Automatic cleaning system for carrier plate glass
By designing the automated cleaning system of the carrier glass, using the mobile mechanism, cleaning mechanism and coating mechanism, the automated cleaning and coating of the carrier glass are achieved, solving the problem of low manual cleaning efficiency in the prior art and improving production efficiency.
Patent Information
- Application Number
- CN202510094315.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-21
- Publication Date
- 2025-05-02
AI Technical Summary
In the prior art, the cleaning of carrier glass relies on manual operation, which is inefficient and affects production efficiency.
Design a plate-carrying glass automated cleaning system, including a mobile mechanism, a cleaning mechanism and a coating mechanism. The cleaning mechanism consists of a winding roller group and a cleaning tape. The cleaning tape is pasted and rolled up dust during the movement of the carrier glass; the coating mechanism is used to automatically apply the protective film.
Automatic cleaning and coating of carrier glass is realized without manual intervention, greatly improving cleaning efficiency and reducing production time.
Smart Images

Figure CN119910001A_ABST
Abstract
Description
Technical Field
[0001] The present application belongs to the field of automation, and in particular relates to an automatic cleaning system for carrier glass. Background Art
[0002] During the production process of carrier glass, it is necessary to ensure dust-free operation in the production workshop to prevent dust from entering and affecting the production qualification rate of subsequent products.
[0003] Since the conveyor roller is in operation for a long time, the static electricity carried on its surface will absorb some fine dust, human hair, skin debris, etc., which may stick to the carrier glass during the transmission process, affecting subsequent processing and causing a decrease in product qualification rate. Therefore, the conveyor roller needs to be cleaned regularly.
[0004] In the prior art, the cleaning of the carrier glass is usually done manually with a vacuum cleaner or a tape roller, and then a glass film is applied to the carrier glass manually or as an additional process to prevent dust from sticking. This method has a low cleaning efficiency and greatly affects production efficiency.
[0005] Therefore, there is a need for an efficient automatic cleaning system for carrier glass that can solve the above problems. Summary of the invention
[0006] In order to solve the deficiencies of the prior art, the present application provides an automated cleaning system for carrier glass, which can automatically clean and coat the carrier glass to facilitate subsequent production.
[0007] The technical effects to be achieved by this application are achieved through the following solutions:
[0008] According to a first aspect of the present application, there is provided an automated cleaning system for carrier glass, comprising a moving mechanism, a cleaning mechanism and a coating mechanism, wherein the moving mechanism is located on a conveyor roller and moves along the conveyor roller, the cleaning mechanism and the coating mechanism are sequentially mounted on the moving mechanism and arranged toward the conveyor roller, the cleaning mechanism comprises a winding roller group and a cleaning tape, the cleaning tape is wound around the winding roller group and wound up as the carrier glass moves, the cleaning tape is used to stick dust on the carrier glass; the coating mechanism is used to apply a protective film on the carrier glass.
[0009] Through this solution, when the conveyor roller conveys the carrier glass, the device moves backward along the conveyor roller, and the cleaning tape is always attached to the carrier glass and picks up fine dust as the carrier glass is conveyed; the winding roller group is set to wind up the used tape to prevent the tape with dust particles from contacting the carrier glass and sticking the dust back to the roller, thereby completing automatic cleaning and automatic lamination.
[0010] Preferably, the moving mechanism includes a mounting frame and moving wheels mounted on both sides of the mounting frame, there are at least four moving wheels which are clamped to the upper and lower sides of the conveying roller respectively, the cleaning mechanism is mounted on the mounting frame, and the driving motor drives the moving wheels to rotate.
[0011] Through this solution, the moving wheel can clamp the conveying roller, so that the device can smoothly move forward, turn, and go up and down slopes, thereby improving flexibility and reliability.
[0012] Preferably, the moving wheels are arranged obliquely and rollingly connected to the upper and lower corners of the conveying roller.
[0013] Through this solution, supporting the corners can further improve the reliability of clamping and avoid the left and right deviation of the device, which not only improves safety, but also ensures the accurate position of the cleaning tape and avoids cleaning dead corners at the edge of the carrier glass.
[0014] Preferably, the moving wheel is provided with an arc-shaped groove having the same arc as the corner.
[0015] Through this solution, the arc-shaped groove can play a positioning role, further stabilizing the movement of the robot, reducing vibration during movement, and improving the cleaning effect.
[0016] Preferably, an adjustment frame arranged perpendicular to the conveying roller is provided on the mounting frame, and the cleaning mechanism is slidably connected to the adjustment frame via a vertical movement mechanism, and the vertical movement mechanism is used to drive the cleaning mechanism to approach or move away from the carrier glass.
[0017] Through this solution, the vertical movement mechanism can drive the cleaning mechanism to lift and fall, so that it can be lifted and passed through areas that do not require cleaning, such as the disconnection point of the carrier glass, the inspection station, etc., to avoid the cleaning tape from damaging some inspection equipment.
[0018] Preferably, the cleaning mechanism comprises two mounting plates arranged in parallel, the winding roller group is installed between the mounting plates, an adjusting column is provided on the mounting plates, and the driving electric cylinder in the vertical movement mechanism drives the cleaning mechanism by driving the adjusting column.
[0019] Through this solution, the electric cylinder is driven to push the adjustment column to drive the cleaning mechanism. The electric cylinder can control the driving distance and force, thereby adapting to the height difference of the tracks at different positions and improving the application range of the device.
[0020] Preferably, the winding roller group includes an installation roller, a storage roller and a pressure roller, the installation roller is used to install the cleaning tape, the storage roller is used to rotate under the drive of the winding motor to store the used cleaning tape, and the pressure roller is used to press the cleaning tape onto the carrier glass.
[0021] Through this solution, the use of a pressure roller can ensure better contact between the cleaning tape and the carrier glass, improve the cleaning effect, and avoid curling of the cleaning tape and other factors that affect the cleaning effect.
[0022] Preferably, there are several pressure rollers arranged side by side, and the cleaning tape is laid to the bottom of the pressure roller; the pressure roller is rotatably mounted on a pressure frame, and the pressure frame is elastically connected to the mounting plate through a buffer spring.
[0023] Through this solution, the cleaning tape is ensured to have a longer distance for cleaning the carrier glass, increasing the contact area and thus improving reliability. The buffer spring can move the pressure frame up and down a certain distance to avoid rigid collision with the carrier glass, further adapt to the height difference, and improve the adaptability of the device.
[0024] Preferably, the laminating mechanism comprises a film roller and a laminating roller, wherein the laminating roller is used to install a film roll, and the laminating roller is used to press the film onto the carrier glass through a pressing cylinder.
[0025] According to the present invention, the film on the film roller is pulled out and pressed onto the carrier glass by the pressing cylinder to complete the laminating operation; the laminating roller is a rubber roller, which plays a protective role to avoid damaging the film and the carrier glass.
[0026] Preferably, a cutting mechanism is further provided on the mounting plate, and the cutting mechanism is arranged behind the laminating roller, and the cutting mechanism is used to cut the film after the laminating is completed.
[0027] According to the present solution, the cutting mechanism comprises a cutting cylinder, and a blade is arranged at the end of the piston rod of the cutting cylinder, which can be extended to cut the film after the lamination is completed.
[0028] According to one embodiment of the present application, the beneficial effect of using the automatic cleaning system for carrier glass is that the cleaning and coating of the carrier glass can be completed by directly placing the device on the conveyor roller without the need for setting up additional workstations, which saves time and labor and can greatly improve the cleaning efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] In order to more clearly illustrate the embodiments of the present application or the existing technical solutions, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0030] Figure 1 This is a structural schematic diagram of an automatic cleaning system for carrier glass in one embodiment of the present application;
[0031] Figure 2 for Figure 1 A schematic diagram of the side view of the structure of the automated cleaning system for the middle-loaded plate glass;
[0032] Figure 3 for Figure 2 The structural diagram of the moving mechanism;
[0033] Figure 4 for Figure 1 A schematic diagram of the structure of the cleaning mechanism;
[0034] Figure 5 for Figure 4 Schematic diagram of the structure of the cutting mechanism. DETAILED DESCRIPTION
[0035] In order to make the purpose, technical solution and advantages of the present application clearer, the technical solution of the present application will be clearly and completely described below in conjunction with specific embodiments and corresponding drawings. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in the field without creative work are within the scope of protection of the present application.
[0036] like Figures 1 to 4 As shown, the present application uses an automated cleaning system for carrier glass in an embodiment, including a moving mechanism 100, a cleaning mechanism 200 and a coating mechanism 250, the moving mechanism 100 is located on a conveying roller 300 and moves along the conveying roller 300, the cleaning mechanism 200 and the coating mechanism 250 are sequentially installed on the moving mechanism 100 and arranged toward the conveying roller 300, the cleaning mechanism 200 includes a winding roller group 210 and a cleaning tape 201, the cleaning tape 201 is wound around the winding roller group 210 and is wound up with the movement of the carrier glass, the cleaning tape 201 is used to stick dust on the carrier glass; the coating mechanism 250 is used to apply a protective film on the carrier glass.
[0037] Through the scheme of this embodiment, when the conveyor roller 300 conveys the carrier glass, the device moves backward along the conveyor roller 300, and the cleaning tape 201 is always attached to the carrier glass and picks up fine dust as the carrier glass is conveyed; the setting of the winding roller group 210 can wind up the used tape to prevent the tape with dust particles from contacting the carrier glass and sticking the dust back to the roller, thereby completing automatic cleaning and automatic lamination.
[0038] In one embodiment of the present application, the mobile mechanism 100 includes a mounting frame 110 and mobile wheels 120 mounted on both sides of the mounting frame 110. The mobile wheels 120 are at least four and are clamped to both sides of the conveying roller 300, respectively. The cleaning mechanism 200 is mounted on the mounting frame 110, and the driving motor 121 drives the mobile wheels 120 to rotate. The mobile wheels 120 can clamp the conveying roller 300, so that the device can smoothly move forward, turn, and go up and down slopes, thereby improving flexibility and reliability.
[0039] In one embodiment of the present application, the moving wheel 120 is arranged obliquely and rollingly connected to the upper and lower corners of the conveying roller 300. Supporting the corners can further improve the reliability of clamping and avoid the left and right deviation of the device, which improves safety and ensures the accurate position of the cleaning tape 201 to avoid the occurrence of cleaning dead corners at the edge of the carrier glass.
[0040] In one embodiment of the present application, an arc groove having the same arc as the corner is provided on the moving wheel 120. The arc groove can play a positioning role, further stabilizing the travel of the robot, reducing vibration during travel, and improving the cleaning effect.
[0041] A W-shaped structure is provided on both sides of the mounting frame 110 to facilitate the rotation and installation of the moving wheel 120 so as to achieve the desired angle; the driving motor 121 is connected to the moving wheel 120 through a universal joint, and a plurality of driving motors 121 can be provided and installed on the left and right sides of the robot respectively, so that both sides can drive the robot.
[0042] In one embodiment of the present application, the mounting frame 110 is provided with an adjustment frame 130 arranged perpendicular to the conveying roller 300, and the cleaning mechanism 200 is slidably connected to the adjustment frame 130 via a vertical movement mechanism, and the vertical movement mechanism is used to drive the cleaning mechanism 200 to approach or move away from the carrier glass. The vertical movement mechanism can drive the cleaning mechanism 200 to lift and fall, so that it can be lifted and passed through areas that do not require cleaning, such as the disconnection of the carrier glass, the inspection station, etc., to avoid the cleaning tape 201 from damaging some inspection equipment, etc.
[0043] In one embodiment of the present application, the cleaning mechanism 200 includes two mounting plates 220 arranged in parallel, the winding roller group 210 is installed between the mounting plates 220, an adjusting column 240 is provided on the mounting plate 220, and the driving electric cylinder 230 in the vertical movement mechanism drives the cleaning mechanism 200 by driving the adjusting column 240. The driving electric cylinder 230 pushes the adjusting column 240 to drive the cleaning mechanism 200. The use of the electric cylinder can control the driving distance and force, thereby adapting to the height difference of the tracks at different positions, and improving the scope of application of the device.
[0044] In one embodiment of the present application, the winding roller set 210 includes an installation roller 211, a receiving roller 212 and a pressure roller 213. The installation roller 211 is used to install the cleaning tape 201. The receiving roller 212 is used to rotate under the drive of the winding motor to receive the used cleaning tape 201. The pressure roller 213 is used to press the cleaning tape 201 onto the carrier glass. The use of the pressure roller 213 can ensure better contact between the cleaning tape 201 and the carrier glass, improve the cleaning effect, and avoid the curling of the cleaning tape 201 and other factors that affect the cleaning effect.
[0045] In one embodiment of the present application, the pressure rollers 213 are arranged in parallel, and the cleaning tape 201 is laid to the bottom of the pressure rollers 213; the pressure rollers 213 are rotatably mounted on the pressure frame 214, and the pressure frame 214 is elastically connected to the mounting plate 220 through the buffer spring 215. It is ensured that the cleaning tape 201 has a long distance for cleaning the carrier glass, increasing the contact area and thus improving reliability. The buffer spring 215 can make the pressure frame 214 move up and down a certain distance to avoid rigid collision with the carrier glass, further adapt to the height difference, and improve the adaptability of the device.
[0046] In one embodiment of the present application, the laminating mechanism 250 includes a film roller 251 and a laminating roller 252. The laminating roller 252 is used to install a film roll, and the laminating roller 252 is used to press the film onto the carrier glass through a pressing cylinder 253. The laminating roller 252 is rotatably connected to the pressing arm, and the pressing cylinder 253 pushes the pressing arm to press onto the carrier glass. After the film on the film roller 251 is pulled out, it is pressed onto the carrier glass by the pressing cylinder 253 to complete the laminating operation; the laminating roller 252 is a rubber roller, which plays a protective role to avoid crushing the film and the carrier glass.
[0047] In one embodiment of the present application, a cutting mechanism 260 is further provided on the mounting plate 220. The cutting mechanism 260 is provided behind the laminating roller 252. The cutting mechanism 260 is used to cut the film after laminating. The cutting mechanism 260 includes a cutting cylinder 261. The end of the piston rod of the cutting cylinder 261 is provided with a blade 262, which can be extended to cut the film after laminating.
[0048] The blade 262 is arranged obliquely, that is, its height gradually increases along the transverse direction, so that during the cutting process, cutting can be started along one side of the film to ensure the cutting effect.
[0049] The device also includes a control system, which controls the robot to move forward or backward automatically or manually, and is powered by a mobile power supply or a cable.
[0050] According to one embodiment of the present application, the beneficial effect of using the automatic cleaning system for carrier glass is that the cleaning and coating of the carrier glass can be completed by directly placing the device on the conveyor roller without the need for setting up additional workstations, which saves time and labor and can greatly improve the cleaning efficiency.
[0051] It should be noted that the above detailed descriptions are exemplary and are intended to provide further explanation of the present application. Unless otherwise specified, all technical and scientific terms used herein have the same meaning as commonly understood by those of ordinary skill in the art to which the present application belongs.
[0052] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should also be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.
[0053] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the terms used in this way can be interchangeable where appropriate, so that the embodiments of the present application described herein can be implemented in an order other than those illustrated or described herein.
[0054] In addition, the terms "include" and "have" and any variations thereof are intended to cover non-exclusive inclusions. For example, a process, method, system, product, or apparatus that includes a series of steps or units is not necessarily limited to those steps or units explicitly listed, but may include other steps or units that are not explicitly listed or inherent to these processes, methods, products, or apparatuses.
[0055] For ease of description, spatially relative terms, such as "above", "above", "on the upper surface of", "above", etc., may be used herein to describe the spatial positional relationship between a device or feature and other devices or features as shown in the figure. It should be understood that spatially relative terms are intended to include different orientations of the device in use or operation in addition to the orientation described in the figure. For example, if the device in the accompanying drawings is inverted, the device described as "above other devices or structures" or "above other devices or structures" will be positioned as "below other devices or structures" or "below other devices or structures". Thus, the exemplary term "above" may include both "above" and "below". The device may also be positioned in other different ways, such as rotated 90 degrees or in other orientations, and the spatially relative descriptions used herein are interpreted accordingly.
[0056] In the above detailed description, reference is made to the accompanying drawings, which form a part of this document. In the accompanying drawings, similar symbols typically identify similar components unless the context indicates otherwise. The illustrated embodiments described in the detailed description, drawings, and claims are not meant to be limiting. Other embodiments may be used, and other changes may be made, without departing from the spirit or scope of the subject matter presented herein.
[0057] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. An automatic cleaning system for carrier glass, characterized in that: It includes a moving mechanism, a cleaning mechanism and a coating mechanism, the moving mechanism is located on the conveying roller and moves along the conveying roller, the cleaning mechanism and the coating mechanism are sequentially installed on the moving mechanism and arranged toward the conveying roller, the cleaning mechanism includes a winding roller group and a cleaning tape, the cleaning tape is wound around the winding roller group and is wound up with the movement of the carrier glass, the cleaning tape is used to stick dust on the carrier glass; the coating mechanism is used to apply a protective film on the carrier glass.
2. The automatic cleaning system for carrier glass according to claim 1, characterized in that: The moving mechanism includes a mounting frame and moving wheels mounted on both sides of the mounting frame. There are at least four moving wheels which are clamped to the upper and lower sides of the conveying roller respectively. The cleaning mechanism is mounted on the mounting frame, and a driving motor drives the moving wheels to rotate.
3. The automatic cleaning system for carrier glass according to claim 2, characterized in that: The moving wheels are arranged obliquely and are rollingly connected to the upper and lower corners of the conveying roller.
4. The automatic cleaning system for carrier glass according to claim 3, characterized in that: The moving wheel is provided with an arc-shaped groove which is consistent with the curvature of the corner.
5. The automatic cleaning system for carrier glass according to claim 2, characterized in that: The mounting frame is provided with an adjusting frame arranged perpendicular to the conveying roller, and the cleaning mechanism is slidably connected to the adjusting frame via a vertical movement mechanism, and the vertical movement mechanism is used to drive the cleaning mechanism to approach or move away from the carrier glass.
6. The automatic cleaning system for carrier glass according to claim 5, characterized in that: The cleaning mechanism comprises two mounting plates arranged in parallel, the winding roller group is mounted between the mounting plates, an adjusting column is arranged on the mounting plates, and the driving electric cylinder in the vertical movement mechanism drives the cleaning mechanism by driving the adjusting column.
7. The automatic cleaning system for carrier glass according to claim 6, characterized in that: The winding roller group includes an installation roller, a storage roller and a pressure roller. The installation roller is used to install the cleaning tape, the storage roller is used to rotate under the drive of the winding motor to store the used cleaning tape, and the pressure roller is used to press the cleaning tape onto the carrier glass.
8. The automatic cleaning system for carrier glass according to claim 7, characterized in that: There are several pressure rollers arranged side by side, and the cleaning tape is laid to the bottom of the pressure roller; the pressure roller is rotatably mounted on the pressure frame, and the pressure frame is elastically connected to the mounting plate through a buffer spring.
9. The automatic cleaning system for carrier glass according to claim 8, characterized in that: The laminating mechanism comprises a film roller and a laminating roller, wherein the laminating roller is used for installing a film roll, and the laminating roller is used for pressing the film tightly and attaching it to the carrier glass through a pressing cylinder.
10. The automatic cleaning system for carrier glass according to claim 9, characterized in that: The mounting plate is also provided with a cutting mechanism, which is arranged behind the laminating roller and is used to cut the film after the laminating is completed.
Citation Information
Patent Citations
U-shaped steel digital-control hydraulic three-surface punching device
CN101767146A
Novel track and walking device
CN115257228A
Ultra-white embossed coated tempered glass conveyor with cleaning function
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CN216968665U
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