Automatic oil removing and cleaning equipment for new energy automobile parts

Abstract

The invention discloses automatic oil removing and cleaning equipment for new energy automobile parts, relates to the technical field of automobile part cleaning equipment, and solves the problems of high front-back carrying strength, poor final cleaning effect and the like in the prior art. Comprising a cleaning box body, a cleaning bin and a drying bin, a plurality of storage cavities are formed in the cleaning box body, to-be-cleaned parts are stored in the storage cavities, water permeable holes are formed in the bottoms of the cleaning box body and the storage cavities, the cleaning bin is filled with oil removal cleaning liquid, the cleaning box body conducts oil removal in the cleaning bin, and then the to-be-cleaned parts enter the drying bin to be dried; and the drying bin is provided with a drying manipulator and a drying device, the manipulator takes out / puts back the cleaned parts from the storage cavity, and the drying device dries the cleaning box body and the cleaned parts. The cleaning efficiency and the final cleaning effect can be improved, and the effect of conveniently reducing the labor intensity is achieved.

Description

Technical Field

[0001] The present invention relates to the technical field of automobile parts cleaning equipment, and in particular to automatic oil removal and cleaning equipment for new energy automobile parts. Background Art

[0002] With the rapid growth of the new energy vehicle accessories market, its ancillary accessories manufacturers are also developing rapidly. During the production process, processing oil, anti-rust oil or other oil stains usually remain on the surface of parts. In order to ensure the subsequent painting, welding or assembly process or to ensure the factory quality, degreasing and cleaning are required before processing or leaving the factory.

[0003] However, existing oil removal and cleaning equipment has problems such as high labor intensity and efficiency, especially for some larger metal parts, such as the control arm of the suspension system and the steering column of the steering system, which are relatively large in size and weight, and also have problems such as high intensity of front and rear transportation and poor final cleaning effect. Summary of the invention

[0004] The purpose of the present invention is to provide an automatic oil removal and cleaning device for new energy vehicle parts, which can improve the efficiency of the cleaning process, conveniently reduce labor intensity, and improve the final cleaning effect.

[0005] The above technical objectives of the present invention are achieved through the following technical solutions: An automatic degreasing and cleaning device for new energy vehicle parts comprises a cleaning box, a cleaning chamber and a drying chamber. The cleaning box is provided with a plurality of storage chambers for storing parts to be cleaned, and the cleaning box and the bottom of the storage chamber are both provided with water permeable holes. The cleaning chamber is filled with degreasing cleaning liquid. The cleaning box is degreased in the cleaning chamber and then enters the drying chamber for drying. The drying chamber is provided with a drying manipulator and a drying device. The manipulator takes out / puts back the cleaned parts from the storage chamber, and the drying device dries the cleaning box and the cleaned parts respectively.

[0006] Furthermore, a cleaning robot is provided in the cleaning chamber, and the cleaning robot moves up and down to take out / put back the parts to be cleaned from the storage cavity, thereby accelerating degreasing and cleaning.

[0007] Furthermore, the cleaning robot and / or the drying robot adopts magnetic attraction or mechanical clamping to pick up the corresponding parts.

[0008] Furthermore, a plurality of lifting mechanisms are provided in the cleaning chamber to drive the cleaning box to rise and fall in the cleaning chamber.

[0009] Furthermore, a mobile trolley is provided outside the cleaning chamber, two first parallel beams are provided on the top of the lifting mechanism, and a hydraulic lifting plate is provided on the top of the mobile trolley. After the mobile trolley moves between the two first parallel beams, the cleaning box is placed on the first parallel beams by driving the hydraulic lifting plate to descend.

[0010] Furthermore, the drying bin is opened on the outside for the cleaning box to enter; a plurality of second parallel beams are arranged in the drying bin for the moving trolley to move in or out.

[0011] Furthermore, it also includes a loading line, which conveys parts to be cleaned. A first telescopic feeding device is provided on one side of the loading line, and a first lifting platform is provided on the other side. A sideways cleaning box is placed on the first lifting platform. The first telescopic feeding device pushes the parts to be cleaned on the loading line into the sideways cleaning box, and the first lifting platform drives the sideways cleaning box to rise and fall, so that the parts to be cleaned can be fed into the storage cavity at different positions thereof.

[0012] Furthermore, it also includes a feeding line, and a second lifting platform and a second telescopic feeding device are provided on one side of the feeding line. A cleaning box with a side tilt is placed on the second lifting platform. The second telescopic feeding device pushes the parts in the cleaning box onto the feeding line. The second lifting platform drives the cleaning box with a side tilt to rise and fall so as to deliver parts from storage cavities at different positions.

[0013] In summary, the present invention has the following beneficial effects: The parts to be cleaned are stored in a cleaning box, placed in a cleaning bin and degreased with a degreasing cleaning fluid, and then placed in a drying bin for drying. The robot takes out / puts back the cleaned parts from the storage cavity, and the drying device dries the cleaning box and the cleaned parts respectively. The cleaning and drying work of the parts can be completed automatically, thereby improving cleaning efficiency, reducing labor intensity, and improving the final cleaning effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the overall structure of an automatic oil removal and cleaning device for new energy vehicle parts according to the present invention; Figure 2 It is a structural schematic diagram of a cleaning box part in an automatic oil removal and cleaning device for new energy vehicle parts of the present invention; Figure 3 It is a structural schematic diagram of a feeding line part in an automatic oil removal and cleaning device for new energy vehicle parts of the present invention; Figure 4 It is a structural schematic diagram of a feeding line part in an automatic oil removal and cleaning device for new energy automobile parts of the present invention.

[0015] In the figure, 1. cleaning box; 11. storage chamber; 111. water permeable hole; 2. cleaning chamber; 21. cleaning robot; 22. lifting mechanism; 221. first parallel beam; 3. drying chamber; 31. drying robot; 32. second parallel beam; 4. moving trolley; 41. hydraulic lifting plate; 5. loading line; 51. first telescopic feeding device; 52. first lifting platform; 6. feeding line; 61. second telescopic feeding device; 62. second lifting platform. DETAILED DESCRIPTION

[0016] The specific implementation of the present invention is further described below in conjunction with the accompanying drawings, and this embodiment does not constitute a limitation of the present invention. Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of this application.

[0017] An automatic oil removal and cleaning device for new energy vehicle parts, such as Figure 1 and Figure 2 As shown, it comprises a cleaning box 1, a cleaning chamber 2 and a drying chamber 3. A plurality of storage chambers 11 are provided in the cleaning box 1. The storage chambers 11 store parts to be cleaned, and the upper ends of the parts to be cleaned are exposed outside the storage chambers 11. Lifting ears can be provided on the outside of the cleaning box 1 for easy flipping. The bottoms of the cleaning box 1 and the storage chambers 11 are both provided with water-permeable holes 111. The bottom of the cleaning box 1 can be a grid or a whole large hole, which serves as the water-permeable holes 111 at the bottom. The cleaning chamber 2 is filled with degreasing cleaning liquid. A heating device can be set in the cleaning chamber 2 to heat the degreasing liquid to a suitable temperature. The cleaning box 1 is degreased in the cleaning chamber 2. The cleaning chamber can also be cleaned or the cleaning effect can be improved by ultrasonic waves or other methods. After cleaning, the cleaning box 1 enters the drying chamber 3 for drying. A drying robot 31 and a drying device are fixed in the drying chamber 3. The robot takes out / puts back the cleaned parts from the storage chamber 11, and the drying device dries the cleaning box 1 and the cleaned parts respectively. The drying device can use existing drying devices such as hot air drying. The cleaning box 1 can be made into a grid-shaped side for easy drying, or different drying devices can be set to improve the drying effect by drying from multiple directions such as up and down and left and right.

[0018] like Figure 1 As shown, a plurality of lifting mechanisms 22 are provided in the cleaning chamber 2 to drive the lifting of the cleaning box 1 in the cleaning chamber 2 to complete the immersion and removal of the cleaning box 1 in the degreasing cleaning liquid; the lifting mechanism 22 can be lifted by a scissor-type lifting platform, an electric hoist or a hydraulic lifting method to achieve the immersion and removal of the parts; In order to improve the cleaning effect and avoid the parts in the storage cavity 11 having poor contact surface cleaning effect due to the existence of the storage cavity 11, a cleaning manipulator 21 is provided in the cleaning bin 2. The cleaning manipulator 21 moves up and down to take out / put back the parts to be cleaned from the storage cavity 11 to accelerate oil removal and cleaning. The cleaning manipulator 21 can be fixed on the lifting mechanism 22 and rise and fall with it, or it can be fixed on the top of the cleaning bin 2; the cleaning manipulator 21 adopts magnetic suction or mechanical clamping to pick up the corresponding parts. In this embodiment, the cleaning manipulator 21 is lifted and lowered by linear drive components such as cylinders, and the parts are clamped by electric / pneumatic / hydraulic clamps.

[0019] like Figure 1 As shown, in order to improve the automation of the cleaning process and reduce the labor intensity, a mobile trolley 4 is provided outside the cleaning chamber 2. The mobile trolley 4 can be guided by rails, etc., and its bottom is moved by driving wheels. After the top of the lifting mechanism 22 is raised, it is located on the same plane as the ground. Two first parallel beams 221 are fixed on the top of the lifting mechanism 22, and a hydraulic lifting plate 41 is provided on the top of the mobile trolley 4. After the mobile trolley 4 enters the cleaning chamber 2, the lifting mechanism 22 rises, allowing the mobile trolley 4 to move between the two first parallel beams 221, and then the cleaning box 1 is placed on the first parallel beams 221 by driving the hydraulic lifting plate 41 to descend, and finally the mobile trolley 4 leaves.

[0020] like Figure 2 As shown, the drying chamber 3 has an opening on the outside and is connected to the cleaning chamber for the cleaning box 1 to enter, and the two can be separated by a door body or the like; a plurality of second parallel beams 32 are fixed in the drying chamber 3 for the moving trolley 4 to move in or out; In some other embodiments, the drying robot 31 in the drying chamber 3 is connected to the transverse movement device to achieve transverse movement, so that the parts and the cleaning box 1 are dried at different positions, thereby improving the drying effect and avoiding mutual influence caused by dripping water from top to bottom; the drying robot 31 can also use magnetic suction or mechanical clamping to pick up the corresponding parts.

[0021] like Figure 3As shown, in this embodiment, in order to facilitate loading, a loading line 5 is also included. The outer circumference of the loading line 5 is integrally connected with a dividing edge. The parts to be cleaned are transported on the loading line 5 and separated by the dividing edge. A plurality of first telescopic feeding devices 51 are fixed on one side of the loading line 5, and a plurality of first lifting platforms 52 are fixed on the other side. The first telescopic feeding devices 51 are driven to move laterally by a linear module, and the first lifting platforms 52 are driven to rise and fall by hydraulic or electric means. A sideways cleaning box 1 is placed on the first lifting platforms 52. When the first telescopic feeding devices 51 move laterally, the parts to be cleaned on the loading line 5 are pushed into the sideways cleaning box 1 through a plurality of corresponding push blocks on the inner side. The first lifting platforms 52 drive the sideways cleaning box 1 to rise and fall, so that the parts to be cleaned are fed into the storage chambers 11 at different positions thereof. like Figure 4 As shown, in order to facilitate unloading, a feeding line 6 is also included. A second lifting platform 62 and a second telescopic feeding device 61 are provided on one side of the feeding line 6. The second lifting platform 62 is placed on the side of the cleaning box 1. The second telescopic feeding device 61 is driven to move horizontally by a linear module, and the second lifting platform 62 is driven to rise and fall by hydraulic or electric means. In this embodiment, the upper linear module of the second telescopic feeding device 61 is also connected to the electric control lifting component, and the output end of the electric control lifting component is connected to the driving block, which can be an insert block, a clamp block or an electric finger, etc., which is fixed to the outer end of the part and dragged to the feeding line 6 by inserting it downward into the part hole, clamping it on both sides of the part neck or electrically clamping it. The second lifting platform 62 drives the sideways cleaning box 1 to rise and fall, so that parts can be sent out of the storage cavity 11 at different positions; In some other embodiments, the second telescopic feeding device 61 is located on the side of the second lifting platform 62 away from the feeding line 6, and pushes the parts in the cleaning box 1 onto the feeding line 6 through the water-permeable holes 111 at the bottom of the storage chamber 11; In addition, the tops of the first lifting platform 52 and the second lifting platform 62 in the present embodiment can be connected to parallel beams, and the lowest landing point can be set flush with the ground (or connected to the ground through an inclined surface, etc.) for automatic transportation by the mobile cart 4, which can also be replaced by a manual operating device such as a crane; in other embodiments, the lifting and flipping operations can be replaced by an automatic flipping device to realize the automatic flipping of the cleaning box 1, thereby improving the automation of the loading and unloading process of parts in the cleaning box 1.

[0022] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Those skilled in the art may make various modifications or equivalent substitutions to the present invention within the essence and protection scope of the present invention, and such modifications or equivalent substitutions should also be deemed to fall within the protection scope of the technical solution of the present invention.

Claims

1. An automatic oil removal and cleaning equipment for new energy vehicle parts, characterized by: It includes a cleaning box, a cleaning bin and a drying bin. The cleaning box is provided with a plurality of storage cavities, in which the parts to be cleaned are stored. The cleaning box and the bottom of the storage cavities are provided with water permeable holes. The cleaning bin is filled with degreasing cleaning liquid. The cleaning box is degreased in the cleaning bin and then enters the drying bin for drying. The drying bin is provided with a drying manipulator and a drying device. The manipulator takes out / puts back the cleaned parts from the storage cavity, and the drying device dries the cleaning box and the cleaned parts respectively.

2. The automatic oil removal and cleaning equipment for new energy vehicle parts according to claim 1 is characterized in that: A cleaning manipulator is arranged in the cleaning chamber, and the cleaning manipulator moves up and down to take out / put back the parts to be cleaned from the storage cavity, thereby accelerating degreasing and cleaning.

3. The automatic oil removal and cleaning equipment for new energy vehicle parts according to claim 2 is characterized in that: The cleaning robot and / or the drying robot adopts magnetic attraction or mechanical clamping to pick up the corresponding parts.

4. The automatic oil removal and cleaning equipment for new energy vehicle parts according to claim 1 is characterized in that: A plurality of lifting mechanisms are arranged in the cleaning chamber to drive the lifting of the cleaning box in the cleaning chamber.

5. The automatic oil removal and cleaning equipment for new energy vehicle parts according to claim 4 is characterized in that: A moving trolley is provided outside the cleaning bin, two first parallel beams are provided on the top of the lifting mechanism, and a hydraulic lifting plate is provided on the top of the moving trolley. After the moving trolley moves between the two first parallel beams, the cleaning box is placed on the first parallel beams by driving the hydraulic lifting plate to descend.

6. The automatic oil removal and cleaning equipment for new energy vehicle parts according to claim 4 or 5, characterized in that: The drying bin is opened on the outside for the cleaning box to enter; a plurality of second parallel beams are arranged in the drying bin for the moving trolley to move in or out.

7. The automatic oil removal and cleaning equipment for new energy vehicle parts according to claim 1 is characterized by: It also includes a loading line, on which parts to be cleaned are conveyed. A first telescopic feeding device is provided on one side of the loading line, and a first lifting platform is provided on the other side. A side-tilted cleaning box is placed on the first lifting platform. The first telescopic feeding device pushes the parts to be cleaned on the loading line into the side-tilted cleaning box. The first lifting platform drives the side-tilted cleaning box to rise and fall, so that the parts to be cleaned are fed into storage cavities at different positions thereof.

8. The automatic oil removal and cleaning equipment for new energy vehicle parts according to claim 1 or 7, characterized in that: It also includes a feeding line, one side of the feeding line is provided with a second lifting platform and a second telescopic feeding device, a sideways cleaning box is placed on the second lifting platform, the second telescopic feeding device pushes the parts in the cleaning box onto the feeding line, and the second lifting platform drives the sideways cleaning box to rise and fall so as to deliver parts from storage cavities at different positions.

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