Linear dispensing, overturning and capping equipment for medium and large dense lead-acid storage batteries
By designing a linear dispensing flip cover device for Zhongdami lead-acid battery, the occupational disease and low production efficiency caused by workers' exposure to chemical glue is solved, and the automatic glue treatment and production efficiency are improved.
Patent Information
- Application Number
- CN202510064515.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-15
- Publication Date
- 2025-04-29
AI Technical Summary
During the assembly and capping of existing Zhongda Micro batteries, workers are directly exposed to chemical glue, resulting in frequent occupational diseases, low production efficiency, high labor intensity and safety hazards.
A linear dispensing flip cover device for medium and large-scale lead-acid batteries is designed, including dispensing drum line, die cover return line and dispensing flip cover machine. By automatically dispensing, automatic dispensing and automatic flip cover, workers can avoid direct contact with glue.
Automatic glue treatment is realized, avoiding the occurrence of occupational diseases, reducing workers' labor intensity, improving production efficiency, and eliminating safety hazards.
Smart Images

Figure CN119905683A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of lead-acid battery production, and in particular to a linear dispensing and flipping capping device for medium and large density lead-acid batteries. Background Art
[0002] With the development of the lead-acid battery industry, modern society has increasingly higher requirements for environmental protection, and companies are in urgent need of introducing more automated and environmentally friendly equipment to replace manual production.
[0003] At present, the existing medium and large-density battery assembly and capping sections have production methods such as manual dispensing, manual flipping of battery caps, and semi-automatic dispensing. Whether it is manual dispensing or semi-automatic dispensing and capping, there is no way to avoid the disadvantages of workers directly contacting chemical glue. Personnel are contaminated and occupational diseases occur frequently, and the production efficiency is extremely low. Manual flipping of battery caps, the battery weighs 70KG, the labor intensity of workers is very high, and there are also safety hazards.
[0004] To this end, we have developed a linear dispensing and flipping capping machine to solve the above problems, automate the dispensing, avoid direct manual contact with chemical glue, and automatically flip the capping to replace manual labor, reduce the labor intensity of workers, improve production efficiency, and avoid the risk of being hit by batteries. Summary of the invention
[0005] The purpose of the present invention is to address the deficiencies of the prior art and provide a linear dispensing and flipping capping device for medium and large-density lead-acid batteries. By adapting to the production of most medium and large-density batteries, various production parameters are stored in the system, and one-key switching of models is achieved. The model change is fast, convenient, and accurate, and flexible production can be achieved. The equipment automatically mixes glue and dispenses glue to avoid direct contact between workers and chemical glue, keep them away from glue positions, and effectively prevent the occurrence of occupational diseases. The equipment replaces manual flipping and capping, greatly reducing the labor intensity of workers and eliminating safety hazards.
[0006] To achieve the above object, the present invention provides the following technical solutions:
[0007] A linear glue dispensing and flipping capping equipment for medium and large density lead-acid batteries, including a glue dispensing roller line, a mold capping return line, a glue dispensing and flipping capping machine, and a touch screen electric box;
[0008] The glue dispensing flip capping machine includes a flip capping machine frame, a flipping mechanism, a conveying device, a transfer clamping device, a cover closing and transferring device, a battery cover buffer mechanism, a battery cover buffer lifting mechanism, a glue dispensing plane mechanism, a glue dispensing manipulator mechanism, a shell cover pushing mechanism, a shell cover transferring mechanism, and a waste glue material receiving component;
[0009] The conveying device includes a blocking component, a mold cover clamping component, a roller pushing device, a tensioning component, a guardrail component, and a conveying roller;
[0010] The blocking assembly comprises a fixing frame, a first three-axis cylinder is mounted on the fixing frame, a blocking plate b is mounted on the output end of the first three-axis cylinder, a rodless cylinder is mounted on the fixing frame, and a push plate is mounted on the rodless cylinder.
[0011] The flipping mechanism includes: a photoelectric rotating disk; a servo motor, which is installed on the photoelectric rotating disk; a reducer, which is installed on the photoelectric rotating disk; a side plate frame, which is installed on the output end of the reducer; a transmission rod, a plurality of the transmission rods are arranged in the side plate frame; a belt, which is sleeved on the outside of the plurality of transmission rods; a clamping cylinder, which is installed on the side plate frame; and a blocking plate a, which is installed on the side plate frame.
[0012] The transfer and clamping device includes: a transfer and clamping module steel frame; an X-axis module, the X-axis module is arranged on the transfer and clamping module steel frame; a transfer module base plate, the transfer module base plate is arranged on the X-axis module; a transfer support column, the transfer support column is installed on the transfer module base plate; a first base plate, the first base plate is installed on the transfer module base plate; a Z-axis module, the Z-axis module is arranged on the first base plate; a first clamping assembly, the first clamping assembly is installed on the Z-axis module.
[0013] The cover closing and transferring device includes: a first steel frame; a guide rail, which is installed on the first steel frame; a rack, which is installed on the first steel frame; a clamping cylinder assembly, which is arranged on the first steel frame; a cover closing lifting mechanism, which is installed on one side of the clamping cylinder assembly; a lifting mechanism, which is arranged below the cover closing lifting mechanism; the battery cover cache mechanism includes a right movable guide assembly, a fixed movable guide assembly and a left movable guide assembly.
[0014] The battery cover cache lifting mechanism includes: a lifting base plate; an electric cylinder, which is installed on the lifting base plate; a lifting electric cylinder lock head, which is installed on the output end of the electric cylinder; and a first lifting plate, which is arranged above the lifting electric cylinder lock head.
[0015] The glue dispensing plane mechanism includes: a second bottom plate; grid bars, a plurality of which are installed on the second bottom plate; middle spacers, which are installed on the second bottom plate; and a glue dispensing pressing assembly, which is installed on the second bottom plate.
[0016] The glue dispensing robot mechanism includes: a hand base plate; an XY-axis robot, the XY-axis robot is installed on the hand base plate; a glue dispensing adjustment component, the glue dispensing adjustment component is installed on the XY-axis robot; a glue dispensing head component, the glue dispensing head component is installed on the glue dispensing adjustment component; the mold cover reflow line includes a reflow line rack, and the reflow line rack is provided with a reflow lifting mechanism, a pushing component, a reflow chain plate line, a pushing component and a cache platform component.
[0017] The shell cover pushing mechanism includes: a pushing module base plate; a first single-axis manipulator, which is installed on the pushing module base plate; a pushing X-axis mounting plate, which is arranged on the first single-axis manipulator; a pushing support plate, which is installed on the pushing X-axis mounting plate; a pushing cylinder mounting plate, which is installed on the pushing support plate; a first slide cylinder, which is arranged on the pushing cylinder mounting plate; and a pushing plate, which is installed on the first slide cylinder.
[0018] The shell cover transfer mechanism includes: a transfer steel frame; a second single-axis manipulator, which is installed on the transfer steel frame; a transfer base plate, which is installed on the second single-axis manipulator; a second three-axis cylinder, which is installed on the transfer base plate; a transfer lifting base plate, which is installed on the output end of the second three-axis cylinder; a first support plate, which is installed on the transfer lifting base plate; a transfer support block, which is installed on the first support plate; a precision slide cylinder, which is installed on the transfer base plate; a transfer clamping base plate, which is installed on the output end of the precision slide cylinder; a third three-axis cylinder, which is installed on the transfer clamping base plate; a clamping lifting plate, which is installed on the output end of the third three-axis cylinder; and a transfer clamping column, which is installed on the clamping lifting plate.
[0019] The dispensing roller line comprises a roller frame, on which a roller assembly, an adjustment guardrail, a motor cover, a reduction motor, a first lifting mechanism, a clamping guardrail and a gas storage tank are arranged.
[0020] The beneficial effects of the present invention are:
[0021] (1) The core mechanism of the equipment of the present invention adopts servo positioning, which can achieve precise positioning, and the running speed can be adjusted according to demand, ensuring the basic functions such as accurate battery positioning, accurate glue control, accurate flip cover position, and qualified products.
[0022] (2) The present invention uses digital control to store the relevant parameters of the battery model in the system in advance. When changing the model, the parameters can be extracted and downloaded to the PLC to achieve one-key switching of models. This is fast, convenient and accurate, and can meet the problems of many medium and large density battery models, difficult and slow model changes, etc.
[0023] (3) The present invention is suitable for the production of most medium and large density batteries. Various production parameters are stored in the system, and one-key switching of models is achieved. Model change is fast, convenient, and accurate, and flexible production can be achieved. The equipment automatically mixes and dispenses glue to prevent workers from direct contact with chemical glue and keep them away from glue positions, effectively preventing the occurrence of occupational diseases. The equipment replaces manual flipping and capping, greatly reducing the labor intensity of workers and eliminating safety hazards. Each process is decomposed and runs simultaneously without interfering with each other, effectively improving production efficiency and saving 9 people at the same production capacity. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0025] Figure 2 This is a schematic diagram of the dispensing and flipping capping machine of the present invention from a first angle;
[0026] Figure 3 This is a schematic diagram of the dispensing and flipping capping machine of the present invention from a second angle;
[0027] Figure 4 This is a schematic diagram of the dispensing and flipping capping machine of the present invention from a third angle;
[0028] Figure 5 This is a schematic diagram of the frame structure of the flip phone of the present invention;
[0029] Figure 6 This is a schematic diagram of the flipping mechanism of the present invention from a first angle;
[0030] Figure 7 It is a schematic diagram of the flipping mechanism of the present invention from a second angle;
[0031] Figure 8 It is a schematic diagram of the structure of the conveying device of the present invention;
[0032] Fig. 9 This is a schematic diagram of the structure of the barrier assembly of the present invention;
[0033] Fig.10 It is a structural schematic diagram of the transfer and clamping device of the present invention;
[0034] Fig.11 It is a structural schematic diagram of the cover closing and transferring device of the present invention;
[0035] Fig.12 This is a schematic diagram of the battery cover buffer mechanism structure of the present invention;
[0036] Fig.13 It is a schematic diagram of the structure of the right movable guide assembly of the present invention;
[0037] Fig.14 This is a schematic diagram of the structure of the battery cover buffer lifting mechanism of the present invention;
[0038] Fig.15 This is a schematic diagram of the structure of the dispensing plane mechanism of the present invention;
[0039] Fig.16 This is a schematic diagram of the structure of the dispensing robot mechanism of the present invention;
[0040] Fig.17 This is a schematic diagram of the structure of the dispensing adjustment component of the present invention;
[0041] Fig.18 This is a schematic diagram of the structure of the dispensing head assembly of the present invention;
[0042] Fig.19 It is a schematic diagram of the structure of the shell cover pushing mechanism of the present invention;
[0043] Fig. 20 It is a schematic diagram of the shell cover transfer mechanism of the present invention from a first angle;
[0044] Fig.21 A second angle schematic diagram of the shell cover transfer mechanism of the present invention;
[0045] Fig. 22 This is a schematic diagram of the dispensing roller line at a first angle of the present invention;
[0046] Fig.23 This is a second angle schematic diagram of the glue dispensing roller line of the present invention;
[0047] Fig.24 It is a schematic diagram of the structure of the mold cover return line of the present invention.
[0048] The accompanying drawings of the present application are marked as follows: 1. Glue dispensing roller line; 101. Roller frame; 102. Roller assembly; 103. Adjustment guardrail; 104. Motor cover; 105. Speed reducer; 107. First lifting mechanism; 108. Clamping guardrail; 109. Gas tank; 2. Mold cap return line; 201. Return line frame; 202. Return lifting mechanism; 203. Push-in assembly; 204. Return chain plate line; 205. Push-out assembly; 206. Cache platform assembly; 3. Glue dispensing flip capping machine; 31. Flip capping machine frame; 32. Flipping mechanism; 321. Photoelectric rotating disk; 322. Servo motor; 323. Speed reducer; 324. Side plate frame; 325. Transmission rod; 326. Belt; 327. 7. Clamping cylinder; 328. Blocking plate a; 33. Conveying device; 331. Blocking assembly; 3311. Fixed frame; 3312. First three-axis cylinder; 3313. Blocking plate b; 3314. Rodless cylinder; 3315. Push plate; 332. Mold cover clamping assembly; 333. Roller pushing device; 334. Tensioning assembly; 335. Guardrail assembly; 336. Conveying roller; 34. Transfer and clamping device; 341. Transfer and clamping module steel frame; 342. X-axis module; 343. Transfer and clamping module bottom plate; 344. Transfer and support column; 345. Z-axis module; 346. First bottom plate; 347. First clamping assembly; 35. Cover closing and transfer device; 351. First steel frame; 352. Guide rail; 353, rack; 354, clamping cylinder assembly; 355, cover lifting mechanism; 356, lifting mechanism; 36, battery cover cache mechanism; 361, right movable guide assembly; 362, fixed movable guide assembly; 363, left movable guide assembly; 37, battery cover cache lifting mechanism; 371, lifting base plate; 372, electric cylinder; 373, first lifting plate; 374, lifting electric cylinder lock; 38, dispensing plane mechanism; 381, second base plate; 382, grid bar; 383, middle spacer bar; 384, dispensing clamping assembly; 39, dispensing manipulator mechanism; 391, hand base plate; 393, XY axis manipulator; 394, dispensing adjustment assembly; 395, dispensing head assembly; 4, touch Screen electrical box; 40, shell cover pushing mechanism; 401, pushing module base plate; 402, first single-axis manipulator; 403, pushing plate; 404, first slide cylinder; 405, pushing cylinder mounting plate; 406, pushing support plate; 407, pushing X-axis mounting plate; 41, shell cover transfer mechanism; 411, transfer steel frame; 4112, precision slide cylinder; 4113, transfer clamping base plate; 4114, third three-axis cylinder; 4115, clamping lifting plate; 4116, transfer clamping column; 412, second single-axis manipulator; 413, transfer base plate; 414, second three-axis cylinder; 415, transfer lifting base plate; 416, first support plate; 418, transfer support block; 42, waste glue splicing assembly. DETAILED DESCRIPTION
[0049] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0050] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0051] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.
[0052] Example: Figure 1-Figure 24 As shown, this embodiment provides a linear glue dispensing and flipping capping device for medium and large density lead-acid batteries, including a glue dispensing roller line 1, a mold capping return line 2, a glue dispensing and flipping capping machine 3, and a touch screen electric box 4;
[0053] The glue dispensing flip capping machine 3 includes a flip capping machine frame 31, a flipping mechanism 32, a conveying device 33, a transfer clamping device 34, a cover closing and transferring device 35, a battery cover buffer mechanism 36, a battery cover buffer lifting mechanism 37, a glue dispensing plane mechanism 38, a glue dispensing manipulator mechanism 39, a shell cover pushing mechanism 40, a shell cover transfer mechanism 41, and a waste glue material receiving component 42;
[0054] The conveying device 33 includes a blocking assembly 331, a mold cover clamping assembly 332, a roller pushing device 333, a tensioning assembly 334, a guardrail assembly 335, and a conveying roller 336;
[0055] The blocking assembly 331 includes a fixing frame 3311, on which a first three-axis cylinder 3312 is mounted, a blocking plate b3313 is mounted at the output end of the first three-axis cylinder 3312, a rodless cylinder 3314 is mounted on the fixing frame 3311, and a push plate 3315 is mounted on the rodless cylinder 3314.
[0056] The flipping mechanism 32 includes: a photoelectric rotating disk 321; a servo motor 322, which is installed on the photoelectric rotating disk 321; a reducer 323, which is installed on the photoelectric rotating disk 321; a side plate frame 324, which is installed on the output end of the reducer 323; a transmission rod 325, which is arranged in the side plate frame 324; a belt 326, which is sleeved on the outside of the multiple transmission rods 325; a clamping cylinder 327, which is installed on the side plate frame 324; and a blocking plate a328, which is installed on the side plate frame 324.
[0057] The transfer and clamping device 34 includes: a transfer and clamping module steel frame 341; an X-axis module 342, which is arranged on the transfer and clamping module steel frame 341; a transfer module base plate 343, which is arranged on the X-axis module 342; a transfer support column 344, which is installed on the transfer module base plate 343; a first base plate 346, which is installed on the transfer module base plate 343; a Z-axis module 345, which is arranged on the first base plate 346; and a first clamping assembly 347, which is installed on the Z-axis module 345.
[0058] The cover closing and transferring device 35 includes: a first steel frame 351; a guide rail 352, which is installed on the first steel frame 351; a rack 353, which is installed on the first steel frame 351; a clamping cylinder assembly 354, which is arranged on the first steel frame 351; a cover closing lifting mechanism 355, which is installed on one side of the clamping cylinder assembly 354; a lifting mechanism 356, which is arranged below the cover closing lifting mechanism 355; the battery cover cache mechanism 36 includes a right movable guide assembly 361, a fixed movable guide assembly 362 and a left movable guide assembly 363.
[0059] The battery cover cache lifting mechanism 37 includes: a lifting base plate 371; an electric cylinder 372, which is installed on the lifting base plate 371; a lifting electric cylinder lock head 374, which is installed on the output end of the electric cylinder 372; and a first lifting plate 373, which is arranged above the lifting electric cylinder lock head 374.
[0060] The glue dispensing plane mechanism 38 includes: a second bottom plate 381; grid bars 382, a plurality of grid bars 382 are installed on the second bottom plate 381; middle spacers 383, the middle spacers 383 are installed on the second bottom plate 381; and a glue dispensing pressing assembly 384, the glue dispensing pressing assembly 384 is installed on the second bottom plate 381.
[0061] The glue dispensing robot mechanism 39 includes: a hand base plate 391; an XY-axis robot 393, which is installed on the hand base plate 391; a glue dispensing adjustment component 394, which is installed on the XY-axis robot 393; a glue dispensing head component 395, which is installed on the glue dispensing adjustment component 394; the mold cover reflow line 2 includes a reflow line frame 201, on which a reflow lifting mechanism 202, a pushing component 203, a reflow chain plate line 204, a pushing component 205 and a cache platform component 206 are provided.
[0062] The shell cover pushing mechanism 40 includes: a pushing module base plate 401; a first single-axis manipulator 402, which is installed on the pushing module base plate 401; a pushing X-axis mounting plate 407, which is arranged on the first single-axis manipulator 402; a pushing support plate 406, which is installed on the pushing X-axis mounting plate 407; a pushing cylinder mounting plate 405, which is installed on the pushing support plate 406; a first slide cylinder 404, which is arranged on the pushing cylinder mounting plate 405; and a pushing plate 403, which is installed on the first slide cylinder 404.
[0063] The shell cover transfer mechanism 41 includes: a transfer steel frame 411; a second single-axis manipulator 412, the second single-axis manipulator 412 is installed on the transfer steel frame 411; a transfer base plate 413, the transfer base plate 413 is installed on the second single-axis manipulator 412; a second three-axis cylinder 414, the second three-axis cylinder 414 is installed on the transfer base plate 413; a transfer lifting base plate 415, the transfer lifting base plate 415 is installed on the output end of the second three-axis cylinder 414; a first support plate 416, the first support plate 416 is installed on the transfer lifting base plate 415; a transfer support block 418, the transfer support block 418 is installed on the first support plate 416; the precision slide cylinder 4112, the precision slide cylinder 4112 is installed on the transfer base plate 413; the transfer clamping base plate 4113, the transfer clamping base plate 4113 is installed on the output end of the precision slide cylinder 4112; the third three-axis cylinder 4114, the third three-axis cylinder 4114 is installed on the transfer clamping base plate 4113; the clamping lifting plate 4115, the clamping lifting plate 4115 is installed on the output end of the third three-axis cylinder 4114; the transfer clamping column 4116, the transfer clamping column 4116 is installed on the clamping lifting plate 4115.
[0064] The glue dispensing roller line 1 comprises a roller frame 101 , on which a roller assembly 102 , an adjustment guardrail 103 , a motor cover 104 , a reduction motor 105 , a first lifting mechanism 107 , a clamping guardrail 108 and a gas storage tank 109 are arranged.
[0065] The workflow is as follows:
[0066] 1. Feeding and finishing conveyor line
[0067] The test cover is manually trimmed and corrected, and the auxiliary transfer mold is placed on it, and then it enters the next process through the conveyor line.
[0068] 2. Automatic battery flipping mechanism
[0069] After the battery enters the flipping position (transmission rod 325 in the flipping mechanism 32) → (clamping cylinder 327) front and rear blocking cylinders rise → upper and lower pressing cylinders press the battery → servo motor flips 180 degrees to flip the battery → blocking cylinder and pressing cylinder reset → battery transported to the next process. The battery weighs 70 kilograms, manual flipping is too labor-intensive and has safety hazards. The equipment replaces manual flipping, which is efficient and safe.
[0070] 3. Battery clamping, transfer and capping assembly
[0071] Battery positioning is OK → the clamping and lifting mechanism descends and clamps the battery → the bottom clamping cylinder moves to press the auxiliary transfer mold → the clamping and lifting mechanism rises to separate the battery and the bottom transfer mold → the transfer mold returns to the initial position through the return mold line for recycling → the battery is clamped and raised and then moved to the capping position to wait for capping.
[0072] 4. Shell cover lifting, sealing and material transfer and discharge components
[0073] The shell cover lifting and capping assembly is in the waiting position → the automatic glue dispensing mechanism transports the glued shell cover to the waiting position → after the shell cover is ready → the shell cover lifting assembly rises to cap (servo precise positioning) → after completion, the battery clamp is loosened and moved back to the initial position → the shell cover lifting and capping assembly descends and is transferred to the discharge port, and the battery completes the entire processing cycle of flipping, glue dispensing and capping.
[0074] 5. Return mold conveyor line
[0075] After the auxiliary transfer mold and the battery are automatically separated, they are automatically transported to the waiting position of the feeding conveyor line, and the mold can be recycled.
[0076] 6. Automatic dispensing
[0077] Put the shell cover into the buffer unloading station → the shell cover is automatically unloaded and transported to the dispensing station → the dispensing robot automatically dispenses glue → after dispensing, the shell cover is transported to the discharging station → the discharging robot pushes the glued shell cover into the shell cover lifting and capping assembly for subsequent battery capping, completing the closed loop;
[0078] In this embodiment, the core mechanism of the equipment is powered by servo positioning, which can achieve precise positioning, and the operating speed can be adjusted according to demand, ensuring basic functions such as accurate battery positioning, accurate glue control, accurate flip capping position, and qualified products.
[0079] Digital control can save the relevant parameters of the battery model in advance into the system. When changing models, the parameters can be extracted and downloaded to the PLC to achieve one-click model switching. It is fast, convenient and accurate, and can meet the problems of many models of medium and large density batteries, difficult and slow model changing.
[0080] The equipment simulates the actions of employees and performs decomposed operations. Multiple steps run simultaneously to improve production efficiency. One set of equipment is equivalent to the production capacity of 9 employees.
[0081] It is suitable for most medium and large-density battery production. All production parameters are saved in the system, and one-click model switching is achieved. Model change is fast, convenient, and accurate, and flexible production can be achieved. The equipment automatically mixes and dispenses glue to prevent workers from direct contact with chemical glue and keep them away from glue positions, effectively preventing occupational diseases. The equipment replaces manual flipping and capping, greatly reducing the labor intensity of workers and eliminating safety hazards. Each process is decomposed and runs simultaneously without interfering with each other, effectively improving production efficiency and saving 9 people under the same production capacity.
[0082] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A linear dispensing and flipping capping device for medium and large density lead-acid batteries, characterized in that: It includes a glue dispensing roller line (1), a mold cover reflow line (2), a glue dispensing flip capping machine (3) and a touch screen electrical box (4); The glue dispensing flip capping machine (3) comprises a flip capping machine frame (31), a flipping mechanism (32), a conveying device (33), a transfer clamping device (34), a cover closing and transfer device (35), a battery cover buffer mechanism (36), a battery cover buffer lifting mechanism (37), a glue dispensing plane mechanism (38), a glue dispensing manipulator mechanism (39), a shell cover pushing mechanism (40), a shell cover transfer mechanism (41), and a waste glue material receiving component (42); The conveying device (33) comprises a blocking component (331), a mold cover clamping component (332), a roller pushing device (333), a tensioning component (334), a guardrail component (335), and a conveying roller (336); The blocking assembly (331) comprises a fixed frame (3311), a first three-axis cylinder (3312) is mounted on the fixed frame (3311), a blocking plate b (3313) is mounted on the output end of the first three-axis cylinder (3312), a rodless cylinder (3314) is mounted on the fixed frame (3311), and a push plate (3315) is mounted on the rodless cylinder (3314).
2. According to claim 1, a linear dispensing and flipping capping device for medium and large density lead-acid batteries is characterized in that: The turning mechanism (32) comprises: Photoelectric rotating disk (321); A servo motor (322), wherein the servo motor (322) is mounted on the photoelectric rotating disk (321); A reducer (323), wherein the reducer (323) is mounted on the photoelectric rotating disk (321); A side plate frame (324), wherein the side plate frame (324) is installed at the output end of the reducer (323); Transmission rods (325), a plurality of the transmission rods (325) are arranged in the side plate frame (324); A belt (326), wherein the belt (326) is sleeved on the outside of the plurality of transmission rods (325); A clamping cylinder (327), wherein the clamping cylinder (327) is mounted on the side plate frame (324); Blocking plate a (328), the blocking plate a (328) is installed on the side plate frame (324).
3. According to claim 2, a linear dispensing and flipping capping device for medium and large density lead-acid batteries is characterized in that: The transfer and clamping device (34) comprises: Transfer and clamping module steel frame (341); An X-axis module (342), the X-axis module (342) being arranged on the transfer and clamping module steel frame (341); A transfer module bottom plate (343), wherein the transfer module bottom plate (343) is arranged on the X-axis module (342); A transfer support column (344), wherein the transfer support column (344) is installed on the transfer module bottom plate (343); A first bottom plate (346), the first bottom plate (346) being mounted on the transfer module bottom plate (343); A Z-axis module (345), wherein the Z-axis module (345) is disposed on the first bottom plate (346); A first clamping assembly (347), wherein the first clamping assembly (347) is mounted on the Z-axis module (345).
4. A linear dispensing and flipping capping device for medium and large density lead-acid batteries according to claim 3, characterized in that: The cover closing and transferring device (35) comprises: First steel frame (351); A guide rail (352), wherein the guide rail (352) is installed on the first steel frame (351); A rack (353), the rack (353) being mounted on the first steel frame (351) A pressing cylinder assembly (354), wherein the pressing cylinder assembly (354) is arranged on the first steel frame (351); A cover closing lifting mechanism (355), wherein the cover closing lifting mechanism (355) is installed on one side of the pressing cylinder assembly (354); A lifting mechanism (356), wherein the lifting mechanism (356) is disposed below the cover closing lifting mechanism (355); The battery cover buffer mechanism (36) comprises a right movable guide component (361), a fixed movable guide component (362) and a left movable guide component (363).
5. The linear dispensing and flipping capping device for medium and large density lead-acid batteries according to claim 4 is characterized in that: The battery cover buffer lifting mechanism (37) comprises: Lifting bottom plate (371); An electric cylinder (372), the electric cylinder (372) being mounted on the lifting base plate (371); A lifting electric cylinder lock (374), wherein the lifting electric cylinder lock (374) is installed at the output end of the electric cylinder (372); A first lifting plate (373), wherein the first lifting plate (373) is arranged above the lifting electric cylinder lock head (374).
6. The linear dispensing and flipping capping device for medium and large density lead-acid batteries according to claim 5 is characterized in that: The glue dispensing plane mechanism (38) comprises: A second bottom plate (381); Grid bars (382), a plurality of grid bars (382) are installed on the second bottom plate (381); A middle spacer (383), wherein the middle spacer (383) is installed on the second bottom plate (381); A glue dispensing and pressing assembly (384), wherein the glue dispensing and pressing assembly (384) is installed on the second bottom plate (381).
7. A linear dispensing and flipping capping device for medium and large density lead-acid batteries according to claim 6, characterized in that: The dispensing robot mechanism (39) comprises: hand base(391); An XY-axis manipulator (393), the XY-axis manipulator (393) being mounted on the hand base plate (391); A glue dispensing adjustment component (394), wherein the glue dispensing adjustment component (394) is installed on the XY axis manipulator (393); A glue dispensing head assembly (395), wherein the glue dispensing head assembly (395) is mounted on the glue dispensing adjustment assembly (394); The mold cover reflow line (2) comprises a reflow line frame (201), on which a reflow lifting mechanism (202), a push-in assembly (203), a reflow chain plate line (204), a push-out assembly (205) and a cache platform assembly (206) are arranged.
8. The linear dispensing and flipping capping device for medium and large density lead-acid batteries according to claim 7 is characterized in that: The shell cover pushing mechanism (40) comprises: Push module bottom plate (401); A first single-axis manipulator (402), the first single-axis manipulator (402) being installed on the pushing module bottom plate (401); A push X-axis mounting plate (407), wherein the push X-axis mounting plate (407) is arranged on the first single-axis manipulator (402); A push support plate (406), wherein the push support plate (406) is mounted on the push X-axis mounting plate (407); A pushing cylinder mounting plate (405), wherein the pushing cylinder mounting plate (405) is mounted on the pushing support plate (406); A first slide cylinder (404), wherein the first slide cylinder (404) is arranged on the push cylinder mounting plate (405); A pushing plate (403), wherein the pushing plate (403) is mounted on the first slide cylinder (404).
9. A linear dispensing and flipping capping device for medium and large density lead-acid batteries according to claim 8, characterized in that: The shell cover transfer mechanism (41) comprises: Transfer steel frame (411); A second single-axis manipulator (412), wherein the second single-axis manipulator (412) is installed on the transfer steel frame (411); A transfer base plate (413), wherein the transfer base plate (413) is mounted on the second single-axis manipulator (412); A second three-axis cylinder (414), wherein the second three-axis cylinder (414) is installed on the transfer base plate (413); A transfer and lifting bottom plate (415), wherein the transfer and lifting bottom plate (415) is installed at the output end of the second three-axis cylinder (414); A first support plate (416), the first support plate (416) being mounted on the transfer and lifting bottom plate (415); A transfer support block (418), wherein the transfer support block (418) is installed on the first support plate (416); A precision slide cylinder (4112), wherein the precision slide cylinder (4112) is mounted on the transfer base plate (413); A transfer clamping base plate (4113), wherein the transfer clamping base plate (4113) is mounted on the output end of the precision slide cylinder (4112); A third three-axis cylinder (4114), the third three-axis cylinder (4114) being mounted on the transfer and clamping base plate (4113); A clamping lifting plate (4115), wherein the clamping lifting plate (4115) is mounted on the output end of the third three-axis cylinder (4114); A transfer clamping column (4116), wherein the transfer clamping column (4116) is installed on the clamping lifting plate (4115).
10. A linear dispensing and flipping capping device for medium and large density lead-acid batteries according to claim 9, characterized in that: The glue dispensing roller line (1) comprises a roller frame (101), on which a roller assembly (102), an adjustment guardrail (103), a motor cover (104), a reduction motor (105), a first lifting mechanism (107), a clamping guardrail (108) and a gas storage tank (109) are provided.