Aluminum profile soaking water tank capable of collecting impurities

By introducing a flexible filter screen and a motor-driven slide rail system into the aluminum profile immersion tank, the problems of low efficiency in cleaning impurities from the tank and blockage of the drain outlet were solved, achieving automated impurity collection and efficient cleaning.

CN119909971BActive Publication Date: 2026-04-17GUANGXI XINYANG METAL SURFACE TREATMENT CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
GUANGXI XINYANG METAL SURFACE TREATMENT CO LTD
Filing Date
2025-03-18
Publication Date
2026-04-17

AI Technical Summary

Technical Problem

Existing aluminum profile immersion tanks suffer from low efficiency, wasted manpower, and clogged drain outlets when cleaning impurities.

Method used

An aluminum profile immersion tank for collecting impurities was designed. It adopts a flexible filter and a motor-driven sliding rail system. The flexible filter filters impurities and automatically unfolds, making it easy to clean.

Benefits of technology

It improves the efficiency of impurity removal, reduces the difficulty of manual operation, avoids drainage blockage, and saves human resources.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses an aluminum profile soaking water tank capable of collecting impurities, which comprises a water tank body, slidingly arranged with slide rails on the upper and lower inner walls of the two sides of the water tank body, two groups of block groups slidingly arranged on the two ends of the side close to each other of the two slide rails, the block group comprising a fixed block fixedly arranged at the end of the slide rail and a sliding block slidingly arranged on the slide rail, two flexible filter screens arranged between the two slide rails, the two filter screens abutting each other and matching the size of the water tank body, and the flexible filter screens being connected with the block groups on the two sides. The application has the beneficial effects of reducing the difficulty and steps of manual cleaning of the impurities in the water tank, improving the efficiency of cleaning the impurities in the water tank, saving the corresponding human resources, and avoiding the impurities from blocking the drain.
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Description

Technical Field

[0001] This invention relates to the field of aluminum profile production technology, specifically to an aluminum profile immersion tank capable of collecting impurities. Background Technology

[0002] Currently, in the industry, some lifting hooks made of aluminum profiles after spraying are treated with chemicals to enhance conductivity. However, this method involves burning the hooks, which can lead to insufficient strength after the hooks lose internal stress due to high temperatures, resulting in frequent breakage during reuse and failing to meet environmental requirements. Another method, in response to environmental concerns, involves manual hammering, which is inefficient and can cause workplace injuries due to flying debris. The solution has gradually evolved to include chemical soaking.

[0003] When aluminum profiles are soaked in chemical solutions, many impurities remain in the water tank, requiring cleaning. Current methods for cleaning the water tank involve draining the chemical solution and then manually removing the impurities. However, this method has two drawbacks: first, larger particles can clog the drain outlet during drainage, preventing the chemical solution from being discharged smoothly; second, manual cleaning of the water tank is inefficient and wastes significant manpower. Summary of the Invention

[0004] The purpose of this invention is to overcome the shortcomings of the prior art and propose an aluminum profile soaking water tank that can collect impurities. This reduces the difficulty and steps of manually cleaning impurities from the water tank, improves the efficiency of cleaning impurities from the water tank, saves corresponding human resources, and also prevents impurities from clogging the drain outlet.

[0005] The objective of this invention is achieved through the following technical solution: an aluminum profile immersion tank capable of collecting impurities, comprising a tank body, slide rails slidably arranged on the inner walls of both sides of the tank body, two sets of blocks slidably arranged at both ends of the two slide rails close to each other, each block set comprising a fixed block fixedly arranged at the end of the slide rail and a sliding block slidably arranged on the slide rail, two flexible filter screens arranged between the two slide rails, the two filter screens abutting each other with dimensions matching the inner dimensions of the tank body, and both sides of the flexible filter screens being connected to the block sets.

[0006] At least one slide block is provided on the inner walls of both sides of the water tank. A slide groove is opened in one of the slide blocks. A lead screw is rotatably installed in one of the slide grooves, and a slide rod is installed in the other slide groove. A base connected to a slide rail is threaded and rotatably fitted on the lead screw. A base connected to a slide rail is slidably fitted on the slide rod. A first motor for driving the lead screw to rotate is provided on one of the slide blocks.

[0007] The base is equipped with a second motor for driving the sliding block to move.

[0008] The slide rail has pulleys rotatably installed at both ends, and the two pulleys are connected by belt drive. The slide rail has a first sliding opening and a second sliding opening that are parallel to each other. A sliding block in one group of blocks on the slide rail passes through the first sliding opening and is connected to the belt. A sliding block in another group of blocks on the slide rail passes through the second sliding opening and is connected to the belt.

[0009] The sliding block has an installation opening that matches the position, size, and shape of the belt. On both sides of the installation opening, there are reset grooves that match the position of the wedge-shaped opening. A reset spring is provided on the reset groove, and a clamping block is provided at the end of the reset spring.

[0010] The bottom of the water tank body is provided with a drain outlet.

[0011] Spray nozzles are installed on the inner walls of both sides of the water tank body.

[0012] The outer wall of the water tank body is provided with a first insulation layer, and the outer wall of the first insulation layer is provided with a second insulation layer.

[0013] The first insulation layer is hollow inside, and an inlet and an outlet connected to its interior are provided on the first insulation layer.

[0014] The second insulation layer is made of cotton and reinforcing ribs.

[0015] The beneficial effects of this invention are as follows: By setting up components such as flexible filter screens, when drainage is needed to clean impurities, the two flexible filter screens unfold. During drainage, large impurities in the solution are filtered by the flexible filter screens, thus ensuring that the drain outlet of the water tank is not blocked. After drainage is completed, the flexible filter screens rise to the top, making it convenient for operators to directly clean the impurities on the flexible filter screens. This reduces the difficulty and steps of manually cleaning impurities in the water tank, improves the efficiency of cleaning impurities in the water tank, and saves corresponding human resources. Attached Figure Description

[0016] Figure 1 This is a top view of the present invention;

[0017] Figure 2 This is a schematic diagram of the lead screw connection;

[0018] Figure 3 This is a schematic diagram of the slide bar connection;

[0019] Figure 4 This is a schematic diagram of the slide rail;

[0020] Figure 5 This is a schematic diagram of the wedge block connection;

[0021] Reference numerals: 1. Water tank body; 11. Drain outlet; 12. Sprayer head; 13. First insulation layer; 14. Second insulation layer; 2. Slide rail; 21. Pulley; 22. Belt; 23. First sliding opening; 24. Second sliding opening; 3. Fixing block; 4. Sliding block; 41. Mounting port; 42. Reset groove; 43. Reset spring; 44. Clamping block; 5. Flexible filter screen; 6. Slide base; 61. Slide groove; 62. Lead screw; 63. Slide rod; 64. Base; 65. First motor; 66. Second motor. Detailed Implementation

[0022] The technical solution of the present invention will be clearly and completely described below with reference to the embodiments. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0023] It should be noted that the directional concepts of "left", "right", "up", "down", "front", "back", "inner", and "outer" in the following scheme are all relative directions, and will not be listed one by one here.

[0024] A water tank made of aluminum profile capable of collecting impurities, reference Figures 1-5 The system includes a hollow water tank body 1 with an open top. A first insulation layer 13 is provided on the outer wall of the water tank body 1. A second insulation layer 14 is provided on the outer wall of the first insulation layer 13. The first insulation layer 13 is hollow and has an inlet and an outlet communicating with its interior. By injecting water into the first insulation layer 13, the insulation capacity of the medicine inside the water tank body 1 is enhanced. The second insulation layer 14 is made of cotton and reinforcing ribs. Spray nozzles 12 are provided on the inner walls of the front and rear sides of the water tank body 1, and a drain outlet 11 is provided at the bottom of the water tank body 1. Slide seats 6 are provided at both ends of the inner walls of the front and rear sides of the water tank body 1. Bases 64 are slidably mounted on the slide seats 6. Slide rails 2 are provided on the two bases 64 located on the front side and the two bases 64 located on the rear side. Two sets of blocks are provided at both ends of each slide rail 2. Each set of blocks includes a fixed block 3 fixedly mounted at the end of the slide rail 2 and multiple sliding blocks 4 mounted on the slide rail. Flexible filter screens 5 are installed between the front and rear block groups. When the two flexible filter screens 5 are opened, they abut against each other, thus matching the cross-section of the water tank body 1.

[0025] When it is necessary to clean impurities inside the water tank body 1, the sliding block 4 moves, thereby fully unfolding the flexible filter screen 5. At this time, the drain outlet 11 is opened, and the medicine is discharged from the drain outlet 11, while large impurities are filtered out and left on the flexible filter screen 5. At this time, the base 64 rises, and the unfolded flexible filter screen 5 rises to the top of the water tank body 1, making it easier for cleaning workers to clean. The nozzle 12 sprays water to rinse the inside of the water tank body 1, and smaller impurities are washed out with the rinsing water.

[0026] The slide block 6 has vertically extending grooves 61 extending from top to bottom. Two of these grooves 61 contain rotatably mounted lead screws 62, and a first motor 65 is mounted on each groove 61 to drive the lead screws 62. The other two grooves 61 contain fixed slide rods 63. Bases 64 are threaded onto the lead screws 62 and slidably mounted on the slide rods 63. The two bases 64 at the left end contain second motors 66 for driving the sliding block 4 to slide on the slide rail 2.

[0027] Two pulleys 21 are rotatably mounted at both ends of the slide rail 2. The two pulleys 21 are connected by a belt 22. The slide rail 2 has a first sliding opening 23 and a second sliding opening 24 that are parallel to each other. The first sliding opening 23 corresponds to the upper half of the belt 22, and the second sliding opening 24 corresponds to the lower half of the belt 22. The sliding block 4 in the left end block assembly of the slide rail 2 is installed on the first sliding opening 23 and connected to the belt 22. The sliding block 4 in the right end block assembly of the slide rail 2 is installed on the second sliding opening 24 and connected to the belt 22.

[0028] The sliding block 4 has an installation port 41, and the belt 22 is installed in the installation port 41. Reset grooves 42 are formed on the inner walls of both sides of the installation port 41. A reset spring 43 in a compressed state is installed in the reset groove 42. A clamping block 44 is provided at the end of the reset spring 43. The two clamping blocks 44 clamp the belt 22 under the force of the reset spring 43. When the flexible filter screen 5 is fully unfolded, if the belt 22 continues to move, it will disengage from the sliding block 4.

[0029] The above description is merely a preferred embodiment of the present invention. It should be understood that the present invention is not limited to the forms disclosed herein and should not be construed as excluding other embodiments. It can be used in various other combinations, modifications, and environments, and can be altered within the scope of the concept described herein through the above description or related technical or knowledge. Modifications and variations made by those skilled in the art that do not depart from the spirit and scope of the present invention should be within the protection scope of the appended claims.

Claims

1. An aluminum profile immersion tank for collecting impurities, characterized in that, The water tank body is hollow inside and open on the top. Spray nozzles are provided on the inner walls of the front and rear sides of the water tank body. A drain outlet is provided at the bottom of the water tank body. Slide seats are provided at both ends of the inner walls of the front and rear sides of the water tank body. Bases are slidably mounted on the slide seats. Slide rails are provided on the two bases on the front side and the two bases on the rear side. Two sets of blocks are provided at both ends of the slide rails. Each set of blocks includes a fixed block fixedly mounted at the end of the slide rail and multiple sliding blocks mounted on the slide rail. Flexible filter screens are provided between the front and rear block sets. When the two flexible filter screens are opened, they abut against each other, thereby matching the cross-section of the water tank body. The slide block has vertically extending grooves from top to bottom. Two of the grooves have lead screws rotatably mounted in them, and a first motor that drives the lead screws to rotate is mounted on the grooves. The other two grooves have slide rods fixedly mounted in them. The lead screws are threaded and rotatably fitted with bases, and the slide rods are slidably fitted with bases. The two bases at the left end have a second motor for driving the sliding block to slide on the slide rail. Two pulleys are rotatably installed at both ends of the slide rail. The two pulleys are connected by belt drive. The slide rail has a first sliding opening and a second sliding opening that are parallel to each other. The first sliding opening corresponds to the upper half of the belt, and the second sliding opening corresponds to the lower half of the belt. The sliding block in the left end block group of the slide rail is installed on the first sliding opening and connected to the belt. The sliding block in the right end block group of the slide rail is installed on the second sliding opening and connected to the belt. The sliding block has an installation port, and the belt is installed in the installation port. The inner walls on both sides of the installation port have reset grooves. The reset grooves are equipped with reset springs in a compressed state, and the ends of the reset springs are equipped with clamping blocks. The two clamping blocks clamp the belt under the force of the reset springs. When the flexible filter screen is fully unfolded, if the belt continues to move, the belt will disengage from the sliding block. When it is necessary to clean the impurities inside the water tank, the sliding block moves, thereby fully unfolding the flexible filter screen. At this time, the drain outlet is opened, and the medicine is discharged from the drain outlet. Large impurities are filtered out and left on the flexible filter screen. Then the base rises, and the unfolded flexible filter screen rises to the top of the water tank body, making it convenient for cleaning workers to clean.

2. The aluminum profile immersion tank for collecting impurities according to claim 1, characterized in that: The outer wall of the water tank body is provided with a first insulation layer, and the outer wall of the first insulation layer is provided with a second insulation layer.

3. The aluminum profile immersion tank for collecting impurities according to claim 2, characterized in that: The first insulation layer is hollow inside, and an inlet and an outlet connected to its interior are provided on the first insulation layer.

4. The aluminum profile immersion tank for collecting impurities according to claim 2, characterized in that: The second insulation layer is made of cotton and reinforcing ribs.

Citation Information

Patent Citations

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