A welding process for battery busbars

By using laser welding technology and precision positioning components, the problem of inaccurate positioning in battery busbar welding has been solved, achieving an efficient and stable welding process and weld point cooling, thereby improving the welding quality and reliability of battery busbars.

CN119897585BActive Publication Date: 2026-05-05GUANGDONG XIDELI PRECISION TECHNOLOGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
GUANGDONG XIDELI PRECISION TECHNOLOGY CO LTD
Filing Date
2025-02-28
Publication Date
2026-05-05

AI Technical Summary

Technical Problem

Existing battery busbar welding processes are difficult to achieve precise positioning, which can easily cause deformation or incomplete welding of the busbar support, affecting the welding quality.

Method used

Using laser welding technology, combined with a workpiece positioning component, a workpiece feeding component, a welding mechanism, and a smoke removal and cooling component, precise positioning and efficient welding of battery busbars are achieved. This includes a package positioning section, a rack positioning section, an X-axis/Y-axis/Z-axis adjustment component, and a smoke removal and cooling device.

Benefits of technology

It achieves precise positioning and efficient welding of battery busbars, reduces the risk of welding deformation and incomplete welding, improves welding quality and efficiency, and has significant effects on flue gas treatment and weld point cooling.

✦ Generated by Eureka AI based on patent content.

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Abstract

This invention relates to the field of battery busbar welding technology and proposes a welding process for battery busbars, including a laser welding head assembly, a welding box, a workpiece carrier, a workpiece positioning component, a workpiece loading component, a welding mechanism with monitoring function, and a smoke removal and cooling component. A workpiece carrier is provided inside the welding box, and the workpiece carrier is slidably mounted on the carrier. The workpiece positioning component is mounted on the workpiece carrier for fixing the battery busbar frame. The workpiece loading component is located inside the welding box and connected to the workpiece carrier for moving the workpiece carrier. The welding mechanism is located inside the welding box for welding the busbar. This technical solution solves the problem in existing battery busbar welding processes where precise positioning of the busbar frame is often difficult, easily leading to deformation or incomplete welding of the busbar support.
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Description

Technical Field

[0001] This invention relates to the field of battery busbar welding technology, and more specifically, to a welding process for battery busbars. Background Technology

[0002] In today's era of rapid technological development, batteries, as an important energy storage and conversion device, play an indispensable role in many fields, from the power source of electric vehicles to the power supply unit of portable electronic devices, and to the application of large-scale energy storage systems. The performance and reliability of batteries directly affect the operation of the entire system.

[0003] Among them, the battery busbar, as a key component connecting individual battery cells, modules or battery packs, undertakes the important task of current transmission and distribution. However, the quality of the battery busbar welding directly affects the electrical performance, thermal management performance and overall safety of the battery. Good welding process can effectively reduce connection resistance, reduce energy loss, improve battery charging and discharging efficiency, and at the same time ensure the stability and reliability of the battery pack during long-term use.

[0004] Currently, common welding processes for battery busbars include resistance welding and ultrasonic welding. While resistance welding has the advantages of simple equipment and convenient operation, it achieves welding by generating resistance heat at the contact point of the workpieces through current. This results in problems such as unstable weld joint quality, easy spatter, or busbar deformation. Ultrasonic welding, on the other hand, uses high-frequency vibration waves to transmit to the surfaces of two objects to be welded. Under pressure, they rub against each other to form a fusion between molecular layers. Although this process is fast and produces high weld strength, the equipment cost is high, and it has strict requirements for the cleanliness and flatness of the workpiece surfaces. Furthermore, the high-frequency vibration generated during the welding process may cause misalignment or incomplete welding of the internal structure of the battery or the weld joint of the busbar, thus affecting the welding quality of the busbar. Summary of the Invention

[0005] This invention proposes a welding process for battery busbars to solve the problems mentioned in the background art. In the existing battery busbar welding processes, it is difficult to accurately position the busbar frame when welding the battery busbar, which easily causes the busbar support to deform or have poor welding.

[0006] The technical solution of the present invention is as follows: a welding process for a battery busbar, including a laser welding head assembly, a welding box, a workpiece carrier, a workpiece positioning assembly, a workpiece feeding assembly, a welding mechanism with monitoring function, and a smoke removal and cooling assembly;

[0007] The welding box is equipped with a material loading frame;

[0008] The welding component carrier is slidably mounted on the material carrier frame;

[0009] The welding component positioning assembly is mounted on the welding component carrier and is used to fix the battery busbar frame.

[0010] The welding component loading assembly is installed inside the welding box and is connected to the welding component carrier rack to drive the welding component carrier rack to move.

[0011] The welding mechanism is located inside the welding box and is used for welding the busbar;

[0012] The smoke removal and cooling component is connected to the welding box and is used to centrally discharge the fumes inside the welding box, and at the same time to cool the weld joints on the manifold.

[0013] As a preferred technical solution of this application, the welding component positioning assembly includes a box positioning part and a frame positioning part;

[0014] The battery pack positioning part is provided in two parts, and the two battery pack positioning parts are symmetrically arranged on the welding material carrier to fix the battery pack below the busbar;

[0015] The frame positioning part is provided in two parts, which are symmetrically arranged and slidably disposed on the welding material carrier for fixing the busbar.

[0016] The bag positioning part includes a telescopic adjustment assembly and a bag positioning plate;

[0017] The adjustment assembly is slidably mounted on the welding component carrier;

[0018] The bag positioning plate is located on one side of the adjustment group one;

[0019] The first adjustment assembly includes an adjustment slide bar, an adjustment plate, and an adjustment spring;

[0020] The adjustment slide rod is provided in multiple ways. The adjustment slide rod passes through and slides on the welding material carrier. One end of the adjustment slide rod is connected to one end of the box positioning plate.

[0021] The adjustment plate is located at the other end of the adjustment slide bar;

[0022] Multiple adjustment springs are provided, and each adjustment spring corresponds to an adjustment slide rod. The adjustment spring is located between the adjustment plate and the welding material carrier, and the adjustment slide rod is located inside the adjustment spring.

[0023] Based on the aforementioned scheme, the frame positioning part includes a height adjustment frame, a second adjustment group, and a frame positioning plate;

[0024] The height adjustment bracket is slidably mounted on the welding component carrier, and the welding component carrier is threaded with a plurality of fixing bolts for fixing the height adjustment bracket.

[0025] The second adjustment group is slidably disposed on the height adjustment frame, and the second adjustment group has the same structure as the height adjustment frame.

[0026] The frame positioning plate is located on one side of the second adjustment group.

[0027] Based on the aforementioned scheme, the welding component feeding assembly includes a feeding screw, a feeding slider, a feeding motor, and a feeding adjustment frame;

[0028] The feeding screw is rotatably mounted inside the welding box, and a feeding ball nut assembly is threadedly connected to the feeding screw;

[0029] The feeding slider is slidably disposed inside the welding box, and the feeding slider is connected to the feeding ball nut assembly;

[0030] The feeding motor is installed on one side of the welding box, and the output end of the feeding motor is connected to one end of the feeding lead screw;

[0031] The loading and adjusting frame is disposed between the welding component carrier and the loading slider.

[0032] Based on the aforementioned scheme, the welding mechanism includes an X-axis adjustment assembly, a Y-axis adjustment frame, a Y-axis adjustment assembly, and a welding assembly with monitoring function;

[0033] The X-axis adjustment assembly is mounted on the welding box;

[0034] The Y-axis adjustment frame is mounted on the X-axis adjustment assembly;

[0035] The Y-axis adjustment assembly is mounted on the Y-axis adjustment frame;

[0036] The welding assembly is mounted on the Y-axis adjustment assembly and is used to perform welding operations on the battery busbar.

[0037] Based on the aforementioned scheme, the X-axis adjustment component has the same structure as the Y-axis adjustment component;

[0038] Both the X-axis adjustment assembly and the Y-axis adjustment assembly include an adjustment lead screw, an adjustment ball nut assembly, an adjustment motor, a limit slide rod, and an adjustment slider;

[0039] The adjusting screw located in the X-axis adjusting assembly is rotatably mounted on the welding box, and the adjusting screw located in the Y-axis adjusting assembly is rotatably mounted on the Y-axis adjusting frame;

[0040] The adjusting ball nut assembly is threaded onto the adjusting screw;

[0041] The adjustment motor located in the X-axis adjustment assembly is installed on one side of the welding box, and the adjustment motor located in the Y-axis adjustment assembly is installed on one side of the Y-axis adjustment frame. The output end of the adjustment motor is connected to one end of the adjacent adjustment lead screw.

[0042] The limiting slide rod located in the X-axis adjustment assembly is mounted on the welding box, and the limiting slide rod located in the Y-axis adjustment assembly is mounted on the Y-axis adjustment frame;

[0043] The adjusting slider is slidably mounted on the limiting slider, and the adjusting slider is connected to the adjacent adjusting ball nut assembly;

[0044] The Y-axis adjustment frame is mounted on the adjustment slider in the X-axis adjustment assembly;

[0045] The welding assembly is mounted on the adjustment slider in the Y-axis adjustment assembly.

[0046] Based on the aforementioned solution, the welding assembly includes a Z-axis adjustment plate, a Z-axis adjustment cylinder, a welding plate, and a welding monitoring camera;

[0047] The Z-axis adjustment plate is disposed on the adjustment slider in the Y-axis adjustment assembly;

[0048] The Z-axis adjustment cylinder is mounted on the Z-axis adjustment plate;

[0049] The welding plate is disposed on the output end of the Z-axis adjustment cylinder, and the laser welding head assembly is mounted on the welding plate.

[0050] The welding monitoring camera is mounted on the welding plate and is located on one side of the laser welding head assembly.

[0051] Based on the aforementioned solution, the smoke removal and cooling assembly includes a smoke removal pipe, a smoke removal fan, and a cooling pipe;

[0052] The smoke removal pipe is connected to the welding box;

[0053] The smoke removal fan is installed inside the smoke removal pipe;

[0054] The cooling pipe is connected to the welding box, and one end of the cooling pipe extends through to one side of the welding material carrier.

[0055] Based on the aforementioned scheme, a feeding through hole is provided on one side of the welding box, and a feeding sealing plate is provided on one side of the welding workpiece carrier. The feeding sealing plate is in sealing contact with the feeding through hole. An observation hole is also provided on one side of the welding box, and an observation window is installed in the observation hole.

[0056] The working principle and beneficial effects of this invention are as follows:

[0057] 1. In this invention, when welding the battery busbar, the feeding motor is started, and the output end of the feeding motor drives the feeding screw to rotate. The rotation of the feeding screw drives the feeding ball nut assembly to move, the movement of the feeding ball nut assembly drives the feeding slider to move, the movement of the feeding slider drives the feeding adjustment frame to move, the movement of the feeding adjustment frame drives the welding component carrier frame to move, and the movement of the welding component carrier frame drives the feeding sealing plate to move to one side of the welding box. Then, the assembled battery busbar is placed on the welding component carrier plate. According to the position of the busbar in the battery busbar, the fixing bolts are loosened. By adjusting the position of the height adjustment frame, the frame positioning plate moves to one side of the busbar. By pulling the adjustment plate, the adjustment spring and adjustment slide rod move. Under the rebound pressure of the adjustment spring, the box positioning plate and the frame positioning plate fix the bottom box and the top busbar of the battery busbar, thereby fixing the battery busbar.

[0058] 2. In this invention, after the battery busbar is fixed, the feeding motor is started to move the welding component carrier into the welding box, so that the feeding sealing plate contacts the feeding through hole. Then, the position of the welding point on the busbar and the laser welding head assembly is monitored by the welding monitoring camera. By starting the X-axis adjustment assembly and the adjustment motor in the Y-axis adjustment assembly, the output end of the adjustment motor drives the adjustment ball nut assembly to move. The movement of the adjustment ball nut assembly drives the adjustment slider to move. Under the movement of the adjustment slider, the welding plate and the laser detection camera move. At the same time, by starting the Z-axis adjustment cylinder, the welding plate and the laser detection camera move to any position above the battery busbar under the movement of the output end of the Z-axis adjustment cylinder. By starting the mechanical welding head assembly, the welding point on the battery busbar can be laser welded.

[0059] 3. In this invention, when laser welding the battery busbar, a fume extraction fan is activated. The fume extraction fan blows outside air through the cooling pipe onto the spot-welded part of the battery busbar. The airflow not only cools the weld point quickly, but also discharges the fumes through the fume extraction pipe. By installing a fume extraction device at the fume extraction pipe, the fumes can be treated. Attached Figure Description

[0060] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.

[0061] Figure 1 This is a schematic diagram of the overall structure of the present invention;

[0062] Figure 2 This is a partial cross-sectional structural schematic diagram of the present invention;

[0063] Figure 3 This is a schematic diagram of the structure of the material carrier frame, the weldment carrier rack, the weldment positioning assembly, and the weldment loading assembly in this invention.

[0064] Figure 4 This is a schematic diagram of the welding mechanism in this invention;

[0065] Figure 5 For the present invention Figure 4 A magnified structural diagram of point A in the middle;

[0066] Figure 6 This is a schematic diagram of a structure with a battery busbar installed, representing another state of the present invention.

[0067] In the diagram: 001, Welding part positioning assembly; 002, Welding part loading assembly; 003, Welding mechanism; 004, Smoke removal and cooling assembly;

[0068] 1. Laser welding head assembly; 2. Welding box; 3. Material loading frame; 4. Welding component loading rack; 5. Box positioning plate; 6. Adjustment slide bar; 7. Adjustment plate; 8. Adjustment spring; 9. Height adjustment frame; 10. Fixing bolt; 11. Frame positioning plate; 12. Feeding screw; 13. Feeding ball nut assembly; 14. Feeding slider; 15. Feeding motor; 16. Feeding adjustment frame; 17. Y-axis adjustment frame; 18. Adjustment screw; 19. Adjustment ball nut assembly; 20. Adjustment motor; 21. Limit slide bar; 22. Adjustment slider; 23. Z-axis adjustment plate; 24. Z-axis adjustment cylinder; 25. Welding plate; 26. Welding monitoring camera; 27. Smoke removal pipe; 28. Smoke removal fan; 29. ​​Cooling pipe; 30. Feeding sealing plate; 31. Observation window. Detailed Implementation

[0069] The technical solutions of the present invention will be clearly and completely described below with reference to the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present invention.

[0070] like Figures 1 to 6As shown, this embodiment proposes a welding process for a battery busbar, including a laser welding head assembly 1, a welding box 2, a workpiece carrier 4, a workpiece positioning assembly 001, a workpiece loading assembly 002, a welding mechanism with monitoring function 003, and a smoke removal and cooling assembly 004. The laser welding head assembly 1 is a commonly used welding equipment for battery busbar welding in the prior art. The specific structure and supporting equipment are not the main innovation of this application and will not be described in detail here.

[0071] The welding box 2 is equipped with a material loading frame 3, and the welding component loading rack 4 is slidably mounted on the material loading frame 3. The welding component loading rack 4 is used to support the battery busbar.

[0072] The welding box 2 has a feeding through hole on one side, and a feeding sealing plate 30 is provided on one side of the welding workpiece carrier 4. The feeding sealing plate 30 is in sealing contact with the feeding through hole. An observation hole is also provided on one side of the welding box 2. An observation window 31 is installed in the observation hole. The observation hole is used to observe the condition inside the welding box 2.

[0073] As described above, the welding component positioning assembly 001 is installed on the welding component carrier 4 and is used to fix the battery busbar frame. The welding component positioning assembly 001 includes a pack box positioning part and a frame positioning part. There are two pack box positioning parts, which are symmetrically arranged on the welding component carrier 4 and are used to fix the battery pack box below the busbar. There are two frame positioning parts, which are symmetrically arranged and slidably installed on the welding component carrier 4 and are used to fix the busbar.

[0074] The box positioning part includes a telescopic adjustment group 1 and a box positioning plate 5. The adjustment group 1 is slidably mounted on the welding material carrier 4, and the box positioning plate 5 is located on one side of the adjustment group 1.

[0075] The first adjustment assembly includes an adjustment slide rod 6, an adjustment plate 7, and an adjustment spring 8. Multiple adjustment slide rods 6 are provided, and the adjustment slide rods 6 are slidably mounted on the welding part carrier 4. One end of the adjustment slide rod 6 is connected to one end of the packaging positioning plate 5, and the adjustment plate 7 is located at the other end of the adjustment slide rod 6. Multiple adjustment springs 8 are provided, and each adjustment spring 8 corresponds to one adjustment slide rod 6. The adjustment spring 8 is located between the adjustment plate 7 and the welding part carrier 4, and the adjustment slide rod 6 is located inside the adjustment spring 8.

[0076] The frame positioning part includes a height adjustment frame 9, a second adjustment group and a frame positioning plate 11. The height adjustment frame 9 is slidably mounted on the welding part carrier 4. The welding part carrier 4 is threaded with multiple fixing bolts 10 for fixing the height adjustment frame 9. The second adjustment group is slidably mounted on the height adjustment frame 9. The second adjustment group has the same structure as the height adjustment frame 9. The frame positioning plate 11 is located on one side of the second adjustment group.

[0077] Specifically, when the assembled battery busbar is placed on the welding material carrier plate, the fixing bolts 10 are loosened according to the position of the busbar in the battery busbar. By adjusting the position of the height adjustment frame 9, the frame positioning plate 11 is moved to one side of the busbar. By pulling the adjustment plate 7, the adjustment spring 8 and the adjustment slide rod 6 are moved. Under the rebound pressure of the adjustment spring 8, the box positioning plate and the frame positioning plate 11 fix the box at the bottom and the busbar at the top of the battery busbar, thereby fixing the battery busbar.

[0078] As described above, the welding component loading assembly 002 is installed inside the welding box 2. The welding component loading assembly 002 is connected to the welding component carrier 4 and is used to drive the welding component carrier 4 to move. The welding component loading assembly 002 includes a loading screw 12, a loading slider 14, a loading motor 15, and a loading adjustment frame 16. The loading screw 12 is rotatably installed inside the welding box 2. A loading ball nut assembly 13 is threadedly connected to the loading screw 12. The loading slider 14 is slidably installed inside the welding box 2 and is connected to the loading ball nut assembly 13. The loading motor 15 is installed on one side of the welding box 2. The output end of the loading motor 15 is connected to one end of the loading screw 12. The loading adjustment frame 16 is installed between the welding component carrier 4 and the loading slider 14.

[0079] Specifically, the feeding motor 15 is started, and the output end of the feeding motor 15 drives the feeding screw 12 to rotate. The rotation of the feeding screw 12 drives the feeding ball nut assembly 13 to move. The movement of the feeding ball nut assembly 13 drives the feeding slider 14 to move. The movement of the feeding slider 14 drives the feeding adjustment frame 16 to move. The movement of the feeding adjustment frame 16 drives the welding part carrier frame 4 to move. The movement of the welding part carrier frame 4 drives the feeding sealing plate 30 to move to one side of the welding box 2.

[0080] The welding mechanism 003 described above is installed inside the welding box 2 and is used to weld the busbar. The welding mechanism 003 includes an X-axis adjustment component, a Y-axis adjustment frame 17, a Y-axis adjustment component, and a welding component with monitoring function. The X-axis adjustment component is installed on the welding box 2, the Y-axis adjustment frame 17 is installed on the X-axis adjustment component, the Y-axis adjustment component is installed on the Y-axis adjustment frame 17, and the welding component is installed on the Y-axis adjustment component. It is used to perform welding operations on the battery busbar.

[0081] The X-axis and Y-axis adjustment components have the same structure. Both include an adjustment screw 18, an adjustment ball nut assembly 19, an adjustment motor 20, a limit slide 21, and an adjustment slider 22. The adjustment screw 18 in the X-axis adjustment component is rotatably mounted on the welding box 2, and the adjustment screw 18 in the Y-axis adjustment component is rotatably mounted on the Y-axis adjustment frame 17. The adjustment ball nut assembly 19 is threaded onto the adjustment screw 18. The adjustment motor 20 in the X-axis adjustment component is mounted on one side of the welding box 2. The adjustment motor 20 is installed on one side of the Y-axis adjustment frame 17. The output end of the adjustment motor 20 is connected to one end of the adjacent adjustment lead screw 18. The limit slide 21 in the X-axis adjustment assembly is set on the welding box 2. The limit slide 21 in the Y-axis adjustment assembly is set on the Y-axis adjustment frame 17. The adjustment slider 22 is slidably set on the limit slide 21. The adjustment slider 22 is connected to the adjacent adjustment ball nut group 19. The Y-axis adjustment frame 17 is set on the adjustment slider 22 in the X-axis adjustment assembly. The welding assembly is set on the adjustment slider 22 in the Y-axis adjustment assembly.

[0082] The welding assembly includes a Z-axis adjusting plate 23, a Z-axis adjusting cylinder 24, a welding plate 25, and a welding monitoring camera 26. The Z-axis adjusting plate 23 is mounted on the adjusting slider 22 in the Y-axis adjusting assembly. The Z-axis adjusting cylinder 24 is mounted on the Z-axis adjusting plate 23. The welding plate 25 is mounted on the output end of the Z-axis adjusting cylinder 24. The laser welding head assembly 1 is mounted on the welding plate 25. The welding monitoring camera 26 is mounted on the welding plate 25 and is located on one side of the laser welding head assembly 1.

[0083] Specifically, after fixing the battery busbar, the feeding motor 15 is started to move the welding component carrier 4 into the welding box 2, so that the feeding sealing plate 30 contacts the feeding through hole. Then, the welding monitoring camera 26 monitors the position of the welding points on the busbar and the laser welding head assembly 1. By starting the X-axis adjustment assembly and the adjustment motor 20 in the Y-axis adjustment assembly, the output end of the adjustment motor 20 drives the adjustment ball nut assembly 19 to move. The movement of the adjustment ball nut assembly 19 drives the adjustment slider 22 to move. Under the movement of the adjustment slider 22, the welding plate 25 and the laser detection camera move. At the same time, by starting the Z-axis adjustment cylinder 24, the output end of the Z-axis adjustment cylinder 24 moves the welding plate 25 and the laser detection camera to any position above the battery busbar. By starting the mechanical welding head assembly, the welding points on the battery busbar can be laser welded.

[0084] The aforementioned smoke removal and cooling component 004 is connected to the welding box 2 and is used to centrally discharge the fumes inside the welding box 2, and at the same time to cool the welding points on the manifold. The smoke removal and cooling component 004 includes a smoke removal pipe 27, a smoke removal fan 28 and a cooling pipe 29. The smoke removal pipe 27 is connected to the welding box 2, the smoke removal fan 28 is installed inside the smoke removal pipe 27, and the cooling pipe 29 is connected to the welding box 2. One end of the cooling pipe 29 extends through to one side of the welding workpiece carrier 4.

[0085] Specifically, when laser welding the battery busbar, the fume extraction fan 28 is activated. The fume extraction fan 28 blows outside air through the cooling pipe 29 to the spot welding area of ​​the battery busbar. The airflow not only cools the weld point quickly, but also discharges the fumes through the exhaust pipe. By installing a fume extraction device at the exhaust pipe, the fumes can be treated.

[0086] The above are merely preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A welding process for a battery busbar, comprising a laser welding head assembly (1), characterized in that, Also includes: Welding box (2), wherein a material carrying frame (3) is provided inside the welding box (2); A welding component carrier (4) is slidably mounted on the material carrier frame (3); Welding component positioning assembly (001), which is disposed on the welding component carrier (4) and is used to fix the battery busbar frame; The welding component loading assembly (002) is disposed inside the welding box (2). The welding component loading assembly (002) is connected to the welding component carrier (4) and is used to drive the welding component carrier (4) to move. A welding mechanism (003) with monitoring function is provided inside the welding box (2) for welding the busbar; Smoke removal and cooling component (004), the smoke removal and cooling component (004) is connected to the welding box (2) for centralized discharge of smoke in the welding box (2) and cooling of the welding points on the busbar; The weldment positioning assembly (001) includes: The battery pack positioning part is provided in two parts, and the two battery pack positioning parts are symmetrically arranged on the welding material carrier (4) for fixing the battery pack below the busbar; The frame positioning part is provided in two parts, which are symmetrical and slidably disposed on the welding material carrier (4) for fixing the busbar; The package positioning part includes: A telescopic adjustment assembly 1 is provided, which is slidably mounted on the welding material carrier (4). The bag positioning plate (5) is disposed on one side of the adjustment group one; The first adjustment group includes: Adjustment slide (6), multiple adjustment slides (6) are provided, the adjustment slides (6) pass through and slide on the welding material carrier (4), one end of the adjustment slide (6) is connected to one end of the box positioning plate (5); Adjustment plate (7), the adjustment plate (7) is disposed at the other end of the adjustment slide bar (6); Adjustment spring (8), multiple adjustment springs (8) are provided, each adjustment spring (8) corresponds to an adjustment slide rod (6), the adjustment spring (8) is located between the adjustment plate (7) and the welding material carrier (4), and the adjustment slide rod (6) is located inside the adjustment spring (8); The frame positioning part includes: A height adjustment bracket (9) is slidably mounted on the welding component carrier (4), and the welding component carrier (4) is threaded with a plurality of fixing bolts (10) for fixing the height adjustment bracket (9). Adjustment group two, the adjustment group two is slidably disposed on the height adjustment frame (9); A rack positioning plate (11) is provided on one side of the second adjustment group.

2. The welding process for a battery busbar according to claim 1, characterized in that, The welding component loading assembly (002) includes: Feeding screw (12), the feeding screw (12) is rotatably disposed in the welding box (2), and the feeding screw (12) is threadedly connected with a feeding ball nut assembly (13). The feeding slider (14) is slidably disposed in the welding box (2) and is connected to the feeding ball nut assembly (13); Feeding motor (15), the feeding motor (15) is installed on one side of the welding box (2), and the output end of the feeding motor (15) is connected to one end of the feeding screw (12); The loading and adjusting frame (16) is disposed between the welding material carrier (4) and the loading slider (14).

3. The welding process for a battery busbar according to claim 2, characterized in that, The welding mechanism (003) includes: X-axis adjustment assembly, the X-axis adjustment assembly is disposed on the welding box (2); Y-axis adjustment frame (17), which is mounted on the X-axis adjustment assembly; Y-axis adjustment assembly, the Y-axis adjustment assembly is disposed on the Y-axis adjustment frame (17); A welding assembly with monitoring function is mounted on the Y-axis adjustment assembly and is used to perform welding operations on the battery busbar.

4. The welding process for a battery busbar according to claim 3, characterized in that, The X-axis adjustment component has the same structure as the Y-axis adjustment component. Both the X-axis adjustment component and the Y-axis adjustment component include: The adjusting screw (18) in the X-axis adjusting assembly is rotatably mounted on the welding box (2), and the adjusting screw (18) in the Y-axis adjusting assembly is rotatably mounted on the Y-axis adjusting frame (17). Adjusting ball nut assembly (19), which is threadedly connected to the adjusting lead screw (18); The adjusting motor (20) in the X-axis adjusting assembly is installed on one side of the welding box (2), and the adjusting motor (20) in the Y-axis adjusting assembly is installed on one side of the Y-axis adjusting frame (17). The output end of the adjusting motor (20) is connected to one end of the adjacent adjusting screw (18). The limiting slide bar (21) in the X-axis adjustment assembly is set on the welding box (2), and the limiting slide bar (21) in the Y-axis adjustment assembly is set on the Y-axis adjustment frame (17); The adjusting slider (22) is slidably disposed on the limiting slider (21), and the adjusting slider (22) is connected to the adjacent adjusting ball nut group (19); The Y-axis adjustment frame (17) is mounted on the adjustment slider (22) in the X-axis adjustment assembly; The welding assembly is mounted on the adjustment slider (22) in the Y-axis adjustment assembly.

5. The welding process for a battery busbar according to claim 4, characterized in that, The welding assembly includes: Z-axis adjustment plate (23), the Z-axis adjustment plate (23) is disposed on the adjustment slider (22) in the Y-axis adjustment assembly; Z-axis adjustment cylinder (24), the Z-axis adjustment cylinder (24) is mounted on the Z-axis adjustment plate (23); Welding plate (25), the welding plate (25) is set on the output end of the Z-axis adjustment cylinder (24), and the laser welding head assembly (1) is mounted on the welding plate (25); Welding monitoring camera (26) is mounted on the welding plate (25) and is located on one side of the laser welding head assembly (1).

6. The welding process for a battery busbar according to claim 5, characterized in that, The smoke removal and cooling component (004) includes: Smoke removal pipe (27), which is connected to the welding box (2); A smoke removal fan (28) is installed inside the smoke removal pipe (27); Cooling pipe (29) is connected to the welding box (2), and one end of the cooling pipe (29) extends through to one side of the welding material carrier (4).

7. The welding process for a battery busbar according to claim 6, characterized in that, The welding box (2) has a feeding through hole on one side, and the welding material carrier (4) has a feeding sealing plate (30) on one side. The feeding sealing plate (30) is in sealing contact with the feeding through hole. The welding box (2) also has an observation hole on one side, and an observation window (31) is installed in the observation hole.

Citation Information

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