Winding machine and winding method

Abstract

The invention relates to the technical field of winding machines, and discloses a winding machine and a winding method.The winding machine comprises a first rack; a winding mechanism is installed on one side of the front face of the first rack, a moving guide mechanism is movably installed on the front face of the first rack, a processing mechanism is installed on the portion, between the winding mechanism and the moving guide mechanism, of the front face of the first rack, and a winding device is installed on one side of the first rack. The bidirectional motor, the fan blades, the heating pipe and the guide pipe are used in cooperation, when the output end of the bidirectional motor rotates, the fan blades rotate rapidly along with the output end of the bidirectional motor, strong airflow is generated, the airflow can penetrate through the interior of the heating pipe to be heated and become hot air, and then the hot air is discharged out of through holes in the heating pipe and the guide pipe and directly acts on a wire which is passing through. The wire is preheated, the flexibility and plasticity of the wire are improved through preheating, the wire is easier to be wound and processed subsequently, and the quality and the processing efficiency of the wire are further improved.

Description

Technical Field

[0001] The present invention relates to the technical field of winding machines, and in particular to a winding machine and a winding method. Background Art

[0002] Winding machines are important equipment in the manufacture of electrical equipment. They are used to wind wires such as enameled wires on a magnetic core or skeleton according to certain rules and paths to form inductor coils or motor windings.

[0003] When an existing winding machine winds and forms a wire, since the winding machine directly applies a winding force to the wire, the high hardness of the wire makes its outer surface extremely susceptible to damage during processing. In addition, the wire has undergone multiple processing steps such as wire drawing before entering the winding machine. The residual stress generated in these processing steps is the non-uniform stress distribution inside the material due to the processing history. The residual stress may be activated or amplified in the later winding process, causing the wire to be more prone to irregular deformation when subjected to external force, and even directly cause breakage in extreme cases, thereby reducing the processing and production efficiency of the wire.

[0004] To this end, the present invention provides a winding machine and a winding method. Summary of the invention

[0005] In order to make up for the deficiencies of the prior art, at least one technical problem raised in the background technology is solved.

[0006] The present invention provides a winding machine, comprising a frame one; a winding mechanism is installed on one side of the front of the frame one, the winding mechanism is used to wind the wire, a moving guide mechanism is movably installed on the front of the frame one, the moving guide mechanism is used to move and guide the wire, a processing mechanism is installed on the front of the frame one between the winding mechanism and the moving guide mechanism, the processing mechanism is used to reduce the stress of the wire, and a winding device is installed on one side of the frame one, the winding device is used to wind the raw material; The processing mechanism includes a bidirectional motor, fan blades, a heating tube, a duct and a fixed shell. The fixed shell is installed on the back of the frame one, and a plurality of exhaust holes are arranged inside the fixed shell for air circulation. The bidirectional motor is installed on the side of the fixed shell away from the frame one, and the fan blades are installed on the power end of the bidirectional motor close to the frame one. The heating tube is installed on the front of the frame one close to the fan blades, and a duct is arranged at the bottom of the heating tube. The internal flow channels of the fixed shell, the heating tube and the duct are connected.

[0007] By adopting the above technical solution, the wire can be preheated to improve the softness and plasticity of the wire, making it easier to carry out subsequent winding processing.

[0008] Preferably, the winding mechanism includes a three-jaw chuck and a winding jig, the three-jaw chuck is installed on one side of the front face of the frame, the winding jig is clamped and installed inside the three-jaw chuck, the three-jaw chuck is used to clamp and fix the winding jig, and a spiral winding groove is opened on the surface of the winding jig.

[0009] By adopting the above technical solution, the wire can be wound and formed.

[0010] Preferably, lower wire fixing discs are installed at both ends of the outer surface of the winding jig, and an upper wire fixing disc is fixed to the top of the lower wire fixing disc by bolts. The interiors of the lower wire fixing disc and the upper wire fixing disc are both provided with circular grooves formed by semicircles for fixing one end of the wire.

[0011] By adopting the above technical solution, one end of the wire can be fixed, making it convenient for the winding mechanism to wind the wire.

[0012] Preferably, the movable guide mechanism includes a driving assembly, a fixed plate, guide wheels and guide rollers. The driving assembly is rotatably installed inside the front of the winding mechanism, and the fixed plate is installed on the outer transmission of the driving assembly. The driving assembly is used to drive the fixed plate to move. Multiple groups of guide wheels are installed on the front of the fixed plate. The multiple groups of guide wheels are evenly spaced on the front of the winding jig, and two groups of guide rollers are installed on the side of the fixed plate.

[0013] By adopting the above technical solution, a conveying guiding effect can be played on the conveyed wire.

[0014] Preferably, the winding device includes a frame two, a large winding drum and a small winding drum, the frame two is installed on one side of the frame one, the small winding drum is rotatably installed on the side of the frame two close to the winding mechanism, the large winding drum is rotatably installed on the side of the frame two close to the small winding drum, and the large winding drum is used for winding raw materials.

[0015] By adopting the above technical solution, the wire can be wound and transported.

[0016] Preferably, a pneumatic clamping device is installed on the side of the frame 2 away from the large winding drum, and the pneumatic clamping device is used to reduce the rotation speed of the large winding drum.

[0017] By adopting the above technical solution, the rotation speed of the large bobbin can be reduced.

[0018] Preferably, a guide block is installed near the top of the small winding drum on the second frame, and a round hole is penetrated inside the guide block to guide the conveyed wire. A support plate is installed near the top of the guide block on the second frame, and multiple groups of wire wheels are installed on the front of the support plate. The multiple groups of wire wheels are staggered in sequence up and down to fix the wire conveying track.

[0019] By adopting the above technical solution, the wire conveying track can be fixed so that the wire can move smoothly along the predetermined track, avoiding quality problems caused by deviation from the track.

[0020] Preferably, two groups of brush rollers are rotatably installed on one side of the front face of the frame, and the two groups of brush rollers are distributed up and down. The outer side of the brush roller shaft core passing through one end of the frame is installed with a transmission gear plate 2, and the outer side of the brush roller shaft core located at the top and the outer side of the power end of the bidirectional motor away from the fan blade are installed with a transmission gear plate 1, and the outer side of the transmission gear plate 1 is installed with a transmission belt.

[0021] By adopting the above technical solution, it is possible to reduce the attachments on the outer surface of the wire, avoid the attachment of foreign matter on the outer surface of the wire, and prevent the quality of the subsequent winding and bending of the wire by the winding mechanism.

[0022] Preferably, a connecting rod is installed on the outer side of the power end of the bidirectional motor away from one end of the fan blade, and a scraper is installed on the side of the connecting rod close to the frame.

[0023] By adopting the above technical solution, the opening inside the fixed shell can be processed to avoid blocking the opening inside the fixed shell and affecting the wind flow.

[0024] On the other hand, the present application also provides a winding method for a winding machine, comprising the following steps: S: Pass one end of the wire on the small bobbin through the inside of the guide block, and then pass the wire through multiple sets of wire wheels in sequence; S: Make one end of the wire pass between two sets of guide rollers, and then pass through multiple sets of guide wheels in sequence; S: Until one end of the wire passes through the lower wire fixing disk and the upper wire fixing disk of a group near one end of the three-jaw chuck, the personnel then fix the lower wire fixing disk and the upper wire fixing disk by operating the bolt to fix one end of the wire. As the three-jaw chuck drives the winding fixture to rotate, the wire is wound around the outside of the winding fixture. S: As the winding jig winds the wire, the driving assembly drives the guide wheel to move through the fixed plate, so that the wire is gradually wound and formed horizontally along the outside of the winding jig; S: Finally, the wire wound on the outside of the winding jig is cut manually.

[0025] The beneficial effects of the present invention are: The winding machine and winding method described in the present invention are used in combination with a bidirectional motor, a fan blade, a heating tube and a duct. When the output end of the bidirectional motor rotates, the fan blade also rotates rapidly to generate a strong airflow. The airflow will pass through the interior of the heating tube and be heated to become hot air. The hot air is then discharged from the through holes inside the heating tube and the duct, directly acting on the wire that is passing through, and preheating the wire. The preheating not only improves the softness and plasticity of the wire, making it easier to perform subsequent winding processing, but also helps to remove moisture and impurities on the surface of the wire, further improving the quality of the wire and processing efficiency.

[0026] The winding machine and winding method described in the present invention cooperate with a transmission gear plate one, a transmission belt, a brush roller and a transmission gear plate two in use. A bidirectional motor drives one group of transmission gear plates to rotate, and the transmission gear plate one drives another group of transmission gear plates to rotate through the transmission belt. As the transmission gear plate one rotates, the two groups of transmission gear plates two begin to engage with each other. During the engagement process, the transmission gear plate two further transmits power to the brush roller connected thereto. When the wire passes between the two groups of brush rollers, friction is generated between the brush bristles and the surface of the wire, which can effectively remove attachments on the outer surface of the wire and avoid foreign matter attachment to the outer surface of the wire, which affects the quality of winding and bending of the wire by the subsequent winding mechanism.

[0027] The winding machine and winding method described in the present invention are used in combination with a connecting rod and a scraper. When the bidirectional motor is started, the rotational motion of its output end is transmitted to the scraper through the connecting rod, causing the scraper to start rotating around the axis. One side of the scraper fits tightly against the wall of the opening inside the fixed shell. As it rotates, the edge of the scraper can scrape off impurities, residues or scale attached to the wall, thereby keeping the opening unobstructed. The opening inside the fixed shell can be processed to avoid blocking the opening inside and affecting the air flow. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 is a stereogram of an embodiment of the present invention; Figure 2 It is a structural schematic diagram of the winding device in the present invention; Figure 3 It is a front structural schematic diagram of the mobile guide mechanism in the present invention; Figure 4 It is a side structural schematic diagram of the mobile guide mechanism in the present invention; Figure 5 yes Figure 4 A partial enlarged view of the middle part; Figure 6 It is a schematic diagram of the back structure of the mobile guide mechanism in the present invention; Figure 7 yes Figure 6 A partial enlarged view of point B in the middle; Figure 8It is a partial structural schematic diagram of the processing mechanism in the present invention.

[0029] Description of reference numerals: 1. Frame 1; 2. Winding mechanism; 201. Three-jaw chuck; 202. Winding fixture; 2021. Lower fixed wire drum; 2022. Upper fixed wire drum; 3. Mobile guide mechanism; 301. Drive assembly; 302. Fixed plate; 303. Guide wheel; 304. Guide roller; 4. Winding device; 401. Frame 2; 402. Large winding drum; 403. Small winding drum; 5. Pneumatic clamping device; 6. Guide block; 601. Wire wheel; 602. Support plate; 7. Processing mechanism; 701. Bidirectional motor; 702. Fan blade; 703. Heating tube; 704. Conduit; 705. Fixed shell; 8. Transmission gear disc 1; 801. Transmission belt; 802. Brush roller; 803. Transmission gear disc 2; 9. Connecting rod; 901. Scraper. DETAILED DESCRIPTION

[0030] The subject matter described herein will now be discussed with reference to example embodiments. It should be understood that the discussion of these embodiments is only to enable those skilled in the art to better understand and implement the subject matter described herein, and the functions and arrangements of the elements discussed may be changed without departing from the scope of protection of the contents of this specification. Each example may omit, replace or add various processes or components as needed. In addition, the features described relative to some examples may also be combined in other examples. Example

[0031] The following is a further detailed description of the technical solution of the present invention in conjunction with the accompanying drawings and specific embodiments. Figures 1 to 8 , this application provides a winding machine, please refer to Figure 1 , Figure 2 , Figure 7 and Figure 8 , including a frame 1; a winding mechanism 2 is installed on one side of the front of the frame 1, and the winding mechanism 2 is used to wind the wire; a moving guide mechanism 3 is installed on the front of the frame 1, and the moving guide mechanism 3 is used to move and guide the wire; a processing mechanism 7 is installed on the front of the frame 1 between the winding mechanism 2 and the moving guide mechanism 3, and the processing mechanism 7 is used to reduce the stress of the wire; a winding device 4 is installed on one side of the frame 1, and the winding device 4 is used to wind the raw material; The processing mechanism 7 includes a bidirectional motor 701, a fan blade 702, a heating tube 703, a duct 704 and a fixed shell 705. The fixed shell 705 is installed on the back of the frame 1. The fixed shell 705 is provided with a plurality of exhaust holes inside for air circulation. The bidirectional motor 701 is installed on the side of the fixed shell 705 away from the frame 1. The fan blade 702 is installed on the power end of the bidirectional motor 701 close to the frame 1. The heating tube 703 is installed on the front of the frame 1 close to the fan blade 702. The duct 704 is provided at the bottom of the heating tube 703. The internal flow channels of the fixed shell 705, the heating tube 703 and the duct 704 are connected. The fixed shell 705 can fix and support the bidirectional motor 701.

[0032] Specifically, the raw material wire is precisely and orderly wound by the winding device 4, and this process ensures the continuity and neatness of the wire. After the winding is completed, the wire raw material is smoothly conveyed to the mobile guide mechanism 3. Under the guidance of the mobile guide mechanism 3, the wire continues to move forward until it passes through a specific area composed of a heating tube 703 and a guide tube 704. The heating tube 703 is composed of heating wires inside. These heating wires can quickly generate a large amount of heat energy after being powered on. At the same time, the bidirectional motor 701 starts to work, and its output end is closely connected to the fan blade 702. When the output end of the bidirectional motor 701 rotates, the fan blade 702 also rotates. It then rotates rapidly, generating a strong airflow, which is driven by the fan blades 702 to flow along a specific path and eventually pass through the interior of the heating tube 703. Since the heating tube 703 is already full of heat energy at this time, the airflow will be heated while passing through and become hot air, which is then discharged from the through holes inside the heating tube 703 and the conduit 704, directly acting on the wire that is passing through, preheating the wire. The preheating not only improves the softness and plasticity of the wire, making it easier to carry out subsequent winding processing, but also helps to remove moisture and impurities on the surface of the wire, further improving the quality of the wire and processing efficiency.

[0033] Please refer to Figure 4 and Figure 5 The winding mechanism 2 includes a three-jaw chuck 201 and a winding jig 202. The three-jaw chuck 201 is installed on one side of the front of the frame 1. The winding jig 202 is installed inside the three-jaw chuck 201. The three-jaw chuck 201 is used to clamp and fix the winding jig 202. The surface of the winding jig 202 is provided with a spiral winding groove. The three-jaw chuck 201 is usually composed of three radially movable claw-shaped clamps, which can achieve stable clamping of winding jigs 202 of different sizes and shapes. The winding jig 202 is the direct carrier for wire winding. The surface of the winding jig 202 is distributed with spiral winding grooves. These grooves not only guide the wire to be wound along a predetermined path, but also control the tension of the wire to a certain extent, avoiding poor winding caused by too tight or too loose.

[0034] Specifically, in order to realize the winding processing of the wire, the winding jig 202 can be fixedly clamped by the three-jaw chuck 201, and then the motor drives the three-jaw chuck 201 to rotate. As the three-jaw chuck 201 rotates, the wire is gradually wound up in a spiral manner along the outer surface of the winding jig 202 under the guidance of the winding groove, and the wire can be wound into shape by the winding jig 202.

[0035] Please refer to Figure 4 and Figure 5 , lower wire fixing discs 2021 are installed at both ends of the outer surface of the winding fixture 202, and an upper wire fixing disc 2022 is fixed to the top of the lower wire fixing disc 2021 by bolts. The lower wire fixing disc 2021 and the upper wire fixing disc 2022 are both provided with circular grooves formed by semicircles in the vicinity of the interior thereof for fixing one end of the wire. The lower wire fixing disc 2021 and the upper wire fixing disc 2022 are respectively designed with circular grooves matching each other, and when they are combined together, they can form a tight and adjustable clamping space.

[0036] Specifically, in order to fix one end of the wire, one end of the wire is placed in a circular groove formed inside a group of lower wire fixing discs 2021 and upper wire fixing discs 2022 close to the three-jaw chuck 201, and then the bolt is operated to gradually apply pressure until the wire is firmly clamped in the circular grooves inside the lower wire fixing discs 2021 and the upper wire fixing discs 2022. The other end of the wire can be guided and limited when it is wound through the circular grooves inside the other group of lower wire fixing discs 2021 and the upper wire fixing discs 2022.

[0037] Please refer to Figure 3 The mobile guide mechanism 3 includes a driving component 301, a fixed plate 302, a guide wheel 303 and a guide roller 304. The driving component 301 is rotatably installed inside the front of the winding mechanism 2, and the fixed plate 302 is installed on the outer side of the driving component 301. The driving component 301 is used to drive the fixed plate 302 to move. A plurality of guide wheels 303 are installed on the front of the fixed plate 302. The plurality of guide wheels 303 are evenly spaced on the front of the winding fixture 202. Two sets of guide rollers 304 are installed on the side of the fixed plate 302. The driving component 301 is composed of a motor and a threaded rod. The output end of the motor is connected to the threaded rod, and the motor can drive the threaded rod to rotate. When the threaded rod rotates, the thread on it can produce relative movement with the nut structure inside the fixed plate 302, thereby driving the fixed plate 302 to move linearly along the length direction of the threaded rod. The guide wheel 303 is usually made of wear-resistant and low-friction material, such as polyurethane material, to reduce the wear and resistance of the wire during transportation. The guide roller 304 is designed to be cylindrical, and the surface is covered with anti-slip material to ensure that the wire can maintain a stable path when winding or unwinding.

[0038] Specifically, in order to guide the conveyed wire, the fixed plate 302 can be driven to move linearly by the driving component 301, and the use position of the guide wheel 303 and the guide roller 304 can be adjusted. The guide wheel 303 and the guide roller 304 can guide the wire conveying. With the support of the fixed plate 302, the guide wheel 303 and the guide roller 304 guide and limit the wire being conveyed. The guide wheel 303 reduces the resistance and wear of the wire during the conveying process through its low-friction surface, and the guide roller 304 ensures that the wire can maintain a stable path when moving through its cylindrical design and anti-slip surface.

[0039] Please refer to Figure 2 The winding device 4 includes a frame 401, a large winding drum 402 and a small winding drum 403. The frame 401 is installed on one side of the frame 1. The small winding drum 403 is rotatably installed on the side of the frame 401 close to the winding mechanism 2. The large winding drum 402 is rotatably installed on the side of the frame 401 close to the small winding drum 403. The large winding drum 402 is used to wind raw materials. The frame 401 serves as the supporting structure of the entire system. The frame 401 is designed to be sturdy and stable and can withstand the total weight of the large winding drum 402 and the small winding drum 403 and the wires wound thereon. The frame 401 is usually made of high-strength materials such as steel or aluminum alloy, and has sufficient rigidity and durability. The large winding drum 402 is designed to have a larger diameter and width so that more wires can be wound on the outside. The design principle of the small winding drum 403 is similar to that of the large winding drum 402, but it is smaller in size and is used to wind less wires.

[0040] Specifically, in order to realize the winding and conveying of the wire, before use, according to the conveying amount and winding requirements of the wire, the operator can choose to wind the wire on the large winding drum 402 or the small winding drum 403. The large winding drum 402 is suitable for winding more wires due to its larger capacity, while the small winding drum 403 is suitable for winding less wires. When the wire begins to be wound on the large winding drum 402, the large winding drum 402 will rotate accordingly. This rotary winding method can evenly distribute the tension of the wire and prevent the wire from twisting, deforming or breaking during the winding process. The rotary winding also helps to improve the winding density and uniformity of the wire.

[0041] Please refer to Figure 2A pneumatic clamping device 5 is installed on the side of the frame 2 401 away from the large winding drum 402. The pneumatic clamping device 5 is used to reduce the rotation speed of the large winding drum 402. The pneumatic clamping device 5 is mainly composed of a cylinder, a brake pad, etc. Its working principle is similar to that of a car brake system. The cylinder serves as a power source. The cylinder provides thrust or pulling force through compressed air to drive the brake pad to contact or separate from the outer surface of the large winding drum 402. The brake pad is the core component of the pneumatic clamping device 5, and its shape and size must match the outer surface of the large winding drum 402 to achieve the best braking effect.

[0042] Specifically, in order to reduce the rotation speed of the large winding drum 402, the pneumatic clamping device 5 adopts the principle of a brake disc, which can reduce the rotation speed of the large winding drum 402. During the wire winding process, by adjusting the braking effect of the pneumatic clamping device 5, it can be ensured that the wire is wound on the large winding drum 402 at a constant speed, thereby avoiding problems such as accumulation, looseness or breakage of the wire due to excessively fast or slow speed. By slowing down the rotation speed of the large winding drum 402 to reduce the release speed of the wire, precise control of the wire tension can be achieved.

[0043] Please refer to Figure 1 and Figure 2 A guide block 6 is installed on the top of the frame 401 near the small winding drum 403. A round hole is penetrated inside the guide block 6 for guiding the conveyed wire. A support plate 602 is installed on the top of the frame 401 near the guide block 6. A plurality of groups of wire wheels 601 are installed on the front of the support plate 602. The plurality of groups of wire wheels 601 are staggered and distributed in sequence up and down for fixing the wire conveying track. The support plate 602 is made of high-strength and corrosion-resistant material, such as stainless steel material, and has sufficient rigidity and stability to withstand the total weight of the plurality of groups of wire wheels 601 and the wires they carry. The wire wheels 601 are usually made of wear-resistant and self-lubricating material, such as polyurethane material. They are installed on the support plate 602 through bearings. The wire wheels 601 can ensure that the wire can move smoothly along the predetermined track. The guide block 6 is designed with a hole matching the diameter of the wire to guide the wire to pass through and enter the guide path of the wire wheel 601.

[0044] Specifically, in order to achieve a fixed wire conveying track, the support plate 602 can fix multiple sets of wire wheels 601, by passing one end of the wire on the small winding drum 403 through the round hole inside the guide block 6, and then passing the wire through the multiple sets of wire wheels 601 in turn. Through the cooperation of the guide block 6 and the wire wheels 601, the wire can move smoothly along the predetermined track, avoiding quality problems caused by deviation from the track.

[0045] Please refer to Figure 4 , Figure 7 and Figure 8Two groups of brush rollers 802 are rotatably installed on one side of the front of the frame 1, and the two groups of brush rollers 802 are distributed up and down. The outer side of the brush roller 802 shaft core passing through one end of the frame 1 is installed with a transmission gear plate 2 803, and the outer side of the brush roller 802 shaft core located at the top and the outer side of the power end of the two-way motor 701 away from the fan blade 702 are installed with a transmission gear plate 8, and the outer side of the transmission gear plate 8 is installed with a transmission belt 801.

[0046] Specifically, in order to reduce the attachments on the outer surface of the wire, a set of transmission gear discs 8 are driven to rotate by the bidirectional motor 701, and the transmission gear disc 8 drives another set of transmission gear discs 8 to rotate through the transmission belt 801. As the transmission gear disc 8 rotates, the two sets of transmission gear discs 803 begin to engage with each other. During the engagement process, the transmission gear disc 803 further transmits power to the brush roller 802 connected thereto. The surface of the brush roller 802 is covered with fine bristles, which can effectively contact and clean the attachments on the surface of the wire when rotating. When the wire passes between the two sets of brush rollers 802, the bristles rub against the surface of the wire, which can effectively remove the attachments on the outer surface of the wire and avoid foreign matter adhering to the outer surface of the wire, which affects the quality of the winding and bending of the wire by the winding mechanism 2 in the later stage.

[0047] Please refer to Figure 4 , Figure 7 and Figure 8 A connecting rod 9 is installed on the outer side of the power end of the bidirectional motor 701 away from the fan blade 702, and a scraper 901 is installed on the side of the connecting rod 9 close to the frame 1.

[0048] Specifically, in order to process the opening inside the fixed shell 705 and avoid blocking the opening inside and affecting the wind flow, when the bidirectional motor 701 is started, the rotational movement of its output end is transmitted to the scraper 901 through the connecting rod 9, so that the scraper 901 begins to rotate around the axis, and one side of the scraper 901 is tightly attached to the wall of the opening inside the fixed shell 705. As it rotates, the edge of the scraper 901 can scrape off impurities, residues or scale attached to the wall, thereby keeping the opening unobstructed.

[0049] On the other hand, an embodiment of the present application further provides a winding method of a winding machine according to the above, comprising the following steps: S1: passing one end of the wire on the small winding drum 403 through the interior of the guide block 6, and then passing the wire through multiple groups of wire wheels 601 in sequence; S2: One end of the wire passes between two sets of guide rollers 304, and then passes through multiple sets of guide wheels 303 in sequence; S3: until one end of the wire passes through the lower wire fixing disc 2021 and the upper wire fixing disc 2022 of a group near one end of the three-jaw chuck 201, the personnel then fix the lower wire fixing disc 2021 and the upper wire fixing disc 2022 by operating bolts to fix one end of the wire, and as the three-jaw chuck 201 drives the winding fixture 202 to rotate, the wire is wound around the outside of the winding fixture 202; S4: As the winding jig 202 winds the wire, the driving assembly 301 drives the guide wheel 303 to move through the fixed plate 302, so that the wire is gradually wound and formed horizontally along the outer side of the winding jig 202; S5: Finally, the wire material wound on the outside of the winding jig 202 is manually cut.

[0050] Working principle: one end of the wire on the small winding drum 403 is passed through the circular hole inside the guide block 6, and then the wire is passed through multiple sets of wire wheels 601 in sequence. Through the cooperation of the guide block 6 and the wire wheels 601, the wire can move smoothly along the predetermined track, and then the wire passes between two sets of guide rollers 304, and then passes through multiple sets of guide wheels 303 in sequence, and then the wire passes between two sets of brush rollers 802, and a set of transmission gear discs 8 are driven to rotate by the bidirectional motor 701, and the transmission gear disc 8 drives another set of transmission gear discs 8 to rotate through the transmission belt 801, and then the wire passes through the two sets of brush rollers 802. As the transmission gear disc 1 8 rotates, the two sets of transmission gear discs 2 803 begin to mesh with each other. During the meshing process, the transmission gear disc 2 803 further transmits power to the brush roller 802 connected thereto. Through the rotation of the two sets of brush rollers 802, the attachments on the outer surface of the wire can be effectively removed. Then the wire will pass through the specific area formed between the heating tube 703 and the conduit 704. When the output end of the bidirectional motor 701 rotates, the fan blade 702 also rotates rapidly, generating a strong airflow. Driven by the fan blade 702, this airflow flows along a specific path and finally passes through Inside the heating tube 703, since the heating tube 703 is now full of heat energy, the airflow will be heated when passing through and become hot air. The hot air is then discharged from the through holes inside the heating tube 703 and the conduit 704, directly acting on the wire that is passing through, and preheating the wire. Then, one end of the preheated wire is placed in a circular groove formed inside a set of lower wire fixing discs 2021 and upper wire fixing discs 2022 near the three-jaw chuck 201, and then the bolt is operated to gradually apply pressure until the wire is firmly clamped between the lower wire fixing disc 2021 and the upper wire fixing disc 2 022, the three-jaw chuck 201 rotates at this time. As the three-jaw chuck 201 rotates, the wire is guided by the winding groove of the winding jig 202 and gradually wound up in a spiral manner along the outer surface of the winding jig 202. As the winding jig 202 winds the wire, the driving component 301 drives the guide wheel 303 to move through the fixed plate 302, so that the wire is gradually wound and formed horizontally along the outside of the winding jig 202. Finally, the worker manually cuts the wire wound on the outside of the winding jig 202.

[0051] An example of the present specific implementation mode is described above, but the present embodiment is not limited to the above-mentioned specific implementation mode, which is merely illustrative and not restrictive. A person skilled in the art may make many forms inspired by the present embodiment, all of which are protected by the present embodiment.

Claims

1. A winding machine, comprising a frame 1 (1); characterized in that: A winding mechanism (2) is installed on one side of the front of the frame one (1), and the winding mechanism (2) is used to wind the wire. A movable guide mechanism (3) is movably installed on the front of the frame one (1), and the movable guide mechanism (3) is used to move and guide the wire. A processing mechanism (7) is installed on the front of the frame one (1) between the winding mechanism (2) and the movable guide mechanism (3), and the processing mechanism (7) is used to reduce the stress of the wire. A winding device (4) is installed on one side of the frame one (1), and the winding device (4) is used to wind the raw material. The processing mechanism (7) comprises a bidirectional motor (701), a fan blade (702), a heating tube (703), a duct (704) and a fixed shell (705); the fixed shell (705) is installed on the back of the frame one (1); a plurality of exhaust holes are arranged inside the fixed shell (705) for air circulation; the bidirectional motor (701) is installed on a side of the fixed shell (705) away from the frame one (1); the fan blade (702) is installed on the power end of the bidirectional motor (701) close to the frame one (1); the heating tube (703) is installed on the front of the frame one (1) close to the fan blade (702); the duct (704) is arranged at the bottom of the heating tube (703); and the internal flow passages of the fixed shell (705), the heating tube (703) and the duct (704) are connected.

2. A winding machine according to claim 1, characterized in that: The winding mechanism (2) comprises a three-jaw chuck (201) and a winding jig (202); the three-jaw chuck (201) is installed on one side of the front face of the frame 1 (1); the winding jig (202) is clamped and installed inside the three-jaw chuck (201); the three-jaw chuck (201) is used to clamp and fix the winding jig (202); and a spiral winding groove is provided on the surface of the winding jig (202).

3. A winding machine according to claim 2, characterized in that: Lower wire fixing discs (2021) are installed at both ends of the outer surface of the winding jig (202), and an upper wire fixing disc (2022) is fixedly installed on the top of the lower wire fixing disc (2021) by bolts, and circular grooves formed by semicircles are provided in the vicinity of the lower wire fixing disc (2021) and the upper wire fixing disc (2022) for fixing one end of the wire.

4. A winding machine according to claim 1, characterized in that: The mobile guide mechanism (3) comprises a driving assembly (301), a fixed plate (302), guide wheels (303) and guide rollers (304); the driving assembly (301) is rotatably mounted inside the front of the winding mechanism (2); the fixed plate (302) is driveably mounted outside the driving assembly (301); the driving assembly (301) is used to drive the fixed plate (302) to move; a plurality of groups of guide wheels (303) are mounted on the front of the fixed plate (302); the plurality of groups of guide wheels (303) are evenly spaced on the front of the winding fixture (202); and two groups of guide rollers (304) are mounted on the side of the fixed plate (302).

5. A winding machine according to claim 1, characterized in that: The winding device (4) comprises a second frame (401), a large winding drum (402) and a small winding drum (403); the second frame (401) is mounted on one side of the first frame (1); the small winding drum (403) is rotatably mounted on the side of the second frame (401) close to the winding mechanism (2); the large winding drum (402) is rotatably mounted on the side of the second frame (401) close to the small winding drum (403); the large winding drum (402) is used for winding raw materials.

6. A winding machine according to claim 5, characterized in that: A pneumatic clamping device (5) is installed on the side of the frame 2 (401) away from the large bobbin (402), and the pneumatic clamping device (5) is used to reduce the rotation speed of the large bobbin (402).

7. A winding machine according to claim 5, characterized in that: A guide block (6) is installed on the top of the frame 2 (401) near the small winding drum (403), and a round hole is penetrated inside the guide block (6) for guiding the conveyed wire. A support plate (602) is installed on the top of the frame 2 (401) near the guide block (6), and a plurality of groups of wire wheels (601) are installed on the front of the support plate (602). The plurality of groups of wire wheels (601) are staggered in sequence up and down and are used to fix the wire conveying track.

8. A winding machine according to claim 1, characterized in that: Two groups of brush rollers (802) are rotatably mounted on one side of the front face of the frame one (1), and the two groups of brush rollers (802) are distributed up and down. The outer side of the brush roller (802) shaft core passing through one end of the frame one (1) is mounted with a transmission gear disc two (803). The outer side of the brush roller (802) shaft core located at the top and the outer side of the power end of the bidirectional motor (701) away from the fan blade (702) are mounted with a transmission gear disc one (8), and the outer side of the transmission gear disc one (8) is mounted with a transmission belt (801).

9. A winding machine according to claim 1, characterized in that: A connecting rod (9) is installed on the outer side of the power end of the bidirectional motor (701) away from the end of the fan blade (702), and a scraper (901) is installed on the side of the connecting rod (9) close to the frame one (1).

10. A winding method for a winding machine, according to a winding machine according to any one of claims 1 to 9, characterized in that: The following steps are involved: S1: passing one end of the wire on the small winding drum (403) through the interior of the guide block (6), and then passing the wire through multiple sets of wire wheels (601) in sequence; S2: allowing one end of the wire to pass between two sets of guide rollers (304), and then pass through multiple sets of guide wheels (303) in sequence; S3: until one end of the wire passes through a lower wire fixing disk (221) and an upper wire fixing disk (222) of a group near one end of the three-jaw chuck (201), the personnel then fix the lower wire fixing disk (221) and the upper wire fixing disk (222) by operating bolts to fix one end of the wire, and as the three-jaw chuck (201) drives the winding fixture (202) to rotate, the wire is wound around the outside of the winding fixture (202); S4: As the winding jig (202) winds the wire, the driving assembly (301) drives the guide wheel (303) to move through the fixed plate (302), so that the wire is gradually wound and shaped horizontally along the outer side of the winding jig (202); S5: Finally, the wire material wound around the outer side of the winding jig (202) is manually cut.

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