Novel PC embedded part cleaning method

By designing a new PC embedded parts cleaning method, the absorption pump and filtration system are used to process the silt and sand at the bottom of the cleaning cylinder, the pipeline blockage caused by sediment deposition in the prior art is solved, and the ease of use and cleaning effect of the device is improved.

CN119909967APending Publication Date: 2025-05-02安徽海龙建筑工业有限公司
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Patent Information

Application Number
CN202510242242.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-03
Publication Date
2025-05-02

AI Technical Summary

Technical Problem

In the prior art, a large amount of silt and sand will be deposited at the bottom of the cleaning box, and direct discharge will cause pipeline blockage and require manual cleaning. There is room for improvement in the ease of use of the device.

Method used

A new method for cleaning PC embedded parts is designed, including pouring the embedded parts into the cleaning cage body and rotating the cleaning cage body by driving the driving motor. When a large amount of silt is deposited on the bottom of the cleaning cylinder, the silt is drawn through the absorption pump and the absorption tube, and filtered and stored through the connecting tube and the storage compartment. Finally, the filtered water is transported back to the cleaning cylinder through the discharge tube.

Benefits of technology

It effectively avoids pipeline blockage caused by sediment deposition, reduces the need for manual cleaning, improves the reliability and ease of use of the device, and ensures the cleaning effect and water level stability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a novel PC embedded part cleaning method which comprises a base, a cleaning cylinder, a purification cabin, a cleaning cage mechanism, a purification mechanism and a driving motor, a cleaning cage main body is driven by the driving motor to rotate, so that an embedded part in the cleaning cage main body is cleaned, and an absorption pump machine is arranged at one end of a connecting pipe. When a large amount of silt is deposited on the bottom face of the cleaning cylinder, due to the fact that the absorption pipe is arranged below the cleaning cage mechanism, the absorption pump is started to suck the silt at the bottom through the absorption pipe, and the sucked silt enters the connecting pipe and then enters the storage bin through the connecting pipe. As the filter screen is horizontally arranged in the storage bin, the pumped silt can be filtered, and the filtered water is conveyed back to the cleaning cylinder through the discharge pipe, so that the water level in the cleaning cylinder is ensured to be stable, the cleaning effect is ensured, frequent water adding is avoided, and the reliability and usability of the device are improved.
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Description

Technical Field

[0001] The invention relates to the technical field of construction, and in particular to a novel PC embedded part cleaning method. Background Art

[0002] PC, also known as PC components, refers to concrete products that are processed and produced in a standardized and mechanized manner in a factory. In contrast, traditional cast-in-place concrete requires on-site molding, on-site pouring and on-site maintenance. Prefabricated concrete parts are widely used in the fields of construction, transportation, water conservancy, etc. In prefabricated concrete products, in order to leave relevant holes and fixed parts, a large number of metal embedded parts and magnetic boxes need to be installed. When removing the mold, these metal embedded parts and magnetic boxes need to be removed, cleaned and reused. There is often a lot of dried concrete left on the outer surface of the metal embedded parts and magnetic boxes.

[0003] The existing Chinese patent with authorization announcement number CN205096154U discloses a cleaning device for concrete metal embedded parts, including a box for containing cleaning agent, wherein the box is arranged on a floating mechanism, and a driving mechanism drives the box to be in a shaking state. The metal embedded parts to be cleaned are placed in the box, and the driving mechanism drives the box to shake up and down, left and right, and front and back on the floating mechanism. The metal embedded parts to be cleaned shake up and down, left and right, and front and back so as to fully contact with the cleaning agent, thereby cleaning the debris on the metal embedded parts. The cleaning device has a high degree of mechanization, high cleaning efficiency, and clean cleaning.

[0004] The disadvantages of the above-mentioned prior art solutions are that during the cleaning of the embedded parts, a large amount of silt and sand will be deposited at the bottom of the cleaning box, and direct discharge will cause blockage of the pipeline, requiring manual cleaning. There is still room for improvement in the usability of the device. Summary of the invention

[0005] The purpose of the present invention is to provide a novel PC embedded parts cleaning method to solve the technical problem that a large amount of silt and sand will be deposited on the bottom of the cleaning box in the prior art, and direct discharge will cause pipeline blockage and require manual cleaning.

[0006] The technical problem to be solved by the present invention can be achieved by the following technical solutions:

[0007] A novel PC embedded parts cleaning method comprises the following steps:

[0008] Step 1: Pour the embedded parts to be cleaned into the cleaning cage body, then inject water into the cleaning cylinder, and drive the cleaning cage body to rotate through the driving motor to clean the embedded parts in the cleaning cage body.

[0009] Step 2: When a large amount of sediment is deposited on the bottom of the cleaning cylinder, since the absorption pipe is arranged below the cleaning cage mechanism, the absorption pump is started to suck the sediment at the bottom through the absorption pipe.

[0010] Step 3: The sucked mud and sand enter the connecting pipe, and then enter the storage bin through the connecting pipe. Since a filter is horizontally arranged in the storage bin, the sucked mud and sand can be filtered.

[0011] Step 4: The filtered water is transported back to the cleaning drum through the discharge pipe to ensure that the water level in the cleaning drum is stable.

[0012] A novel PC embedded parts cleaning device, comprising:

[0013] The purification mechanism includes an absorption pump, one end of the absorption pump is connected to an absorption pipe, the other end of the absorption pump is connected to a connecting pipe, the connecting pipe is connected to a storage bin, a filter screen for filtering sand and gravel is fixedly connected in the storage bin, and the storage bin is connected to a discharge pipe;

[0014] A base is fixedly connected to a cleaning cylinder, a cleaning cage mechanism is arranged in the cleaning cylinder, a purification chamber is fixedly connected to the side end surface of the cleaning cylinder, the purification mechanism is fixedly installed on the side wall of the purification chamber, the absorption pipe is arranged below the cleaning cage mechanism, the discharge pipe is embedded through and fixedly connected to the side wall of the purification chamber, and the outlet end of the discharge pipe is arranged in the purification chamber.

[0015] As a further solution of the present invention: one end of the storage bin is fixedly connected with a transfer tube 1, the other end of the storage bin is fixedly connected with a transfer tube 2, a storage cavity is opened inside the storage bin, the connecting pipe is connected with the interior of the storage cavity through the transfer tube 1, and the discharge pipe is connected with the interior of the storage cavity through the transfer tube 2.

[0016] As a further solution of the present invention: the cleaning cage mechanism includes a cleaning cage body, the bottom surface of the cleaning cage body is fixedly connected to a mounting base plate, the mounting base plate is fixedly connected to a vertically arranged connecting shaft, the upper end of the connecting shaft is fixedly connected to a positioning plate, and the positioning plate is fixedly connected to a limiting block.

[0017] As a further solution of the present invention: a driving motor is embedded through and fixedly connected to the base, a driving shaft is fixedly connected to the driving end of the driving motor, and the mounting base plate and the driving shaft are coaxially fixedly connected.

[0018] As a further solution of the present invention: a stabilizing ring is fixedly connected to the bottom surface of the mounting base plate, a stabilizing support ring is fixedly connected to the base, the stabilizing ring is sleeved on the inner side of the stabilizing support ring, and the stabilizing ring and the contact end surface of the stabilizing support ring are slidably connected.

[0019] As a further solution of the present invention: two fixing plates are symmetrically arranged and fixedly connected at the upper end of the purification chamber, an adapter plate is rotatably connected between the two fixing plates, and a cover plate is fixedly connected to the adapter plate.

[0020] As a further solution of the present invention: an embedding groove is provided on the cover plate, a rotating disk is rotatably connected in the embedding groove, a positioning groove corresponding to the limiting block is provided on the rotating disk, and the limiting block is clamped in the positioning groove.

[0021] As a further solution of the present invention: a cleaning chamber is provided inside the cleaning cylinder, a purification chamber is provided inside the purification cabin, and the cleaning chamber and the purification chamber are communicated with each other.

[0022] As a further solution of the present invention: the connecting pipe is arranged in a U-shape as a whole, is embedded through and fixedly connected to the side wall of the purification chamber, the absorption pump is arranged inside the purification chamber, and the storage bin is arranged outside the purification chamber.

[0023] Beneficial effects of the present invention:

[0024] 1. When the present invention is used, firstly, the embedded parts to be cleaned are poured into the cleaning cage body, and then water is injected into the cleaning barrel. The cleaning cage body is driven to rotate by a driving motor, so as to clean the embedded parts in the cleaning cage body. An absorption pump is arranged at one end of the connecting pipe, and a storage bin is arranged at the other end of the connecting pipe. When a large amount of sediment is deposited on the bottom surface of the cleaning barrel, since the absorption pipe is arranged below the cleaning cage mechanism, the absorption pump is started to suck the sediment at the bottom through the absorption pipe. The sucked sediment enters the connecting pipe and then enters the storage bin through the connecting pipe. Since a filter screen is arranged horizontally in the storage bin, the extracted sediment can be filtered, and the filtered water is transported back to the cleaning barrel through the discharge pipe, so as to ensure the stability of the water level in the cleaning barrel, ensure the cleaning effect and avoid frequent water addition, thereby improving the reliability and ease of use of the device.

[0025] 2. The present invention provides a cleaning cage mechanism to facilitate the placement of metal embedded parts. A driving motor is embedded and fixedly connected to the base. A driving shaft is fixedly connected to the driving end of the driving motor. The mounting base plate and the driving shaft are coaxially fixedly connected. The cleaning cage mechanism can be directly driven to rotate by the driving motor, thereby driving the metal embedded parts in the cleaning cage mechanism to rotate, which is convenient for throwing away the mud and sand on the metal embedded parts, and is beneficial to improving and ensuring the cleaning effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] The present invention will be further described below in conjunction with the accompanying drawings.

[0027] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the present invention;

[0028] Figure 2It is a side cross-sectional structural schematic diagram of the present invention;

[0029] Figure 3 It is a schematic diagram of the three-dimensional structure of the cleaning cage mechanism of the present invention;

[0030] Figure 4 The present invention Figure 2 The enlarged structural diagram at A in the middle;

[0031] Figure 5 It is a schematic diagram of the three-dimensional structure of the purification mechanism of the present invention;

[0032] Figure 6 It is a schematic diagram of the three-dimensional structure of the cover plate of the present invention.

[0033] In the figure: 1. base; 2. cleaning cylinder; 3. cleaning chamber; 4. purification cabin; 5. purification chamber; 6. cleaning cage mechanism; 61. cleaning cage body; 62. mounting base plate; 63. connecting shaft; 64. alignment plate; 65. limit block; 7. purification mechanism; 71. absorption pipe; 72. absorption pump; 73. connecting pipe; 74. transfer pipe 1; 75. storage bin; 76. storage cavity; 77. filter screen; 78. transfer pipe 2; 79. discharge pipe; 8. driving motor; 9. driving shaft; 10. stabilizing collar; 11. stabilizing support ring; 12. fixing plate; 13. cover plate; 14. transfer plate; 15. fixing plate; 16. rotating disk; 17. alignment groove. DETAILED DESCRIPTION

[0034] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0035] like Figure 1-Figure 6 As shown, a novel PC embedded part cleaning device comprises a base 1 and a purification mechanism 7, the purification mechanism 7 comprises an absorption pump 72, one end of the absorption pump 72 is connected with an absorption pipe 71, the other end of the absorption pump 72 is connected with a connecting pipe 73, the connecting pipe 73 is connected with a storage bin 75, a filter screen 77 for filtering sand and gravel is fixedly connected in the storage bin 75, a discharge pipe 79 is connected to the storage bin 75, a cleaning cylinder 2 is fixedly connected to the base 1, a cleaning cage mechanism 6 is arranged in the cleaning cylinder 2, a purification chamber 4 is fixedly connected to the side end surface of the cleaning cylinder 2, the purification mechanism 7 is fixedly installed on the side wall of the purification chamber 4, the absorption pipe 71 is arranged below the cleaning cage mechanism 6, the discharge pipe 79 is embedded through and fixedly connected to the side wall of the purification chamber 4, and the outlet end of the discharge pipe 79 is arranged in the purification chamber 4.

[0036] One end of the storage bin 75 is fixedly connected to a transfer tube 1 74 , and the other end of the storage bin 75 is fixedly connected to a transfer tube 2 78 . A storage cavity 76 is opened inside the storage bin 75 . The connecting pipe 73 is connected to the interior of the storage cavity 76 through the transfer tube 1 74 , and the discharge pipe 79 is connected to the interior of the storage cavity 76 through the transfer tube 2 78 .

[0037] In some specific embodiments, the filter screen 77 is horizontally disposed and fixedly connected to the inner wall of the storage cavity 76 .

[0038] The cleaning cage mechanism 6 includes a cleaning cage body 61, a mounting base plate 62 is fixedly connected to the bottom surface of the cleaning cage body 61, a vertically arranged connecting shaft 63 is fixedly connected to the mounting base plate 62, an alignment plate 64 is fixedly connected to the upper end of the connecting shaft 63, and a limiting block 65 is fixedly connected to the alignment plate 64.

[0039] A driving motor 8 is embedded through and fixedly connected to the base 1, a driving shaft 9 is fixedly connected to the driving end of the driving motor 8, the mounting base plate 62 and the driving shaft 9 are coaxially fixedly connected, a stabilizing ring 10 is fixedly connected to the bottom surface of the mounting base plate 62, a stabilizing support ring 11 is fixedly connected to the base 1, the stabilizing ring 10 is sleeved on the inner side of the stabilizing support ring 11, and the contact end surfaces of the stabilizing ring 10 and the stabilizing support ring 11 are slidably connected.

[0040] Two fixed plates 15 are symmetrically arranged and fixedly connected at the upper end of the purification chamber 4, an adapter plate 14 is rotatably connected between the two fixed plates 15, a cover plate 13 is fixedly connected to the adapter plate 14, an embedding groove is provided on the cover plate 13, a rotating disk 16 is rotatably connected in the embedding groove, and an alignment groove 17 corresponding to the limit block 65 is provided on the rotating disk 16, and the limit block 65 is snapped into the alignment groove 17.

[0041] A cleaning chamber 3 is provided inside the cleaning cylinder 2 , a purification chamber 5 is provided inside the purification chamber 4 , and the cleaning chamber 3 and the purification chamber 5 are communicated with each other.

[0042] The connecting pipe 73 is overall U-shaped, and is embedded and fixedly connected to the side wall of the purification chamber 4 . The absorption pump 72 is arranged inside the purification chamber 4 , and the storage bin 75 is arranged outside the purification chamber 4 .

[0043] In some specific embodiments, the storage bin 75 is provided with a bin door for removing sand and sludge, and the cleaning cylinder 2 is provided with a water pipe for adding water and a drainage pipe for draining water.

[0044] A novel PC embedded parts cleaning method comprises the following steps:

[0045] Step 1: Pour the embedded parts to be cleaned into the cleaning cage body, then inject water into the cleaning cylinder, and drive the cleaning cage body to rotate by the driving motor to clean the embedded parts in the cleaning cage body;

[0046] Step 2: When a large amount of sediment is deposited on the bottom of the cleaning cylinder, since the absorption pipe is arranged below the cleaning cage mechanism, the absorption pump is started to suck the sediment at the bottom through the absorption pipe;

[0047] Step 3: The sucked sediment enters the connecting pipe and then enters the storage bin through the connecting pipe. Since a filter screen is horizontally arranged in the storage bin, the sucked sediment can be filtered;

[0048] Step 4: Transfer the filtered water back to the cleaning drum through the discharge pipe to ensure the water level in the cleaning drum is stable

[0049] In order to facilitate the understanding of the embodiments of this solution by those skilled in the art, the working principle of this solution is briefly described in combination with specific application scenarios:

[0050] When in use, first pour the embedded parts that need to be cleaned into the cleaning cage body 61, then inject water into the cleaning cylinder 2, and drive the cleaning cage body 61 to rotate through the driving motor 8, so as to clean the embedded parts in the cleaning cage body 61. An absorption pump 72 is provided on one end of the connecting pipe 73, and a storage bin 75 is provided on the other end of the connecting pipe 73. When a large amount of sediment is deposited on the bottom surface of the cleaning cylinder 2, since the absorption pipe 71 is provided below the cleaning cage mechanism 6, the absorption pump 72 is started to suck the sediment at the bottom through the absorption pipe 71. The sucked sediment enters the connecting pipe 73, and then enters the storage bin 75 through the connecting pipe 73. Since a filter screen 77 is horizontally provided in the storage bin 75, the suction can be sucked. The collected sediment is filtered, and the filtered water is transported back to the cleaning cylinder 2 through the discharge pipe 79, thereby ensuring the stability of the water level in the cleaning cylinder 2, ensuring the cleaning effect while avoiding frequent water addition, improving the reliability and usability of the device, and arranging the cleaning cage mechanism 6 to facilitate the placement of metal embedded parts. A driving motor 8 is embedded and fixedly connected to the base 1, and a driving shaft 9 is fixedly connected to the driving end of the driving motor 8. The mounting base 62 and the driving shaft 9 are coaxially fixedly connected. The driving motor 8 can directly drive the cleaning cage mechanism 6 to rotate, thereby driving the metal embedded parts in the cleaning cage mechanism 6 to rotate, which is convenient for throwing out the sediment on the metal embedded parts, and is beneficial to improving and ensuring the cleaning effect.

[0051] Several embodiments of the present invention are described in detail above, but the embodiments of the present invention are not limited thereto and cannot be considered to limit the scope of implementation of the present invention. All equivalent changes and improvements made within the scope of the present invention should still fall within the scope of the patent coverage of the present invention.

Claims

1. A novel PC embedded parts cleaning method, characterized in that: The steps include: S1: pour the embedded parts to be cleaned into the cleaning cage body (61), then inject water into the cleaning cylinder (2), and drive the cleaning cage body (61) to rotate by the driving motor (8) to clean the embedded parts in the cleaning cage body (61); S2: When a large amount of sediment is deposited on the bottom surface of the cleaning cylinder (2), since the absorption pipe (71) is arranged below the cleaning cage mechanism (6), the absorption pump (72) is started to suck the sediment at the bottom through the absorption pipe (71); S3: The sucked mud and sand enter the connecting pipe (73), and then enter the storage bin (75) through the connecting pipe (73). Since a filter screen (77) is horizontally arranged in the storage bin (75), the sucked mud and sand can be filtered; S4: The filtered water is transported back to the cleaning drum (2) through the discharge pipe (79), thereby ensuring that the water level in the cleaning drum (2) is stable.

2. A device for implementing a novel PC embedded parts cleaning method as claimed in claim 1, characterized in that: The purification mechanism (7) comprises an absorption pump (72), one end of the absorption pump (72) is connected to an absorption pipe (71), the other end of the absorption pump (72) is connected to a connecting pipe (73), the connecting pipe (73) is connected to a storage bin (75), a filter screen (77) for filtering sand and gravel is fixedly connected in the storage bin (75), and the storage bin (75) is connected to a discharge pipe (79); A base (1) is provided, wherein a cleaning cylinder (2) is fixedly connected to the base (1), a cleaning cage mechanism (6) is arranged in the cleaning cylinder (2), a purification chamber (4) is fixedly connected to the side end surface of the cleaning cylinder (2), a purification mechanism (7) is fixedly installed on the side wall of the purification chamber (4), an absorption pipe (71) is arranged below the cleaning cage mechanism (6), a discharge pipe (79) is embedded through and fixedly connected to the side wall of the purification chamber (4), and an outlet end of the discharge pipe (79) is arranged in the purification chamber (4).

3. A novel PC embedded parts cleaning device according to claim 2, characterized in that: One end of the storage bin (75) is fixedly connected to a transfer tube 1 (74), and the other end of the storage bin (75) is fixedly connected to a transfer tube 2 (78). A storage inner cavity (76) is provided inside the storage bin (75). The connecting tube (73) is connected to the interior of the storage inner cavity (76) through the transfer tube 1 (74), and the discharge tube (79) is connected to the interior of the storage inner cavity (76) through the transfer tube 2 (78).

4. A novel PC embedded parts cleaning device according to claim 2, characterized in that: The cleaning cage mechanism (6) comprises a cleaning cage body (61), the bottom surface of the cleaning cage body (61) is fixedly connected to a mounting base plate (62), a vertically arranged connecting shaft (63) is fixedly connected to the mounting base plate (62), an alignment plate (64) is fixedly connected to the upper end of the connecting shaft (63), and a limiting block (65) is fixedly connected to the alignment plate (64).

5. A novel PC embedded parts cleaning device according to claim 2, characterized in that: A driving motor (8) is embedded and fixedly connected to the base (1), a driving shaft (9) is fixedly connected to the driving end of the driving motor (8), and the mounting base plate (62) and the driving shaft (9) are coaxially fixedly connected.

6. A novel PC embedded parts cleaning method according to claim 4, characterized in that: A stabilizing collar (10) is fixedly connected to the bottom surface of the mounting base plate (62), a stabilizing support ring (11) is fixedly connected to the base (1), the stabilizing collar (10) is sleeved on the inner side of the stabilizing support ring (11), and the contact end surfaces of the stabilizing collar (10) and the stabilizing support ring (11) are slidably connected.

7. A novel PC embedded parts cleaning device according to claim 2, characterized in that: Two fixing plates (15) are symmetrically arranged and fixedly connected at the upper end of the purification chamber (4); an adapter plate (14) is rotatably connected between the two fixing plates (15); and a cover plate (13) is fixedly connected to the adapter plate (14).

8. A novel PC embedded parts cleaning device according to claim 7, characterized in that: An embedding groove is provided on the cover plate (13), a rotating disk (16) is rotatably connected in the embedding groove, a positioning groove (17) corresponding to the limiting block (65) is provided on the rotating disk (16), and the limiting block (65) is clamped in the positioning groove (17).

9. A novel PC embedded parts cleaning device according to claim 2, characterized in that: A cleaning chamber (3) is provided inside the cleaning cylinder (2), a purification chamber (5) is provided inside the purification chamber (4), and the cleaning chamber (3) and the purification chamber (5) are communicated with each other.

10. A novel PC embedded parts cleaning device according to claim 2, characterized in that: The connecting pipe (73) is arranged in a U-shape as a whole. The connecting pipe (73) penetrates, is embedded in and is fixedly connected to the side wall of the purification chamber (4). The absorption pump (72) is arranged inside the purification chamber (4), and the storage bin (75) is arranged outside the purification chamber (4).

Citation Information

Patent Citations

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