 - Fourth electric push rod, 42 - Limit post, 43 - Lifting control column, 44 - Connection control disc, 45 - Pressing riveting part, 46 - Fifth electric push rod, 47 - Limit control plate, 48 - Sixth electric push rod, 49 - First sliding adjustment block, 50 - Second sliding adjustment block, 51 - Seventh electric push rod, 52 - Eighth electric push rod, 53 - Third sliding adjustment block, 54 - Pressure sensor, 55 - Extrusion column, 56 - Ninth electric push rod, 57 - Pressing vertical plate, 58 - Rivet. Detailed implementation manner

[0033] In order to enable those skilled in the art of this technology to better understand the solution of this application, the technical solutions in the embodiments of this application will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of this application. Obviously, the described embodiments are only a part of the embodiments of this application, rather than all of the embodiments. Based on the embodiments in this application, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the scope of protection of this application.

[0034] It should be noted that the terms "first", "second", etc. in the specification and claims of this application and the above-mentioned drawings are used to distinguish similar objects, and do not necessarily need to be used to describe a specific order or sequence. It should be understood that such data can be interchanged under appropriate circumstances so as to describe the embodiments of this application here. In addition, the terms "including" and "having" and any variations thereof are intended to cover non-exclusive inclusion. For example, a process, method, system, product or device including a series of steps or units does not necessarily have to be limited to those steps or units clearly listed, but may include other steps or units not clearly listed or inherent to these processes, methods, products or devices.

[0035] The present invention will be further described below in conjunction with the accompanying drawings.

[0036] Such as Figure 1 , Figure 2 , Figure 3 and Figure 4As shown in the figure, a fully automatic riveting device for a temperature controller of the present invention includes a first feeding alignment adjustment main body 1, a second feeding alignment adjustment main body 2, a track cross plate 3, a fixed support frame 4, a first electric push rod 5, a main positioning adjustment main body 6 and a pressing adjustment main body 7. The fixed support frame 4 is fixedly installed at both ends of the track cross plate 3 through bolts. The first electric push rod 5 is fixedly installed on the fixed support frame 4. The first feeding alignment adjustment main body 1 and the second feeding alignment adjustment main body 2 are slidably arranged on the track cross plate 3, and the front ends of the two first electric push rods 5 are respectively fixedly connected to the upper ends of the first feeding alignment adjustment main body 1 and the second feeding alignment adjustment main body 2. The pressing adjustment main body 7 is arranged outside the middle of the track cross plate 3, and the main positioning adjustment main body 6 is arranged below the pressing adjustment main body 7. The first feeding alignment adjustment main body 1 and the second feeding alignment adjustment main body 2 have the same structure. The main positioning adjustment main body 6 includes a second positioning adjustment part 33, a second protective housing 34, a support fixing frame 35, a fixed support base 36, a fixing hole 37, a guide discharge plate 38 and a third motor 39. The support fixing frame 35 is fixedly connected to the upper end of the fixed support base 36. The second positioning adjustment part 33 is arranged on the support fixing frame 35. The second protective housing 34 is arranged inside the second positioning adjustment part 33. The guide discharge plate 38 is rotatably clamped inside the fixed support base 36. The fixing holes 37 are evenly opened at the bottom end of the fixed support base 36. The third motor 39 is fixedly installed on the fixed support base 36, and the driving end of the third motor 39 is fixedly connected to the side end of the guide discharge plate 38. Both the first feeding alignment adjustment main body 1 and the second feeding alignment adjustment main body 2 include a sliding adjustment block 8, a detection plate 9, a lifting adjustment seat 10, a laser distance sensor 11, a first positioning adjustment part 13, a rotating adjustment arm 14, a rotating adjustment gear ring 15, a first driving gear 16, a first mounting frame 17, a first motor 18, a second electric push rod 19 and a limit column 20. The lifting adjustment seat 10 is slidably clamped on the limit column 20. The second electric push rod 19 is fixedly installed on the upper side end of the limit column 20. The bottom end of the second electric push rod 19 is fixedly connected to the lifting adjustment seat 10. The detection plates 9 are symmetrically and fixedly installed on the outer side ends of the bottom of the lifting adjustment seat 10. The laser distance sensors 11 are symmetrically and fixedly installed at the bottom ends of the limit columns 20. The detection plates 9 are located directly above the laser distance sensors 11. The sliding adjustment block 8 is fixedly connected to the outer side end of the upper part of the limit column 20. The rotating adjustment gear ring 15 is rotatably clamped on the outer side end of the lifting adjustment seat 10. The rotating adjustment arm 14 is fixedly connected to the rotating adjustment gear ring 15. The first mounting frames 17 are symmetrically fixedly installed on the lifting adjustment seat 10 through bolts. The first driving gear 16 is rotatably clamped on the first mounting frame 17. The first motor 18 is fixedly installed on the first mounting frame 17, and the driving end of the first motor 18 is fixedly connected to the middle of the first driving gear 16, and the first driving gear 16 is meshed with the rotating adjustment gear ring 15.The first positioning and adjusting part 13 is connected to the side end of the rotating adjusting arm 14 away from the rotating adjusting gear ring 15. The first motors 18 distributed symmetrically synchronously cause the symmetrically arranged first driving gears 16 to rotate at the same speed. The rotating first driving gears 16 can drive the rotating adjusting gear ring 15 to rotate. Thus, the rotating adjusting gear ring 15 can drive the entire first positioning and adjusting part 13 to achieve flipping rotation through the rotating adjusting arm 14, enabling the first protective housing 31 fixed in the first positioning and adjusting part 13 to be flipped. This facilitates the end face of the flipped first protective housing 31 to be attached to the second protective housing 34 for riveting. When the first protective housing 31 fixed in the center is flipped, the second electric push rod 19 is started, causing the lifting and adjusting clamping seat 10 to slide downward along the limiting column 20 by a specified distance and then stop, so that the first positioning and adjusting part 13 will not collide with the bottom end of the pressing and adjusting main body 7 during horizontal movement.

[0037] As Figure 5 , Figure 6 , Figure 7 , Figure 8 and Figure 9 shown, the first positioning and adjusting part 13 includes a limiting support frame 21, a sliding adjusting tooth plate 22, a second mounting frame 23, a third electric push rod 24, a pushing and adjusting frame 25, an extrusion positioning plate 26, a second motor 27, a second driving gear 28, a support and limiting bracket 29, a rotating rod 30, and a support sliding plate 32. The second mounting frame 23 is uniformly and fixedly installed in the middle of the outer side end of the limiting support frame 21. The third electric push rods 24 are symmetrically and fixedly installed on the second mounting frame 23. The pushing and adjusting frames 25 are uniformly slidably clamped in the middle of the side end of the limiting support frame 21. The front ends of the third electric push rods 24 are fixedly connected to the pushing and adjusting frames 25. The extrusion positioning plates 26 are uniformly distributed inside the limiting support frame 21, and the inner side ends of the pushing and adjusting frames 25 are fixedly connected to the outer side ends of the extrusion positioning plates 26. The support sliding plate 32 is slidably clamped inside the bottom end of the limiting support frame 21. The sliding adjusting tooth plate 22 is fixedly connected to the side end of the support sliding plate 32. The support and limiting bracket 29 is fixedly connected to the bottom of the end of the limiting support frame 21. The second driving gear 28 is rotatably clamped inside the two ends of the support and limiting bracket 29. The rotating rod 30 is rotatably clamped on the support and limiting bracket 29, and the two ends of the rotating rod 30 are respectively fixedly connected to the middle parts of the two second driving gears 28. The second motor 27 is fixedly installed at one end of the support and limiting bracket 29, and the driving end of the second motor 27 is fixedly connected to the middle part of the second driving gear 28. The second driving gear 28 is meshed with the sliding adjusting tooth plate 22. The first protective housing 31 is placed inside the limiting support frame 21. The extrusion positioning plates 26 are in extrusion contact with the middle part of the side end of the first protective housing 31. The first positioning and adjusting part 13 has the same structure as the second positioning and adjusting part 33. The positioning and centering adjustment of the protective housing can be achieved through the provided extrusion positioning plates 26, and the support and limiting placement function is achieved through the provided support sliding plate 32.

[0038] such as Figure 10 , Figure 11 and Figure 12As shown in the figure, the pressing and adjusting body 7 includes a fixed mounting plate 40, a fourth electric push rod 41, a limiting column 42, a lifting control column 43, a connecting control plate 44 and a pressing riveting part 45. The fourth electric push rod 41 is uniformly and fixedly mounted on the fixed mounting plate 40. The limiting column 42 is slidably clamped in the middle of the fixed mounting plate 40. The bottom end of the fourth electric push rod 41 is fixedly connected to the connecting plate arranged at the bottom of the limiting column 42. The lifting control column 43 is fixedly connected to the middle of the bottom end of the limiting column 42. The connecting control plate 44 is fixedly connected to the bottom end of the lifting control column 43. The pressing riveting part 45 is arranged at the bottom of the connecting control plate 44. The pressing riveting part 45 includes a fifth electric push rod 46, a limiting control plate 47, a sixth electric push rod 48, a first sliding adjustment block 49, a second sliding adjustment block 50, a seventh electric push rod 51, an eighth electric push rod 52, a third sliding adjustment block 53, a pressure sensor 54, an extrusion column 55, a ninth electric push rod 56 and a pressing vertical plate 57. The fifth electric push rod 46 is symmetrically and fixedly mounted in the middle of the upper end of the limiting control plate 47. The second sliding adjustment block 50 is symmetrically and slidably clamped in the middle of the limiting control plate 47. The front end of the fifth electric push rod 46 is fixedly connected to the second sliding adjustment block 50. The sixth electric push rod 48 is symmetrically and fixedly mounted on both sides of the limiting control plate 47. The first sliding adjustment block 49 is symmetrically and slidably clamped inside both sides of the limiting control plate 47. The front end of the sixth electric push rod 48 is fixedly connected to the first sliding adjustment block 49. The ninth electric push rod 56 is symmetrically fixedly connected to the bottom end of the second sliding adjustment block 50. The pressing vertical plate 57 is fixedly connected to the bottom end of the ninth electric push rod 56. The third sliding adjustment block 53 is slidably clamped inside the bottom end of the first sliding adjustment block 49. The seventh electric push rod 51 is fixedly mounted on both sides of the first sliding adjustment block 49. The front end of the seventh electric push rod 51 is fixedly connected to the side end of the third sliding adjustment block 53. The eighth electric push rod 52 is fixedly connected to the bottom end of the third sliding adjustment block 53. The pressure sensor 54 is fixedly connected to the bottom end of the eighth electric push rod 52. The extrusion column 55 is fixedly connected to the bottom end of the pressure sensor 54. Starting the sixth electric push rod 48 can control the first sliding adjustment block 49 to slide and adjust longitudinally along the limiting control plate 47. By starting the seventh electric push rod 51, the third sliding adjustment block 53 can be controlled to slide and adjust horizontally along the inside of the first sliding adjustment block 49. Finally, the use positions of the eighth electric push rod 52 and the extrusion column 55 can be adjusted horizontally and longitudinally, so that the use positions of the four extrusion columns 55 can be calibrated and preset in different modes. Thus, the four extrusion columns 55 can conveniently and accurately perform pressing and riveting treatment on the rivets 58 placed between the end corners of the first protective shell 31 and the second protective shell 34 with different sizes. Starting the fifth electric push rod 46 can control the use positions of the second sliding adjustment block 50 and the pressing vertical plate 57.

[0039] As Figure 13As shown, the first protective housing 31 is located at the terminal of the second protective housing 34. A rivet 58 is provided between the end corners of the first protective housing 31 and the second protective housing 34. The support fixing frame 35 is fixedly connected to the limit support frame 21 in the second positioning and adjusting part 33. The guide plate 38 is located directly below the limit support frame 21 in the second positioning and adjusting part 33. The rotation adjustment arm 14 is fixedly connected to the limit support frame 21 in the first positioning and adjusting part 13. The bottom end of the connection control disk 44 is fixedly connected to the limit control plate 47 by bolts. The extrusion column 55 is located directly above the rivet 58, and can accurately press the rivet 58 to achieve riveting processing.

[0040] Working principle: The device can be fixedly installed and used through the fixing holes provided at the bottom of the fixed support frame 4 and the fixing holes provided on the fixed mounting plate 40. During operation, the first electric push rods 5 symmetrically distributed can control the first feeding alignment adjustment body 1 and the second feeding alignment adjustment body 2 to alternately slide horizontally along the track cross plate 3 above the main positioning adjustment body 6, so that the first protective housing 31 placed in the first feeding alignment adjustment body 1 and the second feeding alignment adjustment body 2 can accurately and quickly move directly above the second protective housing 34 limitedly arranged in the main positioning adjustment body 6, and the first protective housing 31 can accurately move directly above the second protective housing 34. Place each rivet 58 into the fixing holes provided at the end corners of the first protective housing 31 and the second protective housing 34, and precisely and automatically insert each rivet 58 synchronously into the space between the first protective housing 31 and the second protective housing 34 through the pressing adjustment body 7 to achieve rapid riveting. When the first feeding alignment adjustment body 1 and the second feeding alignment adjustment body 2 alternately and automatically replenish and add the first protective housing 31 above the main positioning adjustment body 6, place the first protective housing 31 into the limit support frame 21 inside the first feeding alignment adjustment body 1 and the second feeding alignment adjustment body 2 through an external clamping device, and then synchronously start the third electric push rods 24 distributed at the outer ends of the limit support frame 21. The third electric push rods 24 drive each pushing adjustment frame 25 to synchronously move along the middle part of the limit support frame 21 towards the middle part of the limit support frame 21 by a preset specified distance, so that each extrusion positioning plate 26 evenly arranged inside the limit support frame 21 synchronously moves to extrude the side ends of the first protective housing 31 in the limit support frame 21, so that first protective housings 31 of different sizes can be centered and fixed inside the limit support frame 21. Then, the first motors 18 in the first feeding alignment adjustment body 1 and the second feeding alignment adjustment body 2 operate. The symmetrically distributed first motors 18 make the symmetrically arranged first drive gears 16 rotate at the same speed. The rotating first drive gears 16 can drive the rotating adjustment gear ring 15 to rotate. Thus, the rotating adjustment gear ring 15 can drive the entire first positioning adjustment part 13 to rotate and flip through the rotating adjustment arm 14, so that the first protective housing 31 fixed in the first positioning adjustment part 13 is flipped, which is convenient for the flipped first protective housing 31 to be attached to the end face of the second protective housing 34 for riveting. When the centered and fixed first protective housing 31 is flipped, start the second electric push rod 19 so that the lifting adjustment clamping seat 10 slides downward a specified distance along the limit column 20 and then stops, so that the first positioning adjustment part 13 will not collide with the bottom end of the pressing adjustment body 7 during horizontal movement. Then, start the first electric push rod 5 at the corresponding position. The first electric push rod 5 drives the sliding adjustment block 8 in the first feeding alignment adjustment body 1 or the second feeding alignment adjustment body 2 to slide horizontally along the track cross plate 3 by a precise distance and then stop.At this time, the first positioning and adjusting part 13 and the first protective housing 31 fixed in the first positioning and adjusting part 13 are accurately moved directly above the main positioning and adjusting body 6. At this time, the second protective housing 34 is placed inside the second positioning and adjusting part 33 in the main positioning and adjusting body 6 and by means of an external clamping device or robotic arm. Since the structure of the second positioning and adjusting part 33 is the same as that of the first positioning and adjusting part 13, the second protective housing 34 placed in the second positioning and adjusting part 33 is centered and fixed in the same way. Then, the second electric push rod 19 is started to continue to make the lifting and adjusting clamping seat 10 slide down the limiting column 20 by a specified set distance, and the distance between the laser ranging sensor 11 and the detection plate 9 is detected and monitored in real time, so that the distance of the downward movement of the lifting and adjusting clamping seat 10 can be accurately monitored and adjusted, and the lifting and adjusting clamping seat 10 is accurately moved to the specified position of the limiting column 20. At this time, the first protective housing 31 centered and fixed inside the first positioning and adjusting part 13 after being flipped is accurately moved directly above the second protective housing 34. At this time, the end faces between the first protective housing 31 and the second protective housing 34 are in contact, and the riveting fixing holes provided at the end corners are aligned. When the centered first protective housing 31 and the centered second protective housing 34 are automatically and accurately aligned, the second motor 27 in the first positioning and adjusting part 13 is started at this time, so that the second driving gear 28 runs, and the support sliding plate 32 is made to slide out from the inside of the limit support frame 21 by means of the second driving gear 28 and the sliding adjusting tooth plate 22, so as not to block the upper end of the first protective housing 31 and ensure the subsequent pressing and riveting support;

[0041] When the first protective housing 31 is aligned with the second protective housing 34 and the support sliding plate 32 in the first positioning and adjusting part 13 slides outwards, at this time, each fourth electric push rod 41 in the pressing and adjusting main body 7 is started. The fourth electric push rod 41 drives the limiting column 42 and the lifting control column 43 to slide down a specified distance, so that the connection control disc 44 and the pressing riveting part 45 move down a specified distance. At this time, the four evenly distributed extrusion columns 55 in the pressing riveting part 45 are directly above the rivets 58 placed inside the riveting holes arranged at the end corners of the first protective housing 31 and the second protective housing 34, so that each extrusion positioning plate 26 slightly resets and moves a certain distance, canceling the side extrusion fixing force between the extrusion positioning plate 26 and the first protective housing 31. The ninth electric push rod 56 is started to drive the symmetrically distributed pressing vertical plates 57 to move down a specified distance, so that the pressing vertical plates 57 press the middle part of the upper end of the first protective housing 31, so that the bottom end surface of the aligned first protective housing 31 is closely attached to the upper end surface of the second protective housing 34, so that the riveting inserted between the first protective housing 31 and the second protective housing 34 is firm and stable without skew. Then, the eighth electric push rod 52 is started to make the four extrusion columns 55 move down synchronously. The four extrusion columns 55 synchronously press and rivet the four rivets 58 into the first protective housing 31 and the second protective housing 34. When the riveting is pressed, the pressure sensor 54 automatically detects the pressure value. After the pressure value reaches the set maximum value, at this time, the eighth electric push rod 52 no longer controls the extrusion column 55 to move down continuously, indicating that the riveting is in place at this time. Then, the extrusion column 55 resets. Then, the second motor 27 in the second positioning and adjusting part 33 is started. The second motor 27 drives the second driving gear 28 in the second positioning and adjusting part 33 to rotate. Through the sliding adjustment tooth plate 22, the support sliding plate 32 in the second positioning and adjusting part 33 slides out from the bottom inside of the limit support frame 21, and then cancels the extrusion fixing force of the extrusion positioning plate 26 on the side end of the second protective housing 34, so that the riveted and fixed first protective housing 31 and the second protective housing 34 as a whole are discharged from the bottom inside of the limit support frame 21 in the second positioning and adjusting part 33 and fall on the guide discharge plate 38. The guide discharge plate 38 is used for guiding and discharging to a specified position for collection. Starting the third motor 39 can control the guide discharge plate 38 to rotate inside the fixed support base 36, so that the discharging position of the riveted whole of the first protective housing 31 and the second protective housing 34 falling on the guide discharge plate 38 can be controlled, and a rubber gasket can be fixedly arranged on the guide discharge plate 38 to make the falling riveting assembly safe. The first feeding and alignment adjusting main body 1 and the second feeding and alignment adjusting main body 2 can alternately and continuously convey and supplement the first protective housing 31 above the main positioning and adjusting main body 6, so that the riveting can be carried out continuously, automatically and with high efficiency. And starting the sixth electric push rod 48 can control the first sliding adjustment block 49 to slide longitudinally along the limit control plate 47,By activating the seventh electric push rod 51, the third sliding adjustment block 53 can be controlled to achieve lateral sliding adjustment along the inside of the first sliding adjustment block 49. Ultimately, the usage positions of the eighth electric push rod 52 and the extrusion column 55 can be adjusted laterally and longitudinally, enabling the usage positions of the four extrusion columns 55 to be calibrated and preset in different modes. Thus, the four extrusion columns 55 can conveniently and accurately perform press riveting on the rivets 58 placed between the end corners of the first protective housing 31 and the second protective housing 34 of different sizes.

[0042] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A temperature controller fully automatic riveting device, comprising a first material replenishment alignment adjustment body (1), a second material replenishment alignment adjustment body (2), a track cross plate (3), a fixed support frame (4), a first electric push rod (5), a main positioning adjustment body (6) and a pressing adjustment body (7), characterized in that: The fixed support frame (4) is fixedly mounted on both ends of the track cross plate (3) by means of bolts; The first electric push rod (5) is fixedly mounted on the fixed support frame (4); the first material replenishment alignment adjustment body (1) and the second material replenishment alignment adjustment body (2) are slidably arranged on the track cross plate (3); and the front ends of the two first electric push rods (5) are respectively fixedly connected to the upper ends of the first material replenishment alignment adjustment body (1) and the second material replenishment alignment adjustment body (2); the pressing adjustment body (7) is arranged on the outer side of the middle part of the track cross plate (3); the main positioning adjustment body (6) is arranged below the pressing adjustment body (7); and the first material replenishment alignment adjustment body (1) and the second material replenishment alignment adjustment body (2) have the same structure; The main positioning and adjusting body (6) comprises a second positioning and adjusting portion (33), a second protective shell (34), a supporting and fixing frame (35), a fixed supporting base (36), a fixing hole (37), a guide plate (38) and a third motor (39); The support fixing frame (35) is fixedly connected to the upper end of the fixed support base (36); the second positioning adjustment portion (33) is arranged on the support fixing frame (35); the second protective shell (34) is arranged inside the second positioning adjustment portion (33); the guide plate (38) is rotatably clamped inside the fixed support base (36); the fixing holes (37) are evenly arranged at the bottom end of the fixed support base (36); the third motor (39) is fixedly mounted on the fixed support base (36); and the driving end of the third motor (39) is fixedly connected to the side end of the guide plate (38). The first material replenishment alignment adjustment body (1) and the second material replenishment alignment adjustment body (2) both comprise a sliding adjustment block (8), a detection plate (9), a lifting adjustment card seat (10), a laser distance sensor (11), a first positioning adjustment part (13), a rotating adjustment arm (14), a rotating adjustment gear ring (15), a first driving gear (16), a first mounting frame (17), a first motor (18), a second electric push rod (19) and a limiting column (20), wherein the lifting adjustment card seat (10) is slidably connected to the limiting column (20), and the second electric push rod (19) is fixedly mounted on the upper side of the limiting column (20). The bottom end of the second electric push rod (19) is fixedly connected to the lifting adjustment base (10), the detection plate (9) is symmetrically fixedly mounted on the bottom outer end of the lifting adjustment base (10), the laser distance measuring sensor (11) is symmetrically fixedly mounted on the bottom end of the limit column (20), the detection plate (9) is located directly above the laser distance measuring sensor (11), the sliding adjustment block (8) is fixedly connected to the upper outer end of the limit column (20), the rotating adjustment gear ring (15) is rotatably clamped on the outer end of the lifting adjustment base (10), and the rotating adjustment arm (14) is fixedly connected to the rotating adjustment arm (14). The first mounting frame (17) is symmetrically fixedly mounted on the lifting adjustment base (10) by bolts, the first driving gear (16) is rotatably clamped on the first mounting frame (17), the first motor (18) is fixedly mounted on the first mounting frame (17), and the driving end of the first motor (18) is fixedly connected to the middle of the first driving gear (16), and the first driving gear (16) is meshingly connected to the rotating adjustment gear ring (15), and the first positioning adjustment portion (13) is connected to the side end of the rotating adjustment arm (14) away from the rotating adjustment gear ring (15).

2. The temperature controller fully automatic riveting equipment according to claim 1, characterized in that: The first positioning and adjusting portion (13) comprises a limiting support frame (21), a sliding adjustment tooth plate (22), a second mounting frame (23), a third electric push rod (24), a pushing adjustment frame (25), an extrusion positioning plate (26), a second motor (27), a second driving gear (28), a supporting limiting bracket (29), a rotating rod (30) and a supporting sliding plate (32); the second mounting frame (23) is evenly fixedly mounted on the middle part of the outer end of the limiting support frame (21); and the third electric push rod (24) is symmetrically fixedly mounted. On the second mounting frame (23), the push adjustment frame (25) is evenly slidably engaged with the middle part of the side end of the limit support frame (21), the front end of the third electric push rod (24) is fixedly connected to the push adjustment frame (25), the extrusion positioning plate (26) is evenly distributed inside the limit support frame (21), and the inner side end of the push adjustment frame (25) is fixedly connected to the outer side end of the extrusion positioning plate (26), and the support sliding plate (32) is slidably engaged with the bottom end of the limit support frame (21). The sliding adjustment tooth plate (22) is fixedly connected to the side end of the supporting sliding plate (32), the supporting limit bracket (29) is fixedly connected to the end bottom of the limit support frame (21), the second driving gear (28) is rotatably clamped inside the two ends of the supporting limit bracket (29), the rotating rod (30) is rotatably clamped on the supporting limit bracket (29), and the two ends of the rotating rod (30) are respectively fixedly connected to the middle parts of the two second driving gears (28), and the second motor (27) is fixedly connected to the supporting limit bracket (29). The second motor (27) is fixedly mounted on one end of the support limit bracket (29), and the driving end of the second motor (27) is fixedly connected to the middle of the second driving gear (28), the second driving gear (28) is meshingly connected to the sliding adjustment tooth plate (22), a first protective shell (31) is placed inside the limit support frame (21), the extrusion positioning plate (26) is in extrusion contact with the middle of the side end of the first protective shell (31), and the first positioning adjustment part (13) and the second positioning adjustment part (33) have the same structure.

3. A temperature controller fully automatic riveting equipment according to claim 2, characterized in that: The push-adjusting body (7) comprises a fixed mounting plate (40), a fourth electric push rod (41), a limiting column (42), a lifting control column (43), a connecting control plate (44) and a push-riveting portion (45); the fourth electric push rod (41) is evenly fixedly mounted on the fixed mounting plate (40); the limiting column (42) is slidably engaged in the middle of the fixed mounting plate (40); the bottom end of the fourth electric push rod (41) is fixedly connected to a connecting plate arranged at the bottom of the limiting column (42); the lifting control column (43) is fixedly connected to the middle of the bottom end of the limiting column (42); the connecting control plate (44) is fixedly connected to the bottom end of the lifting control column (43); and the push-riveting portion (45) is arranged at the bottom of the connecting control plate (44).

4. The temperature controller fully automatic riveting equipment according to claim 3 is characterized by: The pressing riveting part (45) comprises a fifth electric push rod (46), a limit control plate (47), a sixth electric push rod (48), a first sliding adjustment block (49), a second sliding adjustment block (50), a seventh electric push rod (51), an eighth electric push rod (52), a third sliding adjustment block (53), a pressure sensor (54), an extrusion column (55), a ninth electric push rod (56) and a pressing vertical plate (57); the fifth electric push rod (46) is symmetrically fixedly mounted on the middle part of the upper end of the limit control plate (47); the second sliding adjustment block (50) is symmetrically slidably clamped on the middle part of the limit control plate (47); the front end of the fifth electric push rod (46) is fixedly connected to the second sliding adjustment block (50); the sixth electric push rod (48) is symmetrically fixedly mounted on both sides of the limit control plate (47); and the first sliding adjustment block (49) is symmetrically slidably clamped on the limit control plate (47). The sixth electric push rod (48) is fixedly connected to the first sliding adjustment block (49) on both sides, and the front end of the sixth electric push rod (48) is fixedly connected to the first sliding adjustment block (49), the ninth electric push rod (56) is symmetrically fixedly connected to the bottom end of the second sliding adjustment block (50), the pressing vertical plate (57) is fixedly connected to the bottom end of the ninth electric push rod (56), the third sliding adjustment block (53) is slidably clamped inside the bottom end of the first sliding adjustment block (49), the seventh electric push rod (51) is fixedly installed on both sides of the first sliding adjustment block (49), the front end of the seventh electric push rod (51) is fixedly connected to the side end of the third sliding adjustment block (53), the eighth electric push rod (52) is fixedly connected to the bottom end of the third sliding adjustment block (53), the pressure sensor (54) is fixedly connected to the bottom end of the eighth electric push rod (52), and the extrusion column (55) is fixedly connected to the bottom end of the pressure sensor (54).

5. The temperature controller fully automatic riveting equipment according to claim 4, characterized in that: The first protective shell (31) is located at the terminal end of the second protective shell (34), and a rivet (58) is provided between the end corners of the first protective shell (31) and the second protective shell (34).

6. The temperature controller fully automatic riveting equipment according to claim 5, characterized in that: The support fixing frame (35) is fixedly connected to the position limiting support frame (21) in the second positioning and adjusting portion (33), and the guide plate (38) is located directly below the position limiting support frame (21) in the second positioning and adjusting portion (33).

7. The temperature controller fully automatic riveting equipment according to claim 6, characterized in that: The rotating adjustment arm (14) is fixedly connected to the limit support frame (21) in the first positioning adjustment part (13); the bottom end of the connection control disk (44) is fixedly connected to the limit control plate (47) by bolts; and the extrusion column (55) is located directly above the rivet (58).

Citation Information

Patent Citations

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