Cable winding and film winding all-in-one machine

Abstract

The invention belongs to the technical field of cable packaging, and discloses a cable winding and film winding all-in-one machine which comprises a conveying mechanism, a winding machine and a film winding machine, and the winding machine and the film winding machine are installed at the two ends of the top of the conveying mechanism correspondingly. Through cooperation of structures such as the limiting assemblies and the filtering assembly, an output shaft of a first motor drives two first fans to rotate through a transmission belt, generated wind is blown to a cable through a wind groove, and therefore dust attached to the surface of the cable is removed, and when all the limiting assemblies are in a working state, dust on the surface of the cable is removed. The notches in the edges of the locking plates jointly fix the position of the cover plate, an output shaft of the cover plate drives a second fan and a first gear to rotate, and suction force generated by the second fan adsorbs dust drifting around the cable, so that the dust is prevented from adhering to the cable again, and the service life of the cable is prolonged. The first gear drives the bearing disc and the cable on the bearing disc to rotate through the first limiting plate and the inner gear, and therefore the speed that dust on the cable is blown off by the first fan and absorbed by the second fan is further increased.

Description

Technical Field

[0001] The invention belongs to the technical field of cable packaging, in particular to a cable coiling and film winding integrated machine. Background Art

[0002] Cable is a general term for wires or cables used to transmit electrical energy, signals or data. In order to facilitate storage and transportation, cables are usually rolled up using a reeling machine and packaged using a film winding machine to prevent dust from adhering to the surface of the cable, thereby avoiding accelerated damage to the cable exterior.

[0003] In the existing processing technology, after winding, it is necessary to wait for the winding machine to complete the winding work of the current cable before winding the next roll of cable. While the cable is waiting, due to the complex environment in the workshop and the static electricity generated by the friction between the cables during the winding process, the cable surface is very likely to be contaminated with more dust. However, in the existing technical solutions, effective dust removal methods are usually not provided, which indirectly affects the subsequent quality of the cable exterior. For this reason, we provide a cable coiling and film winding machine. Summary of the invention

[0004] In order to solve the problems raised in the above background technology, the present invention provides an integrated cable winding film machine, which solves the problem that static electricity is generated by friction between cables during the winding process, and the cable surface is very likely to be contaminated with more dust, thereby indirectly affecting the subsequent quality of the cable exterior.

[0005] To achieve the above-mentioned object, the present invention provides the following technical solution: a cable coiling and film winding integrated machine, comprising a conveying mechanism and a coiling machine and a film winding machine respectively installed at two ends of the top of the conveying mechanism, and also comprising a tray arranged on the top of the conveying mechanism;

[0006] A lifting assembly disposed on the top of the tray;

[0007] The lifting assembly comprises a bearing plate rotatably mounted on the top of the tray, and an internal gear is mounted on the top of the bearing plate;

[0008] A filter assembly mounted on the top of the carrier plate, and positioning assemblies disposed at both ends of the top of the carrier plate;

[0009] The filter assembly comprises a metal cylinder and a filter cylinder rotatably mounted on the top of the lifting assembly, the filter cylinder is closely attached to the inner wall of the metal cylinder, a cover plate is fastened to the top nut of the metal cylinder, a motor 2 is mounted at the bottom of the cover plate, an output shaft of the motor 2 is drivingly connected to a second fan and a gear 1, a limit plate 1 is movably sleeved on the output shaft of the motor 2 and is clamped to the inner wall of the filter cylinder, and a bearing on the limit plate 1 is connected to a gear 2 which is respectively meshed with the gear 1 and the internal gear;

[0010] Four limit assemblies installed at the four corners of the top of the tray;

[0011] The limiting assembly includes a telescopic plate and a support plate hinged to the top of the tray, a locking plate is movably sleeved on the telescopic end of the telescopic plate, and the bottom of the locking plate is rotatably connected to two limiting cylinders, a plurality of wind grooves are circumferentially provided with equal angles on the outer circumference of the limiting cylinder, a first fan is installed on the internal bearing of the limiting cylinder, a motor 1 is installed on the top of the locking plate, an output shaft of the motor 1 is transmission connected to one of the first fans, and the two first fans respectively located on the top of the two limiting cylinders are transmission connected via a transmission belt.

[0012] Preferably, a first slot for ventilation is provided on the outer circumference of the metal cylinder, a second slot for ventilation is provided on the cover plate, the edge of the cover plate is provided with protrusions with a number equal to the limit assembly at equal angles in an annular direction, and the edge of each locking plate is provided with a groove adapted to the protrusion.

[0013] Preferably, a first fan is mounted on a bearing at the top and the bottom of the limiting cylinder, and every two vertically symmetrical first fans are connected by a metal rod.

[0014] Preferably, the support plate is movably connected to the side of the telescopic plate and supports the telescopic plate to be in a vertical state.

[0015] Preferably, the positioning assembly comprises a support plate with a bearing mounted on a supporting plate, a handle is provided at one end of the top of the support plate, and a limiting plate 2 is clamped together between the supporting plate and the bottom of the support plate.

[0016] Preferably, the side surface of the second limiting plate is elastically connected to the carrying plate via a second spring sheet, and a track for the movement of the second limiting plate is provided on the top of the tray.

[0017] Preferably, the lifting assembly also includes a plurality of limiting teeth arranged at circumferentially equal angles on the bottom of the carrying plate, a grinding plate is movably clamped at both ends of the top of the tray, a spring sheet 1 is installed at both ends of the top of the tray, and a plurality of limiting teeth are also installed on the top of the grinding plate, and the spring sheet 1 always supports the limiting teeth on the top of the grinding plate to contact the limiting teeth at the bottom of the carrying plate.

[0018] Compared with the prior art, the present invention has the following beneficial effects:

[0019] The present invention cooperates with structures such as a limit assembly and a filter assembly. The output shaft of motor one drives the two first fans to rotate through a transmission belt, and the generated wind force blows toward the cable through the wind slot. The remaining limit assemblies operate in the same way, thereby removing dust adhered to the surface of the cable. When all the limit assemblies are in working condition, the notches on the edges of each locking plate will jointly fix the position of the cover plate, and the output shaft of the cover plate drives the second fan and gear one to rotate. The suction force generated by the second fan absorbs the dust floating around the cable to prevent the dust from adhering to the cable again. Gear one drives the carrier plate and the cable thereon to rotate through the limit plate one and the internal gear, thereby further accelerating the speed at which the dust on the cable is blown off by the first fan and absorbed by the second fan.

[0020] The present invention sets a limit assembly and a lifting assembly and other structures. The support plate limits the telescopic plate to a vertical state, and the limit cylinder is rotatably installed on the bottom of the locking plate. This ensures that during the rotation of the carrier plate and the cable, the limit cylinder is also in a vertical state and can be smoothly rolled on the cable. Furthermore, the wound cable can be rolled into a more regular circle, which not only avoids uneven winding of the coiling machine, but also facilitates subsequent film winding and packaging work. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a schematic diagram of the appearance structure of the present invention;

[0022] Figure 2 This is a schematic diagram of the top structure of the tray of the present invention;

[0023] Figure 3 This is a schematic diagram of the cooperation between the tray and the lifting assembly structure of the present invention;

[0024] Figure 4 This is a schematic diagram of the internal structure of the metal cylinder of the present invention;

[0025] Figure 5 This is a schematic diagram of the second working state of the limit assembly of the present invention;

[0026] Figure 6 This is a schematic diagram of the structural coordination between the carrier plate and the positioning assembly of the present invention;

[0027] Figure 7 It is a cross-sectional schematic diagram of the cooperation between the tray and the lifting assembly structure of the present invention;

[0028] Figure 8 It is a schematic diagram of the coordination between the carrier plate and the tray structure of the present invention.

[0029] In the figure: 1. conveying mechanism; 2. plate-making machine; 3. film winding machine; 4. tray; 5. lifting assembly; 51. bearing plate; 52. limiting gear; 53. grinding plate; 54. spring sheet one; 511. internal gear; 6. limiting assembly; 61. telescopic plate; 62. locking plate; 63. limiting cylinder; 64. wind slot; 65. first fan; 66. transmission belt; 67. motor one; 68. support plate; 7. filter assembly; 71. metal cylinder; 72. filter cylinder; 73. cover plate; 74. motor two; 75. second fan; 76. gear one; 77. limiting plate one; 78. gear two; 8. positioning assembly; 81. support plate; 82. handle; 83. limiting plate two; 84. spring sheet two. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0031] like Figures 1 to 8 As shown, the present invention provides a cable coiling and film winding integrated machine, comprising a conveying mechanism 1 and a coiling machine 2 and a film winding machine 3 respectively installed at two ends of the top of the conveying mechanism 1, and also comprising a tray 4 arranged on the top of the conveying mechanism 1;

[0032] A lifting assembly 5 disposed on the top of the tray 4;

[0033] The lifting assembly 5 includes a carrier plate 51 rotatably mounted on the top of the tray 4 , and an internal gear 511 is mounted on the top of the carrier plate 51 ;

[0034] A filter assembly 7 mounted on the top of the carrier plate 51, and positioning assemblies 8 disposed at both ends of the top of the carrier plate 51;

[0035] The filter assembly 7 comprises a metal cylinder 71 and a filter cylinder 72 which are rotatably mounted on the top of the lifting assembly 5. The filter cylinder 72 is closely attached to the inner wall of the metal cylinder 71. A cover plate 73 is fastened to the top nut of the metal cylinder 71. A second motor 74 is mounted at the bottom of the cover plate 73. The output shaft of the second motor 74 is connected to a second fan 75 and a gear 1 76. A limit plate 1 77 which is clamped to the inner wall of the filter cylinder 72 is movably sleeved on the output shaft of the second motor 74. A bearing on the limit plate 1 77 is connected to a second gear 78 which is meshed with the gear 1 76 and the internal gear 511 respectively.

[0036] Four stopper components 6 installed at the four corners of the top of the tray 4;

[0037] The limiting assembly 6 includes a telescopic plate 61 and a support plate 68 hinged on the top of the tray 4, the telescopic end of the telescopic plate 61 is movably sleeved with a locking plate 62, the bottom of the locking plate 62 is rotatably connected to two limiting cylinders 63, a plurality of wind grooves 64 are circumferentially provided at equal angles on the outer circumference of the limiting cylinder 63, a first fan 65 is installed on the internal bearing of the limiting cylinder 63, a motor 67 is installed on the top of the locking plate 62, the output shaft of the motor 67 is transmission connected to one of the first fans 65, and the two first fans 65 located at the top of the two limiting cylinders 63 are transmission connected via a transmission belt 66.

[0038] A first slot for ventilation is provided on the outer periphery of the metal cylinder 71, a second slot for ventilation is provided on the cover plate 73, and the edge of the cover plate 73 is provided with protrusions equal in number to the limit assembly 6 at equiangular angles in an annular direction, and the edge of each locking plate 62 is provided with grooves adapted to the protrusions.

[0039] The above solution is adopted: before the device starts working, the support plate 68 is turned so that it is no longer clamped on the side of the telescopic plate 61, and the telescopic plate 61 is turned over, so that the limiting cylinder 63 is away from the top of the carrying plate 51;

[0040] After the coiling machine 2 completes the coiling work, the cable is placed on the top of the carrier plate 51. When the film winding machine 3 needs to work, the locking plate 62 is slid until the telescopic plate 61 is extended to the limit state, and then the telescopic plate 61 and the support plate 68 are flipped, and finally the support plate 68 is clamped on the side of the telescopic plate 61. At this time, the telescopic plate 61 is in a vertical state, and the locking plate 62 is lowered, so that the two limit cylinders 63 clamp the cable together, and the motor 1 67 is started. Its output shaft drives the two first fans 65 to rotate through the transmission belt 66. The generated wind force is blown to the cable through the wind slot 64. The remaining limit components 6 are operated in the same way, so as to remove the dust adhering to the surface of the cable.

[0041] When all the limit assemblies 6 are in working state, the notches on the edges of the locking plates 62 will jointly fix the position of the cover plate 73;

[0042] Start the cover plate 73, and its output shaft drives the second fan 75 and the gear 1 76 to rotate. The suction force generated by the second fan 75 absorbs the dust floating around the cable to the filter cartridge 72 to prevent the dust from adhering to the cable again.

[0043] The cover plate 73, the metal cylinder 71 and the filter cylinder 72 are all in a fixed state, and the limit plate 1 77 is also in a fixed state. Therefore, when the gear 1 76 rotates, it does not drive the limit plate 1 77 to rotate around the gear 1 76, but drives the carrier plate 51 and the cable thereon to rotate through the limit plate 1 77 and the inner gear 511, so that the dust on the cable is further blown off by the first fan 65 and absorbed by the second fan 75.

[0044] The presence of the filter cartridge 72 causes dust to eventually adhere to it, thereby avoiding wear at the connection between the second fan 75 and the output end of the motor 2 74, and also avoiding damage to the output shaft of the motor 2 74. When the filter cartridge 72 needs to be cleaned or maintained, the nut on the cover plate 73 is removed, and the motor 2 74 can be taken out for maintenance and repair, and the filter cartridge 72 can also be cleaned or replaced with a new one.

[0045] like Figure 1-Figure 4 As shown, a first fan 65 is mounted on the top and bottom of the limiting cylinder 63 by a bearing, and every two first fans 65 symmetrical up and down are connected by a metal rod.

[0046] The support plate 68 is movably connected to the side surface of the telescopic plate 61 and supports the telescopic plate 61 to be in a vertical state.

[0047] The above scheme is adopted: the setting of two first fans 65 can make the wind discharged by the wind slot 64 stronger and can better remove the dust on the cable, and the support plate 68 limits the telescopic plate 61 to a vertical state, and the limiting cylinder 63 is rotatably installed at the bottom of the locking plate 62, so that during the rotation of the supporting plate 51 and the cable, the limiting cylinder 63 is also in a vertical state and can be smoothly rolled on the cable. Furthermore, the rolled cable can be rolled into a more regular circle, which not only avoids uneven rolling of the winding machine, but also facilitates the subsequent film winding and packaging work.

[0048] like Figure 1-Figure 8 As shown, the positioning assembly 8 includes a support plate 81 with a bearing mounted on the supporting plate 51, a handle 82 is provided at one end of the top of the support plate 81, and a second limiting plate 83 is clamped together between the bottom of the supporting plate 51 and the supporting plate 81.

[0049] The side surface of the second limiting plate 83 is elastically connected to the carrying plate 51 through the second spring sheet 84 , and the top of the tray 4 is provided with a track for the movement of the second limiting plate 83 .

[0050] Adopting the above scheme: when the dust removal work of the cable is completed, the second spring piece 84 can be pulled away from the support plate 81. In this process, it is also necessary to ensure that the second spring piece 84 enters the track at the top of the tray 4. Further, the support plate 81 is pulled by the handle 82, and the support plate 81 is supported on the top of the tray 4, and the bottom of the support plate 81 will be located in the groove at the top of the tray 4. The carrier plate 51 is in a fixed state, so that the cable can be moved to the film winding machine 3 for processing later;

[0051] When the handling is completed, the support plate 81 is restored to its original position by the handle 82. When the carrier plate 51 rotates, the stop plate 83 can pull the spring sheet 84 to prevent the centrifugal force generated by the rotation from forcing the spring sheet 84 to separate from the carrier plate 51.

[0052] As shown in the figure, the lifting assembly 5 also includes a plurality of limiting teeth 52 arranged at equal angles in an annular direction at the bottom of the carrying plate 51, and a grinding plate 53 is movably clamped at both ends of the top of the tray 4. A spring sheet 54 is installed at both ends of the top of the tray 4, and a plurality of limiting teeth 52 are also installed on the top of the grinding plate 53. The spring sheet 54 always supports the limiting teeth 52 on the top of the grinding plate 53 to contact the limiting teeth 52 at the bottom of the carrying plate 51.

[0053] The above scheme is adopted: when the supporting plate 51 rotates, the limiting teeth 52 at the bottom thereof contact with the limiting teeth 52 at the top of the grinding plate 53, and the spring sheet 1 54 always supports the grinding plate 53 to rise, and the vibration generated by the mutual collision between the limiting teeth 52 causes gaps to appear between each circle of the cable. The wind force generated by the first fan 65 can better blow away the dust in the gap, and the limiting cylinder 63 can also better roll the cable into a regular shape.

[0054] The working principle and use process of the present invention:

[0055] Before the device starts working, the support plate 68 is moved so that it is no longer clamped on the side of the telescopic plate 61, and the telescopic plate 61 is flipped so that the limiting cylinder 63 is away from the top of the carrying plate 51;

[0056] After the coiling machine 2 completes the coiling work, the cable is placed on the top of the carrier plate 51. When the film winding machine 3 needs to work, the locking plate 62 is slid until the telescopic plate 61 is extended to the limit state, and then the telescopic plate 61 and the support plate 68 are flipped, and finally the support plate 68 is clamped on the side of the telescopic plate 61. At this time, the telescopic plate 61 is in a vertical state, and the locking plate 62 is slid down, so that the two limit cylinders 63 clamp the cable together, and the motor 1 67 is started. Its output shaft drives the two first fans 65 to rotate through the transmission belt 66, and the generated wind force is blown to the cable through the wind slot 64. The remaining limit components 6 are operated in the same way.

[0057] When all the limit assemblies 6 are in working state, the notches on the edges of the locking plates 62 will jointly fix the position of the cover plate 73;

[0058] Start the cover plate 73, and its output shaft drives the second fan 75 and the gear 1 76 to rotate. When the gear 1 76 rotates, it does not drive the limit plate 1 77 to rotate around the gear 1 76, but drives the carrier plate 51 and the cables thereon to rotate through the limit plate 1 77 and the inner gear 511. The suction force generated by the second fan 75 absorbs the dust floating around the cables to the filter cartridge 72.

[0059] When the supporting plate 51 rotates, the limiting teeth 52 at the bottom thereof contact with the limiting teeth 52 at the top of the grinding plate 53, and the spring sheet 1 54 always supports the grinding plate 53 to rise. The vibration generated by the collision between the limiting teeth 52 causes gaps to appear between each circle of the cable, and the wind force generated by the first fan 65 can better blow away the dust in the gap.

[0060] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0061] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A cable coiling and film winding machine, comprising a conveying mechanism (1) and a coiling machine (2) and a film winding machine (3) respectively mounted at two ends of the top of the conveying mechanism (1), characterized in that: It also includes a tray (4) arranged on the top of the conveying mechanism (1); A lifting assembly (5) disposed on the top of the tray (4); The lifting assembly (5) comprises a carrier plate (51) rotatably mounted on the top of the tray (4), and an internal gear (511) is mounted on the top of the carrier plate (51); A filter assembly (7) mounted on the top of the carrier plate (51), and positioning assemblies (8) disposed at both ends of the top of the carrier plate (51); The filter assembly (7) comprises a metal cylinder (71) and a filter cylinder (72) rotatably mounted on the top of the lifting assembly (5); the filter cylinder (72) is closely attached to the inner wall of the metal cylinder (71); a cover plate (73) is fastened to the top nut of the metal cylinder (71); a motor 2 (74) is mounted at the bottom of the cover plate (73); an output shaft of the motor 2 (74) is transmission-connected to a second fan (75) and a gear 1 (76); a limit plate 1 (77) is movably sleeved on the output shaft of the motor 2 (74) and is clamped to the inner wall of the filter cylinder (72); a bearing on the limit plate 1 (77) is connected to a gear 2 (78) meshing with the gear 1 (76) and the internal gear (511) respectively; Four stopper assemblies (6) installed at the four corners of the top of the tray (4); The limiting assembly (6) comprises a telescopic plate (61) and a support plate (68) hinged on the top of the tray (4); a locking plate (62) is movably sleeved on the telescopic end of the telescopic plate (61); two limiting cylinders (63) are rotatably connected to the bottom of the locking plate (62); a plurality of wind grooves (64) are circumferentially provided at equal angles on the outer circumference of the limiting cylinder (63); a first fan (65) is installed on the internal bearing of the limiting cylinder (63); a motor (67) is installed on the top of the locking plate (62); an output shaft of the motor (67) is transmission-connected to one of the first fans (65); and the two first fans (65) respectively located on the tops of the two limiting cylinders (63) are transmission-connected via a transmission belt (66).

2. The cable coiling and film winding machine according to claim 1, characterized in that: The outer circumference of the metal cylinder (71) is provided with a first notch for ventilation, the cover plate (73) is provided with a second notch for ventilation, the edge of the cover plate (73) is provided with protrusions equal in number to the limit assembly (6) at equiangular angles in a circular direction, and the edge of each locking plate (62) is provided with a groove matched with the protrusion.

3. The cable coiling and film winding machine according to claim 2, characterized in that: A first fan (65) is mounted on a bearing at the top and the bottom of the limiting cylinder (63), and every two first fans (65) that are symmetrical up and down are connected by a metal rod.

4. The cable coiling and film winding machine according to claim 1, characterized in that: The support plate (68) is movably connected to the side of the telescopic plate (61) and supports the telescopic plate (61) to be in a vertical state.

5. The cable coiling and film winding machine according to claim 1, characterized in that: The positioning assembly (8) comprises a support plate (81) bearing-mounted on a supporting plate (51), a handle (82) being provided at one end of the top of the support plate (81), and a second limiting plate (83) being clamped together between the bottom of the supporting plate (51) and the supporting plate (81).

6. The cable coiling and film winding machine according to claim 5, characterized in that: The side surface of the second limiting plate (83) is elastically connected to the carrying plate (51) via a second spring sheet (84), and a track for the movement of the second limiting plate (83) is provided on the top of the tray (4).

7. The cable coiling and film winding machine according to claim 1, characterized in that: The lifting assembly (5) also includes a plurality of limiting teeth (52) arranged at equal angles in the annular direction at the bottom of the supporting plate (51); a grinding plate (53) is movably clamped at both ends of the top of the tray (4); a spring sheet (54) is installed at both ends of the top of the tray (4); and a plurality of limiting teeth (52) are also installed at the top of the grinding plate (53); the spring sheet (54) always supports the limiting teeth (52) at the top of the grinding plate (53) to contact the limiting teeth (52) at the bottom of the supporting plate (51).

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