An inspection robot based on industrial production
By designing a patrol robot based on industrial production, using I-circulating tracks and active moving mechanisms, combined with a pump and NFC tag, the problems of difficulty in movement of inspection robots and dust gas risks in old industrial workshops are solved, and efficient and safe patrol results are achieved.
Patent Information
- Application Number
- CN202510403527.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-01
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2045-04-01
AI Technical Summary
Existing inspection robots are difficult to effectively inspect in old industrial workshops, especially when ground aging and equipment is old, traditional robots are difficult to move and install, and it is difficult to cope with specific situations in different workshops and the risk of dust or gas leakage.
A inspection robot based on industrial production is designed, using I-circulating tracks and active moving mechanisms, which adapts to the needs of different workshops by splicing different track components, and is equipped with a pump and NFC tag to realize multi-functional inspection and risk monitoring of the workshop.
The robot can effectively improve the difficulty of moving in old workshops of traditional patrol robots, reduce the labor intensity of workers, increase the operating efficiency, and reduce the risk of dust and harmful gases through pumps and sensor components, improving the safety and accuracy of patrols.
Smart Images

Figure CN119897885B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of inspection and transformation equipment for industrial production workshops, and specifically to an inspection robot based on industrial production. Background Art
[0002] Industry is a social material production department that extracts natural resources and processes various raw materials. It is the product of the development of industrial social division of labor and has gone through several development stages such as handicraft industry and machine industry. It is the main part of the secondary industry and is divided into two categories: light industry and heavy industry. Industrial production is a systematic activity that transforms raw materials into finished products through physical, chemical, or biological processes, covering links such as design, processing, assembly, and inspection. The core function of the inspection robot used in industrial workshops is generally to detect temperature and humidity, dust concentration, and harmful gases (such as VOCs) in real time to ensure the air quality and operation safety of the workshop. Equipment status warning: Monitor the operation status of equipment through vibration sensors, infrared thermal imagers, etc., and detect potential hazards such as abnormal bearings and overheating in advance to reduce the risk of shutdown. Efficiency and cost optimization: Replace manual labor to complete high-frequency and repetitive inspections, save labor costs; support 24-hour continuous operation and cover high-risk or complex areas (such as high altitudes and narrow spaces).
[0003] Industrial production is a relatively important social link that covers all aspects of society. With the progress of industrial production, some industrial production equipment has become old and worn out after long-term use, and the factory buildings are backward and are gradually updated and eliminated. However, there are also some industrial production workshops that are relatively backward and do not have the conditions for transformation. Moreover, these industrial workshops have old equipment, aging floors, and messy stacking during production. It is difficult for traditional inspection robots to move on the ground and it is also difficult to transform these industrial workshops with high costs. The situations of most industrial workshops vary, and some inspection equipment requires manual participation, resulting in a certain reduction in efficiency. In addition, existing inspection machinery and equipment are difficult to install and inspect according to different industrial workshop situations, and it is also difficult to assist in promoting exhaust and reducing risks when there is a certain amount of dust or gas leakage in the workshop. Based on this, an inspection robot based on industrial production is proposed. Summary of the Invention
[0004] The purpose of the present invention is to provide an inspection robot based on industrial production to solve the problems raised in the above background art.
[0005] To achieve the above object, the present invention provides the following technical solution: An inspection robot based on industrial production, comprising an I-shaped circulating traveling track, an inspection equipment body, an air extraction pump, a mounting rod, a disassembly and assembly filter head mechanism, and an NFC tag. The I-shaped circulating traveling track includes a short track, one end of the short track is provided with an upward-bending connecting track, one end of the upward-bending connecting track is provided with a downward-bending connecting track, one end of the downward-bending connecting track is provided with a long track, one end of the long track is provided with a left turning track, one end of the left turning track is provided with a right turning track. The top of the I-shaped circulating traveling track is provided with a plurality of mounting threaded holes, the bottom of the I-shaped circulating traveling track is provided with a plurality of bottom docking holes. The top and bottom of the I-shaped circulating traveling track are respectively movably installed with a plurality of groups of rail plate connectors. The inside of the I-shaped circulating traveling track is provided with an O-shaped hollow groove. The inner sides of the bottom ends of the I-shaped circulating traveling track are fixedly installed with a plurality of rubber racks.
[0006] The inspection equipment body includes a concave frame, an active moving mechanism is movably installed inside the concave frame, an electric control telescopic rod is fixedly installed at the bottom of the concave frame, the output end of the electric control telescopic rod is fixedly installed with a housing, two hollow mounting plates are fixedly installed inside the housing, a sensor assembly is fixedly installed at the bottom of the upper one of the two hollow mounting plates, and a control equipment box is arranged at the top of the other of the two hollow mounting plates.
[0007] Preferably, the mounting threaded holes are linearly symmetrically and evenly distributed on the top of the I-shaped circulating traveling track. The mounting threaded holes are respectively opened on the tops of the short track, the upward-bending connecting track, the downward-bending connecting track, the long track, the left turning track and the right turning track. The rail plate connectors are in groups of two, and the two rail plate connectors are located at the joints of the short track, the upward-bending connecting track, the downward-bending connecting track, the long track, the left turning track and the right turning track. The rail plate connectors located on the top of the I-shaped circulating traveling track are fixed on the top of the I-shaped circulating traveling track through bolts penetrating the mounting threaded holes. The rail plate connectors located at the bottom of the I-shaped circulating traveling track are fixed at the bottom of the I-shaped circulating traveling track through bolts penetrating.
[0008] Preferably, the bottom docking holes are linearly evenly distributed on the bottom of the I-shaped circulating traveling track. The bottom docking holes are respectively opened on the bottoms of the short track, the upward-bending connecting track, the downward-bending connecting track, the long track, the left turning track and the right turning track. The bottom docking holes respectively penetrate the short track, the upward-bending connecting track, the downward-bending connecting track, the long track, the left turning track and the right turning track and communicate with the inside of the O-shaped hollow groove.
[0009] Preferably, the rubber racks are linearly evenly distributed on the top surfaces of the bottoms of the short track, the upward-bending connecting track, the downward-bending connecting track, the long track, the left turning track and the right turning track.
[0010] Preferably, a plurality of hollow windows are provided at the top of the housing. A discharge fan is movably installed at the top of the inner cavity of the housing through a fan mounting bracket. Four electrical shock-absorbing mounting columns are fixedly installed at the top of the bottom one of the two hollow mounting plates. The control equipment box is fixedly installed at the top of the electrical shock-absorbing mounting columns by bolts. The bottom of the housing communicates with a hollow cylinder. A hollow spherical shell is fixedly installed at the bottom end of the hollow cylinder. An environmental acquisition camera is fixedly installed inside the hollow spherical shell. A temperature and humidity sensor is installed inside the hollow cylinder. An NFC card reader is installed inside the bottom end of the hollow cylinder. A movable hatch is movably installed on the outer side of the housing through a hinge. The specification and size of the concave-shaped frame are adapted to the specification and size of the I-shaped circulating travel rail.
[0011] Preferably, the active moving mechanism includes four gas spring telescopic members and two connecting rods. The four gas spring telescopic members are symmetrically and uniformly fixedly installed inside the top end of the concave-shaped frame in a rectangular shape. Rotating bearing seats are fixedly installed at the opposite ends of the four gas spring telescopic members. A mounting concave frame is rotatably installed inside the rotating bearing seats. A positioning concave rail wheel is rotatably installed inside the mounting concave frame through a bearing. The inner side of the positioning concave rail wheel is in a concave chamfer shape. The two connecting rods are symmetrically and movably inserted inside the middle part of the concave-shaped frame. Fixed plates are fixedly installed on the outer sides of the opposite ends of the two connecting rods. Four connecting bolts are movably inserted inside the fixed plates. The four connecting bolts thread through and extend into the interior of the concave-shaped frame. Hub motors are drivingly installed on the outer sides of the opposite ends of the two connecting rods. A rubber sleeve is fixedly sleeved on the outer side of the hub motor. A plurality of rubber strips are fixedly installed on the outer side of the rubber sleeve. The rubber strips are evenly distributed in a circular pattern on the outer side of the rubber sleeve. The specification and size of the positioning concave rail wheel are adapted to the outer side specification and size of the top end of the I-shaped circulating travel rail. The specification and size of the hub motor, the rubber sleeve and the rubber strips are adapted to the specification and size of the I-shaped circulating travel rail and the rubber rack. Elastic telescopic columns are fixedly installed at the opposite ends of the two connecting rods. Rotating spherical sleeves are fixedly installed at the opposite ends of the elastic telescopic columns. A rolling universal ball is rollingly sleeved inside the rotating spherical sleeve. The outer side of the rolling universal ball is in rolling contact with the inner side wall of the I-shaped circulating travel rail.
[0012] Preferably, the installation rod member includes a telescopic member. A limit ring is fixedly installed at the top end of the telescopic member. An internal thread sleeve is movably sleeved on the outer sides of the telescopic member and the limit ring. A hexagonal clamping surface is provided on the outer side of the internal thread sleeve. A threaded bolt column is fixedly installed at the bottom end of the telescopic member. The specification and size of the threaded bolt column are adapted to the specification and size of the installation threaded hole.
[0013] Preferably, the input end of the air extraction pump is communicated with a corrugated hose, the top end of the corrugated hose is communicated with a first insertion pipe, and a plurality of rubber cone rings I are fixedly sleeved on the outer side of the first insertion pipe. The disassembly and assembly filter head mechanism includes an installation cylinder, the top end of the installation cylinder is communicated with a second insertion pipe, and a plurality of rubber cone rings II are fixedly sleeved on the outer side of the second insertion pipe. The outer side of the bottom end of the installation cylinder is rotationally sleeved with a threaded air permeable cover through a thread, and a non-woven fabric filter cotton is movably sleeved inside the installation cylinder. The specifications and dimensions of the second insertion pipe and the rubber cone rings II are all adapted to the specifications and dimensions of the bottom docking hole, the same as those of the first insertion pipe and the rubber cone rings I.
[0014] Preferably, magnetic suction buttons are fixedly installed at the four corners of the bottom of the NFC tag, and an adhesive ring is fixedly installed at the bottom of the NFC tag.
[0015] Preferably, the control equipment box includes an electrical installation shell, a mounting plate seat is fixedly installed at the bottom of the electrical installation shell, four fixing bolts are threadedly penetrated inside the mounting plate seat, a digital signal processor is arranged inside the electrical installation shell, an integrated microcontroller is arranged inside the electrical installation shell, a random access memory is arranged inside the electrical installation shell, and the sensor assembly includes a capacitive dust sensor and a harmful gas sensor.
[0016] Compared with the prior art, the beneficial effects of the present invention are as follows: 1. When the device is in use, according to the needs of the industrial workshop and in combination with the height of the equipment, a plurality of short rails, upper bending connecting rails, lower bending connecting rails, long rails, left turning rails and right turning rails are spliced and combined into an I-shaped circulating traveling rail, and the connections of each component are fixed through rail plate connectors. Then, installation rods are inserted by screwing through the installation threaded holes and installed at the top suspension position of the workshop through expansion bolts and hoisting keels, so that the I-shaped circulating traveling rail is located at the top inspection position of the workshop equipment. Then, the inspection equipment body is clamped on the outer side of the I-shaped circulating traveling rail, and power is applied to the inspection equipment body through the active moving mechanism, so as to drive the inspection equipment body to move at the limiting position of the I-shaped circulating traveling rail. At the same time, the NFC tag is pasted at the equipment to be inspected and information is entered. Finally, information is collected through the sensor assembly and transmitted after being processed by the control equipment box, which can transform different industrial workshops, improve the situation that the traditional old workshop floor walking inspection robot is not smooth, and can also perform inspection transformation on the old factory building workshop, reducing the labor intensity of the operators and increasing the operation efficiency.
[0017] 2. During the use of this solution, according to the inspection route requirements, an I-shaped circulating travel track is spliced. According to different routes, it is convenient to customize the splicing according to different routes, so as to plan the inspection path of the inspection equipment body, reducing problems such as interference in complex scenarios, unfixed virtual routes, difficulty in transforming old factory areas with a large number of industrial scene equipment, high cost of newly developed robots, and lack of route customization for fixed tracks. It has the advantages of low robot cost and good replacement effect;
[0018] 3. When the sensor detects abnormal gas in the workshop, the air extraction pump can be started. Before that, the first insertion pipe and the first rubber cone ring are inserted into the bottom docking hole at the end, and multiple disassembly and assembly filter head mechanisms are respectively inserted into the bottom docking hole through the second insertion pipe and the second rubber cone ring, so as to perform extrusion and insertion positioning. Then, when the air extraction pump is started, the air flow is extracted through the O-shaped hollow groove. The air flow enters through the bottom docking hole and is guided through the O-shaped hollow groove to the first insertion pipe and the corrugated hose, and finally discharged through the output end of the air extraction pump. Thus, it can promote the discharge at the inspection track, reduce the risk of gas abnormality, increase the safety of inspection linkage, and add a processing method for the inspection equipment, which can reduce a certain risk before the operator intervenes in time and increase the safety. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a front view three-dimensional external structure schematic diagram of the I-shaped circulating travel track of the present invention.
[0020] Figure 2 It is a rear view and upward view three-dimensional external structure schematic diagram of the I-shaped circulating travel track of the present invention.
[0021] Figure 3 It is a front view three-dimensional external structure schematic diagram of the inspection equipment body of the present invention.
[0022] Figure 4 It is a front view three-dimensional sectional structure schematic diagram of the inspection equipment body of the present invention.
[0023] Figure 5 It is a right view sectional structure schematic diagram of the inspection equipment body of the present invention.
[0024] Figure 6 It is a three-dimensional external structure schematic diagram of the air extraction pump of the present invention.
[0025] Figure 7 It is a three-dimensional external structure schematic diagram of the installation rod of the present invention.
[0026] Figure 8 It is a front view sectional structure schematic diagram of the installation rod of the present invention.
[0027] Figure 9 It is an upward view three-dimensional external structure schematic diagram of the disassembly and assembly filter head mechanism of the present invention.
[0028] Figure 10 Front view sectional structure schematic diagram of the filter head disassembly and assembly mechanism of the present invention.
[0029] Figure 11 Bottom view plane structure schematic diagram of the NFC tag of the present invention.
[0030] Figure 12 Top view internal structure schematic diagram of the control equipment box of the present invention.
[0031] Figure 13 For the present invention Figure 1 Enlarged structure schematic diagram at position A.
[0032] Figure 14 For the present invention Figure 2 Enlarged structure schematic diagram at position B.
[0033] Figure 15 For the present invention Figure 4 Enlarged structure schematic diagram at position C.
[0034] Figure 16 For the present invention Figure 5 Enlarged structure schematic diagram at position D.
[0035] In the figure: 1. I-shaped circulating traveling rail; 101. Short rail; 102. Upper bending connecting rail; 103. Lower bending connecting rail; 104. Long rail; 105. Left turning rail; 106. Right turning rail; 107. Installation threaded hole; 108. Rubber rack; 109. Rail plate connecting piece; 110. O-shaped hollow groove; 111. Bottom docking hole; 2. Inspection equipment body; 201. Concave frame; 202. Hollow window; 203. Electric control telescopic rod; 204. Housing; 205. Movable hatch; 206. Hollow cylinder; 207. Hollow spherical shell; 208. Hollow mounting plate; 209. NFC card reader; 210. Temperature and humidity sensor; 211. Electrical shock absorption mounting column; 212. Exhaust fan; 213. Environment collection camera; 3. Active moving mechanism; 301. Gas spring telescopic piece; 302. Rotating bearing seat; 303. Installation concave frame; 304. Positioning concave rail wheel; 305. Connecting rod; 306. Hub motor; 307. Rubber ring; 308. Rubber strip; 309. Elastic telescopic column; 310. Rotating spherical sleeve; 311. Rolling universal ball; 312. Fixed plate; 313. Connecting bolt; 4. Control equipment box; 401. Installation plate seat; 402. Electrical installation shell; 403. Fixed bolt; 404. Digital signal processor; 405. Random access memory; 406. Integrated microcontroller; 5. Sensor assembly; 6. Air extraction pump; 601. Corrugated hose; 602. Insertion pipe one; 603. Rubber cone ring one; 7. Installation rod; 701. Telescopic rod piece; 702. Internal thread sleeve; 703. Threaded bolt column; 704. Limit ring; 8. Disassembly and assembly filter head mechanism; 801. Installation cylinder; 802. Insertion pipe two; 803. Rubber cone ring two; 804. Threaded air permeable cover; 805. Non-woven fabric filter cotton; 9. NFC tag; 901. Magnetic suction buckle; 902. Adhesive ring. Specific embodiments
[0036] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present invention.
[0037] Please refer to Figures 1 - 16, the present invention provides a technical solution: an inspection robot based on industrial production, including an I-shaped circulating travel track 1, an inspection equipment body 2, an air extraction pump 6, a mounting rod 7, a disassembly and assembly filter head mechanism 8, and an NFC tag 9. The I-shaped circulating travel track 1 includes a short track 101. One end of the short track 101 is provided with an upward-bending connecting track 102. One end of the upward-bending connecting track 102 is provided with a downward-bending connecting track 103. One end of the downward-bending connecting track 103 is provided with a long track 104. One end of the long track 104 is provided with a left turning track 105. One end of the left turning track 105 is provided with a right turning track 106. The top of the I-shaped circulating travel track 1 is provided with a plurality of mounting threaded holes 107. The bottom of the I-shaped circulating travel track 1 is provided with a plurality of bottom docking holes 111. The top and bottom of the I-shaped circulating travel track 1 are respectively movably installed with a plurality of groups of track plate connectors 109. The inside of the I-shaped circulating travel track 1 is provided with an O-shaped hollow groove 110. The inner sides of the bottom ends of the I-shaped circulating travel track 1 are fixedly installed with a plurality of rubber racks 108.
[0038] The inspection equipment body 2 includes a concave frame 201. An active moving mechanism 3 is movably installed inside the concave frame 201. The bottom of the concave frame 201 is fixedly installed with an electric control telescopic rod 203. The output end of the electric control telescopic rod 203 is fixedly installed with a housing 204. Two hollow mounting plates 208 are fixedly installed inside the housing 204. A sensor assembly 5 is fixedly installed at the bottom of the upper one of the two hollow mounting plates 208. A control equipment box 4 is arranged at the top of the other of the two hollow mounting plates 208.
[0039] The working principle of the above technical solution: When in use, according to the needs of the industrial workshop and in combination with the height of the equipment, the I-shaped circulating travel track 1 is assembled by splicing a plurality of short tracks 101, upward-bending connecting tracks 102, downward-bending connecting tracks 103, long tracks 104, left turning tracks 105, and right turning tracks 106. The connections of each component are fixed through the track plate connectors 109. Then, the mounting rod 7 is screwed into the mounting threaded hole 107 and installed at the top suspension position of the workshop through expansion bolts and hoisting keels, so that the I-shaped circulating travel track 1 is located at the top inspection position of the workshop equipment. Then, the inspection equipment body 2 is clamped outside the I-shaped circulating travel track 1. The active moving mechanism 3 applies power to the inspection equipment body 2, thereby driving the inspection equipment body 2 to move at the limited position of the I-shaped circulating travel track 1. At the same time, the NFC tag 9 is pasted at the equipment to be inspected and the information is entered. Finally, the information is collected by the sensor assembly 5 and transmitted after being processed by the control equipment box 4. It can transform different industrial workshops, improve the situation that the traditional old workshop floor walking inspection robot is not smooth, and can also perform inspection transformation on the old factory building workshop, reducing the labor intensity of the operators and increasing the operation efficiency.
[0040] In another embodiment, such as Figure 1and Figure 2 and Figure 13 and Figure 14 As shown, the installation threaded holes 107 are linearly symmetrically and uniformly distributed on the top of the I-shaped circular traveling track 1. The installation threaded holes 107 are respectively opened on the tops of the short track 101, the upper bending connecting track 102, the lower bending connecting track 103, the long track 104, the left turning track 105 and the right turning track 106. The track plate connectors 109 are in groups of two, and the two track plate connectors 109 are located at the joints of the short track 101, the upper bending connecting track 102, the lower bending connecting track 103, the long track 104, the left turning track 105 and the right turning track 106. The track plate connectors 109 located on the top of the I-shaped circular traveling track 1 are fixed on the top of the I-shaped circular traveling track 1 by bolts passing through the installation threaded holes 107, and the track plate connectors 109 located on the bottom of the I-shaped circular traveling track 1 are fixed on the bottom of the I-shaped circular traveling track 1 by bolts passing through.
[0041] In use, according to the route to be inspected, the short track 101, the upper bending connecting track 102, the lower bending connecting track 103, the long track 104, the left turning track 105 and the right turning track 106 are spliced into the I-shaped circular traveling track 1. According to different routes, the different short tracks 101, the upper bending connecting track 102, the lower bending connecting track 103, the long track 104, the left turning track 105 and the right turning track 106 are spliced into the I-shaped circular traveling track 1 at the turning, lifting and lowering positions according to the positions to be inspected as needed, which is convenient for splicing and customization according to different routes, so as to plan the inspection path of the inspection equipment body 2, reducing the problems of interference in complex scenarios, unfixed virtual routes, difficulty in transforming old factory areas with many industrial scene equipment, high cost of newly developed robots, and lack of route customization for fixed tracks, and having low robot cost and good replacement effect.
[0042] In another embodiment, as Figure 1 and Figure 2 and Figure 13 and Figure 14 shown, the bottom docking holes 111 are linearly and uniformly distributed at the bottom of the I-shaped circular traveling track 1. The bottom docking holes 111 are respectively opened at the bottoms of the short track 101, the upper bending connecting track 102, the lower bending connecting track 103, the long track 104, the left turning track 105 and the right turning track 106, and the bottom docking holes 111 respectively penetrate through the short track 101, the upper bending connecting track 102, the lower bending connecting track 103, the long track 104, the left turning track 105 and the right turning track 106 and communicate with the inside of the O-shaped hollow groove 110.
[0043] The setting of the bottom docking hole 111 facilitates the establishment of the air inlet hole. Thus, when abnormal data appears at common inspection positions, such as when the dust concentration and harmful gases exceed the limit values, at this time, the air is connected through the air extraction pump 6 to the bottom docking hole 111 and is discharged through the O-shaped hollow groove 110 and the bottom docking hole 111, thereby promoting the air flow to be discharged, and reducing the risk by exhausting air at the position where the track is located at the equipment, increasing the safety of the structure.
[0044] In another embodiment, such as Figure 1 and Figure 2 and Figure 13 and Figure 14 shown, the rubber racks 108 are linearly and evenly distributed on the top surfaces of the bottoms of the short rail 101, the upper bent connecting rail 102, the lower bent connecting rail 103, the long rail 104, the left turning rail 105, and the right turning rail 106.
[0045] The rubber racks 108 are made of rubber flexible material, which is used to increase the friction force for the inspection equipment body 2 and the active moving mechanism 3 to move forward. Thus, during the splicing process of the I-shaped circulating traveling track 1, it will not affect the splicing and operation of the overall structure, thereby increasing the moving efficiency of the structure.
[0046] In another embodiment, such as Figures 3 - 15 shown, a number of hollow windows 202 are opened at the top of the housing 204. The discharge fan 212 is movably installed at the top of the inner cavity of the housing 204 through a fan mounting bracket. Four electrical shock-absorbing mounting columns 211 are fixedly installed at the top of the bottom one of the two hollow mounting plates 208. The control equipment box 4 is fixedly installed at the top of the electrical shock-absorbing mounting columns 211 through bolts. The bottom of the housing 204 is communicated with a hollow cylinder 206. A hollow spherical shell 207 is fixedly installed at the bottom end of the hollow cylinder 206. An environmental acquisition camera 213 is fixedly installed inside the hollow spherical shell 207. A temperature and humidity sensor 210 is installed inside the hollow cylinder 206. An NFC card reader 209 is installed inside the bottom end of the hollow cylinder 206. An activity hatch 205 is movably installed on the outside of the housing 204 through a hinge. The specification size of the concave frame 201 is adapted to the specification size of the I-shaped circulating traveling track 1.
[0047] During the patrol inspection, it moves to the position where the inspection is required. At this time, the electric control telescopic rod 203 extends, prompting the housing 204 and the hollow cylinder 206 to move downward, and conducts inspection records at the inspection position. The environmental acquisition camera 213 records the inspection video and acquires device images. Then, the exhaust fan 212 starts, prompting the air flow to enter the interior of the hollow cylinder 206 through the hollow spherical shell 207, and finally passes through the hollow mounting plate 208 and is discharged through the hollow window 202. At this time, the temperature and humidity sensor 210 detects the temperature and humidity data in the reaction air flow, and detects the remaining customized sensors through the sensor assembly 5 and the detection data. In addition, the NFC card reader 209 will descend to the outside of the device where the NFC tag 9 is posted to read the information, so as to record the inspection information of the device. The overall inspection effect is perfect, which can inspect and detect the old workshops and equipment, facilitating risk reduction, reducing the labor intensity of the operators, and increasing the usage efficiency of the equipment.
[0048] In another embodiment, as Figures 1 - 16 shown, the active moving mechanism 3 includes four gas spring telescopic members 301 and two connecting rods 305. The four gas spring telescopic members 301 are symmetrically and evenly fixedly installed on the inner side of the top end of the concave frame 201 in a rectangular shape. The opposite ends of the four gas spring telescopic members 301 are fixedly installed with rotating bearing seats 302. The inner side of the rotating bearing seat 302 is rotatably installed with a mounting concave frame 303. The inner side of the mounting concave frame 303 is rotatably installed with a positioning concave rail wheel 304 through a bearing. The inner side of the positioning concave rail wheel 304 is in a concave chamfer shape. The two connecting rods 305 are symmetrically and movably inserted into the inner side of the middle part of the concave frame 201. The outer sides of the opposite ends of the two connecting rods 305 are fixedly installed with fixing plates 312. Four connecting bolts 313 are movably inserted into the inner sides of the fixing plates 312. The four connecting bolts 313 are threaded through and extend into the interior of the concave frame 201. The outer sides of the opposite ends of the two connecting rods 305 are both drivingly installed with hub motors 306. The outer sides of the hub motors 306 are fixedly sleeved with rubber rings 307. A number of rubber strips 308 are fixedly installed on the outer sides of the rubber rings 307. The rubber strips 308 are evenly distributed in a circular shape on the outer sides of the rubber rings 307. The specification and size of the positioning concave rail wheel 304 are adapted to the specification and size of the outer side of the top end of the I-shaped circulating travel rail 1. The specification and size of the hub motors 306, the rubber rings 307 and the rubber strips 308 are adapted to the specification and size of the I-shaped circulating travel rail 1 and the rubber rack 108. The opposite ends of the two connecting rods 305 are both fixedly installed with elastic telescopic columns 309. The opposite ends of the elastic telescopic columns 309 are fixedly installed with rotating spherical sleeves 310. The inner sides of the rotating spherical sleeves 310 are rollingly sleeved with rolling universal balls 311. The outer sides of the rolling universal balls 311 are in rolling contact with the inner side wall of the I-shaped circulating travel rail 1.
[0049] When moving the inspection device body 2, during installation, the hub motor 306, rubber ring sleeve 307, and rubber strip 308 are installed at the position of the rubber rack 108. The rolling universal ball 311 is in contact with the inner wall of the I-shaped inner wall of the I-shaped circulating traveling rail 1, and is clamped to the outer side of the top of the I-shaped circulating traveling rail 1 through the positioning concave rail wheel 304, so as to stably move the position. When moving, the hub motor 306 is started to rotate. The connecting rod 305 at the center of the rotor shaft of the hub motor 306 is fixed. When the hub motor 306 rotates, it causes the rubber ring sleeve 307 and the rubber strip 308 to contact the top surface of the bottom end of the I-shaped circulating traveling rail 1 and the rubber rack 108, thereby increasing the friction force. After the hub motor 306 rotates synchronously, it causes the active moving mechanism 3 and the inspection device body 2 to move under the limit track of the I-shaped circulating traveling rail 1. During the moving process, the elastic telescopic column 309 exerts an elastic force on the rotating spherical sleeve 310 and the rolling universal ball 311, causing the rolling universal ball 311 to always contact the I-shaped wall of the I-shaped circulating traveling rail 1, so as to maintain the relative position between the hub motor 306 and the rubber rack 108. The positioning concave rail wheel 304 is sleeved on the outer side of the top of the I-shaped circulating traveling rail 1. This rolling contact method is similar to the rolling contact between a railway track and a track wheel, thereby playing a role in maintaining a stable position, avoiding shaking at the top, reducing the dislocation of the inspection device body 2. The gas spring telescopic member 301 exerts an elastic force on the rotating bearing seat 302, the mounting concave frame 303, and the positioning concave rail wheel 304. The rotating bearing seat 302 rotatably supports the mounting concave frame 303, enabling the active moving mechanism 3 to also cause the positioning concave rail wheel 304 to roll and fit with the outer side of the top of the I-shaped circulating traveling rail 1 at the uphill and downhill moving positions of the I-shaped circulating traveling rail 1, facilitating maintaining a relatively stable position, thereby stabilizing the moving efficiency and increasing the running smoothness. The connecting rod 305 can adjust its position through the installation method of the fixing plate 312 and the connecting bolt 313, facilitating combined installation with the I-shaped circulating traveling rail 1. In addition, the rotating spherical sleeve 310 and the rolling universal ball 311 can be replaced by spherical universal wheels.
[0050] In another embodiment, as Figure 1 and Figure 2 shown in Figure 7 and Figure 8 shown, the installation rod 7 includes a telescopic rod member 701. A limit ring 704 is fixedly installed at the top end of the telescopic rod member 701. An internal thread sleeve 702 is movably sleeved on the outer sides of the telescopic rod member 701 and the limit ring 704. A hexagonal clamping surface is provided on the outer side of the internal thread sleeve 702. A threaded bolt column 703 is fixedly installed at the bottom end of the telescopic rod member 701. The specification size of the threaded bolt column 703 is adapted to the specification size of the installation threaded hole 107.
[0051] When it is necessary to combine and splice the I-shaped circulating traveling track 1, the threaded bolt column 703 is spirally inserted into the installation threaded hole 107. Then, expansion bolts or hoisting keels are drilled into the ceiling of the industrial workshop. The wrench is clamped on the outside of the internal thread sleeve 702 and rotated. After rotating, the internal thread sleeve 702 is connected to the thread head at the bottom of the expansion bolt in a matching manner, and the length of the telescopic rod member 701 is adjusted, so as to apply a fixing force to the I-shaped circulating traveling track 1, facilitate hoisting and stabilization, and facilitate the installation of the I-shaped circulating traveling track 1.
[0052] In another embodiment, as Figures 1 - 14 shown, the input end of the air extraction pump 6 is communicated with a corrugated hose 601. The top end of the corrugated hose 601 is communicated with a first insertion pipe 602. A plurality of rubber cone rings 603 are fixedly sleeved on the outside of the first insertion pipe 602. The disassembly and assembly filter head mechanism 8 includes an installation cylinder 801. The top end of the installation cylinder 801 is communicated with a second insertion pipe 802. A plurality of rubber cone rings 803 are fixedly sleeved on the outside of the second insertion pipe 802. The outside of the bottom end of the installation cylinder 801 is rotationally sleeved with a threaded air-permeable cover 804 through a thread. A non-woven fabric filter cotton 805 is movably sleeved inside the installation cylinder 801. The specifications and dimensions of the second insertion pipe 802 and the rubber cone rings 803 are the same as those of the bottom docking hole 111, and the specifications and dimensions of the first insertion pipe 602 and the rubber cone rings 603 are the same as those of the bottom docking hole 111.
[0053] When the sensor detects that the gas in the workshop is abnormal, the air extraction pump 6 can be started. Before that, the first insertion pipe 602 and the rubber cone rings 603 are inserted into the bottom docking hole 111 at the end, and a plurality of disassembly and assembly filter head mechanisms 8 are respectively inserted into the bottom docking hole 111 through the second insertion pipe 802 and the rubber cone rings 803, so as to be squeezed and inserted for positioning. Then, when the air extraction pump 6 is started, the air flow is extracted through the O-shaped hollow groove 110. The air flow enters through the bottom docking hole 111 and is guided to the first insertion pipe 602 and the corrugated hose 601 through the O-shaped hollow groove 110 and finally discharged through the output end of the air extraction pump 6, so as to be able to promote the discharge at the inspection track, reduce the risk of gas abnormality, increase the safety of inspection linkage, and add a processing means for the inspection equipment, be able to reduce a certain risk before the operators do not intervene in time, increase the safety. The non-woven fabric filter cotton 805 assists in filtering dust and dirt in the air during the air intake process. The non-woven fabric filter cotton 805 is replaced by screwing off the threaded air-permeable cover 804, and in some scenarios, the non-woven fabric filter cotton 805 can be replaced with an activated carbon filter cotton for filtration to increase the use effect of the structure.
[0054] In another embodiment, as Figure 11 shown, magnetic suction buttons 901 are fixedly installed at the four corners of the bottom of the NFC tag 9, and an adhesive ring 902 is fixedly installed at the bottom of the NFC tag 9.
[0055] When processing the device information that needs to be inspected, at this time, the NFC tag 9 is pasted on the outside of the device through the magnetic buckle 901 and the adhesive ring 902, and information is written through the NFC reading device, so as to help the inspection device record the information after reading through the NFC card reader 209, which is convenient for auxiliary inspection operations and increases the accuracy of the inspection record.
[0056] In another embodiment, as Figures 3 - 15 shown, the control device box 4 includes an electrical installation shell 402. A mounting plate base 401 is fixedly installed at the bottom of the electrical installation shell 402. Four fixing bolts 403 are threaded through the inside of the mounting plate base 401. A digital signal processor 404 is arranged inside the electrical installation shell 402. An integrated microcontroller 406 is arranged inside the electrical installation shell 402. A random access memory 405 is arranged inside the electrical installation shell 402. The sensor assembly 5 includes a capacitive dust sensor and a harmful gas sensor.
[0057] The input end of the digital signal processor 404 is connected to the data output ends of the NFC card reader 209, the temperature and humidity sensor 210, the environmental acquisition camera 213 and the sensor assembly 5 through corresponding plug-in protocol wires for transmission connection. After being processed by the digital signal processor 404, the data is transmitted to the integrated microcontroller 406 through the plug-in protocol wires for further processing, and the data is stored in the random access memory 405. The integrated microcontroller 406 generally adopts a single-chip computer with Wi-Fi / Bluetooth Internet of Things function integrated CPU, memory, peripherals such as GPIO, SPI, I2C, ADC, etc., and the STM32 series, such as the ESP32, so as to facilitate the improvement of hardware support in the inspection operation, facilitate the corresponding inspection operation scenarios for those skilled in the art, and be used after programming, thus facilitating the use of the structure, increasing the ability of data collection, processing and transmission, and effectively helping the transmission of data after inspection.
[0058] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An inspection robot based on industrial production, comprising an I-shaped circulating travel rail (1), an inspection device body (2), an air pump (6), a mounting rod (7), a filter head disassembly and assembly mechanism (8) and an NFC tag (9), characterized in that: The I-shaped circulating travel rail (1) comprises a short rail (101), one end of the short rail (101) is provided with an upward curved connecting rail (102), one end of the upward curved connecting rail (102) is provided with a downward curved connecting rail (103), one end of the downward curved connecting rail (103) is provided with a long rail (104), one end of the long rail (104) is provided with a left-turning rail (105), one end of the left-turning rail (105) is provided with a right-turning rail (106), and the I-shaped circulating travel rail (101) comprises a short rail (101), one end of the short rail (101) is provided with an upward curved connecting rail (102), one end of the upward curved connecting rail (102) is provided with a downward curved connecting rail (103), one end of the downward curved connecting rail (103) is provided with a long rail (104), one end of the long rail (104) is provided with a left-turning rail (105), and one end of the left-turning rail (105) is provided with a right-turning rail (106). The top of the circular travel rail (1) is provided with a plurality of mounting threaded holes (107), the bottom of the I-shaped circular travel rail (1) is provided with a plurality of bottom docking holes (111), the top and bottom of the I-shaped circular travel rail (1) are respectively movably provided with a plurality of rail plate connecting members (109), the interior of the I-shaped circular travel rail (1) is provided with an O-shaped hollow groove (110), and the inner side of the bottom end of the I-shaped circular travel rail (1) is fixedly provided with a plurality of rubber racks (108); The inspection device body (2) comprises a concave frame (201), an active moving mechanism (3) is movably installed on the inner side of the concave frame (201), an electric control telescopic rod (203) is fixedly installed on the bottom of the concave frame (201), a shell (204) is fixedly installed on the output end of the electric control telescopic rod (203), two hollow mounting plates (208) are fixedly installed inside the shell (204), a sensor assembly (5) is fixedly installed on the bottom of one of the two hollow mounting plates (208) located at the top, a control device box (4) is arranged on the top of the other of the two hollow mounting plates (208), a plurality of hollow windows (202) are opened on the top of the shell (204), an exhaust fan (212) is movably installed on the top of the inner cavity of the shell (204) through a fan mounting frame, and the two hollow mounting plates (208) are fixedly installed on the bottom of the two hollow mounting plates (208). The plate (208) is located at the bottom and has four electrical shock-absorbing mounting columns (211) fixedly mounted on the top. The control device box (4) is fixedly mounted on the top of the electrical shock-absorbing mounting columns (211) by bolts. The bottom of the shell (204) is connected to a hollow cylinder (206). A hollow spherical shell (207) is fixedly mounted on the bottom end of the hollow cylinder (206). An environment acquisition camera (213) is fixedly mounted on the inner side of the hollow spherical shell (207). A temperature and humidity sensor (210) is mounted on the inner side of the hollow cylinder (206). An NFC card reader (209) is mounted on the inner side of the bottom end of the hollow cylinder (206). A movable hatch (205) is movably mounted on the outer side of the shell (204) by hinges. The specifications and dimensions of the concave frame (201) are compatible with the specifications and dimensions of the I-shaped circulating travel rail (1). The input end of the vacuum pump (6) is connected to a corrugated hose (601), the top end of the corrugated hose (601) is connected to a plug-in tube (602), the outer side of the plug-in tube (602) is fixedly sleeved with a plurality of rubber cone rings (603), the filter head disassembly and assembly mechanism (8) comprises a mounting tube (801), the top end of the mounting tube (801) is connected to a plug-in tube (802), the outer side of the plug-in tube (802) is fixedly sleeved with a plurality of rubber cone rings (803), the outer side of the bottom end of the mounting tube (801) is rotatably sleeved with a threaded breathable cover (804), the inner side of the mounting tube (801) is movably sleeved with a non-woven filter core cotton (805), and the specifications and dimensions of the plug-in tube (802) and the rubber cone ring (803) are compatible with the specifications and dimensions of the bottom docking hole (111) and the plug-in tube (602) and the rubber cone ring (603).
2. The inspection robot based on industrial production according to claim 1, characterized in that: The mounting threaded holes (107) are linearly symmetrically evenly distributed on the top of the I-shaped circulating travel rail (1), and the mounting threaded holes (107) are respectively opened on the top of the short rail (101), the upper curved connecting rail (102), the lower curved connecting rail (103), the long rail (104), the left-turning rail (105) and the right-turning rail (106). The rail plate connecting pieces (109) are grouped in two, and the two rail plate connecting pieces (109) are located on the short rail (101), the upper curved connecting rail (102), the lower curved connecting rail (103), the long rail (104), the left-turning rail (105) and the right-turning rail (106). At the connection points of the connecting rail (102), the downward curved connecting rail (103), the long rail (104), the left turning rail (105) and the right turning rail (106), the rail plate connecting piece (109) located at the top of the I-shaped circulating traveling rail (1) is fixed to the top of the I-shaped circulating traveling rail (1) by means of bolts penetrating through the mounting threaded holes (107), and the rail plate connecting piece (109) located at the bottom of the I-shaped circulating traveling rail (1) is fixed to the bottom of the I-shaped circulating traveling rail (1) by means of bolts penetrating through the mounting threaded holes (107).
3. The inspection robot based on industrial production according to claim 1, characterized in that: The bottom docking holes (111) are linearly and evenly distributed at the bottom of the I-shaped circulating travel rail (1); the bottom docking holes (111) are respectively opened at the bottom of the short rail (101), the upper curved connecting rail (102), the lower curved connecting rail (103), the long rail (104), the left turning rail (105) and the right turning rail (106); the bottom docking holes (111) respectively penetrate the short rail (101), the upper curved connecting rail (102), the lower curved connecting rail (103), the long rail (104), the left turning rail (105) and the right turning rail (106) and are connected to the inside of the O-shaped hollow groove (110).
4. The inspection robot based on industrial production according to claim 1, characterized in that: The rubber racks (108) are linearly and evenly distributed on the top surfaces of the bottom ends of the short rail (101), the upper curved connecting rail (102), the lower curved connecting rail (103), the long rail (104), the left-curving rail (105) and the right-curving rail (106).
5. The inspection robot based on industrial production according to claim 4, characterized in that: The active moving mechanism (3) comprises four gas spring telescopic parts (301) and two connecting rods (305); the four gas spring telescopic parts (301) are rectangular, symmetrical and evenly fixedly mounted on the inner side of the top of the concave frame (201); the opposite ends of the four gas spring telescopic parts (301) are fixedly mounted with a rotating bearing seat (302); the inner side of the rotating bearing seat (302) is rotatably mounted with a mounting concave frame (303); the inner side of the mounting concave frame (303) is rotatably mounted with a positioning concave track wheel via a bearing. (304), the inner side of the positioning concave rail wheel (304) is concavely chamfered, the two connecting rods (305) are symmetrically movably plugged into the inner side of the middle part of the concave frame (201), the outer sides of the opposite ends of the two connecting rods (305) are fixedly installed with a fixing plate (312), the inner side of the fixing plate (312) is movably plugged with four connecting bolts (313), the four connecting bolts (313) are threadedly penetrated and extend into the interior of the concave frame (201), the opposite ends of the two connecting rods (305) are fixedly installed with a fixing plate (312), the inner side of the fixing plate (312) is movably plugged with four connecting bolts (313), the four connecting bolts (313) are threadedly penetrated and extend into the interior of the concave frame (201), The outer side of the wheel hub motor (306) is driven and installed, the outer side of the wheel hub motor (306) is fixedly sleeved with a rubber ring (307), the outer side of the rubber ring (307) is fixedly installed with a plurality of rubber strips (308), the rubber strips (308) are evenly distributed on the outer side of the rubber ring (307) in a circumferential manner, the specification and size of the positioning concave rail wheel (304) are compatible with the specification and size of the outer side of the top end of the I-shaped circulating travel rail (1), the wheel hub motor (306), the rubber ring (307) and the rubber ring (307) are connected to the outer side of the wheel hub motor (306). The size of the rubber strip (308) matches the size of the I-shaped circulating travel rail (1) and the rubber rack (108); elastic telescopic columns (309) are fixedly mounted on opposite ends of the two connecting rods (305); rotating spherical sleeves (310) are fixedly mounted on opposite ends of the elastic telescopic columns (309); a rolling universal ball (311) is rollingly sleeved on the inner side of the rotating spherical sleeve (310); and the outer side of the rolling universal ball (311) is in rolling contact with the inner side wall of the I-shaped circulating travel rail (1).
6. The inspection robot based on industrial production according to claim 1, characterized in that: The mounting rod (7) comprises a telescopic rod (701), a limiting ring (704) is fixedly mounted on the top end of the telescopic rod (701), an internal threaded sleeve (702) is movably sleeved on the outer sides of the telescopic rod (701) and the limiting ring (704), a hexagonal clamping surface is provided on the outer side of the internal threaded sleeve (702), and a threaded bolt (703) is fixedly mounted on the bottom end of the telescopic rod (701), and the specification and size of the threaded bolt (703) are compatible with the specification and size of the mounting threaded hole (107).
7. The inspection robot based on industrial production according to claim 1, characterized in that: Magnetic buckles (901) are fixedly mounted at the four corners of the bottom of the NFC tag (9), and an adhesive ring (902) is fixedly mounted at the bottom of the NFC tag (9).
8. The inspection robot based on industrial production according to claim 1, characterized in that: The control device box (4) comprises an electrical installation shell (402), a mounting plate seat (401) is fixedly mounted on the bottom of the electrical installation shell (402), four fixing bolts (403) are installed through the internal threads of the mounting plate seat (401), a digital signal processor (404) is arranged inside the electrical installation shell (402), an integrated microcontroller (406) is arranged inside the electrical installation shell (402), and a random access memory (405) is arranged inside the electrical installation shell (402), and the sensor assembly (5) comprises a capacitive dust sensor and a harmful gas sensor.
Citation Information
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