Hydraulic climbing formwork structure with dynamic balance control function and using method of hydraulic climbing formwork structure

Abstract

The invention provides a hydraulic climbing formwork structure with dynamic balance control and a using method thereof, and belongs to the technical field of building construction.The hydraulic climbing formwork structure comprises a leveling bottom frame, a gradienter and a climbing formwork, the leveling bottom frame comprises a mounting plate and a connecting plate, vertical rails are arranged on the two sides of the bottom of the mounting plate, and a bottom plate is fixed to the bottoms of the vertical rails; the fixing plates are arranged at the left end and the right end of the upper surface of the mounting plate, the transverse rails are arranged on the two sides of the bottom of each fixing plate, the connecting plate is arranged on the front sides of the fixing plates, the gradienter is arranged on the upper surface of the mounting plate, and the leveling mechanism is arranged between the connecting plate and the fixing plates and comprises a motor, a gear and a rack. The leveling system monitors the balance of the creeping formwork through horizontal data monitored by the gradienter and controls the leveling mechanism to conduct leveling work, and the problem that due to the terrain problem, the structure of a traditional creeping formwork needs to be changed to guarantee balance is solved.

Description

Technical Field

[0001] The invention belongs to the technical field of building construction, and in particular relates to a hydraulic climbing formwork structure with dynamic balance control and a use method thereof. Background Art

[0002] With the continuous development of high-rise buildings, the traditional climbing formwork has the following problems in the construction process: When adjusting the height and position of the formwork, the traditional climbing formwork usually relies on manual operation, such as using simple mechanical devices such as hoists and jacks. This method is not only time-consuming and labor-intensive, but also easily causes inaccurate formwork position during the adjustment process, requiring repeated adjustments, thereby reducing construction efficiency. In addition, due to the limitations of manual operation, the lifting speed of the formwork is slow, affecting the entire construction progress;

[0003] The design of traditional climbing formwork is often relatively simple and difficult to adapt to the construction needs of different building structures and complex terrain. For example, the applicability of traditional climbing formwork is limited in construction sites with curved structures, irregular shapes or large terrain undulations, which results in additional time and cost required to customize or modify the climbing formwork to meet construction requirements when constructing under complex conditions. Summary of the invention

[0004] The embodiment of the present invention provides a hydraulic climbing formwork structure with dynamic balance control and a method for using the same, which solves the problem that the climbing formwork structure of the traditional climbing formwork needs to be modified to ensure balance due to terrain problems.

[0005] In view of the above problems, the technical solution proposed by the present invention is:

[0006] The present invention provides a hydraulic climbing formwork structure with dynamic balance control, comprising a leveling base frame, a spirit level and a climbing formwork frame, wherein the leveling base frame comprises a mounting plate and a connecting plate, vertical tracks are arranged on both sides of the bottom of the mounting plate, a bottom plate is fixed to the bottom of the vertical track, fixing plates are arranged at both ends of the upper surface of the mounting plate, transverse tracks are arranged on both sides of the bottom of the fixing plate, the connecting plate is arranged at the front side of the fixing plate, and the spirit level is arranged on the upper surface of the mounting plate;

[0007] A leveling mechanism, the leveling mechanism is arranged between the connecting plate and the fixing plate, the leveling mechanism comprises a motor, a gear and a rack, the gear is arranged at the output end of the motor, the rack is arranged at one side of the gear, and a mounting groove adapted to the rack and the gear is opened on the rear side of the connecting plate;

[0008] A leveling system utilizes the level data monitored by the spirit level to monitor the balance of the climbing formwork and controls the leveling mechanism to perform leveling work.

[0009] As a preferred technical solution of the present invention, a slider adapted to the vertical track is fixed to the bottom of the mounting plate, a slider adapted to the horizontal track is fixed to the bottom of the fixed plate, an electric wheel is arranged on the inner side of the slider at the bottom of the mounting plate, and the electric wheel is movably connected to the vertical track, a cylinder is installed on one side near the bottom of the two fixed plates, the cylinder is externally connected to an air pump, a push rod is arranged at the front end of the cylinder, and the two ends of the push rod are respectively connected to the two cylinder screws.

[0010] As a preferred technical solution of the present invention, a back plate is provided on the inner side of the motor, a mounting frame is provided between the motor and the back plate, the mounting frame is screwed to the outer side of the fixed plate, the back plate is embedded on the inner side of the fixed plate, the output end of the motor passes through the fixed plate and the back plate and is connected to the gear transmission, the gear is meshed with the rack, and screws are provided between the rack and the connecting plate for fixing.

[0011] As a preferred technical solution of the present invention, the fixing plate is of T-shaped design, the connecting plate is bolted to the bottom of the climbing formwork, the electric wheel is a hub motor, and the mounting plate and the base plate are both mounted on the ground with bolts, the bolts on the mounting plate are designed in an equidistant array for load-bearing, and a one-way clutch is arranged between the output end of the motor and the gear.

[0012] As a preferred technical solution of the present invention, the leveling system includes a data acquisition module, a data analysis module, a state judgment module, a leveling monitoring module and a control module;

[0013] The data acquisition module uses sensors to monitor the balance state of the climbing formwork, including the inclination angle, horizontal position, pressure and displacement of the force point;

[0014] The data analysis module processes and analyzes the climbing formwork frame related data collected by the data collection module to obtain the difference between the actual situation of the climbing formwork frame and the original data;

[0015] The state judgment module judges the use state of the climbing formwork based on the difference analyzed by the data analysis module;

[0016] The leveling monitoring module is used to monitor the state of the climbing formwork in real time when the leveling base frame is performing leveling work;

[0017] The control module is used to control the leveling work of the leveling chassis.

[0018] As a preferred technical solution of the present invention, the data acquisition module includes a tilt monitoring unit, a pressure monitoring unit, a displacement monitoring unit and a level monitoring unit;

[0019] The tilt monitoring unit is used to monitor the tilt angle of the climbing formwork in real time, and a tilt sensor is installed at a key position of the climbing formwork for monitoring;

[0020] The pressure monitoring unit is used to monitor the stress condition of the supporting points of the climbing formwork, and a pressure sensor is installed at the stress point for monitoring;

[0021] The displacement monitoring unit is used to monitor the horizontal and vertical displacements of the climbing formwork frame, and displacement sensors are installed in the front, rear, left and right directions of the climbing formwork frame;

[0022] The level monitoring unit monitors the horizontal state of the climbing formwork frame using the level meter.

[0023] As a preferred technical solution of the present invention, the data analysis module includes a tilt analysis unit, a height difference calculation unit and a pressure difference calculation unit;

[0024] The tilt analysis unit is used to compare the real-time data monitored by the tilt monitoring unit with a preset safety tilt threshold difference to determine whether the climbing formwork frame is tilted;

[0025] The height difference calculation unit is used to calculate the inclination angle of the climbing formwork and the height difference of the supporting point of the climbing formwork;

[0026] The pressure difference calculation unit is used to calculate the difference between the actual pressure data monitored by the pressure monitoring unit and the initial pressure data, and compare it with the pressure sensor values ​​of other supporting points to determine whether there is uneven force on the supporting points.

[0027] As a preferred technical solution of the present invention, the state judgment module includes a normal state, a warning state and an adjustment state;

[0028] The normal state is that the monitoring data of the data acquisition module is within the preset safety range of the climbing formwork, and it is considered to be in a normal state;

[0029] The warning state is that the monitoring data of the data acquisition module is close to the preset safety threshold, and the leveling system issues a warning;

[0030] The adjustment state is that when the data acquisition shows that the inclination angle, force or displacement of the climbing formwork frame exceeds the safety range, the leveling system determines that the climbing formwork frame needs to be leveled.

[0031] On the other hand, a method for using a hydraulic climbing formwork structure with dynamic balance control comprises the following steps:

[0032] S1, installing the climbing formwork frame according to the construction drawings, connecting one side of the climbing formwork frame to the building structure using a wall-mounted support, and pre-installing a leveling frame at the bottom of the climbing formwork frame;

[0033] S2, using the leveling system to monitor the balance state of the climbing formwork in real time, and controlling the leveling base frame to level the climbing formwork according to the monitored data;

[0034] S3, using sensors to monitor the balance state of the climbing formwork frame in all directions. The system calculates the data difference of the front, back, left, right, top and bottom of the climbing formwork frame based on the monitored data, determines the adjustment plan, and adjusts the leveling frame according to the difference until the climbing formwork frame reaches a balanced state;

[0035] S4, during the adjustment process, the climbing formwork is monitored in real time, the balance value of the climbing formwork is synchronously calculated based on the real-time data of leveling, the leveling value is adjusted, and the system synchronously changes the adjustment plan to maintain the balance of the climbing formwork;

[0036] S5, after the construction is completed, remove the formwork.

[0037] Compared with the prior art, the beneficial effects of the present invention are:

[0038] (1) The present invention can realize precise displacement adjustment of the climbing formwork in multiple directions by integrating sensors and omnidirectional adjustment structures. The multi-directional leveling mechanism enables the climbing formwork to adapt to complex and changeable construction environments. In addition, the real-time monitoring and dynamic balancing functions are combined to ensure the stability of the climbing formwork and reduce the risk of tilting.

[0039] (2) The present invention reduces manual intervention by automating the leveling process, monitors the adjustment process, and adjusts the leveling plan in a timely manner. It can quickly respond to and execute the adjustment plan, and utilizes simple algorithms and control instructions to improve work results and reduce the skill requirements for operators.

[0040] The above description is only an overview of the technical solution of the present invention. In order to more clearly understand the technical means of the present invention, it can be implemented according to the contents of the specification. In order to make the above and other purposes, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are listed below. BRIEF DESCRIPTION OF THE DRAWINGS

[0041] Figure 1 It is a side structural schematic diagram of a hydraulic climbing formwork structure with dynamic balance control disclosed in the present invention;

[0042] Figure 2 It is a schematic diagram of the overall structure of a leveling base frame of a hydraulic climbing formwork structure with dynamic balance control disclosed in the present invention;

[0043] Figure 3 It is a schematic diagram of the overall structure of a leveling mechanism of a hydraulic climbing formwork structure with dynamic balance control disclosed in the present invention;

[0044] Figure 4 It is a schematic diagram of the back structure of a leveling mechanism of a hydraulic climbing formwork structure with dynamic balance control disclosed in the present invention;

[0045] Figure 5 It is a system block diagram of a leveling system of a hydraulic climbing formwork structure with dynamic balance control disclosed in the present invention;

[0046] Figure 6 It is a flow chart of a method for using a hydraulic climbing formwork structure with dynamic balance control disclosed in the present invention;

[0047] Description of reference numerals: 100, leveling chassis; 101, mounting plate; 102, vertical rail; 103, slider; 104, bottom plate; 105, fixing plate; 106, transverse rail; 107, cylinder; 108, push rod;

[0048] 200, connecting plate; 201, mounting slot;

[0049] 300, leveling mechanism; 301, back plate; 302, motor; 303, mounting frame; 304, gear; 305, rack;

[0050] 400, level; 500, climbing formwork; 600, wall support;

[0051] 700, leveling system; 701, data acquisition module; 7011, tilt monitoring unit; 7012, pressure detection unit; 7013, displacement monitoring unit; 7014, level monitoring unit; 702, data analysis module; 7021, tilt analysis unit; 7022, height difference analysis unit; 7023, pressure difference analysis unit; 703, state judgment module; 704, leveling monitoring module; 705, control module. DETAILED DESCRIPTION

[0052] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0053] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the invention claimed for protection, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0054] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.

[0055] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0056] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

[0057] Embodiment 1

[0058] See attached Figure 1-5 As shown, the present invention provides a technical solution: a hydraulic climbing formwork structure with dynamic balance control, comprising a leveling base frame 100, a spirit level 400 and a climbing formwork frame 500, the leveling base frame 100 comprises a mounting plate 101 and a connecting plate 200, vertical rails 102 are arranged on both sides of the bottom of the mounting plate 101, a bottom plate 104 is fixed to the bottom of the vertical rail 102, a fixing plate 105 is arranged on both ends of the upper surface of the mounting plate 101, transverse rails 106 are arranged on both sides of the bottom of the fixing plate 105, the connecting plate 200 is arranged on the front side of the fixing plate 105, and the spirit level 400 is arranged on the upper surface of the mounting plate 101;

[0059] The leveling mechanism 300 is arranged between the connecting plate 200 and the fixing plate 105. The leveling mechanism 300 includes a motor 302, a gear 304 and a rack 305. The gear 304 is arranged at the output end of the motor 302, the rack 305 is arranged at one side of the gear 304, and a mounting groove 201 adapted to the rack 305 and the gear 304 is opened at the rear side of the connecting plate 200;

[0060] The leveling system 700 uses the level data monitored by the level meter 400 to monitor the balance of the climbing formwork 500 and control the leveling mechanism 300 to perform leveling work.

[0061] The embodiment of the present invention is also implemented through the following technical solutions.

[0062] In an embodiment of the present invention, a slider 103 adapted to the vertical track 102 is fixed to the bottom of the mounting plate 101, and a slider 103 adapted to the horizontal track 106 is fixed to the bottom of the fixed plate 105. An electric wheel is arranged on the inner side of the slider 103 at the bottom of the mounting plate 101, and the electric wheel is movably connected to the vertical track 102. A cylinder 107 is arranged on one side of the bottom close to the two fixed plates 105. The cylinder 107 is connected to an external air pump, and a push rod 108 is arranged at the front end of the cylinder 107. The two ends of the push rod 108 are respectively screwed to the two cylinders 107. The fixed plates 105 connected by the two cylinders 107 are controlled by the double cylinder 107 push rod 108 structure to be synchronously retracted outward or inward, or to move separately, so as to realize the left and right displacement of the climbing formwork frame 500 connected to the connecting plate 200 on the fixed plate 105, and the connection size can be adjusted according to the climbing formwork frames 500 of different sizes.

[0063] In the embodiment of the present invention, a back plate 301 is provided on the inner side of the motor 302, a mounting frame 303 is provided between the motor 302 and the back plate 301, the mounting frame 303 is screwed to the outer side of the fixing plate 105, the back plate 301 is embedded in the inner side of the fixing plate 105, the output end of the motor 302 passes through the fixing plate 105 and the back plate 301 and is connected to the gear 304, the gear 304 is meshed with the rack 305, and screws are provided between the rack 305 and the connecting plate 200 for fixing, and the rack 305 is fixed by screws. 05 is fixed in the installation groove 201 of the connecting plate 200, and the rotation of the gear 304 is controlled by the motor 302. Since the motor 302 is installed in the fixed plate 105 through the back plate 301 and the position is fixed, the rotation of the gear 304 pushes the rack 305 to move up and down on the outer surface of the gear 304. Considering the supporting force of the gear 304, a groove is opened on the rear side of the connecting plate 200, and a convex strip is fixed on the front side of the back plate 301. The movement is guided by the convex strip and the groove to improve the stability of the movement of the connecting plate 200.

[0064] In an embodiment of the present invention, the fixing plate 105 is of T-shaped design, and the fixing plate 105 is invertedly installed on the mounting plate 101 to improve the installation stability of the fixing plate 105. The connecting plate 200 is connected to the bottom bolts of the climbing formwork frame 500 to realize the connection between the leveling frame 100 and the climbing formwork frame 500. The electric wheel is a hub motor 302, and each electric wheel is driven independently to achieve accurate power distribution, thereby ensuring the stability of the movement of the slider 103. The mounting plate 101 and the base plate 104 are both installed on the ground with bolts. The bolts on the mounting plate 101 are designed in an equidistant array to bear the load and ensure the stability of the leveling frame 100. A one-way clutch is arranged between the output end of the motor 302 and the gear 304. The one-way clutch prevents the motor 302 from rotating in the opposite direction due to the load (such as gravity) when the power is off or the power is insufficient, thereby making the leveling work of the climbing formwork frame 500 more stable.

[0065] In an embodiment of the present invention, the leveling system 700 includes a data acquisition module 701, a data analysis module 702, a state determination module 703, a leveling monitoring module 704 and a control module 705;

[0066] The data acquisition module 701 uses sensors to monitor the balance state of the climbing formwork 500, including the tilt angle, horizontal position, pressure and displacement of the force point, so as to understand the real-time use of the climbing formwork 500;

[0067] The data analysis module 702 processes and analyzes the climbing formwork frame 500 related data collected by the data collection module 701, obtains the difference between the actual situation of the climbing formwork frame 500 and the original data, and provides the leveling value for the leveling work through the difference;

[0068] The state judgment module 703 judges the use state of the climbing formwork frame 500 based on the difference value analyzed by the data analysis module 702, and judges whether the climbing formwork frame 500 needs to be leveled according to the size of the difference value;

[0069] The leveling monitoring module 704 is used to monitor the state of the climbing formwork frame 500 in real time when the leveling base frame 100 is performing the leveling work, timely understand the leveling state, and improve the leveling plan to ensure that the leveling work is carried out stably;

[0070] The control module 705 is used to control the leveling work of the leveling frame 100. The leveling frame 100 is controlled to be adjusted based on the difference to reduce the difference until the climbing formwork frame 500 is in a balanced state. The control module 705 needs to coordinate multiple actuators to perform displacement adjustments at the same time to ensure that the climbing formwork frame 500 returns to the predetermined position smoothly.

[0071] In the embodiment of the present invention, the data acquisition module 701 includes a tilt monitoring unit 7011, a pressure monitoring unit, a displacement monitoring unit 7013 and a level monitoring unit 7014;

[0072] The tilt monitoring unit 7011 is used to monitor the tilt angle of the climbing formwork frame 500 in real time. A tilt sensor is installed at a key position of the climbing formwork frame 500 for monitoring and provides tilt data to the tilt analysis unit 7021.

[0073] The pressure monitoring unit is used to monitor the stress conditions of the supporting points of the climbing formwork 500. Pressure sensors are installed at the stress points for monitoring, and the pressure value of each supporting point is calculated to provide a data basis for the pressure difference calculation unit.

[0074] The displacement monitoring unit 7013 is used to monitor the horizontal and vertical displacements of the climbing formwork frame 500. Displacement sensors are installed in the front, rear, left and right directions of the climbing formwork frame 500 to determine the horizontal displacement deviation of the climbing formwork frame 500.

[0075] The horizontal monitoring unit 7014 uses a level meter 400 to monitor the horizontal state of the climbing formwork frame, which has the same function as the inclination monitoring unit and can check each other to avoid large errors in inclination monitoring.

[0076] In addition, the key positions and stress points of the climbing formwork 500 are calculated using BIM technology.

[0077] In an embodiment of the present invention, the data analysis module 702 includes a tilt analysis unit 7021, a height difference calculation unit, and a pressure difference calculation unit;

[0078] The tilt analysis unit 7021 is used to compare the real-time data monitored by the tilt monitoring unit 7011 with the preset safety tilt threshold difference to determine whether the climbing formwork frame 500 is tilted;

[0079] The height difference calculation unit is used to calculate the height difference between the inclination angle of the climbing formwork frame 500 and the support point of the climbing formwork frame 500, and to establish a mathematical model using software, establish a relationship between the inclination angle of the climbing formwork frame 500 and the height difference of the support point, and use an iterative method or an optimization algorithm, such as a least square method or a gradient descent method, to calculate the height difference that needs to be adjusted for each support point;

[0080] The pressure difference calculation unit is used to calculate the difference between the actual pressure data monitored by the pressure monitoring unit and the initial pressure data, and compare it with the pressure sensor values ​​of other supporting points to determine whether there is uneven force on the supporting points;

[0081] In addition, the data analysis module 702 also includes a displacement analysis unit, which uses the monitoring value of the displacement monitoring unit 7013 to compare with the threshold value, determines the position offset data of the climbing formwork frame 500, controls the double-headed cylinder 107 push rod 108 structure and the electric wheel movement, adjusts the horizontal displacement of the climbing formwork frame 500, and simultaneously uses the leveling monitoring module 704 for monitoring.

[0082] In the embodiment of the present invention, the state judgment module 703 includes a normal state, a warning state and an adjustment state;

[0083] The normal state is that the monitoring data of the data acquisition module 701 is within the preset safety range of the climbing formwork 500, and it is considered to be in a normal state;

[0084] The warning state is when the monitoring data of the data acquisition module 701 is close to the preset safety threshold, and the leveling system 700 issues a warning to prompt the operator to pay attention;

[0085] The adjustment state is that when data collection shows that the inclination angle, force or displacement of the climbing formwork frame 500 exceeds the safety range, the leveling system 700 determines that the climbing formwork frame 500 needs to be leveled.

[0086] In addition, when the status judgment module 703 determines that the real-time status data of the climbing formwork 500 exceeds the preset threshold, the difference calculated by the data analysis module 702 is used to calculate the data that needs to be leveled, and the leveling sequence and adjustment speed are determined to avoid large shaking during the leveling process. Considering the interaction between the support points, it is necessary to use BIM technology to simulate the leveling work to avoid a single point that is too vertical and horizontal, causing excessive loads on other stress points, and to ensure that the leveling plan is reasonable.

[0087] Embodiment 2

[0088] See attached Figure 6 As shown, an embodiment of the present invention further provides a method for using a hydraulic climbing formwork structure with dynamic balance control, comprising the following steps:

[0089] S1, install the climbing formwork 500 according to the construction drawings, connect one side of the climbing formwork 500 to the building structure using the wall-mounted support 600, and install the leveling base frame 100 at the bottom of the climbing formwork 500 in advance;

[0090] S2, using the leveling system 700 to monitor the balance state of the climbing formwork 500 in real time, and controlling the leveling base frame 100 to level the climbing formwork 500 according to the monitored data;

[0091] S3, using sensors to monitor the balance state of the climbing formwork frame 500 in all directions, the system calculates the data difference of the front, back, left, right, top and bottom of the climbing formwork frame according to the monitored data, determines the adjustment plan, and adjusts the leveling frame 100 according to the difference until the climbing formwork frame 500 reaches a balanced state;

[0092] S4, during the adjustment process, the climbing formwork frame 500 is monitored in real time, the climbing frame balance value is synchronously calculated based on the real-time data of leveling, the leveling value is adjusted, the system synchronously changes the adjustment plan, the balance of the climbing formwork frame 500 is maintained, and the final level detection is performed using the level meter 400 until the climbing formwork frame 500 is level and accurately positioned without deviation;

[0093] S5, after the construction is completed, remove the formwork.

[0094] In this embodiment, the details of leveling according to the difference of the climbing formwork 500 in step S3 are as follows:

[0095] S31, using an inclination sensor to monitor the real-time angle of the climbing formwork 500, and calculating the difference between the overall inclination angle of the climbing formwork 500 and a preset safety threshold;

[0096] S32, using the tangent function in trigonometric function to calculate the height difference, the tangent function is the ratio of the opposite side of the angle (height difference) to the adjacent side (horizontal distance), height difference = tan (inclination angle) * horizontal distance, for example, the inclination angle between support point a and support point b is 5 degrees, the horizontal distance between the two support points ab is 10 meters, and the scheduling is converted into radians approximately equal to 0.0872665 radians, then, the tangent value is approximately equal to 0.0874887, the height difference is 0.874887 meters, then the height difference between the support points is approximately 0.875 meters, and the height of the support point is located using a GPS locator to calculate its height data;

[0097] S33, convert the height difference between the support points ab calculated in step S32 into a specific leveling instruction, and when leveling the climbing formwork 500, monitor the pressure of the support points on the climbing formwork 500 that are at the same horizontal position as the support points ab, compare the pressure values ​​of different support points, calculate the pressure difference, compare the pressure difference with the threshold, identify the support points with too high or too low pressure, and plan to lower the height or reduce the support force, or increase the height or increase the support force for the support points with too high or too low pressure, and gradually adjust the height or support force of the support points according to the leveling plan. After each adjustment, re-measure the pressure value to ensure that the load of the climbing formwork 500 is evenly distributed to avoid structural damage caused by uneven load;

[0098] S34, the height difference and the pressure difference are calculated synchronously, and the adjustment amount of each support point is converted into a specific leveling instruction. For example, support point a drops 5 cm and support point b rises 3 cm. Combined with the pressure difference data, the instruction is adjusted to ensure uniform distribution of the load during the leveling process.

[0099] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

[0100] It should be understood that the specific order or hierarchy of steps in the disclosed process is an example of an exemplary method. Based on design preferences, it should be understood that the specific order or hierarchy of steps in the process can be rearranged without departing from the scope of protection of the present disclosure. The attached method claims present the elements of the various steps in an exemplary order and are not intended to be limited to a specific order or hierarchy.

[0101] In the above detailed description, various features are grouped together in a single embodiment to simplify the disclosure. This method of disclosure should not be interpreted as reflecting an intention that the embodiments of the claimed subject matter require more features than are clearly stated in each claim. On the contrary, as reflected in the appended claims, the invention is in a state of having less than all the features of the disclosed individual embodiments. Therefore, the appended claims are hereby expressly incorporated into the detailed description, with each claim standing on its own as a separate preferred embodiment of the invention.

[0102] For software implementation, the technology described in this application can be implemented with modules (e.g., procedures, functions, etc.) that perform the functions of this application. These software codes can be stored in a memory unit and executed by a processor. The memory unit can be implemented within the processor or outside the processor. In the latter case, it is coupled to the processor in a communication manner via various means, which are well known in the art.

Claims

1. A hydraulic climbing formwork structure with dynamic balance control, characterized in that: The invention comprises a leveling frame (100), a spirit level (400) and a climbing formwork frame (500), wherein the leveling frame (100) comprises a mounting plate (101) and a connecting plate (200), vertical rails (102) are arranged on both sides of the bottom of the mounting plate (101), a bottom plate (104) is fixed to the bottom of the vertical rail (102), fixing plates (105) are arranged at both ends of the upper surface of the mounting plate (101), transverse rails (106) are arranged on both sides of the bottom of the fixing plate (105), the connecting plate (200) is arranged on the front side of the fixing plate (105), and the spirit level (400) is arranged on the upper surface of the mounting plate (101); A leveling mechanism (300), the leveling mechanism (300) being arranged between the connecting plate (200) and the fixing plate (105), the leveling mechanism (300) comprising a motor (302), a gear (304) and a rack (305), the gear (304) being arranged at an output end of the motor (302), the rack (305) being arranged on one side of the gear (304), and a mounting groove (201) adapted to the rack (305) and the gear (304) being provided on the rear side of the connecting plate (200); A leveling system (700) is provided, wherein the leveling system (700) uses the level data monitored by the level meter (400) to monitor the balance of the climbing formwork (500) and controls the leveling mechanism (300) to perform leveling work.

2. A hydraulic climbing formwork structure with dynamic balance control according to claim 1, characterized in that: A slider (103) adapted to the vertical track (102) is fixed at the bottom of the mounting plate (101), and a slider (103) adapted to the horizontal track (106) is fixed at the bottom of the fixed plate (105). An electric wheel is arranged inside the slider (103) at the bottom of the mounting plate (101), and the electric wheel is movably connected to the vertical track (102). A cylinder (107) is arranged on one side near the bottom of the two fixed plates (105), and the cylinder (107) is connected to an external air pump. A push rod (108) is arranged at the front end of the cylinder (107), and the two ends of the push rod (108) are respectively screwed to the two cylinders (107).

3. The hydraulic climbing formwork structure with dynamic balance control according to claim 2 is characterized in that: A back plate (301) is arranged on the inner side of the motor (302), a mounting frame (303) is arranged between the motor (302) and the back plate (301), the mounting frame (303) is screwed to the outer side of the fixing plate (105), the back plate (301) is embedded on the inner side of the fixing plate (105), the output end of the motor (302) passes through the fixing plate (105) and the back plate (301) and is transmission-connected to the gear (304), the gear (304) is meshed with the rack (305), and screws are arranged between the rack (305) and the connecting plate (200) for fixing.

4. The hydraulic climbing formwork structure with dynamic balance control according to claim 3 is characterized in that: The fixing plate (105) is of T-shaped design, the connecting plate (200) is bolted to the bottom of the climbing formwork frame (500), the electric wheel is a hub motor (302), and the mounting plate (101) and the bottom plate (104) are both mounted on the ground by bolts, the bolts on the mounting plate (101) are designed in an equidistant array for load bearing, and a one-way clutch is provided between the output end of the motor (302) and the gear (304).

5. The hydraulic climbing formwork structure with dynamic balance control according to claim 1 is characterized in that: The leveling system (700) comprises a data acquisition module (701), a data analysis module (702), a state judgment module (703), a leveling monitoring module (704) and a control module (705); The data acquisition module (701) uses sensors to monitor the equilibrium state of the climbing formwork (500), including the tilt angle, horizontal position, pressure and displacement of the force bearing point; The data analysis module (702) processes and analyzes the data related to the climbing formwork (500) collected by the data collection module (701) to obtain the difference between the actual situation of the climbing formwork (500) and the original data; The state judgment module (703) judges the use state of the climbing formwork frame (500) based on the difference analyzed by the data analysis module (702); The leveling monitoring module (704) is used to monitor the state of the climbing formwork (500) in real time when the leveling base frame (100) is performing a leveling operation; The control module (705) is used to control the leveling work of the leveling chassis (100).

6. The hydraulic climbing formwork structure with dynamic balance control according to claim 5, characterized in that: The data acquisition module (701) comprises a tilt monitoring unit (7011), a pressure monitoring unit, a displacement monitoring unit (7013) and a level monitoring unit (7014); The tilt monitoring unit (7011) is used to monitor the tilt angle of the climbing formwork (500) in real time, and a tilt sensor is installed at a key position of the climbing formwork (500) for monitoring; The pressure monitoring unit is used to monitor the stress condition of the supporting points of the climbing formwork (500), and a pressure sensor is installed at the stress point for monitoring; The displacement monitoring unit (7013) is used to monitor the horizontal and vertical displacements of the climbing formwork frame (500), and displacement sensors are installed in the front, rear, left and right directions of the climbing formwork frame (500); The level monitoring unit (7014) uses the level meter (400) to monitor the horizontal state of the climbing formwork base frame.

7. The hydraulic climbing formwork structure with dynamic balance control according to claim 6, characterized in that: The data analysis module (702) comprises a tilt analysis unit (7021), a height difference calculation unit and a pressure difference calculation unit; The tilt analysis unit (7021) is used to compare the real-time data monitored by the tilt monitoring unit (7011) with a preset safety tilt threshold difference, and determine whether the climbing formwork frame (500) is tilted; The height difference calculation unit is used to calculate the inclination angle of the climbing formwork (500) and the height difference of the supporting point of the climbing formwork (500); The pressure difference calculation unit is used to calculate the difference between the actual pressure data monitored by the pressure monitoring unit and the initial pressure data, and compare it with the pressure sensor values ​​of other supporting points to determine whether there is uneven force on the supporting points.

8. The hydraulic climbing formwork structure with dynamic balance control according to claim 7, characterized in that: The state judgment module (703) includes a normal state, a warning state and an adjustment state; The normal state is that the monitoring data of the data acquisition module (701) is within the preset safety range of the climbing formwork (500), and it is considered to be in a normal state; The warning state is that the monitoring data of the data acquisition module (701) is close to a preset safety threshold, and the leveling system (700) issues a warning; The adjustment state is that when the data collection shows that the inclination angle, force or displacement of the climbing formwork frame (500) exceeds the safety range, the leveling system (700) determines that the climbing formwork frame (500) needs to be leveled.

9. A method for using a hydraulic climbing formwork structure with dynamic balance control, applied to a hydraulic climbing formwork structure with dynamic balance control as claimed in any one of claims 1 to 8, characterized in that: The following steps are involved: S1, installing the climbing formwork frame (500) according to the construction drawings, connecting one side of the climbing formwork frame (500) to the building structure using a wall-mounted support (600), and pre-installing a leveling base frame (100) at the bottom of the climbing formwork frame (500); S2, using the leveling system (700) to monitor the balance state of the climbing formwork (500) in real time, and controlling the leveling base frame (100) to level the climbing formwork (500) according to the monitored data; S3, using sensors to monitor the balance state of the climbing formwork frame (500) in all directions, the system calculates the data difference of the front, back, left, right, top and bottom of the climbing formwork frame according to the monitored data, determines an adjustment plan, and adjusts the leveling frame (100) according to the difference until the climbing formwork frame (500) reaches a balance state; S4, during the adjustment process, the climbing formwork (500) is monitored in real time, the climbing formwork balance value is synchronously calculated based on the real-time data of leveling, the leveling value is adjusted, and the system synchronously changes the adjustment plan to maintain the balance of the climbing formwork (500); S5, after the construction is completed, the formwork is removed.

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