Disassembly-free cleaning device for water cutting visual cup
By designing a disassembly cleaning device for water cutting cups, and using the rotating shaft to drive the scraper to clean the cups, the problem of frequent disassembly and cleaning of water cutting cups in the existing technology is solved, and the effect of rapid cleaning and reducing pollution and material loss is achieved.
Patent Information
- Application Number
- CN202311399890.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2023-10-26
- Publication Date
- 2025-05-02
AI Technical Summary
The existing water cutting cubes are frequently disassembled and cleaned in crude oil storage tanks and separators, which have high labor intensity, pollute the environment, and have large material losses. The disassembly process can easily cause damage to the glass of the cube.
A water-cutting visual cup is designed without disassembly cleaning device, including the visual cup body, rotary shaft, pressing plate and scraper. By rotating the shaft, the scraper is driven to clean the inner side of the visual cup to avoid pollution and material loss during the disassembly.
The rapid cleaning of the view cup is achieved, which reduces labor intensity and environmental pollution, avoids material loss and damage to the view cup glass, and improves the accuracy and work efficiency of water cutting operations.
Smart Images

Figure CN119909956A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of storage tanks and separators in the process of crude oil gathering and transportation, and is a water-cut sight glass non-disassembly cleaning device. Background Art
[0002] At present, water-cut sight glasses are used in crude oil storage tanks and separators in oil fields. In the production process, water-cut sight glasses are mainly used to observe the discharge of water nozzles, so as to judge whether the medium in the crude oil storage tanks or separators meets the production needs. At present, the common water-cut sight glasses are annular glass plus top cover combination and arched glass cover. The bottoms of these two water-cut sight glasses are connected to the water nozzle flange to form a closed space to prevent the water nozzle from splashing and contacting the outside world during the discharge process. However, frequent water-cutting operations during production operations can easily cause the inner wall of the water-cut sight glass to become dirty, making it difficult to observe. Under low ambient temperature conditions, the water in the water-cut sight glass is seriously condensed, and the condensed water adheres to the entire inner wall of the water-cut sight glass, which seriously affects the operator's observation of the discharge of the water nozzle. This requires timely disassembly and cleaning of the water-cut sight glass. However, frequent disassembly and cleaning not only increases the workload but also easily causes environmental pollution. In addition, the disassembly process may also cause the rubber pad between the water-cutting sight glass and the pressure cover to break, which may damage the water-cutting sight glass. Summary of the invention
[0003] The present invention provides a disassembly-free cleaning device for a water-cutting sight glass, which overcomes the deficiencies of the above-mentioned prior art and can effectively solve the problems of high labor intensity, environmental pollution and high material loss in the disassembly and cleaning process of the prior water-cutting sight glass.
[0004] The technical solution of the present invention is achieved through the following measures: a water-cutting sight glass non-disassembly cleaning device, comprising a sight glass body, a rotating shaft, a pressing piece and a scraper, a mounting hole penetrating from top to bottom is provided in the center of the upper end of the sight glass body, a rotating shaft with its lower end located in the sight glass body is sealingly and rotatably installed in the mounting hole, a pressing piece is fixedly installed on the outer side of the lower part of the rotating shaft, a scraper is detachably and fixedly installed on the side of the pressing piece away from the rotating shaft, and the side of the scraper away from the pressing piece is in contact with the inner side of the sight glass body.
[0005] The following are further optimizations and / or improvements to the above technical solutions: The above-mentioned sight cup body may include an upper flange, a lower flange and a sight cup with a tubular structure. A T-shaped connecting hole with a larger upper part and a smaller lower part is provided in the center of the lower flange. The lower end of the sight cup is sealed and sleeved on the inner side of the upper part of the connecting hole. The lower end of the lower flange corresponding to the outer position of the sight cup is evenly spaced along the circumference with a plurality of lower connecting holes that pass through from top to bottom. The lower end of the upper flange is provided with a mounting groove with an opening facing downward and matching the sight cup. The upper outer side of the sight cup is sealed and sleeved in the mounting groove. The mounting hole is provided in the center of the upper flange. The upper end of the upper flange corresponding to each lower connecting hole position is provided with an upper connecting hole that passes through from top to bottom. Each upper connecting hole is penetrated by a connecting bolt, the lower end of which passes through the lower connecting hole at the corresponding position and is screwed with a connecting nut.
[0006] A bearing can be installed between the outer side of the above-mentioned rotating shaft and the inner side of the mounting hole, an upper sealing gasket is installed on the outer side of the rotating shaft corresponding to the upper end position of the bearing, an upper gasket is installed on the outer side of the rotating shaft corresponding to the upper end position of the upper sealing gasket, an upper locking nut is threaded on the outer side of the rotating shaft corresponding to the upper end position of the upper gasket, and a lower sealing gasket is installed on the outer side of the rotating shaft corresponding to the position between the lower end of the bearing and the upper end of the pressing plate.
[0007] The above-mentioned may also include an installation sleeve, a lower gasket is sleeved on the outer side of the rotating shaft corresponding to the lower end position of the lower sealing gasket, a mounting sleeve is screwed on the outer side of the rotating shaft corresponding to the lower end position of the lower gasket, the outer side of the mounting sleeve is fixedly installed together with the left side of a pressure plate in a 7 shape and arranged in front of the pressing plate, a plurality of first connecting holes are arranged at intervals from top to bottom on the right side of the pressing plate, a second connecting hole is arranged on the left side of the scraper corresponding to each first connecting hole position, a third connecting hole is arranged on the front side of the pressing plate corresponding to the second connecting hole position, and a fixing bolt is installed in each first connecting hole, the rear end of which passes through the second connecting hole and the third connecting hole at the corresponding position in sequence and is screwed with a fastening nut.
[0008] A fixing nut may be threadedly connected to the outer side of the rotating shaft at the lower end position of the above-mentioned corresponding installation sleeve.
[0009] A lower locking nut may be threadedly connected to the outer side of the lower end of the rotating shaft corresponding to the lower end position of the fixing nut.
[0010] The rotating shaft corresponding to the upper position of the upper locking nut can be bent to the upper left to form a handle, and a handle is fixedly installed on the outer side of the left part of the handle.
[0011] The structure of the present invention is reasonable and compact. When the sight cup body needs to be cleaned, the rotating shaft can be rotated to drive the scraper to rotate and clean the inner side of the sight cup body, avoiding the need to clean after the sight cup body is disassembled, thereby improving work efficiency. At the same time, rotating the rotating shaft to clean the inner side of the sight cup body can avoid environmental pollution caused by dirty oil and sewage splashing to the ground during the disassembly of the sight cup body, and can reduce the cost of transformation. The present application can prevent the operator from interrupting water cutting due to the dirtiness of the sight cup during the water cutting process. The sight cup can be quickly cleaned by rotating the rotating shaft, which effectively improves the accuracy of the water cutting operation of the personnel on duty and avoids the economic loss caused by cutting crude oil into a drying pool or incomplete dehydration of crude oil in a storage tank. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Attached Figure 1 It is a schematic diagram of the partial cross-sectional structure of the front view of the first embodiment.
[0013] Attached Figure 2 The three-dimensional structure after the lower flange and the sight glass are removed in the second embodiment is shown in FIG. Figure 1 .
[0014] Attached Figure 3 The three-dimensional structure after the lower flange and the sight glass are removed in the second embodiment is shown in FIG. Figure 2 .
[0015] The codes in the accompanying drawings are: 1 is a rotating shaft, 2 is a pressing plate, 3 is a scraper, 4 is an upper flange, 5 is a lower flange, 6 is a sight glass, 7 is a connecting nut, 8 is a connecting bolt, 9 is a bearing, 10 is an upper sealing gasket, 11 is a lower sealing gasket, 12 is an upper locking nut, 13 is a mounting sleeve, 14 is a lower gasket, 15 is a pressing plate, 16 is a fastening nut, 17 is a fixing bolt, 18 is a fixing nut, 19 is a lower locking nut, 20 is a handle, 21 is a handle, 22 is a connecting hole, and 23 is an upper gasket. DETAILED DESCRIPTION
[0016] The present invention is not limited by the following embodiments, and specific implementation methods can be determined based on the technical solution of the present invention and actual conditions.
[0017] In the present invention, for the convenience of description, the relative position relationship of each component is described according to the attached Figure 1 The positional relationships such as front, back, top, bottom, left, and right are described according to the layout directions of the drawings in the specification.
[0018] The present invention will be further described below in conjunction with embodiments and drawings: Embodiment 1: As shown in the attached Figure 1As shown, the water-cutting sight glass non-disassembly cleaning device comprises a sight glass body, a rotating shaft 1, a pressing piece 2 and a scraper 3. A mounting hole that passes through from top to bottom is provided in the center of the upper end of the sight glass body. The rotating shaft 1 with its lower end located in the sight glass body is sealingly and rotatably installed in the mounting hole. The pressing piece 2 is fixedly installed on the outer side of the lower part of the rotating shaft 1. The scraper 3 is detachably and fixedly installed on the side of the pressing piece 2 away from the rotating shaft 1, and the side of the scraper 3 away from the pressing piece 2 is in contact with the inner side of the sight glass body.
[0019] During use, when the sight cup body needs to be cleaned, the rotating shaft 1 can be rotated to drive the scraper 3 to rotate and then clean the inside of the sight cup body, avoiding the need to clean the sight cup body after disassembling it, shortening the time for cleaning the sight cup 6, and the cleaning time is shortened from 25 minutes to less than 1 minute, thereby improving work efficiency. At the same time, rotating the rotating shaft 1 to clean the inside of the sight cup body can avoid environmental pollution caused by splashing of dirty oil and sewage during the disassembly of the sight cup body, thereby reducing the cost of transformation. The present application enables the operator to avoid interrupting water cutting due to dirtiness of the sight cup body during water cutting, and only needs to rotate the rotating shaft 1 to quickly clean the sight cup 6, thereby greatly improving the water cutting efficiency, effectively improving the accuracy of water cutting operations by personnel on duty, avoiding the economic loss caused by incomplete dehydration of crude oil into a drying pool or a storage tank, and avoiding the phenomenon that the sealing performance of the sight cup body deteriorates due to frequent disassembly of the sight cup body, thereby avoiding the material loss of the sight cup body during the disassembly process.
[0020] According to actual needs, the above-mentioned water-cutting sight glass non-disassembly cleaning device can be further optimized and / or improved: Embodiment 2: As an optimization of the above embodiment, as shown in the attached Figure 1 , 2 As shown in Figures 3 and 4, the sight cup body includes an upper flange 4, a lower flange 5 and a sight cup 6 of a tubular structure. A T-shaped connecting hole 22 with a larger upper part and a smaller lower part is provided in the center of the lower flange 5. The lower end of the sight cup 6 is sealed and sleeved on the inner side of the upper part of the connecting hole 22. The lower end of the lower flange 5 corresponding to the outer position of the sight cup 6 is evenly spaced along the circumference with a plurality of lower connecting holes that pass through from top to bottom. The lower end of the upper flange 4 is provided with a mounting groove with an opening facing downward and matching the sight cup 6. The upper outer side of the sight cup 6 is sealed and sleeved in the mounting groove. The mounting hole is provided in the center of the upper flange 4. The upper end of the upper flange 4 corresponding to each lower connecting hole position is provided with an upper connecting hole that passes through from top to bottom. Each upper connecting hole is penetrated with a connecting bolt 8 whose lower end passes through the lower connecting hole at the corresponding position and is screwed with a connecting nut 7. According to the requirements, the inner side of the sight cup 6 contacts the right side of the scraper 3. During use, such an arrangement facilitates the connection between the sight cup body and the device, and also facilitates the installation between the rotating shaft 1, the scraper 3 and the sight cup 6, thereby reducing the modification cost of the sight cup body.
[0021] Embodiment 3: As an optimization of the above embodiment, as shown in the attached Figure 1 , 2As shown in , 3, a bearing 9 is mounted between the outer side of the rotating shaft 1 and the inner side of the mounting hole, an upper sealing gasket 10 is mounted on the outer side of the rotating shaft 1 corresponding to the upper end of the bearing 9, an upper gasket 23 is mounted on the outer side of the rotating shaft 1 corresponding to the upper end of the upper sealing gasket 10, an upper locking nut 12 is threadedly connected to the outer side of the rotating shaft 1 corresponding to the upper end of the upper gasket 23, and a lower sealing gasket 11 is mounted on the outer side of the rotating shaft 1 corresponding to the position between the lower end of the bearing 9 and the upper end of the pressing plate 2. According to the requirements, the bearing 9 is an existing well-known technology, such as a bearing 9 made of polytetrafluoroethylene, and the materials of the upper sealing gasket 10 and the lower sealing gasket 11 are both made of polytetrafluoroethylene. During use, by setting the upper locking nut 12, the upper sealing gasket 10 and the lower sealing gasket 11 can be fixed. By setting the upper sealing gasket 10 and the lower sealing gasket 11, the upper and lower ends of the bearing 9 can be sealed, leakage in the mounting hole can be prevented, and the liquid in the sight glass 6 can be prevented from entering the inner side of the bearing 9 to affect the fit between the bearing 9 and the rotating shaft 1, thereby extending the service life of the bearing 9 and the rotating shaft 1.
[0022] Embodiment 4: As an optimization of the above embodiment, as shown in the attached Figure 1 , 2 As shown in Figure 3, it also includes a mounting sleeve 13, a lower gasket 14 is sleeved on the outer side of the rotating shaft 1 corresponding to the lower end position of the lower sealing gasket 11, and a mounting sleeve 13 is screwed on the outer side of the rotating shaft 1 corresponding to the lower end position of the lower gasket 14. The outer side of the mounting sleeve 13 is fixedly installed with the left side of the pressing plate 15 in the shape of 7 and arranged in front of the pressing plate 2. The right part of the pressing plate 15 is provided with a plurality of first connecting holes that pass through the front and back at intervals from top to bottom, and the left part of the scraper 3 corresponding to each first connecting hole position is provided with a second connecting hole that passes through the front and back, and the front side of the pressing plate 2 corresponding to the second connecting hole position is provided with a third connecting hole that passes through the front and back, and each first connecting hole is provided with a fixing bolt 17 whose rear end passes through the second connecting hole and the third connecting hole at the corresponding position in sequence and is screwed with a fastening nut 16. According to the requirements, the right part of the scraper 3 is a trapezoidal shape with a narrow left and a wide right, and the left part of the scraper 3 is arranged between the pressing plate 2 and the pressing plate 15. In the process of use, through such a setting, it is easy to replace and maintain the scraper 3, and the maintenance cost of the scraper 3 is reduced.
[0023] Embodiment 5: As an optimization of the above embodiment, as shown in the attached Figure 1 , 2 As shown in FIG. 3 , a fixing nut 18 is threadedly connected to the outer side of the rotating shaft 1 corresponding to the lower end of the mounting sleeve 13. In the process of use, such a setting can prevent the mounting sleeve 13 from loosening during the rotation of the rotating shaft 1, and can play a fixing role on the mounting sleeve 13.
[0024] Embodiment 6: As an optimization of the above embodiment, as shown in the attached Figure 1 , 2As shown in Figures 3 and 4, a lower locking nut 19 is threadedly connected to the outer side of the lower end of the rotating shaft 1 corresponding to the lower end of the fixing nut 18. According to the requirements, the lower locking nut 19 can be a known technology, such as a cap nut. During use, such a setting can protect the fixing nut 18, and can also reduce the liquid in the sight glass 6 from entering the gap between the fixing nut 18 and the rotating shaft 1 to cause damage to the auxiliary rotating shaft 1 and the fixing nut 18, thereby extending the service life.
[0025] Embodiment 7: As an optimization of the above embodiment, as shown in the attached Figure 1 , 2 As shown in FIG. 3 , the rotating shaft 1 corresponding to the upper position of the upper locking nut 12 is bent to the upper left to form a handle 20, and a handle 21 is fixedly installed on the outer side of the left part of the handle 20. According to the requirements, the handle 21 can be a conventional well-known technology, such as a tapered handle. In the process of use, through such a setting, it is possible to save more effort when rotating the rotating shaft 1 and reduce the labor intensity.
[0026] The above technical features constitute the embodiments of the present invention, which have strong adaptability and implementation effect. Non-essential technical features can be added or reduced according to actual needs to meet the requirements of different situations.
Claims
1. A water-cutting sight glass cleaning device without disassembly, characterized in that The utility model comprises a sight cup body, a rotating shaft, a pressing piece and a scraper. A mounting hole which passes through from top to bottom is provided in the center of the upper end of the sight cup body. A rotating shaft with its lower end located in the sight cup body is sealingly and rotatably installed in the mounting hole. A pressing piece is fixedly installed on the outer side of the lower part of the rotating shaft. A scraper is detachably and fixedly installed on the side of the pressing piece away from the rotating shaft. The side of the scraper away from the pressing piece contacts the inner side of the sight cup body.
2. The water-cutting sight glass non-disassembly cleaning device according to claim 1 is characterized in that The sight cup body includes an upper flange, a lower flange and a sight cup with a tubular structure. A T-shaped connecting hole with a larger upper part and a smaller lower part is provided in the center of the lower flange. The lower end of the sight cup is sealed and sleeved on the inner side of the upper part of the connecting hole. The lower end of the lower flange corresponding to the outer position of the sight cup is evenly spaced along the circumference with a number of lower connecting holes that pass through from top to bottom. The lower end of the upper flange is provided with a mounting groove with an opening facing downward and matching the sight cup. The upper outer side of the sight cup is sealed and sleeved in the mounting groove. The mounting hole is provided in the center of the upper flange. The upper end of the upper flange corresponding to each lower connecting hole position is provided with an upper connecting hole that passes through from top to bottom. Each upper connecting hole is penetrated by a connecting bolt, the lower end of which passes through the lower connecting hole at the corresponding position and is screwed with a connecting nut.
3. The water-cutting sight glass non-disassembly cleaning device according to claim 1 or 2, characterized in that A bearing is mounted between the outer side of the rotating shaft and the inner side of the mounting hole, an upper sealing gasket is mounted on the outer side of the rotating shaft corresponding to the upper end of the bearing, an upper gasket is mounted on the outer side of the rotating shaft corresponding to the upper end of the upper sealing gasket, an upper locking nut is threaded on the outer side of the rotating shaft corresponding to the upper end of the upper gasket, and a lower sealing gasket is mounted on the outer side of the rotating shaft corresponding to the position between the lower end of the bearing and the upper end of the pressing plate.
4. The water-cutting sight glass non-disassembly cleaning device according to claim 3 is characterized in that The utility model also includes an installation sleeve, and a lower gasket is sleeved on the outer side of the rotating shaft corresponding to the lower end position of the lower sealing gasket, and a installation sleeve is screwed on the outer side of the rotating shaft corresponding to the lower end position of the lower gasket, and the outer side of the installation sleeve is fixedly installed together with the left side of a pressure plate which is in a 7 shape and arranged in front of the pressure plate, and a plurality of first connecting holes which pass through the pressure plate are arranged at intervals in the upper and lower parts, and a second connecting hole which passes through the scraper corresponding to each first connecting hole position is arranged on the left side of the scraper corresponding to the position of the first connecting hole, and a third connecting hole which passes through the pressure plate corresponding to the position of the second connecting hole is arranged on the front side of the pressure plate, and a fixing bolt is installed in each first connecting hole, and the rear end of the fixing bolt passes through the second connecting hole and the third connecting hole in the corresponding position in sequence and is screwed with a fastening nut.
5. The water-cutting sight glass non-disassembly cleaning device according to claim 4 is characterized in that A fixing nut is threadedly connected to the outer side of the rotating shaft corresponding to the lower end position of the installation sleeve.
6. The water-cutting sight glass non-disassembly cleaning device according to claim 5 is characterized in that A lower locking nut is threadedly connected to the outer side of the lower end of the rotating shaft corresponding to the lower end position of the fixing nut.
7. The water-cutting sight glass non-disassembly cleaning device according to claim 3, characterized in that The rotating shaft corresponding to the upper position of the upper locking nut is bent to the upper left to form a handle, and a handle is fixedly installed on the outer side of the left part of the handle.
8. The water-cutting sight glass non-disassembly cleaning device according to claim 4, 5 or 6, characterized in that The rotating shaft corresponding to the upper position of the upper locking nut is bent to the upper left to form a handle, and a handle is fixedly installed on the outer side of the left part of the handle.
Citation Information
Patent Citations
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