Welding attachment cleaning device for steel structure production
By designing a welding attachment cleaning device for steel structure production with integrated feeding, preliminary cleaning, fine cleaning and final cleaning functions, the problem of manual eradication of welding attachments in the prior art is solved, and efficient and automated cleaning results are achieved.
Patent Information
- Application Number
- CN202510249732.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-04
- Publication Date
- 2025-05-02
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the prior art, the attachments generated during the welding of steel structures need to be manually removed, which is time-consuming and labor-intensive and affects the progress of the project.
A welding attachment cleaning device for steel structure production is designed, integrating functions such as loading, preliminary cleaning, fine cleaning and final cleaning. Through working cleaning rollers, moving tracks, cleaning parts and pressurized pumps, automatic cleaning is achieved.
It greatly improves the cleaning efficiency and effect of steel structure welding attachments, reduces the time and labor of manual operation, ensures the progress of the project, and avoids secondary pollution of the attachments adhesion again.
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Figure CN119909954A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of welding cleaning, in particular to a welding attachment cleaning device for steel structure production. Background Art
[0002] Steel structure is one of the commonly used building structures in construction projects. Its main body is made of metal materials such as steel sections and steel. It is also widely used in large-scale sports venues, stadiums, factories and other buildings, and each steel needs to be welded.
[0003] The welding of steel structures involves the installation quality of the steel structures. Welding is a fixed connection and its welding strength needs to be guaranteed. The high temperature during welding will produce oxides, which will cause attachments to the welds of the steel structures. Cleaning is required, otherwise it will easily affect the quality of subsequent painting and anti-rust processes. In the prior art, manual chisel removal is generally used. This operation method is time-consuming and labor-intensive for workers and will also delay the progress of the project.
[0004] Therefore, it is necessary to propose a welding attachment cleaning device for steel structure production to solve the above problems. Summary of the invention
[0005] The purpose of the present invention is to provide a welding attachment cleaning device for steel structure production to solve the problems existing in the prior art.
[0006] To achieve the above object, the present invention provides the following technical solutions:
[0007] A welding attachment cleaning device for steel structure production includes a working base, a mounting frame is provided on the working base, a feeding assembly is provided on the mounting frame, a first cleaning assembly is provided on the upper part of the mounting frame, a second cleaning assembly is provided on one side of the first cleaning assembly, the second cleaning assembly is arranged on the mounting frame, a cleaning assembly is provided on the other side of the second cleaning assembly, and the cleaning assembly is arranged at one end of the working base.
[0008] As described above, a welding attachment cleaning device for steel structure production, the first cleaning component includes a working cleaning roller, both ends of the working cleaning roller are connected to the mounting frame through a first working frame, the first working frame is arranged on the mounting frame, a first cleaning brush is arranged on the working cleaning roller, a first working motor is arranged at one end of the working cleaning roller, an adjusting block is arranged at the other end of the working cleaning roller, fixed bearings are arranged at both ends of the working cleaning roller, the fixed bearings are arranged in the first working frame, and the fixed bearings are connected to the adjusting block.
[0009] In the welding attachment cleaning device for steel structure production as described above, the second cleaning component includes a stand, the stand is arranged on a mounting frame, a movable track is arranged on the stand, the movable track is connected to the stand, and a cleaning piece is arranged on the movable track.
[0010] As described above, a welding attachment cleaning device for steel structure production, the stand comprises a fixed base plate, the fixed base plate is arranged on the mounting frame, a screw rod is vertically arranged on the fixed base plate, a connecting plate is sleeved on the screw rod, and the connecting plate is vertically connected to the movable track.
[0011] As described above, a welding attachment cleaning device for steel structure production, the cleaning part includes a placement slot plate, movable ears are provided on both sides of the placement slot plate, the movable ears are arranged on the movable track, rollers are provided in the movable ears, and the rollers are arranged on the movable track. A second working motor is provided on the placement slot plate, the second working motor is connected to a driving rod, a cleaning disc is provided at the bottom end of the driving rod, a filling circular groove is provided on the cleaning disc, and a second cleaning brush is provided at the bottom of the cleaning disc.
[0012] In the welding attachment cleaning device for steel structure production as described above, a feeding hole is provided in the filling circular groove, and a sealing cover plate is provided on the filling circular groove.
[0013] As described above, in a welding attachment cleaning device for steel structure production, the mounting frame includes a fixed long plate, the fixed long plate is arranged on the upper part of the working base frame, an installation long plate is arranged on the upper part of the fixed long plate, and a supporting column is arranged between the fixed long plate and the installation long plate.
[0014] As described above, a welding attachment cleaning device for steel structure production, the feeding assembly includes a feeding motor, the feeding motor is arranged on the side of the mounting frame, the feeding motor is connected to a feeding main shaft, the feeding main shaft is connected to a feeding secondary shaft through a feeding conveyor belt, and the feeding main shaft and the feeding secondary shaft are both connected to the mounting frame through connecting bearings.
[0015] In the welding attachment cleaning device for steel structure production as described above, the feeding conveyor belt is provided with an anti-skid raised pad.
[0016] As described above, a welding attachment cleaning device for steel structure production, the cleaning component includes a cleaning placement rack, the cleaning placement rack is arranged at one end of the working base frame, a cleaning chamber is provided on the cleaning placement rack, a pressure pump is provided on the side of the cleaning chamber, the pressure pump is connected to a gas nozzle, and the gas nozzle is arranged on the top wall of the cleaning chamber.
[0017] In the welding attachment cleaning device for steel structure production as described above, the gas nozzle is symmetrically and obliquely arranged on the top wall of the cleaning chamber.
[0018] In the welding attachment cleaning device for steel structure production as described above, the cleaning placement frame is retractable.
[0019] In the welding attachment cleaning device for steel structure production as described above, a reinforcing stabilizing support plate is provided on the working base frame.
[0020] The advantages of the present invention are: 1. The present invention integrates multiple functions such as feeding, preliminary cleaning, fine cleaning and final cleaning, and can complete the comprehensive cleaning of steel structure welding attachments on one production line, greatly improving production efficiency and cleaning effect.
[0021] 2. Both the first cleaning component and the second cleaning component are equipped with adjustment mechanisms to adapt to different types of steel structures. By adjusting the distance between the cleaning brush and the conveyor belt, the cleaning effect is ensured while also increasing the scope of use of the device. The cleaning placement frame of the cleaning component can be retracted to adjust the working height of the cleaning chamber, further enhancing the flexibility of the device and enabling it to handle more types of steel structures.
[0022] 3. The anti-slip raised pad design on the feeding conveyor belt increases the friction between the steel structure and the conveyor belt, prevents the steel structure from sliding during the transmission process, and improves the accuracy of cleaning.
[0023] 4. The filling circular groove and auxiliary grinding powder design in the second cleaning component improve the cleaning efficiency, so that small welding points and small-volume attachments can also be effectively removed.
[0024] 5. The cleaned attachments are blown away by a pressure pump and a gas nozzle, achieving a complete separation of the attachments from the steel structure and avoiding secondary pollution caused by the attachments adhering to the steel structure again.
[0025] 6. The design of the present invention takes into account the simplicity of maintenance. The connection relationship between the various components is clear and easy to disassemble and repair. At the same time, the standardized design of key components such as motors also makes replacement and maintenance more convenient and quick. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0027] Figure 1 It is a schematic diagram of the structure of the present invention;
[0028] Figure 2 is a first stereogram of the present invention;
[0029] Figure 3 is a second stereogram of the present invention;
[0030] Figure 4 is a third stereogram of the present invention;
[0031] Figure 5 yes Figure 2 A1 is a partial enlarged view;
[0032] Figure 6 yes Figure 2 A2 is a partial enlarged view;
[0033] Figure 7 yes Figure 2 A3 partial enlarged view;
[0034] Figure 8 yes Figure 4 A4 partial enlarged picture;.
[0035] Figure numerals: 1, working base frame; 2, mounting frame; 3, feeding assembly; 4, first cleaning assembly; 5, second cleaning assembly; 6, cleaning assembly; 11, reinforcing stabilizing support plate; 21, fixing long board; 22, mounting long board; 23, supporting column; 31, feeding motor; 32, feeding main shaft; 33, feeding conveyor belt; 34, feeding secondary shaft; 35, connecting bearing; 36, anti-slip raised cushion; 41, working cleaning roller; 42, first working frame; 43, first cleaning brush; 44, first working motor; 45 , adjusting block; 46, fixed bearing; 51, stand; 52, moving track; 53, cleaning part; 511, fixed bottom plate; 512, screw; 513, connecting plate; 531, placement slot plate; 532, moving ear; 533, roller; 534, second working motor; 535, driving rod; 536, cleaning disk; 537, filling circular groove; 538, second cleaning brush; 539, discharge hole; 540, sealing cover plate; 61, cleaning placement rack; 62, cleaning bin; 63, pressure pump; 64, gas nozzle. DETAILED DESCRIPTION
[0036] In order to make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the technical solution in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0037] like Figure 1-Figure 8As shown, a welding attachment cleaning device for steel structure production includes a working base 1, a reinforcing stabilizing support plate 11 is provided on the working base 1, a mounting frame 2 is provided on the working base 1, a feeding assembly 3 is provided on the mounting frame 2, a first cleaning assembly 4 is provided on the upper part of the mounting frame 2, a second cleaning assembly 5 is provided on one side of the first cleaning assembly 4, the second cleaning assembly 5 is arranged on the mounting frame 2, a cleaning assembly 6 is provided on the other side of the second cleaning assembly 5, and the cleaning assembly 6 is arranged at one end of the working base 1. When using the present invention, it is necessary to connect the components together according to the connection relationship of each component. All electrical components in the present invention are externally connected to a power supply and a control switch to provide a power source for the present invention. The user places the steel structure to be cleaned on the feeding assembly 3, the feeding assembly 3 is started, and the feeding assembly 3 drives the steel structure to the lower part of the first cleaning assembly 4. The first cleaning assembly 4 is connected to the steel to be cleaned. The structure is preliminarily cleaned. The function of the first cleaning component 4 is to remove and clean large welding spots or large attachments on the steel structure. The steel structure has been on the loading component 3, and the loading component 3 continues to transfer the steel structure to the lower part of the second cleaning component 5. The second cleaning component 5 further cleans the steel structure. The second cleaning component 5 is a fine cleaning of the steel structure, and small attachments or small welding spots are ground and cleaned to ensure that all attachments on the steel structure are removed. The steel structure will continue to move with the loading component 3. The steel structure arrives at the cleaning component 6. The cleaning component 6 further cleans the auxiliary cleaning of the steel structure, blows off the attachments, and completely separates the attachments from the steel structure to prevent the attachments from adhering to the steel structure again, thereby ensuring the working efficiency of the first cleaning component 4 and the second cleaning component 5, and at the same time ensuring the cleaning effect of the present invention.
[0038] Specifically, if Figure 1-Figure 8 As shown, in this embodiment, the first cleaning component 4 includes a working cleaning roller 41, both ends of which are connected to the mounting frame 2 through a first working frame 42, the first working frame 42 is arranged on the mounting frame 2, and a first cleaning brush 43 is provided on the working cleaning roller 41, a first working motor 44 is provided at one end of the working cleaning roller 41, and an adjusting block 45 is provided at the other end of the working cleaning roller 41, and fixed bearings 46 are provided at both ends of the working cleaning roller 41, the fixed bearings 46 are arranged in the first working frame 42, and the fixed bearings 46 are connected to the adjusting block 45. In this embodiment, the hardness of the first cleaning brush 43 is relatively high, but it will not damage the steel structure. The first working motor 44 is started, and the first working motor 44 drives the working cleaning roller 41 to rotate. The first cleaning brush 43 sweeps away large-volume welding points or large-volume attachments on the steel structure. The adjustment block 45 can slide up and down along the first working frame 42, thereby driving the fixed bearing 46 to slide up and down in the first working frame 42. The distance between the first cleaning brush 43 and the feeding conveyor belt 33 can be adjusted, so that the first cleaning component 4 can be adapted to various types of steel structures, further increasing the scope of use of the present invention.
[0039] Specifically, Figure 1-Figure 8 As shown, the second cleaning assembly 5 of this embodiment includes a stand 51, the stand 51 is arranged on the mounting frame 2, a movable track 52 is arranged on the stand 51, the movable track 52 is connected to the stand 51, and a cleaning member 53 is arranged on the movable track 52. The stand 51 includes a fixed bottom plate 511, the fixed bottom plate 511 is arranged on the mounting frame 2, a screw 512 is vertically arranged on the fixed bottom plate 511, a connecting plate 513 is sleeved on the screw 512, and the connecting plate 513 is vertically connected to the movable track 52. The cleaning member 53 includes a placement slot plate 531, and both sides of the placement slot plate 531 A movable ear 532 is provided, and the movable ear 532 is clamped on the movable track 52. A roller 533 is provided in the movable ear 532, and the roller 533 is set on the movable track 52. A second working motor 534 is provided on the placement slot plate 531, and the second working motor 534 is connected to a driving rod 535. A cleaning disc 536 is provided at the bottom end of the driving rod 535, and a filling circular groove 537 is provided on the cleaning disc 536. A second cleaning brush 538 is provided at the lower part of the cleaning disc 536, and a discharge hole 539 is provided in the filling circular groove 537, and a sealing cover plate 540 is provided on the filling circular groove 537. In this embodiment, auxiliary grinding powder is placed in the filling circular groove 537, which can increase the working efficiency of the second cleaning brush 538. The discharge hole 539 is in the shape of a bell mouth, which prevents excessive single filling of auxiliary grinding powder. After the steel structure cleaned by the first cleaning component 4 reaches the lower part of the second cleaning component 5, the second working motor 534 is started to drive the cleaning disk 536 to rotate. At this time, the auxiliary grinding powder will flow toward the steel structure along the discharge hole 539. The second cleaning brush 538 scans and grinds small welding spots or small-volume attachments on the steel structure to clean the attachments and welding spots on the steel structure. The staff can rotate the screw 512 to adjust the working height of the second cleaning component 5. The staff rotates the screw 512, and the screw 512 rotates on the fixed floor to make the connecting plate 513 The screw rod 512 moves up and down, further driving the movable track 52 to move up and down along the screw rod 512 to change the distance between the second cleaning brush 538 and the feeding conveyor belt 33. At the same time, the staff can push the cleaning member 53 to move the cleaning member 53 left and right along the movable track 52 to adjust the working position of the second cleaning brush 538. The roller 533 rolls along the movable track 52 to reduce the friction between the movable ear 532 and the movable track 52, thereby facilitating the movement of the cleaning member 53. At the same time, the second working motor 534 is arranged in the placement slot plate 531 to ensure the stability of the second working motor 534, thereby further increasing the stability of the second cleaning component 5. In this way, the second cleaning component 5 can be adapted to various types of steel structures, thereby further increasing the scope of use of the present invention.
[0040] Further, such as Figure 1-Figure 8As shown, the mounting frame 2 described in this embodiment includes a fixed long plate 21, which is arranged on the upper part of the working base 1, and a mounting long plate 22 is arranged on the upper part of the fixed long plate 21, and a supporting column 23 is arranged between the fixed long plate 21 and the mounting long plate 22, and the loading component 3 includes a loading motor 31, which is arranged on the side of the mounting frame 2, and the loading motor 31 is connected to a loading main shaft 32, and the loading main shaft 32 is connected to a loading secondary shaft 34 through a loading conveyor belt 33, and the loading main shaft 32 and the loading secondary shaft 34 are both connected to the mounting frame 2 through a connecting bearing 35, and the loading conveyor belt 33 is provided with an anti-slip raised pad 36. Some parts of the feeding assembly 3 are arranged in the mounting frame 2 to ensure the aesthetics of the present invention and prevent the external environment from affecting the normal feeding of the feeding assembly 3. A supporting column 23 is arranged inside the mounting frame 2, which can increase the firmness of the mounting frame 2 and further extend the service life of the present invention. When the steel structure is placed on the feeding conveyor belt 33, the feeding motor 31 is started to drive the feeding main shaft 32 to rotate. The feeding main shaft 32 drives the feeding secondary shaft 34 to rotate through the feeding conveyor belt 33, so that the steel structure can be smoothly brought to the first cleaning assembly 4, the second cleaning assembly 5 and the cleaning assembly 6, ensuring the normal cleaning of the steel structure by the present invention. The protective raised cushion on the feeding conveyor belt 33 increases the friction between the steel structure and the feeding conveyor belt 33 to prevent the steel structure from moving on the feeding conveyor belt 33 and affecting the normal cleaning of the steel structure by the first cleaning assembly 4, the second cleaning assembly 5 and the cleaning assembly 6, thereby ensuring the normal use of the present invention.
[0041] Furthermore, if Figure 1-Figure 8 As shown, the cleaning component 6 described in this embodiment includes a cleaning placement rack 61, which is arranged at one end of the working base frame 1. A cleaning chamber 62 is provided on the cleaning placement rack 61, and a pressure pump 63 is provided on the side of the cleaning chamber 62. The pressure pump 63 is connected to a gas nozzle 64, and the gas nozzle 64 is arranged on the inner top wall of the cleaning chamber 62. The gas nozzle 64 is symmetrically and obliquely arranged on the inner top wall of the cleaning chamber 62, and the cleaning placement rack 61 is retractable. The steel structure cleaned by the first cleaning component 4 and the second cleaning component 5 arrives in the cleaning bin 62, and the pressure pump 63 pressurizes the gas and sprays it out through the gas nozzle 64. The gas completely blows away the cleaned attachments and completely separates the attachments from the steel structure to prevent the attachments from adhering to the steel structure again, thereby ensuring the working efficiency of the first cleaning component 4 and the second cleaning component 5 and the cleaning effect of the present invention. The cleaning rack 61 can be retracted and the working height of the cleaning bin 62 can be adjusted, so that the cleaning component 6 is suitable for various types of steel structures, increasing the scope of use of the cleaning component 6, further increasing the scope of use of the present invention, and facilitating the subsequent collection of steel structures. In this embodiment, the telescopic working principle of the cleaning rack 61 is similar to the working principle of the telescopic use of the umbrella handle.
[0042] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A device for cleaning welding attachments for steel structure production, characterized in that: The invention comprises a working base frame (1), a mounting frame (2) is provided on the working base frame (1), a feeding assembly (3) is provided on the mounting frame (2), a first cleaning assembly (4) is provided on the upper part of the mounting frame (2), a second cleaning assembly (5) is provided on one side of the first cleaning assembly (4), the second cleaning assembly (5) is arranged on the mounting frame (2), a cleaning assembly (6) is provided on the other side of the second cleaning assembly (5), and the cleaning assembly (6) is arranged at one end of the working base frame (1); The first cleaning assembly (4) comprises a working cleaning roller (41), both ends of the working cleaning roller (41) are connected to the mounting frame (2) through a first working frame (42), the first working frame (42) is arranged on the mounting frame (2), a first cleaning brush (43) is arranged on the working cleaning roller (41), a first working motor (44) is arranged at one end of the working cleaning roller (41), an adjusting block (45) is arranged at the other end of the working cleaning roller (41), fixed bearings (46) are arranged at both ends of the working cleaning roller (41), the fixed bearings (46) are arranged in the first working frame (42), and the fixed bearings (46) are connected to the adjusting block (45); The second cleaning assembly (5) comprises a stand (51), the stand (51) is arranged on the mounting frame (2), a movable track (52) is arranged on the stand (51), the movable track (52) is connected to the stand (51), and a cleaning member (53) is arranged on the movable track (52); The stand (51) comprises a fixed bottom plate (511), the fixed bottom plate (511) is arranged on the mounting frame (2), a screw rod (512) is vertically arranged on the fixed bottom plate (511), a connecting plate (513) is sleeved on the screw rod (512), and the connecting plate (513) is vertically connected to the movable track (52); The cleaning member (53) comprises a placement slot plate (531), wherein movable ears (532) are arranged on both sides of the placement slot plate (531), the movable ears (532) are clamped on the movable track (52), a roller (533) is arranged inside the movable ears (532), and the roller (533) is arranged on the movable track (52), a second working motor (534) is arranged on the placement slot plate (531), the second working motor (534) is connected to a driving rod (535), a cleaning disc (536) is arranged at the bottom end of the driving rod (535), a filling circular groove (537) is arranged on the cleaning disc (536), and a second cleaning brush (538) is arranged at the lower part of the cleaning disc (536).
2. The device for cleaning welding deposits for steel structure production according to claim 1, characterized in that: A material discharge hole (539) is provided in the filling circular groove (537), and a sealing cover plate (540) is provided on the filling circular groove (537).
3. The device for cleaning welding deposits for steel structure production according to claim 1, characterized in that: The mounting frame (2) comprises a fixed long plate (21), the fixed long plate (21) is arranged on the upper part of the working base frame (1), a mounting long plate (22) is arranged on the upper part of the fixed long plate (21), and a supporting column (23) is arranged between the fixed long plate (21) and the mounting long plate (22).
4. The device for cleaning welding deposits for steel structure production according to claim 1, characterized in that: The feeding assembly (3) comprises a feeding motor (31), the feeding motor (31) is arranged on the side of the mounting frame (2), the feeding motor (31) is connected to a feeding main shaft (32), the feeding main shaft (32) is connected to a feeding secondary shaft (34) via a feeding conveyor belt (33), and the feeding main shaft (32) and the feeding secondary shaft (34) are both connected to the mounting frame (2) via a connecting bearing (35).
5. The device for cleaning welding deposits for steel structure production according to claim 4, characterized in that: The feeding conveyor belt (33) is provided with an anti-skid raised soft pad (36).
6. The device for cleaning welding deposits for steel structure production according to claim 1, characterized in that: The cleaning assembly (6) comprises a cleaning rack (61), the cleaning rack (61) being arranged at one end of the working base frame (1), a cleaning chamber (62) being arranged on the cleaning rack (61), a pressure pump (63) being arranged on the side of the cleaning chamber (62), the pressure pump (63) being connected to a gas nozzle (64), and the gas nozzle (64) being arranged on the top wall of the cleaning chamber (62).
7. A welding deposit cleaning device for steel structure production according to claim 6, characterized in that: The gas nozzles (64) are symmetrically and obliquely arranged on the top wall of the cleaning chamber (62).
8. The device for cleaning welding deposits for steel structure production according to claim 6, characterized in that: The cleaning placement frame (61) is retractable.
9. The device for cleaning welding deposits for steel structure production according to claim 1, characterized in that: The working base frame (1) is provided with a reinforcing stabilizing support plate (11).