Mixer for refractory materials
By designing a refractory material mixer with tooth plates and gears, two-way stirring of the refractory material is realized, solving the problem of low stirring efficiency in the prior art, and significantly improving the stirring quality and efficiency.
Patent Information
- Application Number
- CN202510189329.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-20
- Publication Date
- 2025-05-02
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing mixers are inefficient in the stirring process of refractory materials, and there are stirring dead corners, making it impossible to achieve efficient bidirectional stirring.
A refractory material mixer is designed, using parts such as top plate, tooth plate, driving gear and driven gear. The bevel gear and half gear are driven to rotate through the motor, causing the tooth plate to move back and forth, and drive the driving gear and driven gear to rotate forward and reversely, realizing bidirectional stirring.
The two-way repeated stirring and mixing of refractory materials is achieved, the stirring efficiency is improved, the stirring blind spots are avoided, and the stirring quality is significantly improved.
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Figure CN119909575A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of mixers, in particular to a mixer for refractory materials. Background Art
[0002] Refractory materials refer to materials that can withstand high temperatures without being easily damaged. Specifically, refractory materials can maintain relative stability of their physical and chemical properties under high temperature conditions (generally, the refractoriness is not less than 1580°C), such as maintaining a certain strength and volume stability, and can resist erosion and scouring by high-temperature melts (such as molten steel, slag, etc.) and high-temperature gases (such as coal gas, flue gas, etc.).
[0003] In the actual production and processing of refractory materials, it is often necessary to blend and mix the various raw materials in advance to facilitate subsequent processing operations. However, current mixers almost all use single-direction stirring controlled by a single motor. In actual tests, the efficiency of single-direction stirring and rotating mixing is not high, there are dead angles in stirring, and the stirring quality needs to be improved.
[0004] For this reason, it is necessary to invent a mixer for refractory materials. Summary of the invention
[0005] To this end, the present invention provides a mixer for refractory materials to solve the problems in the background technology.
[0006] In order to achieve the above-mentioned purpose, the present invention provides the following technical solutions: a mixer for refractory materials, comprising a casing and a top cover located on the top of the casing, the top cover is adapted to the casing, a cross bar is fixedly embedded at the bottom of the inner cavity of the casing, a plurality of stirring assemblies fixedly connected in sequence are arranged on the top of the cross bar, the top of the stirring assembly at the top is fixedly connected to a base, a square groove is provided on the surface of the base, a top plate is fixedly connected to the top of the top cover, a motor is fixedly connected to the inner wall of one side of the top plate, a bevel gear 1 is fixedly connected to the output shaft of the motor, a bevel gear 2 is meshed with one side of the bevel gear, and the The two bottom ends of the bevel gear are fixedly connected with half gears, and the half gears are arranged on the top of the top cover and are rotatably connected with the top cover. A toothed plate is embedded in the top cover, and the toothed plate surrounds the outside of the half gears and is meshed with the half gears. A rotating shaft is movably embedded in the center of the top cover through a bearing, and a plug-in rod is fixedly connected to the bottom of the rotating shaft, and the plug-in rod is movably inserted in the square groove of the base, and a driven gear is fixedly connected to the top of the rotating shaft, and a driving gear is arranged on the side of the driven gear away from the motor, and one side of the driving gear is meshed with the driven gear, and the rear side surface of the driving gear is meshed with the toothed plate.
[0007] Preferably, the stirring assembly includes a rotating rod, the rotating rod at the bottom is inserted in the cross bar and movably connected to the cross bar through a bearing, a movable rod is provided on one side of the rotating rod, the rotating rod and the movable rod are movably hinged, a spring is embedded in the movable rod, one end of the spring abuts against a telescopic rod, one end of the telescopic rod extends to the outside of the movable rod, a sliding groove is provided on the inner wall surface of the casing, the end of the telescopic rod extends into the sliding groove and is slidably connected to the sliding groove.
[0008] Preferably, the slide groove is arranged in a wavy shape.
[0009] Preferably, the tops of the two movable rods are fixedly connected with a shift plate, and the top surface of the shift plate is provided with a plurality of evenly distributed shift rods.
[0010] Preferably, the front and rear sides of the tooth plate are fixedly connected with sliders, the front and rear inner wall surfaces of the top plate are provided with limiting grooves, and the sliders are embedded in the limiting grooves and slidably connected with the limiting grooves.
[0011] Preferably, a feed hopper is fixedly connected to the top of the top cover.
[0012] Preferably, a discharge pipe is fixedly connected to the bottom of the casing, and a switch valve is provided on the discharge pipe.
[0013] Preferably, handles are fixedly connected to both sides of the top cover.
[0014] Preferably, the diameter of the driving gear is four times that of the driven gear.
[0015] The beneficial effects of the present invention are:
[0016] 1. The present invention designs components such as a top plate, a tooth plate, a driving gear and a driven gear, and a stirring assembly arranged in a casing. In actual use, the power is turned on to start the motor, driving the bevel gear 1, the bevel gear 2 and the half gear to rotate, so that the tooth plate continuously moves back and forth, driving the driving gear and the driven gear, as well as the rotating shaft, the base and the stirring assembly and other components to continuously rotate back and forth in both positive and negative directions, thereby realizing two-way repeated stirring and mixing of the raw materials inside the casing. Compared with traditional one-way stirring and mixing, the stirring efficiency is higher;
[0017] 2. When the stirring assembly of the present invention rotates, the outer end of the telescopic rod will slide in the slide groove. Due to the wave-shaped design of the slide groove, the telescopic rod will continue to extend and retract back and forth in the movable rod, and the movable rod will also have a corresponding up and down swing. In addition, the raw materials can be better turned over through the paddle plate and the paddle rod on the paddle plate, thereby further improving the stirring and mixing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the implementation methods of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for the implementation methods or the description of the prior art. Obviously, the drawings described below are only exemplary, and for ordinary technicians in this field, other implementation drawings can be derived from the provided drawings without creative work.
[0019] The structures, proportions, sizes, etc. illustrated in this specification are only used to match the contents disclosed in the specification so as to facilitate understanding and reading by persons familiar with the technology. They are not used to limit the conditions under which the present invention can be implemented, and therefore have no substantial technical significance. Any structural modification, change in proportion or adjustment of size shall still fall within the scope of the technical contents disclosed in the present invention without affecting the effects and purposes that can be achieved by the present invention.
[0020] Figure 1 A schematic diagram of the overall structure provided by the present invention;
[0021] Figure 2 A front cross-sectional view provided by the present invention;
[0022] Figure 3 An exploded view of the overall structure provided by the present invention;
[0023] Figure 4 An exploded schematic diagram of the top parts of the top cover provided by the present invention;
[0024] Figure 5 A schematic diagram of the plug-in relationship between the base, the rotating shaft, the plug-in rod and the driven gear provided by the present invention;
[0025] Figure 6 This is an exploded view of the stirring assembly structure provided by the present invention.
[0026] In the figure: 1. casing; 2. top cover; 3. cross bar; 4. base; 5. top plate; 6. motor; 7. bevel gear 1; 8. bevel gear 2; 9. half gear; 10. tooth plate; 11. rotating shaft; 12. plug-in rod; 13. driven gear; 14. driving gear; 15. rotating rod; 16. movable rod; 17. spring; 18. telescopic rod; 19. slide; 20. dial plate; 21. toggle rod; 22. slider; 23. limit slot; 24. feed hopper; 25. discharge pipe; 26. handle. DETAILED DESCRIPTION
[0027] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.
[0028] See attached Figure 1 -Attached Figure 6 The present invention provides a mixer for refractory materials, comprising a casing 1 and a top cover 2 located on the top of the casing 1, the top cover 2 is adapted to the casing 1, a cross bar 3 is fixedly embedded in the bottom of the inner cavity of the casing 1, a plurality of stirring components fixedly connected in sequence are arranged on the top of the cross bar 3, a base 4 is fixedly connected to the top of the stirring component at the top, a square groove is provided on the surface of the base 4, a top plate 5 is fixedly connected to the top of the top cover 2, a motor 6 is fixedly connected to the inner wall of one side of the top plate 5, a bevel gear 7 is fixedly connected to the output shaft of the motor 6, a bevel gear 8 is meshed with the side of the bevel gear 7, and a half gear 9 is fixedly connected to the bottom end of the bevel gear 8, The half gear 9 is arranged on the top of the top cover 2 and is rotatably connected with the top cover 2. A tooth plate 10 is embedded inside the top cover 2. The tooth plate 10 surrounds the outside of the half gear 9 and is meshed with the half gear 9. A rotating shaft 11 is movably embedded in the center of the top cover 2 through a bearing. A plug-in rod 12 is fixedly connected to the bottom of the rotating shaft 11. The plug-in rod 12 is movably inserted in the square groove of the base 4. A driven gear 13 is fixedly connected to the top of the rotating shaft 11. A driving gear 14 is arranged on the side of the driven gear 13 away from the motor 6. One side of the driving gear 14 is meshed with the driven gear 13. The rear side of the driving gear 14 is meshed with the tooth plate 10.
[0029] In this embodiment, the motor 6 drives the bevel gear 1 7 and the bevel gear 2 8 to rotate, and then drives the half gear 9 to rotate, so that the tooth plate 10 continuously moves back and forth, and then drives the driving gear 14 to continuously reciprocate in both positive and negative directions. Finally, the driven gear 13 continuously rotates back and forth, and the stirring component inside the casing 1 is driven to continuously stir in both positive and negative directions, thereby performing efficient stirring work.
[0030] Among them, in order to achieve the purpose of improving the stirring efficiency, the present device adopts the following technical solutions: the stirring assembly includes a rotating rod 15, the bottom rotating rod 15 is inserted into the cross bar 3 and is movably connected to the cross bar 3 through a bearing, a movable rod 16 is arranged on one side of the rotating rod 15, the rotating rod 15 and the movable rod 16 are movably hinged, a spring 17 is embedded in the movable rod 16, one end of the spring 17 is abutted against a telescopic rod 18, one end of the telescopic rod 18 extends to the outside of the movable rod 16, a slide groove 19 is opened on the inner wall surface of the casing 1, the end of the telescopic rod 18 extends into the slide groove 19 and is slidably connected to the slide groove 19; the slide groove 19 is arranged in a wave-like surrounding manner;
[0031] The tops of the two movable rods 16 are fixedly connected with a paddle plate 20, and the top surface of the paddle plate 20 is provided with a plurality of evenly distributed paddle rods 21; the diameter of the driving gear 14 is four times that of the driven gear 13, and through the four-fold diameter difference, when the driving gear 14 rotates slightly, it can drive the driven gear 13 to rotate greatly, thereby improving the mixing efficiency;
[0032] In order to achieve the purpose of smooth movement of the tooth plate 10, the device adopts the following technical solutions: the front and rear sides of the tooth plate 10 are fixedly connected with sliders 22, and the inner wall surfaces of the front and rear sides of the top plate 5 are provided with limiting grooves 23, and the sliders 22 are embedded in the limiting grooves 23 and slidably connected with the limiting grooves 23;
[0033] In order to facilitate the feeding and discharging of materials, the device is implemented by the following technical solutions: a feed hopper 24 is fixedly connected to the top of the top cover 2; a discharge pipe 25 is fixedly connected to the bottom of the casing 1, and a switch valve is arranged on the discharge pipe 25;
[0034] Among them, in order to achieve the purpose of convenient maintenance, the present device is implemented by the following technical solution: handles 26 are fixedly connected to both sides of the top cover 2, and the top cover 2 can be quickly removed through the handles 26, so that the various components inside the casing 1 can be inspected. After the inspection, the top cover 2 can also be placed and installed on the top of the casing 1 in the same way. At the same time, it is only necessary to pay attention to inserting the connecting rod 12 at the bottom of the driven gear 13 on the top cover 2 into the square groove of the base 4 to ensure normal transmission.
[0035] In actual use, the top cover contacts the top of the casing and is detachably fixedly connected via threads to ensure the stability of the top cover when placed on the top of the casing.
[0036] The use process of the present invention is as follows: when using the present invention, each raw material is put into the casing 1 through the feed hopper 24, and then the power is turned on to start the motor 6. The motor 6 drives the bevel gear 1 7 and the bevel gear 2 8 to rotate, and then drives the half gear 9 to rotate, so that the tooth plate 10 continuously moves back and forth, and then drives the driving gear 14 and the driven gear 13 as well as the rotating shaft 11, the base 4 and the stirring assembly and other parts to rotate back and forth in both positive and negative directions, so as to realize the two-way repeated stirring and mixing of the raw materials inside the casing 1. When the stirring assembly rotates, the outer end of the telescopic rod 18 will slide in the slide groove 19, and due to the wavy design of the slide groove 19, the telescopic rod 18 will continue to stretch back and forth in the movable rod 16, and the movable rod 16 will also have a corresponding up and down swing, and through the paddle plate 20 and the paddle rod 21 on the paddle plate 20, the raw materials can be better turned over, and the stirring and mixing efficiency is improved. The mixed raw materials can be discharged from the discharge pipe 25 by opening the switch valve.
[0037] The above is only a preferred embodiment of the present invention. Any person skilled in the art may modify the present invention by using the above technical solution or modify it into an equivalent technical solution. Therefore, any simple modification or equivalent replacement made according to the technical solution of the present invention belongs to the scope of protection claimed by the present invention.
Claims
1. A mixer for refractory materials, comprising a casing (1) and a top cover (2) located on the top of the casing (1), wherein the top cover (2) is adapted to the casing (1), and characterized in that: A cross bar (3) is fixedly embedded in the bottom of the inner cavity of the casing (1), and a plurality of stirring components fixedly connected in sequence are arranged on the top of the cross bar (3), and the top of the stirring component is fixedly connected to a base (4), and a square groove is provided on the surface of the base (4), and a top plate (5) is fixedly connected to the top of the top cover (2), and a motor (6) is fixedly connected to the inner wall of one side of the top plate (5), and the output shaft of the motor (6) is fixedly connected to a bevel gear 1 (7), and a bevel gear 2 (8) is meshedly arranged on one side of the bevel gear 1 (7), and a half gear (9) is fixedly connected to the bottom end of the bevel gear 2 (8), and the half gear (9) is arranged on the top of the top cover (2) and is rotatably connected to the top cover (2). A toothed plate (10) is embedded inside the top cover (2), and the toothed plate (10) surrounds the outer side of the half gear (9) and is meshed with the half gear (9). A rotating shaft (11) is movably embedded in the center of the top cover (2) through a bearing. A plug-in rod (12) is fixedly connected to the bottom of the rotating shaft (11), and the plug-in rod (12) is movably inserted in a square groove of the base (4). A driven gear (13) is fixedly connected to the top of the rotating shaft (11). A driving gear (14) is arranged on the side of the driven gear (13) away from the motor (6), and one side of the driving gear (14) is meshed with the driven gear (13), and the rear side of the driving gear (14) is meshed with the toothed plate (10).
2. A refractory material mixer according to claim 1, characterized in that: The stirring assembly comprises a rotating rod (15), wherein the rotating rod (15) at the bottom is inserted into the cross bar (3) and is movably connected to the cross bar (3) through a bearing, a movable rod (16) is arranged on one side of the rotating rod (15), the rotating rod (15) and the movable rod (16) are movably hinged, a spring (17) is embedded inside the movable rod (16), one end of the spring (17) is abutted against a telescopic rod (18), one end of the telescopic rod (18) extends to the outside of the movable rod (16), a sliding groove (19) is provided on the inner wall surface of the casing (1), and the end of the telescopic rod (18) extends into the sliding groove (19) and is slidably connected to the sliding groove (19).
3. A refractory material mixer according to claim 2, characterized in that: The slide groove (19) is arranged in a wavy shape.
4. A refractory material mixer according to claim 3, characterized in that: The tops of the two movable rods (16) are fixedly connected with a shifting plate (20), and the top surface of the shifting plate (20) is provided with a plurality of evenly distributed shifting rods (21).
5. A refractory material mixer according to claim 1, characterized in that: The front and rear sides of the tooth plate (10) are fixedly connected with sliders (22), the front and rear inner wall surfaces of the top plate (5) are provided with limiting grooves (23), and the sliders (22) are embedded in the limiting grooves (23) and slidably connected to the limiting grooves (23).
6. A mixer for refractory materials according to claim 1, characterized in that: A feed hopper (24) is fixedly connected to the top of the top cover (2).
7. A refractory material mixer according to claim 1, characterized in that: A discharge pipe (25) is fixedly connected to the bottom of the casing (1), and a switch valve is provided on the discharge pipe (25).
8. The refractory material mixer according to claim 1, characterized in that: Handles (26) are fixedly connected to both sides of the top cover (2).
9. A mixer for refractory materials according to claim 1, characterized in that: The diameter of the driving gear (14) is four times that of the driven gear (13).