Multi-line closed-loop fresh flower warehouse-in and warehouse-out management system

Abstract

The invention relates to a multi-line closed-loop fresh flower warehouse-in and warehouse-out management system which comprises a goods receiving room, a sorting workshop, a detection workshop, a warehouse, a goods delivering workshop, a cleaning workshop and a filling workshop and further comprises a flower basket conveying line, a warehouse-in conveying line, a flower warehouse-out line and an empty barrel warehouse-out line. An empty barrel branch line capable of directly conveying cleaned empty flower barrels to the empty barrel delivery line is arranged between the storage conveying line and the empty barrel delivery line, a plurality of parallel conveying lines distributed in parallel with the storage conveying line, the flower delivery line or the empty barrel delivery line are arranged at an inlet of the warehouse, and an overline machine for moving the flower barrels to the adjacent conveying line is arranged on each parallel conveying line. Efficient closed-loop conveying is achieved in a plurality of links such as flower receiving, flower warehouse-in and warehouse-out and empty barrel supply, the warehouse-in and supply efficiency of flower barrels is improved, flexible distribution is carried out according to actual needs so as to adapt to warehouse-in and warehouse-out peaks in different time periods, the conveying line is effectively prevented from being blocked, and the warehouse-in and warehouse-out management efficiency of fresh flowers is improved.

Description

Technical Field

[0001] The invention relates to the technical field of flower in-and-out warehouse management, and in particular to a multi-line closed-loop flower in-and-out warehouse management system. Background Art

[0002] When receiving flowers, the wholesale flower market will sort and grade them according to their characteristics, and transport them to warehouses for storage, so as to facilitate centralized auctioning of the flowers and centralized shipment of the flowers after the auction.

[0003] In the prior art, when flowers are received, stored and shipped, one-way conveyor lines are usually used to manage the flowers in storage, and closed-loop management cannot be achieved in the links of receiving, sorting, grading, shipping, and empty barrel supply. When the processing volume of flowers in the receiving or shipping link is large, the empty barrel supply is insufficient and the conveyor line is blocked in one of the links, which reduces the efficiency of the storage or shipment of flowers. A large number of manual workers are required for auxiliary processing, resulting in low operating efficiency. Summary of the invention

[0004] In view of the shortcomings of the prior art, the purpose of the present invention is to provide a multi-line closed-loop flower in-and-out warehouse management system, which realizes closed-loop management in the links of receiving, supplying, and empty barrel supply, and can be flexibly adjusted to avoid congestion in the transportation lines and improve work efficiency.

[0005] A multi-line closed-loop flower in-and-out warehouse management system, including a receiving workshop, a sorting workshop, a testing workshop, a warehouse, a shipping workshop, a cleaning workshop and a filling workshop, and also includes: Flower basket conveyor line, the receiving workshop is connected to the sorting workshop through the flower basket conveyor line, the flower baskets filled with flowers are transported from the receiving workshop to the sorting workshop through the flower basket conveyor line, the flowers are put into flower barrels after being sorted and graded, and the empty flower baskets are transported back to the receiving workshop through the flower basket conveyor line; The sorting workshop is connected to the warehouse through the warehouse conveyor line. The flowers in the flower barrels are transported to the inspection workshop by the warehouse conveyor line for size inspection and are stored in the warehouse after being trimmed to meet the requirements. Flower outbound line: the warehouse is connected to the delivery workshop through the flower outbound line. The flowers in the warehouse are transported to the delivery workshop for delivery through the flower outbound line. The empty flower barrels after delivery are cleaned in the cleaning workshop and then transported to the warehouse for storage through the inbound conveyor line. Empty barrel outbound line, the warehouse is connected to the sorting workshop through the empty barrel outbound line, and the empty flower barrels are transported to the filling workshop through the empty barrel outbound line to be filled with water and then enter the sorting workshop for use; An empty barrel branch line is provided between the inbound conveyor line and the empty barrel outbound line, which can directly convey the cleaned empty flower barrels to the empty barrel outbound line; A plurality of parallel conveyor lines are arranged at the entrance of the warehouse, which are parallel to and adjacent to the incoming conveyor line, the flower outgoing line or the empty barrel outgoing line. A cross-line machine is arranged on the parallel conveyor line for moving the flower barrels to the incoming conveyor line, the flower outgoing line, the empty barrel outgoing line or another parallel conveyor line.

[0006] By adopting the above technical scheme, the flower basket conveyor line, the warehousing conveyor line, the flower outbound line and the empty barrel outbound line cooperate with each other, and efficient closed-loop transportation is achieved in multiple links such as flower receipt, flower warehousing and outbound, and empty barrel supply, thereby improving the warehousing and supply efficiency of empty flower barrels. The empty barrel branch line cooperates with the parallel conveyor line to flexibly divert traffic according to actual needs to adapt to the warehousing and outbound peaks at different times, effectively avoid congestion in the conveyor line, and improve the warehousing and outbound management efficiency of fresh flowers.

[0007] The present invention is further configured as follows: a weight detector and a basket discharge chute are provided inside the receiving workshop; the weight detector is arranged on the flower basket conveying line to perform weight detection on the flower baskets; and the detected empty flower baskets are removed from the flower basket conveying line through the basket discharge chute.

[0008] By adopting the above technical solution, since there will be both empty flower baskets and newly loaded flower baskets on the flower basket conveyor line in the receiving workshop, the weight detection machine can detect the weight of the flower baskets on the flower basket conveyor line. If it is an empty flower basket, it will be removed from the flower basket conveyor line through the basket discharge slide, making it convenient for the flower basket conveyor line to continuously transport the flower baskets to the sorting workshop.

[0009] The present invention is further configured as follows: a plurality of sorting chutes and basket return branches are provided in the sorting workshop; the sorting chutes are connected to one end of the flower basket conveyor line to form a plurality of sorting areas for sorting flowers; the basket return branch line is connected to the other end of the flower basket conveyor line to transport the empty flower baskets back to the receiving workshop.

[0010] By adopting the above technical solution, during the receiving process, the flower baskets on the flower basket conveyor line can be diverted to different sorting areas, which can avoid congestion in the flower basket conveyor line and facilitate the staff to carry out sorting work in the sorting workshop.

[0011] The present invention is further configured as follows: a plurality of sorting branch lines are provided on the inner side of the sorting workshop, one end of the sorting branch line is connected to an empty barrel conveying line to convey the empty flower barrels to the sorting workshop for standby, the other end of the sorting branch line is connected to a storage conveying line to store the flower barrels into the warehouse, and a grading device for grading flowers according to their characteristics is provided on the sorting branch line.

[0012] By adopting the above technical solution, the grading equipment can grade the flowers in the flower barrel according to the characteristics of the flowers, and enter the flower information into the system to facilitate the information management of the flowers in and out of the warehouse and trace the flow of flowers.

[0013] The present invention is further configured as follows: a pruning processing line connected to a storage conveyor line is provided inside the inspection workshop; the storage conveyor line is provided with a first detection position for detecting the size of flowers at the entrance of the inspection workshop; flowers that exceed the size after detection at the first detection position are conveyed to the pruning processing line for pruning; a second detection position is provided at the end of the pruning processing line; the pruned flowers are re-conveyed to the storage conveyor line after passing re-inspection at the second detection position.

[0014] By adopting the above technical solution, the size of the flowers is detected by the first detection position and the second detection position, and the flowers that exceed the size are manually trimmed, so as to ensure that the size of the flowers in the flower barrel is uniform, which is convenient for storage in the warehouse.

[0015] The present invention is further configured as follows: a plurality of workbenches are arranged in the warehouse, and adjacently distributed inbound branch lines and outbound branch lines are arranged on the inner side of the workbenches, the inbound branch line is connected to the inbound conveyor line through a cross-line machine, and the outbound branch line is connected to the flower outbound line or the empty barrel outbound line through a cross-line machine.

[0016] By adopting the above technical solution, the flower barrels that need to be put in or taken out of the warehouse can be diverted through the warehouse-in branch line and the warehouse-out branch line, so as to improve the warehouse-in and warehouse-out efficiency of the flower barrels.

[0017] The present invention is further configured as follows: a plurality of shelves aligned with the workbenches are arranged inside the warehouse, and stackers for storing and retrieving flower barrels are arranged between adjacent workbenches.

[0018] By adopting the above technical solution, the flower barrels on the workbench can be transported in batches to the shelves by the stacker, or the flower barrels on the shelves can be transported to the workbench, so as to facilitate the management of the flower barrels in and out of the warehouse.

[0019] The present invention is further configured as follows: the shipping workshop includes a self-pickup area and a logistics area, a plurality of shipping chutes are arranged inside the shipping workshop, one end of the shipping chute is connected to the flower outbound delivery line, the other end of the shipping chute is connected to the empty barrel conveyor line, the empty barrel conveyor line is connected to the warehousing conveyor line to convey the empty flower barrels to the cleaning workshop for cleaning and then storage, a shipping branch line connected to the self-pickup area is arranged in the logistics area, one end of the shipping branch line is connected to the flower outbound delivery line, and the other end of the shipping branch line is connected to the empty barrel conveyor line.

[0020] By adopting the above technical solution, self-pickup or logistics delivery can be carried out according to customer needs through the self-pickup area and logistics area, and inter-area delivery management can be realized to improve delivery efficiency. The empty barrels after delivery can also be cleaned and managed uniformly.

[0021] The present invention is further configured to include an alternative supply area, wherein the alternative supply area is connected to the sorting workshop via an alternative supply line.

[0022] By adopting the above technical solution, the setting of the alternative supply area can share the receiving pressure in the receiving workshop and avoid congestion inside the receiving workshop.

[0023] The present invention is further configured as follows: a plurality of blockers are provided on the empty barrel outbound line and the sorting branch line to control the number of flower barrels in each group for grouped transportation, and the number of flower barrels in each group is 4-8.

[0024] By adopting the above technical solution and controlling the flower barrels as a whole group, it is convenient for the staff in the sorting workshop to classify and store the flowers.

[0025] In summary, the beneficial technical effects of the present invention are: Through the coordination of the flower basket conveyor line, the warehousing conveyor line, the flower outbound line and the empty barrel outbound line, efficient closed-loop conveying is achieved in multiple links such as flower receipt, flower warehousing and outbound, and empty barrel supply, thereby improving the warehousing and supply efficiency of flower barrels. In the process of empty barrel supply, the cleaned empty flower barrels can be directly transported from the warehousing conveyor line to the empty barrel outbound line through the empty barrel branch line, thus avoiding the empty barrel warehousing link and effectively improving the supply efficiency of empty barrels. By setting up multiple sets of parallel conveyor lines and cross-line machines to cooperate with each other, flexible diversion can be carried out according to actual needs to adapt to the peak of warehousing and outbound at different times, effectively avoiding congestion of the conveyor lines and improving the efficiency of flower warehousing and outbound management; By setting up a weight detector and a basket discharge slide on the flower basket conveyor line, the empty flower baskets on the flower basket conveyor line can be detected and removed from the flower basket conveyor line. This makes it convenient for suppliers to retrieve the flower baskets and also facilitates the flower basket conveyor line to continuously transport fully loaded flower baskets to the sorting workshop.

[0026] By transporting the empty flower barrels in groups on the empty barrel outbound line and the sorting branch line, the filling workshop can inject water into multiple empty flower barrels at the same time, which has a higher filling efficiency, thereby improving the transportation efficiency of the empty flower barrels. When sorting flowers on the sorting branch line, it is convenient for staff to store the flowers in different flower barrels according to their characteristics. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 It is an overall schematic diagram of an embodiment of the present application.

[0028] Figure 2 It is a flowchart of the operation of the application embodiment.

[0029] Figure 3 It is a schematic diagram of a flower basket conveyor line in an embodiment of the present application.

[0030] Figure 4 It is a schematic diagram of the sorting branch line in the embodiment of the present application.

[0031] Figure 5 It is a schematic diagram of a testing workshop in an embodiment of the present application.

[0032] Figure 6 It is a schematic diagram of the storage conveyor line in an embodiment of the present application.

[0033] Figure 7 It is a schematic diagram of the outbound conveyor line in an embodiment of the present application.

[0034] Figure 8 It is a schematic diagram of the interior of the warehouse in the embodiment of the present application.

[0035] Fig. 9 It is a schematic diagram of the self-pickup area in the embodiment of the present application.

[0036] Fig.10 It is a schematic diagram of the logistics area in the embodiment of the present application.

[0037] Fig.11 It is a schematic diagram of an empty barrel conveying line in an embodiment of the present application.

[0038] Fig.12 It is a schematic diagram of the empty barrel outbound line in an embodiment of the present application.

[0039] In the figure, 1. receiving workshop, 11. flower basket conveyor line, 12. weight detection machine, 13. basket discharge chute, 2. sorting workshop, 21. sorting chute, 22. basket return branch line, 23. sorting branch line, 24. grading equipment, 3. testing workshop, 31. first testing position, 32. pruning processing line, 33. second testing position, 4. warehouse, 41. storage conveyor line, 42. flower discharge line, 43. empty barrel discharge line, 431. empty barrel branch line, 44. parallel conveyor line, 45. storage branch line, 46. discharge branch line, 47. shelf, 48. stacker, 5. shipping workshop, 51. self-pickup area, 511. shipping chute, 52. logistics area, 53. empty barrel conveyor line, 54. discharge branch line, 6. cleaning workshop, 7. filling workshop, 8. alternative supply area, 81. alternative supply line. DETAILED DESCRIPTION

[0040] The present invention is further described in detail below in conjunction with the accompanying drawings.

[0041] Reference Figure 1-Figure 12 , which is a multi-line closed-loop flower in-and-out warehouse management system disclosed by the present invention, including a receiving workshop 1, a sorting workshop 2, a testing workshop 3, a warehouse 4, a shipping workshop 5, a cleaning workshop 6 and a filling workshop 7, and also includes: Flower basket conveyor line 11, the receiving workshop 1 is connected to the sorting workshop 2 through the flower basket conveyor line 11, the flower baskets filled with flowers are conveyed from the receiving workshop 1 to the sorting workshop 2 through the flower basket conveyor line 11, the flowers are put into flower barrels after sorting and grading, and the empty flower baskets are re-conveyed to the receiving workshop 1 through the flower basket conveyor line 11. When the fresh flower market is conducting receiving management, the supplier will convey the flower baskets brought by the supplier to the sorting workshop 2 through the flower basket conveyor line 11. After the staff in the sorting workshop 2 sorts the flowers, the empty flower baskets can be re-conveyed to the receiving workshop 1 through the other end of the flower basket conveyor line 11. The closed-loop conveyance of the flower baskets is realized between the receiving workshop 1 and the sorting workshop 2 through the flower basket conveyor line 11, which is convenient for the supplier to retrieve the flower baskets brought by the supplier; The sorting workshop 2 is connected to the warehouse 4 through the storage conveyor line 41. The flowers in the flower barrels are transported to the inspection workshop 3 by the storage conveyor line 41 for size inspection and are stored in the warehouse 4 after being trimmed to meet the requirements. The flower outbound line 42, the warehouse 4 is connected to the delivery workshop 5 through the flower outbound line 42, the stored flowers are transported to the delivery workshop 5 for delivery through the flower outbound line 42, and the empty flower barrels after delivery are cleaned in the cleaning workshop 6 and then transported to the warehouse 4 by the inbound conveyor line 41 for storage; Empty barrel outbound line 43, the warehouse 4 is connected to the sorting workshop 2 through the empty barrel outbound line 43, and the empty flower barrels are transported to the filling workshop 7 through the empty barrel outbound line 43 and then enter the sorting workshop 2 for use after being filled with water; An empty barrel branch line 431 is provided between the storage conveying line 41 and the empty barrel outgoing line 43, which can directly convey the cleaned empty barrels to the empty barrel outgoing line 43. When there are many flowers in the receiving process, the cleaned empty barrels can be directly conveyed to the empty barrel outgoing line 43 through the empty barrel branch line 431, and then conveyed to the sorting workshop 2 for use through the empty barrel outgoing line 43, thereby avoiding the storage processing link of the empty barrels and improving the processing efficiency of the flowers; At the entrance of the warehouse 4, there are provided a plurality of parallel conveying lines 44 which are parallel to and adjacent to the inbound conveying line 41, the flower outbound line 42 or the empty barrel outbound line 43. The parallel conveying lines 44 can be arranged in parallel in the horizontal direction or the vertical direction. The number of parallel conveying lines 44 can be flexibly selected according to the actual working conditions. In addition, the conveying direction of the parallel conveying lines 44 can be adjusted forward and reverse. The parallel conveying lines 44 are provided with a crossover line for the flower barrel to move to the inbound conveying line 41 or the flower outbound line 42 or the empty barrel outbound line 43 or another parallel conveying line 44. When there are many flowers at the time of delivery, the parallel conveyor line 44 is adjusted to forward conveying, and the cross-line machine is used to perform cross-line processing between adjacent conveyor lines to divert the incoming flowers, which can avoid congestion in the incoming conveyor line 41, or some parallel conveyor lines 44 are adjusted to reverse conveying, and coordinated with the empty barrel outbound line 43, which can improve the outbound efficiency of the empty flower barrels. When there are many flowers to be shipped, the parallel conveyor line 44 is adjusted to reverse conveying, and the cross-line machine is used to cooperate with the flower outbound line 42 to improve the outbound efficiency when shipping flowers.

[0042] Efficient closed-loop transportation is achieved in multiple links such as flower receipt, flower warehousing and unloading, and empty barrel supply. Multiple parallel conveyor lines 44 cooperate with cross-line machines to flexibly divert and adjust according to actual needs to adapt to the peak of warehousing and unloading at different times, effectively avoid congestion on the conveyor lines, and improve the efficiency of flower warehousing and unloading management.

[0043] Reference Figure 1 The flower in-and-out warehouse management system of the present invention also includes an alternative supply area 8, which is connected to the sorting workshop 2 through an alternative supply line 81. The alternative supply area 8 can share the receiving pressure in the receiving workshop 1. When there are many flowers in the receiving workshop 1, the alternative supply area 8 can be activated for receiving and transporting the flowers to the sorting workshop 2 through the alternative supply line 81 for sorting and grading.

[0044] Reference Figure 3 A weight detector 12 and a basket discharge chute 13 are provided inside the receiving workshop 1. The weight detector 12 is arranged on the flower basket conveyor line 11 to detect the weight of the flower baskets. The detected empty flower baskets are removed from the flower basket conveyor line 11 through the basket discharge chute 13. Since the flower basket conveyor line 11 is in a closed-loop transportation between the receiving workshop 1 and the sorting workshop 2, the flower basket conveyor line 11 in the receiving workshop 1 will have both empty flower baskets and newly placed fully loaded flower baskets. The flower baskets on the flower basket conveyor line 11 can be detected by the weight detector 12. If they are empty flower baskets, the empty flower baskets are brought to the basket discharge chute 13 by the cross-line machine and removed from the flower basket conveyor line 11 through the basket discharge chute 13.

[0045] Reference Figure 3The sorting workshop 2 is provided with a plurality of sorting slides 21 and basket return branches 22. The sorting slides 21 are connected to one end of the flower basket conveying line 11 to form a plurality of sorting areas for sorting flowers. In the specific implementation process, the number of sorting areas can be flexibly adjusted according to the area of ​​the sorting workshop 2. In this embodiment, there are five sorting slides 21 and basket return branches 22, and three sorting areas are formed in the sorting workshop 2. The basket return branch 22 is connected to the other end of the flower basket conveying line 11 to return the empty flower baskets to the baskets. The flowers are transported to the receiving workshop 1, and a plurality of cross-line machines are provided on the flower basket conveyor line 11, which are respectively connected with the sorting chute 21 and the return basket branch line 22. In the present embodiment, there are 10 cross-line machines on the flower basket conveyor line 11, and they correspond one to one with the sorting chute 21 and the return basket branch line 22. During the receiving process, the flower baskets on the flower basket conveyor line 11 can be diverted to different sorting areas, thereby avoiding congestion of the flower basket conveyor line 11 and facilitating the sorting work of the staff in the sorting workshop 2.

[0046] During the specific implementation process, in order to reduce space occupancy, at the entrance of the sorting workshop 2, the two ends of the flower basket conveyor line 11 can be arranged in parallel up and down, wherein the connection end of the flower basket conveyor line 11 and the sorting chute 21 is located at the bottom, so that the fully loaded flower basket can enter the sorting area through the sorting chute 21, and the staff in the sorting area can take the flowers in the flower basket. The connection end of the flower basket conveyor line 11 and the return basket branch line 22 is arranged at the top. When all the flowers in the flower basket are transferred to the inside of the flower barrel, the empty flower basket is placed on the return basket branch line 22 for transportation to the receiving workshop 1.

[0047] Reference Figure 4 A plurality of sorting branch lines 23 are provided on the inner side of the sorting workshop 2. One end of the sorting branch line 23 is connected to the empty bucket conveying line 53 to convey the empty flower buckets to the sorting workshop 2 for standby use. The sorting branch line 23 inside the sorting workshop 2 is arranged below the basket return branch line 22 and is distributed parallel to the sorting chute 21, so that the staff can transfer the flowers in the flower basket to the flower bucket. The other end of the sorting branch line 23 is connected to the storage conveying line 41 to store the flower buckets in the warehouse. The sorting branch line 23 is provided with a grading device 24 for grading flowers according to their characteristics.

[0048] In the specific implementation process, a plurality of blockers will be installed on the sorting branch line 23. In the present embodiment, the sorting branch line 23 has three blockers, which include an electric push rod and a baffle. The operation of the electric push rod can drive the baffle to move, so that the baffle blocks the flower barrels on the sorting branch line 23. One of the blockers is used to limit the flower barrels from entering the sorting workshop 2 through the sorting branch line 23, and the other blocker controls the number of flower barrels moving to the vicinity of the sorting slide 21, and four flower barrels are set as a group, so that when sorting flowers, it is convenient for the staff to sort the flowers according to the variety and size of the flowers. The flowers are stored in different flower barrels according to factors such as size, color or growth degree. There is also a blocker for controlling the number of flower barrels entering the grading device 24 at the same time. The flowers are transported to the grading device 24 through the sorting branch line 23. The grading device 24 takes pictures and identifies the flowers in the flower barrels through a high-definition industrial camera, and grades the flowers according to the grading standards set by the system. Then, the grading information and flower pictures of the flowers are entered into the QR code on the flower barrel, so that customers can choose and purchase flowers on the Internet and quickly ship them after sales.

[0049] Reference Figure 5 A pruning processing line 32 connected to an incoming conveying line 41 is provided inside the inspection workshop 3. Both ends of the pruning processing line 32 are connected to the incoming conveying line 41. The incoming conveying line 41 is provided with a first detection position 31 for detecting the size of flowers at the entrance of the inspection workshop 3. After detection by the first detection position 31, flowers exceeding the size are transported to the pruning processing line 32 for pruning. A second detection position 33 is provided at the end of the pruning processing line 32. After the pruned flowers are re-inspected and qualified by the second detection position 33, they are re-transported to the incoming conveying line 41. The size of the flowers is detected by the first detection position 31 and the second detection position 33, and the flowers exceeding the size are manually pruned, which can ensure that the size of the flowers in the flower barrel is uniform and convenient for storage in the shelves 47 of the warehouse 4.

[0050] In the specific implementation process, the size of the flowers in the flower barrel is detected by an infrared sensor or a laser sensor at the first detection position 31, and it is determined whether the size of the flowers is qualified. If qualified, they are continued to be transported to the warehouse 4 for storage through the storage conveyor line 41. If the flowers exceed the size of the flower barrel too much, they are determined to be unqualified and transferred to the pruning processing line 32 through the lane change gate. The flowers that exceed the size are manually pruned, and the size of the flowers is re-checked at the second detection position 33 at the end of the pruning processing line 32. If qualified, they are re-conveyed to the storage conveyor line 41. If unqualified, they are manually re-pruned.

[0051] Reference Figure 6-Figure 8There are multiple workbenches in the warehouse 4, and the number of workbenches is flexibly set according to the area of ​​the warehouse 4. In the present embodiment, 10 workbenches are arranged inside the warehouse 4, and adjacently distributed inbound branch lines 45 and outbound branch lines 46 are arranged on the inner sides of the workbenches. The inbound branch line 45 is connected to the inbound conveying line 41 through a cross-line machine, and the outbound branch line 46 is connected to the flower outbound line 42 or the empty barrel outbound line 43 through a cross-line machine. When the flowers are put into the warehouse, the flower barrels on the inbound conveying line 41 are quickly diverted through the cooperation of multiple inbound branch lines 45, so that the flowers are conveniently transported to different workbenches for storage in the warehouse. When the flowers are out of the warehouse, the flower barrels can be quickly transported to the flower outbound line 42 or the empty barrel outbound line 43 through the cooperation of multiple inbound branch lines 45, thereby improving the outbound efficiency.

[0052] In another implementation process, both the inbound branch line 45 and the outbound branch line 46 use roller conveyors that can be adjusted forward and reverse. When adjusted to forward conveying, they can be used as the inbound branch line 45 for flowers to enter the warehouse. When adjusted to reverse conveying, they can be used as the outbound branch line 46 for flowers to leave the warehouse. Therefore, the forward and reverse conveying can be adjusted according to the inbound and outbound quantities of flowers. In the specific implementation process, since the receipt and entry of flowers are mostly concentrated in the early morning, there are more flowers entering the warehouse at this time. In order to improve the entry efficiency, a large number of roller conveyors can be adjusted to forward conveying. The shipment of flowers is mostly concentrated in the evening. At this time, there are more flowers leaving the warehouse. In order to improve the outbound efficiency, a large number of roller conveyors can be adjusted to reverse conveying. The forward and reverse conveying can be flexibly adjusted according to the actual working conditions, which can effectively avoid congestion during the entry or exit of flowers and improve the entry and exit management efficiency of flowers.

[0053] Reference Figure 8 The interior of the warehouse 4 is provided with a plurality of shelves 47 aligned with the workbenches, and every two rows of shelves 47 correspond to a workbench, and a stacker 48 for storing and retrieving flower barrels is provided between adjacent workbenches. The stacker 48 slides along the guide rails inside the warehouse 4, and 2-3 groups of working arms are provided on the stacker 48, which can store and retrieve multiple flower barrels at the same time, thereby improving the efficiency of warehousing management. In addition, a laser ranging sensor is also installed on the stacker 48. During the movement inside the warehouse 4, the position of the stacker 48 is accurately controlled by laser ranging, so that the working arm can accurately place the flower barrels on the standard cargo position on the shelf 47, or accurately transport the flower barrels on the shelf 47.

[0054] In another implementation process, in order to improve the safety inside the warehouse 4, when the shelves 47 in the same row are long, the shelves 47 in the same row are grouped into 5-10m, and a pedestrian walkway is set between two adjacent groups of shelves 47 in the same row, and laser sensors are installed on both sides of the pedestrian walkway. When the stacker 48 moves along the track, if a staff member is arranging flowers on the shelf 47 on the route of the stacker 48, when the stacker 48 is found, the staff member can quickly hide in the pedestrian walkway. When entering the pedestrian walkway, the laser sensor will be triggered, and the stacker 48 will be controlled by the storage system to stop urgently, thereby improving the safety of the staff inside the warehouse 4 and effectively preventing the staff from being hit by the stacker 48.

[0055] Reference Fig. 9 and Fig.10 The shipping workshop 5 includes a self-pickup area 51 and a logistics area 52. A plurality of shipping chutes 511 are arranged inside the shipping workshop 5. One end of the shipping chute 511 is connected to the flower outbound line 42, and the other end of the shipping chute 511 is connected to an empty barrel conveyor line 53. The empty barrel conveyor line 53 is connected to the inbound conveyor line 41. The empty flower barrels are conveyed to the cleaning workshop 6 for cleaning and then put into storage. A shipping branch line 54 connected to the self-pickup area 51 is arranged in the logistics area 52. One end of the shipping branch line 54 is connected to the flower outbound line 42, and the other end of the shipping branch line 54 is connected to the empty barrel conveyor line 53.

[0056] After receiving the order, there are two delivery processes. One is self-pickup delivery. The flowers in the warehouse 4 are transported to the inside of the self-pickup area 51 through the flower outbound line 42, and transferred to the delivery chute 511 through the cross-line machine. The customer goes to the self-pickup area 51 to ship the flowers. After that, the empty flower barrels are moved to the empty barrel conveyor line 53 through the other end of the delivery chute 511, and are transported to the cleaning workshop 6 for cleaning through the empty barrel conveyor line 53; the other is logistics delivery. The flowers in the warehouse 4 are transported to the delivery branch line 54 through the flower outbound line 42, and are transported to the logistics area 52 through the delivery branch line 54. The staff packs and ships the flowers. After that, the empty flower barrels are transported to the empty barrel conveyor line 53 through the delivery branch line 54, and are transported to the cleaning workshop 6 for cleaning.

[0057] In the further implementation process, a cross-line machine is installed between the incoming conveyor line 41 and the flower outgoing line 42. After the flowers are graded at the grading equipment 24, the flower information has been uploaded to the network for customers to place orders. If the flowers on the incoming conveyor line 41 have been ordered during the warehousing process, the flowers can be directly transferred to the flower outgoing line 42 for delivery through the cross-line machine after being qualified by the inspection workshop 3, thereby improving the delivery efficiency of the flowers.

[0058] Reference Fig.11A slag removal area and a cleaning area are provided inside the cleaning workshop 6. After the flowers are taken out of the warehouse, the flower barrels are transported to the cleaning workshop 6 for cleaning through the empty barrel conveyor line 53. Since some branches and leaves of the flowers will fall into the flower barrels during the process of entering and leaving the warehouse, the flower barrels are first transported to the slag removal area, and the slag removal is carried out by a slag dumper. The water mixed with leaves in the flower barrels is dumped and discharged. After that, the flower barrels are transported to the cleaning area, and the flower barrels are further cleaned and disinfected by an automatic cleaning machine. After the flower barrels are cleaned, they are transported to the storage conveyor line 41 through the empty barrel conveyor line 53 for storage processing.

[0059] During the specific implementation process, if the empty flower barrels are urgently needed in the sorting workshop 2, the empty flower barrels on the warehousing conveyor line 41 can be transported to the empty barrel branch line 431 through the cross-line machine, and the cleaned empty flower barrels are directly transported to the empty barrel outbound line 43 through the empty barrel branch line 431, and are directly transported to the sorting workshop 2 for use after being filled with water in the filling workshop 7, thereby avoiding the warehousing processing of the empty flower barrels, thereby improving the warehousing processing efficiency of flowers.

[0060] Reference Fig.12 , there are multiple blockers on the empty barrel outbound line 43. In this embodiment, there are 5 blockers on the empty barrel outbound line 43. The first blocker is set at the entrance of the filling workshop 7 to control the number of flower barrels entering the filling workshop 7. An automatic filling machine is installed inside the filling workshop 7 to fill the empty flower barrels with water. The second blocker is set at the entrance of the automatic filling machine. According to the specifications of the automatic filling machine, the number of empty flower barrels is controlled to be 4 or 8 per group for group transportation. The third blocker is set at the exit of the automatic filling machine to control the empty flower barrels inside the automatic filling machine. The flower barrels are blocked to facilitate the injection of water into the empty flower barrels. When the empty flower barrels are transported to the filling workshop 7, the water with nutrient solution can be injected into multiple empty flower barrels at the same time, so that the water has a higher filling efficiency and the transportation efficiency of the empty flower barrels is improved. There are also two blockers set in the filling workshop 7 and the sorting workshop 2, which are used to control the number of empty flower barrels entering the sorting workshop 2 to avoid excessive congestion of empty flower barrels at the entrance of the sorting workshop 2, and the number of empty flower barrels can be controlled to 4 or 8 as a group for group transportation, which is convenient for the blocker on the sorting branch line 23 to further group and control the empty flower barrels.

[0061] The implementation principle of this embodiment is as follows: during the process of warehousing flowers, the supplier places the flower baskets with flowers on the flower basket conveyor line 11, and conveys them to each sorting slide 21 through the flower basket conveyor line 11. Each sorting branch line 23 has 4 flower barrels at the same time. The staff in the sorting workshop 2 puts the flowers into different flower barrels according to the characteristics of the flowers, puts the empty flower baskets into the return basket branch line 22 and returns to the receiving workshop 1 through the flower basket conveyor line 11. In the receiving workshop 1, the weight detector 12 and the out-of-basket slide 1 are used to check the weight of the flowers. 3, the empty flower baskets are removed from the flower basket conveyor line 11, and the flower barrels filled with flowers are conveyed to the grading equipment 24 through the sorting branch line 23 for grading, and the information of the flowers is entered into the QR code on the flower barrel. After that, the flowers are conveyed to the inspection workshop 3 for inspection through the storage conveyor line 41. If the first inspection position 31 is qualified, they are directly conveyed to the warehouse 4 for storage. If the size of the flower is too long, it is conveyed to the pruning processing line 32 for manual pruning, and after passing the re-inspection at the second inspection position 33, it is conveyed to the warehouse 4 for storage; When the flowers are shipped out of the warehouse, according to the flower information of the order, the stacker 48 transports the flower barrels on the shelf 47 to the outbound branch line 46, and then transports them to the flower outbound line 42 through the outbound branch line 46, and then transports them to the delivery workshop 5 through the flower outbound line 42 for delivery processing. If it is self-pickup delivery, the flower barrels are transported to the delivery slide 511 for customers to ship. If it is express delivery, the flower barrels are transported to the logistics area 52 through the delivery branch line 54, and the flowers are packed and shipped. After delivery, the empty flower barrels are transported to the cleaning workshop 6 through the empty barrel conveyor line 53 for slag removal and cleaning, and then transported to the inbound conveyor line 41 after cleaning, so that the empty flower barrels can be stored in the warehouse; When the empty flower barrels are supplied, the stacker 48 transports the empty flower barrels on the shelf 47 to the outbound branch line 46, and then transports them to the empty barrel outbound line 43 through the outbound branch line 46. On the empty barrel outbound line 43, the empty flower barrels are controlled to be transported in groups of 4 or 8 by a blocker. When the empty flower barrels are transported to the filling workshop 7, water containing nutrient solution is injected into the empty flower barrels by an automatic filling machine. After the water is injected, the empty flower barrels are transported to the sorting branch line inside the sorting workshop 2. 23, and on the sorting branch line 23, 4 empty flower barrels are controlled as a group by a blocker to facilitate the sorting and processing of flowers. During the transportation of the empty flower barrels, if the sorting workshop 2 urgently needs empty flower barrels, the empty flower barrels on the storage conveying line 41 are transported to the empty barrel branch line 431 through the cross-line machine, and the cleaned empty flower barrels are directly transported to the empty barrel outgoing line 43 through the empty barrel branch line 431, thereby reducing the storage links of the empty flower barrels and improving the supply efficiency of the empty flower barrels.

[0062] The embodiments of this specific implementation method are all preferred embodiments of the present invention, and are not intended to limit the protection scope of the present invention. Therefore, any equivalent changes made based on the structure, shape, and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. A multi-line closed-loop flower in-and-out warehouse management system, comprising a receiving workshop (1), a sorting workshop (2), a testing workshop (3), a warehouse (4), a shipping workshop (5), a cleaning workshop (6) and a filling workshop (7), characterized in that: Also includes: A flower basket conveyor line (11), wherein the receiving workshop (1) is connected to the sorting workshop (2) via the flower basket conveyor line (11); flower baskets containing flowers are conveyed from the receiving workshop (1) to the sorting workshop (2) via the flower basket conveyor line (11); the flowers are placed in flower barrels after being sorted and graded; and empty flower baskets are conveyed back to the receiving workshop (1) via the flower basket conveyor line (11); The sorting workshop (2) is connected to the warehouse (4) via the warehouse conveying line (41), and the flowers in the flower barrels are transported by the warehouse conveying line (41) to the inspection workshop (3) for size inspection and are trimmed to be stored in the warehouse (4) after passing the inspection; A flower outbound line (42), wherein the warehouse (4) is connected to the delivery workshop (5) via the flower outbound line (42), the flowers in the warehouse are transported to the delivery workshop (5) via the flower outbound line (42) for delivery, and the empty flower barrels after delivery are cleaned in the cleaning workshop (6) and then transported to the warehouse (4) for storage via the inbound conveyor line (41); An empty barrel outbound line (43), wherein the warehouse (4) is connected to the sorting workshop (2) via the empty barrel outbound line (43), and the empty flower barrels are transported to the filling workshop (7) via the empty barrel outbound line (43) and then enter the sorting workshop (2) for standby use after being filled with water; An empty barrel branch line (431) is provided between the inbound conveying line (41) and the empty barrel outbound line (43) for directly conveying the cleaned empty flower barrels to the empty barrel outbound line (43); A plurality of parallel conveyor lines (44) are arranged at the entrance of the warehouse (4) and are parallel to and adjacent to the inbound conveyor line (41), the flower outbound line (42) or the empty barrel outbound line (43). The parallel conveyor lines (44) are provided with a cross-line machine for moving the flower barrels to the inbound conveyor line (41), the flower outbound line (42), the empty barrel outbound line (43) or another parallel conveyor line (44).

2. The multi-line closed-loop flower storage and out-of-warehouse management system according to claim 1 is characterized by: A weight detector (12) and a basket discharge chute (13) are provided inside the receiving workshop (1); the weight detector (12) is arranged on the flower basket conveying line (11) to detect the weight of the flower baskets; and the detected empty flower baskets are removed from the flower basket conveying line (11) through the basket discharge chute (13).

3. The multi-line closed-loop flower storage and out-of-warehouse management system according to claim 1 is characterized by: The sorting workshop (2) is provided with a plurality of sorting slides (21) and basket return branches (22); the sorting slides (21) are connected to one end of the flower basket conveying line (11) to form a plurality of sorting areas for sorting flowers; the basket return branch line (22) is connected to the other end of the flower basket conveying line (11) to transport empty flower baskets back to the receiving workshop (1).

4. The multi-line closed-loop flower storage and out-of-warehouse management system according to claim 3 is characterized by: A plurality of sorting branch lines (23) are provided inside the sorting workshop (2), one end of the sorting branch line (23) is connected to an empty bucket conveying line (53) to convey the empty flower buckets to the sorting workshop (2) for standby use, and the other end of the sorting branch line (23) is connected to a storage conveying line (41) to store the flower buckets in the storage. A grading device (24) for grading flowers according to their characteristics is provided on the sorting branch line (23).

5. The multi-line closed-loop flower storage and out-of-warehouse management system according to claim 1 is characterized by: A pruning processing line (32) connected to the storage conveyor line (41) is provided inside the inspection workshop (3); the storage conveyor line (41) is provided with a first detection position (31) for detecting the size of flowers at the entrance of the inspection workshop (3); flowers exceeding the size after detection at the first detection position (31) are transported to the pruning processing line (32) for pruning; a second detection position (33) is provided at the end of the pruning processing line (32); the pruned flowers are re-inspected at the second detection position (33) and transported back to the storage conveyor line (41) after passing the re-inspection.

6. The multi-line closed-loop flower storage and out-of-warehouse management system according to claim 1 is characterized by: The warehouse (4) is provided with a plurality of workbenches, and the inner sides of the workbenches are provided with adjacently distributed inbound branch lines (45) and outbound branch lines (46). The inbound branch lines (45) are connected to the inbound conveyor line (41) via a cross-line machine, and the outbound branch lines (46) are connected to the flower outbound line (42) or the empty barrel outbound line (43) via a cross-line machine.

7. The multi-line closed-loop flower storage and out-of-warehouse management system according to claim 6 is characterized by: A plurality of shelves (47) aligned with the workbenches are provided inside the warehouse (4), and a stacker (48) for storing and retrieving flower barrels is provided between adjacent workbenches.

8. The multi-line closed-loop flower storage and out-of-warehouse management system according to claim 1 is characterized by: The delivery workshop (5) comprises a self-pickup area (51) and a logistics area (52). A plurality of delivery slides (511) are arranged inside the delivery workshop (5). One end of the delivery slide (511) is connected to a flower outbound warehouse line (42). The other end of the delivery slide (511) is connected to an empty barrel conveying line (53). The empty barrel conveying line (53) is connected to an inbound warehouse conveying line (41) so as to convey the empty flower barrels to a cleaning workshop (6) for cleaning and storage. A delivery branch line (54) connected to the self-pickup area (51) is arranged inside the logistics area (52). One end of the delivery branch line (54) is connected to a flower outbound warehouse line (42). The other end of the delivery branch line (54) is connected to an empty barrel conveying line (53).

9. The multi-line closed-loop flower storage and out-of-warehouse management system according to claim 1 is characterized by: It comprises an alternative supply area (8), wherein the alternative supply area (8) is connected to the sorting workshop (2) via an alternative supply line (81).

10. The multi-line closed-loop flower storage and out-of-warehouse management system according to claim 4 is characterized by: The empty barrel outgoing line (43) and the sorting branch line (23) are both provided with a plurality of blockers to control the number of flower barrels in each group for grouped transportation, wherein the number of flower barrels in each group is 4-8.

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