An automatic extraction type electrode insulation barrel

Through the side pushing and lifting mechanism of the automatic extraction electrode insulation barrel, the problem of peeling off and poor sealing of the welding rod during use is solved, and the stable storage of the welding rod and automatic extraction of a single root is achieved, which improves the welding efficiency and quality.

CN119898527BActive Publication Date: 2025-07-11CHINA NUCLEAR JINCHEN (JIANGSU) NUCLEAR TECHNOLOGY DEVELOPMENT CO LTD
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Patent Information

Application Number
CN202510401406.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-04-01
Publication Date
2025-07-11
Estimated Expiration
2045-04-01

AI Technical Summary

Technical Problem

During use, existing welding rod insulation barrels are prone to cause the welding rod skin to fall off, poor sealing, affecting the welding quality, and cumbersome operation and consume workers' time.

Method used

An automatic extraction electrode insulation barrel is designed, including a side push mechanism and a lifting mechanism to ensure that the welding rod is tight and automatic extraction of a single welding rod is achieved through the lifting mechanism. It is equipped with a pressure sensor and a lifting system to detect abnormalities, and a temperature sensor and heating wire are combined to maintain the temperature of the welding rod.

Benefits of technology

The welding rod does not shake under the action of external force, ensures automatic extraction of single roots, improves welding efficiency and quality, reduces operating time and peeling of welding rods, and keeps the temperature of the welding rod consistent.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The present invention discloses an automatic extraction type electrode insulation barrel, which is applied to the technical field of extraction type electrode insulation barrels. It includes an insulation barrel, a side pushing mechanism arranged inside the insulation barrel, and a lifting mechanism arranged at the bottom of the insulation barrel. The insulation barrel is used for storing and insulating electrodes. The side pushing mechanism is used to adjust the internal space of the insulation barrel to ensure that the electrodes inside the insulation barrel are compact. The lifting mechanism is used for automatically extracting single electrodes; the insulation barrel includes a barrel bottom, a barrel body fixed to the top of the barrel bottom, and a barrel cover arranged on the barrel body. A lifting hole is arranged at the top of the barrel bottom. An accommodation area and a lifting area are arranged inside the barrel body. An outlet is arranged on the barrel cover. The lifting hole, the lifting area and the outlet are in corresponding positions; the lifting mechanism includes a base fixed to the top of the barrel bottom, a lifting seat arranged in the lifting hole, and a sliding plate slidably connected to the base. The present invention can realize the automatic extraction of single electrodes.
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Description

Technical Field

[0001] The present invention relates to the technical field of extraction-type electrode insulation barrels, and in particular to an automatic extraction-type electrode insulation barrel. Background Technique

[0002] An electrode insulation barrel is a heat-insulating container that can store a small amount of electrodes and is carried by welders at the construction site. It is convenient to use and carry. The electrode insulation barrel can keep the electrodes dry. Electrodes will affect the welding quality in some humid places. Therefore, the baked electrodes can be taken out and used at any time after being placed in the insulation barrel, which can ensure the dryness of the electrodes and avoid affecting the welding quality. Therefore, it is widely used in the construction and maintenance of nuclear power plants.

[0003] However, due to the complex construction environment and tight construction period on site, when using the existing electrode insulation barrels, first, it is necessary to pull the rod or invert the insulation barrel, which is likely to cause the electrode coating inside the insulation barrel to fall off. Second, it is necessary for the staff to repeatedly open and close the insulation barrel cover, which not only consumes the welding time of the staff, but also easily causes wear and poor sealing of the insulation barrel cover, allowing air to diffuse into the insulation barrel, resulting in uneven temperature and humidity inside the insulation barrel, and thus leading to uncertainty in the welding quality of the weld seam.

[0004] Therefore, it is necessary to provide an automatic extraction-type electrode insulation barrel to solve the above problems. Summary of the Invention

[0005] The purpose of the present invention is to provide an automatic extraction-type electrode insulation barrel that can realize the automatic extraction of single electrodes to solve the problems mentioned in the above background technique.

[0006] To solve the above technical problems, the present invention provides the following technical solution: An automatic extraction-type electrode insulation barrel includes an insulation barrel, a side push mechanism arranged inside the insulation barrel, and a lifting mechanism arranged at the bottom of the insulation barrel. The insulation barrel is used to store and keep the electrodes warm. The side push mechanism is used to adjust the internal space of the insulation barrel to ensure that the electrodes inside the insulation barrel are compact and will not shake under the action of external forces. The lifting mechanism is used to automatically extract single electrodes;

[0007] The insulation barrel includes a barrel bottom, a barrel body fixed to the top of the barrel bottom, and a barrel cover arranged on the barrel body. A lifting hole is arranged at the top of the barrel bottom. An accommodation area and a lifting area are arranged inside the barrel body. An outlet is arranged on the barrel cover. The lifting hole, the lifting area, and the outlet are in corresponding positions;

[0008] The lifting mechanism includes a base fixed to the top of the barrel bottom, a lifting seat arranged in the lifting hole, and a sliding plate slidably connected to the base. A motor is fixedly connected inside the barrel bottom. The motor is connected to the lifting seat by a bevel gear transmission combined with a lead screw transmission;

[0009] A pressure sensor is provided at the top of the lifting seat, which can detect the force exerted when extracting the welding electrode, so as to judge whether there is an abnormality when extracting the welding electrode according to the force exerted.

[0010] The automatic extraction type welding electrode heat preservation barrel further includes a lifting system, which includes a program setting module, a collection module, a time module, a regulation module and an alarm module. The program setting module is used to set the internal temperature of the heat preservation barrel and the interval time of single-time welding electrode lifting. The program setting module includes a manual mode and an automatic mode. The collection module is used to collect the internal temperature of the heat preservation barrel and the pressure when the lifting mechanism extracts the welding electrode. The time module is used to record the interval time of single-time welding electrode lifting. The regulation module is used to automatically extract the welding electrode and adjust the interval time of single-time welding electrode lifting. The alarm module is used to give an alarm prompt when there is an abnormal lifting.

[0011] According to the above technical solution, the bottom side of the lifting seat is smooth, a rack is fixedly connected to the bottom side of the lifting seat, a transmission groove is arranged inside the base, a gear and a bidirectional lead screw are arranged inside the transmission groove, the bidirectional lead screw is connected to the base through a bearing, the gear is fixedly connected to the bidirectional lead screw, the rack is meshed with the gear, and a guard is fixedly connected to the top side of the lifting seat;

[0012] A slider three is threadedly connected to the bidirectional lead screw, and the slider three is hinged to the sliding plate, which can control the sliding plate to close while lifting the welding electrode to ensure that only a single welding electrode is extracted each time.

[0013] According to the above technical solution, the side pushing mechanism includes a plurality of fixing plates and a side pushing plate. The fixing plates are fixed to the inner wall of the barrel body. Two groups of springs two are fixedly connected to the other ends of the fixing plates. The other ends of the springs two are fixedly connected to the side pushing plate. The side of the side pushing plate away from the springs two is arc-shaped. Telescopic plates are slidably connected to both ends of the side pushing plate. A plurality of sliding grooves are arranged inside the barrel body. A slider two is fixedly connected to the side of the telescopic plate. The slider two is arranged in the sliding groove and is slidably connected to the barrel body. The side pushing mechanism can ensure that the welding electrodes inside the heat preservation barrel are compact, and avoid the welding electrodes from shaking under the action of external force, resulting in the peeling off of the coating and reducing the welding effect.

[0014] According to the above technical solution, a handle is hinged to the barrel body, which can facilitate the movement and heat preservation, and provide support when using the heat preservation barrel.

[0015] A display is fixedly connected to the side of the barrel body;

[0016] A heating wire is arranged inside the barrel body, which can heat the inside of the heat preservation barrel to improve the heat preservation effect of the heat preservation barrel.

[0017] According to the above technical solution, a temperature sensor is fixedly connected to the bottom of the bucket lid, and a solar panel is fixedly connected to the top of the bucket lid, which can be charged by solar energy to extend the heat preservation time of the heat preservation bucket.

[0018] According to the above technical solution, a limiting component is arranged on the top of the bucket lid. The limiting component includes a limiting block and a first slider. A groove is formed in the top of the bucket lid. A first spring is arranged inside the groove. Two ends of the first spring are respectively fixedly connected to the bucket lid and the limiting block. The limiting block is slidably connected to the groove, and the first slider is slidably connected to the top of the bucket lid. The limiting component can close the outlet when moving the heat preservation bucket, avoiding abnormal extraction of welding rods when moving the heat preservation bucket and resulting in waste of welding rods.

[0019] A side cover is hinged to the side of the bucket lid, and a recycling bin is arranged inside the bucket lid. The side cover corresponds to the position of the recycling bin. The recycling bin can recycle the heads of used welding rods to ensure a clean welding environment.

[0020] Two groups of retaining rings are fixedly connected inside the outlet on the bucket lid. A cross opening is arranged in the middle of the retaining rings, which can effectively prevent heat loss when the heat preservation bucket is in use.

[0021] According to the above technical solution, a shock-absorbing layer is fixedly connected inside the bucket bottom, and a storage battery is arranged inside the shock-absorbing layer. The storage battery is electrically connected to the display, the temperature sensor and the lifting mechanism, and the storage battery is electrically connected to the solar panel. The storage battery can store electricity and provide electrical energy to ensure that the heat preservation bucket can perform normal heat preservation operations.

[0022] A plurality of buttons are arranged on the top of the bucket bottom. The buttons are electrically connected to the temperature sensor and the lifting mechanism. The buttons can adjust and control the extraction of welding rods, the internal temperature parameters of the heat preservation bucket and the time interval of welding rod extraction.

[0023] According to the above technical solution, the lifting system is arranged inside the display. The program setting module and the acquisition module are both electrically connected to the temperature sensor and the pressure sensor, and the regulation module is electrically connected to the heating wire and the lifting mechanism.

[0024] Compared with the prior art, the beneficial effects achieved by the present invention are as follows: In the present invention, by providing a side pushing mechanism and a lifting mechanism, the welding rods inside the heat preservation bucket can be kept tight and will not shake under the action of external forces. At the same time, when extracting welding rods, the skateboard in the lifting mechanism can ensure that only a single welding rod is extracted each time. When the extraction is abnormal, the position of the welding rod can be adjusted by the friction generated between the skateboard and the tight welding rods inside the heat preservation bucket, further ensuring the stability of the lifting mechanism when extracting welding rods. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] The accompanying drawings are used to provide a further understanding of the present invention, and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation to the present invention. In the accompanying drawings:

[0026] Figure 1 is a schematic cross-sectional view of the overall structure of the present invention;

[0027] Figure 2 is a schematic rear view of the overall mechanism of the present invention;

[0028] Figure 3 is a schematic rear cross-sectional view of the overall structure of the present invention;

[0029] Figure 4 is of the present invention Figure 3 schematic enlarged view of the structure of area A therein;

[0030] Figure 5 is a schematic view of the side push mechanism and the lifting mechanism of the present invention;

[0031] Figure 6 is of the present invention Figure 5 schematic enlarged view of the structure of area B therein;

[0032] Figure 7 is a schematic top cross-sectional view of the overall structure of the present invention;

[0033] Figure 8 is of the present invention Figure 7 schematic enlarged view of the structure of area C therein;

[0034] In the figure: 1, heat preservation barrel; 11, barrel bottom; 111, shock absorption layer; 112, storage battery; 113, button;

[0035] 12, barrel body; 121, lifting area; 122, handle; 123, display; 124, heating wire;

[0036] 13, barrel cover; 131, outlet; 132, temperature sensor; 133, solar panel; 134, limit component; 1341, spring one; 1342, limit block; 1343, slider one; 135, side cover; 136, recycling bin; 137, retaining ring;

[0037] 2, side push mechanism; 21, fixed plate; 22, side push plate; 23, spring two; 24, telescopic plate; 25, slider two;

[0038] 3, lifting mechanism; 301, base; 302, motor; 303, lifting seat; 304, rack; 305, gear; 306, bidirectional lead screw; 307, slider three; 308, sliding plate; 309, pressure sensor; 310, transmission slot. Detailed implementation manners

[0039] The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0040] Please refer to Figures 1 - 8 , the present invention provides a technical solution: an automatic extraction type electrode insulation barrel, including an insulation barrel 1, a side push mechanism 2 arranged inside the insulation barrel 1, and a lifting mechanism 3 arranged at the bottom of the insulation barrel 1. The insulation barrel 1 is used for storing and insulating electrodes. The side push mechanism 2 is used to adjust the internal space of the insulation barrel 1 to ensure that the electrodes inside the insulation barrel 1 are compact and will not shake under the action of external forces. The lifting mechanism 3 is used for automatically extracting single electrodes.

[0041] Please refer to Figures 1 - 4 , the insulation barrel 1 includes a barrel bottom 11, a barrel body 12 fixed to the top of the barrel bottom 11, and a barrel cover 13 arranged on the barrel body 12. A lifting hole is arranged at the top of the barrel bottom 11. An accommodation area and a lifting area 121 are arranged inside the barrel body 12. An outlet 131 is arranged on the barrel cover 13. The barrel cover 13 and the barrel body 12 can be connected as a whole by means of threaded connection, snap connection, etc., so that the positions of the lifting hole, the lifting area 121, and the outlet 131 correspond.

[0042] Please refer to Figures 1 - 3 , a handle 122 is hinged on the barrel body 12. The handle 122 is used for portable movement and carrying of the insulation barrel 1. Secondly, when the insulation barrel 1 is placed horizontally, by rotating the handle 122, the handle 122 can contact the ground to support the insulation barrel 1;

[0043] A display 123 is fixedly connected to the side of the barrel body 12. The display 123 is used to display the internal temperature of the insulation barrel 1, the number of electrodes, and the interval time during single electrode lifting;

[0044] A heating wire 124 is arranged inside the barrel body 12. The heating wire 124 is used to heat the electrodes inside the insulation barrel 1.

[0045] Please refer to Figures 1 - 4 , a temperature sensor 132 is fixedly connected to the bottom of the barrel cover 13. The temperature sensor 132 is used to detect the internal temperature of the barrel body 12. A solar panel 133 is fixedly connected to the top of the barrel cover 13. The solar panel 133 is used to charge by solar energy to extend the heat preservation use time of the insulation barrel 1;

[0046] A limiting component 134 is provided at the top of the bucket lid 13. The limiting component 134 includes a limiting block 1342 and a first slider 1343. A groove is formed at the top of the bucket lid 13. A first spring 1341 is arranged inside the groove. Two ends of the first spring 1341 are fixedly connected to the bucket lid 13 and the limiting block 1342 respectively. The limiting block 1342 is slidably connected to the groove, and the first slider 1343 is slidably connected to the top of the bucket lid 13. During actual use, a worker presses the limiting block 1342 with one hand, compressing the first spring 1341, and then slides the first slider 1343, so as to be able to open or close the outlet 131, avoiding accidentally extracting the welding rod when moving the heat preservation bucket 1.

[0047] A side cover 135 is hinged to the side of the bucket lid 13. A recycling bin 136 is arranged inside the bucket lid 13. The side cover 135 corresponds to the position of the recycling bin 136. After the side cover 135 is opened, a worker can place the welding head after welding in the recycling bin 136, thus avoiding random dropping of the head of the welding rod and ensuring the cleanliness of the welding environment.

[0048] Two groups of retaining rings 137 are fixedly connected inside the outlet 131 on the bucket lid 13. A cross opening is arranged in the middle of the retaining rings 137. The retaining rings 137 can facilitate the passage of the welding rod while effectively preventing heat loss inside the heat preservation bucket 1.

[0049] Please refer to Figure 1 , a shock-absorbing layer 111 is fixedly connected inside the bucket bottom 11. A storage battery 112 is arranged inside the shock-absorbing layer 111. The storage battery 112 is electrically connected to the display 123, the temperature sensor 132 and the lifting mechanism 3 for providing power support. The storage battery 112 is electrically connected to the solar panel 133 for storing electric energy.

[0050] A number of buttons 113 are arranged at the top of the bucket bottom 11. The buttons 113 are electrically connected to the temperature sensor 132 and the lifting mechanism 3. The buttons 113 are used to adjust the temperature inside the heat preservation bucket 1, lift the welding rod by the lifting mechanism 3, and the interval time during single-time welding rod lifting.

[0051] It should be noted that heat insulation layers are provided at the connection part between the bucket bottom 11 and the bucket body 12, and between the bucket body 12 and the bucket lid 13.

[0052] Please refer to Figure 1 and Figure 5 , the side push mechanism 2 includes a number of fixing plates 21 and a side push plate 22. The fixing plates 21 are fixed to the inner wall of the bucket body 12. Two groups of second springs 23 are fixedly connected to the other ends of the fixing plates 21. The other ends of the second springs 23 are fixedly connected to the side push plate 22. The side of the side push plate 22 away from the second springs 23 is arc-shaped. Two telescopic plates 24 are slidably connected to both ends of the side push plate 22. A number of chutes are arranged inside the bucket body 12. A second slider 25 is fixedly connected to the side of the telescopic plate 24. The second slider 25 is arranged in the chute and is slidably connected to the bucket body 12.

[0053] During actual use, the arc-shaped side of the side push plate 22 is used to contact the welding electrode. When the welding electrode decreases after use, the second spring 23 elongates, pushing the side push plate 22 to move rightward. During the rightward movement, the telescopic plate 24 first elongates and then contracts, so that the side push plate 22 can always contact the welding electrode, keeping the welding electrode in a non-loose state and ensuring that the welding electrode will not cause the coating to break due to external force shaking.

[0054] Please refer to Figure 1 and Figures 5 - 8 As shown in FIGS. and, the lifting mechanism 3 includes a base 301 fixed to the top of the bottom barrel 11, a lifting seat 303 disposed in the lifting hole, and a sliding plate 308 slidably connected to the base 301. A motor 302 is fixedly connected inside the bottom barrel 11. The motor 302 is connected to the lifting seat 303 by a bevel gear transmission combined with a lead screw transmission;

[0055] The bottom side of the lifting seat 303 is smooth. A rack 304 is fixedly connected to the bottom side of the lifting seat 303. A transmission groove 310 is provided inside the base 301. A gear 305 and a bidirectional lead screw 306 are provided inside the transmission groove 310. The bidirectional lead screw 306 is connected to the base 301 by a bearing. The gear 305 is fixedly connected to the bidirectional lead screw 306. The rack 304 meshes with the gear 305. A guard is fixedly connected to the top side of the lifting seat 303;

[0056] A slider three 307 is threadedly connected to the bidirectional lead screw 306. The slider three 307 is hinged to the sliding plate 308;

[0057] A pressure sensor 309 is provided on the top of the lifting seat 303. The pressure sensor 309 is used to detect the pressure exerted by the welding electrode during lifting.

[0058] During actual use, under the action of the side push mechanism 2, the welding electrode is pushed to the lifting area 121, so that the welding electrode is located on the lifting seat 303. The operator presses the button 113 for driving the lifting mechanism 3 to lift, controlling the motor 302 to start rotating forward. In the initial state, after the motor 302 starts, the lifting seat 303 is driven to slide upward inside the lifting hole through the bevel gear transmission combined with the lead screw transmission; in the normal lifting state, after the lifting seat 303 rises to a certain height, the gear 305 and the rack 304 mesh for transmission, indirectly driving the bidirectional lead screw 306 to rotate, so that the slider three 307 moves toward the side close to each other, thereby driving the sliding plate 308 to move toward the side close to each other, closing the lifting area 121, and avoiding lifting multiple welding electrodes at the same time or accidentally dropping a single welding electrode during the lifting process, which affects the normal welding efficiency.

[0059] The automatic extraction type electrode insulation barrel further includes a lifting system, which is arranged in the display 123. The lifting system includes a program setting module, a collection module, a time module, a regulation module and an alarm module. The program setting module and the collection module are both electrically connected to the temperature sensor 132 and the pressure sensor 309. The program setting module is used to set the internal temperature of the insulation barrel 1 and the interval time for single-time electrode lifting. The program setting module includes a manual mode and an automatic mode. The collection module is used to collect the internal temperature of the insulation barrel 1 and the pressure when the lifting mechanism 3 extracts the electrode. The time module is used to record the interval time for single-time electrode lifting. The regulation module is electrically connected to the heating wire 124 and the lifting mechanism 3. The regulation module is used to automatically extract the electrode and adjust the interval time for single-time electrode lifting. The alarm module is used to give an alarm prompt when the lifting is abnormal.

[0060] Usage method of the automatic extraction type electrode insulation barrel:

[0061] Step 1: According to the actual situation during use, the staff place the insulation barrel 1 vertically or horizontally, and select the automatic mode and the manual mode in the program setting module and set relevant parameters.

[0062] Specifically, when selecting the manual mode, only the internal temperature of the insulation barrel 1 needs to be set; when selecting the automatic mode, the interval time for single-time electrode lifting also needs to be set. The set interval time is T, and the regulation module controls the lifting mechanism 3 to extract the electrode according to the set interval time.

[0063] Step 2: Control the extraction of the electrode. In the automatic mode, the regulation module automatically adjusts the interval time for single-time electrode lifting.

[0064] Specifically, the staff manually open the limit component 134 to open the outlet 131. In the manual mode, the staff manually press the button 113 to control the extraction of the electrode; in the automatic mode, the regulation module automatically controls the lifting mechanism 3 to extract the electrode. When the electrode starts to be extracted, the time module starts timing.

[0065] During the extraction of the electrode, the collection module collects the pressure value detected by the pressure sensor 309. There is a pressure range set in the collection module. The pressure value is denoted as f, and the pressure range is denoted as [A, F]. A is the minimum reaction force required for normal extraction of the electrode, that is, the difference between the self-weight of the electrode and the maximum supporting force provided by the inner wall of the barrel body 12. A is not 0. F is the maximum reaction force for normal lifting of the electrode, that is, the maximum force required to pass through the two side retaining rings 137.

[0066] S1: In the initial state, the collection module judges the electrode extraction state;

[0067] When f≥A, it is in the normal extraction state, and the regulation module controls the normal extraction of the electrode;

[0068] When f < A, to extract anomalies, there is no welding rod on the lifting mechanism 3. The control system controls the lifting mechanism 3 to perform the operation of normally extracting the welding rod, and adjusts the position of the welding rod in the accommodation area by the friction between the sliding plate 308 and the welding rod, so that the welding rod can be pushed to the lifting area 121 and located on the lifting seat 303. Repeat this at most three times. If the result is still the same after repetition, the staff will open the heat preservation bucket 1 for processing.

[0069] S2: In the normal lifting state, the acquisition module judges the welding rod extraction state;

[0070] When f > F, to extract anomalies, the control system controls the lifting mechanism 3 to stop the operation of normally extracting the welding rod, and lowers the lifting mechanism 3. Adjust the position of the welding rod in the lifting area 121 by the friction between the sliding plate 308 and the welding rod, so that the welding rod is vertically located on the lifting seat 303. Repeat this at most three times. If the result is still the same after repetition, the alarm module gives an alarm prompt, and the staff will open the heat preservation bucket 1 for processing.

[0071] When f ≤ F, the extraction is normal.

[0072] When the staff takes away the welding rod and opens the heat preservation bucket 1 for processing, the time module stops timing, and the actual interval time from when the welding rod is lifted to when it is taken away and the heat preservation bucket 1 is opened is recorded as t i , where i is the corresponding quantity serial number when the welding rod is used, i ∈ [1, n], and n is the serial number corresponding to the total quantity of the welding rods. After the welding rod is normally extracted and taken away, f rapidly decreases, and the ideal state is that f drops to 0.

[0073] It should be noted that when the set interval time T is not reached but the welding rod needs to be lifted, the staff can extract the welding rod manually, and the recorded time is still t i 。

[0074] S3: The control module adjusts the single welding rod interval time;

[0075] There is also a counting threshold set in the acquisition module, denoted as X. When t i < T, the interval time for automatic extraction is short and cannot meet the actual use requirements. The acquisition module performs continuous counting, and the count value is N;

[0076] When t i ≥ T, the waiting time after the welding rod is extracted is long, and the temperature may drop significantly. The acquisition module performs continuous counting, and the count value is M.

[0077] When N or M ≥ X, the regulation module recalculates the average actual interval time of the first X groups, and replaces the originally set interval time T with the calculated average actual interval time, so as to ensure that the welding rod can be automatically extracted in the automatic mode, reduce the time for the staff to manually take the welding rod, and keep the welding rod within a suitable temperature range. At this time, the actual interval time of the first X groups does not include the time for processing and recording by opening the heat preservation barrel 1.

[0078] It should be noted that the regulation module is also internally provided with a temperature range that needs to be maintained inside the heat preservation barrel 1. When the temperature detected by the temperature sensor 132 is lower than this temperature range, the regulation module controls the heating wire 124 to heat the welding rod inside the heat preservation barrel 1, and the alarm module gives an alarm prompt; when the detected temperature is higher than this temperature range, the alarm module gives an alarm prompt, and the staff manually opens the heat preservation barrel 1 for heat dissipation; in order to ensure that the temperature of the extracted welding rod is appropriate and a good welding effect can be obtained, when the recorded actual interval time t i > 1.5T, the alarm module also gives an alarm prompt, and the staff manually extracts the welding rod again to avoid using welding rods with low temperature and reducing the weld quality. At this time, the actual interval time recorded for this manually extracted welding rod does not participate in the adjustment of the single welding rod extraction interval time.

[0079] Through the above method, it is possible to ensure the stable temperature of the welding rod inside the heat preservation barrel 1, realize the automatic extraction of a single welding rod, and improve the welding efficiency and welding quality of the staff during the welding process.

[0080] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or elements inherent to such process, method, article or device.

[0081] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. An automatic extraction type electrode heat preservation barrel, comprising a heat preservation barrel (1), a side pushing mechanism (2) arranged inside the heat preservation barrel (1), and a lifting mechanism (3) arranged at the bottom of the heat preservation barrel (1), characterized in that, The heat preservation barrel (1) is used to store and keep the electrodes warm, the side pushing mechanism (2) is used to adjust the internal space of the heat preservation barrel (1), and the lifting mechanism (3) is used to automatically extract single electrodes; The heat preservation barrel (1) includes a barrel bottom (11), a barrel body (12) fixed to the top of the barrel bottom (11), and a barrel cover (13) arranged on the barrel body (12). A lifting hole is arranged at the top of the barrel bottom (11). An accommodation area and a lifting area (121) are arranged inside the barrel body (12). An outlet (131) is arranged on the barrel cover (13), and the positions of the lifting hole, the lifting area (121), and the outlet (131) correspond to each other; Two groups of retaining rings (137) are fixedly connected inside the outlet (131) on the barrel cover (13), and a cross opening is arranged in the middle of the retaining rings (137); The side pushing mechanism (2) includes a plurality of fixing plates (21) and a side pushing plate (22). The fixing plates (21) are fixed to the inner wall of the barrel body (12). The other ends of the fixing plates (21) are fixedly connected with two groups of springs two (23). The other ends of the springs two (23) are fixedly connected with the side pushing plate (22). The side of the side pushing plate (22) away from the springs two (23) is arc-shaped. Two telescopic plates (24) are slidably connected to both ends of the side pushing plate (22). A plurality of sliding grooves are arranged inside the barrel body (12). A slider two (25) is fixedly connected to the side part of the telescopic plate (24), and the slider two (25) is arranged in the sliding groove and slidably connected with the barrel body (12); The lifting mechanism (3) includes a base (301) fixed to the top of the barrel bottom (11), a lifting seat (303) arranged in the lifting hole, and a sliding plate (308) slidably connected with the base (301). A motor (302) is fixedly connected inside the barrel bottom (11), and the motor (302) is connected with the lifting seat (303) by a bevel gear transmission combined with a lead screw transmission; The bottom side part of the lifting seat (303) is smooth. A rack (304) is fixedly connected to the bottom side part of the lifting seat (303). A transmission groove (310) is arranged inside the base (301). A gear (305) and a bidirectional lead screw (306) are arranged inside the transmission groove (310). The bidirectional lead screw (306) is connected to the base (301) by a bearing. The gear (305) is fixedly connected with the bidirectional lead screw (306), and the rack (304) meshes with the gear (305); A slider three (307) is threadedly connected to the bidirectional lead screw (306), and the slider three (307) is hinged with the sliding plate (308); A pressure sensor (309) is arranged at the top of the lifting seat (303).

2. The automatic extraction type electrode heat preservation barrel according to claim 1, characterized in that, A protective guard is fixedly connected to the top side part of the lifting seat (303).

3. The automatic extraction type electrode insulating barrel according to claim 2, wherein A handle (122) is hinged on the barrel body (12); A display (123) is fixedly connected to the side part of the barrel body (12); A heating wire (124) is arranged inside the barrel body (12).

4. An automatic extraction type electrode insulation barrel according to claim 3, characterized in that, A temperature sensor (132) is fixedly connected to the bottom of the bucket lid (13), and a solar panel (133) is fixedly connected to the top of the bucket lid (13).

5. An automatic extraction type electrode heat preservation barrel according to claim 4, characterized in that, A limiting component (134) is arranged on the top of the bucket lid (13). The limiting component (134) includes a limiting block (1342) and a first slider (1343). A groove is formed in the top of the bucket lid (13). A first spring (1341) is arranged inside the groove. Two ends of the first spring (1341) are fixedly connected to the bucket lid (13) and the limiting block (1342) respectively. The limiting block (1342) is slidably connected to the groove, and the first slider (1343) is slidably connected to the top of the bucket lid (13). A side lid (135) is hinged to the side of the bucket lid (13). A recycling bin (136) is arranged inside the bucket lid (13), and the side lid (135) corresponds to the position of the recycling bin (136).

6. The automatic extraction type electrode insulating barrel according to claim 5, characterized in that, A shock-absorbing layer (111) is fixedly connected inside the bucket bottom (11). A storage battery (112) is arranged inside the shock-absorbing layer (111). The storage battery (112) is electrically connected to the display (123), the temperature sensor (132) and the lifting mechanism (3) by wires. The storage battery (112) is electrically connected to the solar panel (133) by wires. A plurality of buttons (113) are arranged on the top of the bucket bottom (11). The buttons (113) are electrically connected to the temperature sensor (132) and the lifting mechanism (3) by wires.

7. An automatic extraction type electrode insulation barrel according to claim 6, characterized in that, The lifting system is arranged inside the display (123). The program setting module and the acquisition module are both electrically connected to the temperature sensor (132) and the pressure sensor (309). The regulation module is electrically connected to the heating wire (124) and the lifting mechanism (3).

8. An automatic extraction type electrode insulating barrel according to claim 7, characterized in that, The automatic extraction type electrode insulation bucket further includes a lifting system. The lifting system includes a program setting module, an acquisition module, a time module, a regulation module and an alarm module. The program setting module is used to set the internal temperature of the insulation bucket (1) and the interval time of single-time electrode lifting. The program setting module includes a manual mode and an automatic mode. The acquisition module is used to acquire the internal temperature of the insulation bucket (1) and the pressure when the lifting mechanism (3) extracts the electrode. The time module is used to record the interval time of single-time electrode lifting. The regulation module is used to automatically extract the electrode and adjust the interval time of single-time electrode lifting. The alarm module is used to give an alarm prompt when the lifting is abnormal.

Citation Information

Patent Citations

  • Welding rod heat -preserving container is used in welding

    CN207107224U

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    CN220810237U