Rotary three-mold fiber reinforced resin grinding wheel forming machine

By designing and optimizing the rotary three-mode fiber-reinforced resin grinding wheel molding machine based on the existing grinding wheel manufacturing equipment, the high-capacity effect of producing three grinding wheels per rotating station is achieved, solving the problem of lagging production capacity of existing equipment and improving manufacturing efficiency and capacity.

CN119910579AActive Publication Date: 2025-05-02ZHENGZHOU HONGYI MACHINERY
View PDF 12 Cites 0 Cited by

Patent Information

Application Number
CN202510222225.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-27
Publication Date
2025-05-02
Estimated Expiration
2045-02-27

AI Technical Summary

Technical Problem

The existing grinding wheel manufacturing equipment has lagged behind in production capacity, making it difficult to meet the industry's demand for improving grinding wheel capacity, efficiency and quality.

Method used

A rotary three-mode fiber-reinforced resin grinding wheel molding machine was designed. By transforming and optimizing on the basis of existing equipment, the high-capacity effect of producing three grinding wheels per rotating station was achieved. The device includes a number of workstations and corresponding mechanical devices, and the automatic molding is achieved through PLC control.

Benefits of technology

It has achieved high-yield manufacturing and molding of grinding wheels, and can produce and mold three-piece grinding wheels at one time, which has improved manufacturing efficiency and production capacity, and met the industry's demand for high-quality grinding wheels.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119910579A_ABST
    Figure CN119910579A_ABST
Patent Text Reader

Abstract

The invention relates to a rotary three-mold fiber reinforced resin grinding wheel forming machine which comprises a bottom frame, a large rotating disc arranged above the bottom frame in a circumferential rotating mode and a plurality of mold hole sets annularly and uniformly formed in the large rotating disc. The bottom frame is provided with a center stand column, and the center stand column upwards penetrates through the center of the large rotating disc and is connected with a mounting annular plate; each die hole group comprises three die holes which are distributed in a triangular shape, and a grinding wheel die is connected in each die hole; the multiple die hole sets are sequentially and correspondingly provided with a jacking station, a waxing station, a reset station, a first net placing station, a first net measuring station, a net baking station, a net pressing station, a feeding station, a material spreading station, a second net placing station, a second net measuring station, a marking ring station, a first idle station, a pressing station, a second idle station and a die unloading station around the large rotary disc clockwise. And a corresponding mechanical device is arranged at each station. Three grinding wheels can be pressed and formed at a time, so that the requirement of three mold cavities is met, and the productivity of a grinding wheel forming unit is effectively improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of grinding wheel manufacturing equipment, in particular to a rotary three-mode fiber-reinforced resin grinding wheel molding machine. Background Art

[0002] Existing grinding wheel manufacturing equipment can produce one grinding wheel per rotation of one station. For example, the authorization announcement number CN106041770B discloses a fully automatic rotary multi-station grinding wheel forming machine, which is fully automated from feeding, scraping, adjustment, pressing and finished product ejection, greatly improving the reliability and automation of the equipment. Six molds are evenly arranged on the mold mounting frame, and one grinding wheel can be formed per rotation of the mold mounting frame.

[0003] At the same time, the authorization announcement number CN102699835B discloses a grinding wheel rotary multi-station molding machine, which adopts a multi-station operation mode, and is sequentially provided with a mold unloading and blank moving device, a material throwing and stirring device, and a material scraping device around the working turntable, subdividing the grinding wheel molding process into multiple operating stations, making the unit action as simple as possible, which can greatly improve product quality and efficiency. Eight grinding wheel molds are evenly arranged on the working turntable, and one grinding wheel can be manufactured for each rotation of the working turntable.

[0004] With the rapid development of grinding wheel forming technology, the industry's requirements for grinding wheel production capacity, efficiency and quality are also increasing simultaneously. Therefore, equipment that rotates one station and manufactures a grinding wheel can no longer meet the needs of the industry. Based on the existing grinding wheel manufacturing equipment, a rotary three-mode fiber-reinforced resin grinding wheel forming machine is developed to meet the needs of the industry. Summary of the invention

[0005] In order to solve the problem that the existing grinding wheel manufacturing equipment has backward production capacity and is difficult to meet industry needs, the present invention provides a rotary three-mode fiber-reinforced resin grinding wheel forming machine. On the basis of the existing rotary grinding wheel manufacturing equipment, it is transformed and optimized, and corresponding supporting mechanisms are designed to achieve a high-capacity effect of producing three grinding wheels per rotation of one workstation, thereby becoming a high-yield grinding wheel forming unit.

[0006] To achieve the above purpose, the technical solution adopted by the present invention is: The rotary three-die fiber-reinforced resin grinding wheel forming machine is used for high-yield manufacturing and forming of grinding wheels, comprising a base frame, a large turntable arranged above the base frame for circumferential rotation, and a plurality of die hole groups arranged circumferentially on the large turntable. A central column is vertically arranged at the center of the base frame, and the central column passes through the center of the large turntable upward and is connected to a mounting ring plate. The central column can rotate relative to the large turntable. Each die hole group includes three die holes arranged in a triangle, and a grinding wheel die is bolted in each die hole to facilitate the disassembly and assembly of the grinding wheel die. Clockwise around the large turntable, the plurality of die hole groups correspond to the jacking station, waxing station, resetting station, net placing station 1, net measuring station 1, net baking station, net pressing station, feeding station, material spreading station, net placing station 2, net measuring station 2, circle marking station, empty station 1, pressing station, empty station 2 and mold unloading station in sequence; The lifting station is provided with a post-mold removal lifting device connected and fixed on the base frame, and the post-mold removal lifting device lifts the grinding wheel mold upward; The waxing station is provided with a bottom plate waxing device and a waxing lifting device corresponding to the upper and lower parts. The bottom plate waxing device is arranged on the mounting ring plate, and the bottom plate waxing device rotates downward to contact the grinding wheel mold. The waxing lifting device is arranged on the base frame, and the waxing lifting device lifts the grinding wheel mold upward. The reset station is provided with upper and lower corresponding bottom pressing plate devices and reset lower support components, the bottom pressing plate device is arranged on the mounting ring plate, the bottom pressing plate device presses the grinding wheel mold downward, the reset lower support component is arranged on the base frame, and the reset lower support component abuts against the grinding wheel mold upward to improve the reliability of the support for the grinding wheel mold; The net-laying station is provided with a net separation and picking device and a net stack storage platform corresponding to the upper and lower parts. The net separation and picking device is arranged on the mounting ring plate, and the net stack storage platform is arranged on the bottom frame. The net separation and picking device picks up the net on the net stack storage platform and delivers it to the grinding wheel mold. A mesh measuring device connected and fixed on a mounting ring plate and used to detect whether there is a mesh in the grinding wheel mold is arranged at one of the mesh measuring stations, and the mesh measuring device includes a mesh measuring frame and three mesh measuring sensors connected to the mesh measuring frame; The grilling net station is provided with a grilling net device connected and fixed on the mounting ring plate; The mesh pressing station is provided with a mesh pressing device and a mesh pressing lower support assembly corresponding to the upper and lower parts. The mesh pressing device is arranged on the mounting ring plate, and the mesh pressing device presses the mesh in the grinding wheel mold downward to ensure the accuracy of the mesh position. The mesh pressing lower support assembly is arranged on the base frame, and the mesh pressing lower support assembly has the same structure as the reset lower support assembly, and the mesh pressing lower support assembly abuts against the grinding wheel mold upward. The feeding station is provided with a connected raw material vibration plate and a feeding device, the raw material vibration plate is downwardly connected to the base frame, the feeding device is arranged on the mounting ring plate, and the grinding wheel raw material in the raw material vibration plate flows evenly into the three grinding wheel molds through the feeding device; The material spreading station is provided with a servo scraper device and a material spreading turntable corresponding to the upper and lower parts. The servo scraper device is arranged on the mounting ring plate, and the servo scraper device extends downward into the grinding wheel mold. The material spreading turntable is arranged on the base frame, and the material spreading turntable drives the grinding wheel mold to rotate. The second mesh placing station is also provided with a mesh separation and picking device and a mesh stack storage device corresponding to the upper and lower parts; the second mesh measuring station is also provided with a mesh measuring device connected to the mounting ring plate for detecting whether there is a mesh in the grinding wheel mold; The ring marking station is provided with a core ring vibration plate, a core ring trademark storage platform and a core ring trademark picking device. The core ring vibration plate delivers the core ring to the core ring trademark storage platform. The core ring trademark storage platform is arranged on the bottom frame. The core ring trademark picking device is arranged on the mounting ring plate. The core ring trademark picking device picks up the core ring and the trademark on the core ring trademark storage platform and delivers them to the grinding wheel mold. A press is arranged at the pressing station, and the press is used to promote the molding of the grinding wheel; the mold unloading station is arranged with a mold unloading lifting device, a grinding wheel unloading device and a belt conveyor, the mold unloading lifting device is arranged on the base frame, the mold unloading lifting device lifts the grinding wheel mold upward, the grinding wheel unloading device is connected and fixed to the press frame, and the grinding wheel unloading device picks up the pressed grinding wheel downward and delivers it to the belt conveyor.

[0007] Furthermore, the post-mold unloading lifting device comprises a fixed bottom plate, a fixed top plate, a guide rod, a lifting cylinder and a lifting plate and a lifting rod group, wherein the fixed top plate and the fixed bottom plate are arranged in an upper and lower interval, and a plurality of guide rods are arranged between the fixed top plate and the fixed bottom plate to facilitate the connection and fixing of the two; The lifting plate is slidably connected between the fixed top plate and the fixed bottom plate, and the lifting cylinder is arranged under the fixed bottom plate. The lifting cylinder is upwardly connected to the lifting plate to facilitate the control of the operation of the lifting plate. Three groups of lift rod groups are arranged on the lifting plate, and the three groups of lift rod groups correspond to three mold holes in a mold hole group respectively. Each group of lift rod groups includes three vertically arranged short lift rods, and the short lift rods pass through the fixed top plate upward.

[0008] Furthermore, the waxing lifting device has the same structure as the lifting device after demolding, and the bottom plate waxing device includes a waxing fixing plate, a waxing cylinder vertically arranged on the waxing fixing plate, a motor mounting plate, and three waxing components arranged on the motor mounting plate. The piston rod of the waxing cylinder is connected to the motor mounting plate, and each waxing component includes a waxing motor and a wax coating plate controlled by the waxing motor, which facilitates the control of the rotation of the wax coating plate.

[0009] Furthermore, the bottom pressing plate device includes a supporting crossbeam and three bottom pressing cylinders arranged on the supporting crossbeam, each of the bottom pressing cylinders is vertically connected downwardly to a pressure plate; the reset lower support assembly includes a lower pad, a heating plate and a heat insulation plate which are stacked in sequence from top to bottom.

[0010] Furthermore, the mesh separation and picking device includes a mesh linear module and a picking mechanism controlled by the mesh linear module, which is convenient for driving the picking mechanism to move horizontally, and the picking mechanism includes a picking cylinder and three tape-type picking units controlled by the picking cylinder, which is convenient for controlling the tape-type picking units to move up and down; The mesh stack storage table includes a mesh stand, a rodless cylinder, a mesh changing slide controlled by the rodless cylinder, two groups of stacking components and a top mesh component. The rodless cylinder is arranged on the mesh stand, and the rodless cylinder is connected to the mesh changing slide to facilitate the sliding control of the mesh changing slide. The mesh changing slide is slidably connected to the mesh stand, and a group of stacking components are arranged on both sides of the mesh changing slide. The stacking assembly includes three mesh-threading units, each of which includes a centering rod, a damping sleeve and a mesh support plate. The centering rod is vertically arranged on the mesh-changing slide plate, the damping sleeve is coaxially arranged on the upper end of the centering rod, a mesh support plate is sleeved on the centering rod, and the mesh support plate is lowered and connected to the centering rod to facilitate the movement of the mesh stack; The top net assembly is arranged below the mesh stand, and the top net assembly is arranged below a group of stacking assemblies. There are three top net assemblies, and the three top net assemblies correspond one by one to the three mesh passing units in a group of stacking assemblies. The top net assembly includes a hanger, a lifting slider and a long top rod. A top net cylinder is arranged below the hanger, and the lifting slider is slidably connected above the hanger, and the lifting slider is connected to the top net cylinder. Three long top rods are circumferentially arranged above the lifting slider, and the long top rods pass through the net changing slide upward and rest against the bottom of the mesh support plate.

[0011] Furthermore, the net measuring sensor is a color mark sensor or a visual camera, and the grilling net device includes a grilling net fixing plate, a grilling net cylinder, a grilling net lifting plate, and a grilling net cover. The grilling net cylinder is arranged on the grilling net fixing plate, and the grilling net cylinder is vertically downwardly connected to the grilling net lifting plate. Three grilling net covers are arranged circumferentially on the grilling net lifting plate, and each grilling net cover is provided with an electric ceramic stove heating plate to provide a heat source; The mesh pressing device includes a mesh pressing fixing plate, a mesh pressing cylinder and a mesh pressing disk. Three mesh pressing cylinders are arranged on the mesh pressing fixing plate, and each mesh pressing cylinder is elastically connected to the mesh pressing disk vertically downward to avoid hard contact with the grinding wheel mold.

[0012] Furthermore, the feeding device comprises a mixing barrel with an open top, three opening and closing valves arranged circumferentially at the bottom of the mixing barrel, three material retaining hoppers arranged circumferentially below the mixing barrel, and a material guiding assembly arranged below the mixing barrel; The material blocking hopper corresponds one-to-one to the opening and closing valve, and the mixing barrel is downwardly connected to the material blocking hopper through the opening and closing valve. A cover plate for sealing the opening and closing valve is rotatably arranged in the material blocking hopper to limit the discharge of materials from the mixing barrel; the material guiding assembly includes a material guiding cylinder, a material guiding frame controlled by the material guiding cylinder, and three material guiding hoppers circumferentially arranged on the material guiding frame. The material blocking hopper corresponds one-to-one to the material guiding hopper and is connected up and down.

[0013] Furthermore, the servo scraper device includes a servo electric cylinder, a scraper seat controlled by the servo electric cylinder, and three scrapers circumferentially arranged on the scraper seat, each of the scrapers is adjustably connected to the scraper seat up and down, so as to facilitate the adjustment of the height position of the scraper; the material spreading turntable includes a material spreading motor and three turntable panels controlled by the material spreading motor, so as to facilitate the rotation of the turntable panels; The core ring trademark storage platform includes a storage platform and a core ring storage mechanism and a trademark storage mechanism respectively arranged on both sides of the storage platform. The core ring storage mechanism includes a rotating disk, a straight-through rod, a gasket and a core ring lifting assembly. The rotating disk is rotatably arranged on the storage platform, and six straight-through rods are circumferentially arranged on the rotating disk, and each straight-through rod is penetrated by the gasket; the core ring lifting assembly is arranged on the storage platform below three straight-through rods, and the core ring lifting assembly lifts the gasket upward; The trademark storage mechanism includes a trademark wearing rod, a trademark supporting plate and a trademark lifting assembly. There are three trademark wearing rods, each of which is provided with the trademark supporting plate. The trademark lifting assembly is arranged on the storage stand under each trademark wearing rod, and the trademark lifting assembly lifts the trademark supporting plate upward.

[0014] Furthermore, the press includes a press frame, a main oil cylinder, a floating oil cylinder, an upper press head assembly with a press head, and a press lower support assembly. The press frame is arranged vertically, and the press frame is connected and fixed to a central column. The main oil cylinder is arranged on the press frame, and the main oil cylinder is connected downwardly to the floating oil cylinder. The upper press head assembly is arranged on the floating oil cylinder. The upper press head assembly is pressed down into the grinding wheel mold, and the upper press head assembly is arranged above the large turntable; the press lower support assembly is arranged on a chassis below the large turntable.

[0015] Furthermore, the grinding wheel unloading device includes a unloading screw module and a unloading plate controlled by the unloading screw module, three unloading cylinders are arranged on the unloading plate, each of the unloading cylinders is downwardly connected to a suction cup mounting plate, and a plurality of suction cups are circumferentially arranged on the suction cup mounting plate to facilitate negative pressure suction of the formed grinding wheel.

[0016] Through the above technical solution, the beneficial effects of the present invention are: The present invention has a reasonable structural design. It optimizes and transforms the existing manufacturing equipment. It specifically provides the post-mold removal lifting device, the bottom plate wax coating device, the wax lifting device, the bottom plate pressing device, the reset lower support assembly, the mesh separation and picking device, the mesh stack storage table, the mesh measuring device, the baking mesh device, the mesh pressing device, the mesh pressing lower support assembly, the raw material vibration plate, the feeding device, the servo scraping device, the material spreading turntable, the mesh separation and picking device, the mesh stack storage device, the core ring vibration plate, the core ring trademark storage table, the core ring trademark picking device, the press, the mold removal lifting device, the grinding wheel unloading device and the belt conveyor. The control of the entire grinding wheel unit is realized by PLC, so as to ensure that when the grinding wheel mold passes through a workstation, the corresponding mechanical equipment can cooperate to complete the automated grinding wheel forming operation, and three grinding wheels can be formed at one time, so as to realize the high-capacity operation of the grinding wheel unit. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is an overall diagram of the rotary three-mode fiber-reinforced resin grinding wheel molding machine of the present invention.

[0018] Figure 2 It is an overall top view of the rotary three-mode fiber-reinforced resin grinding wheel molding machine of the present invention.

[0019] Figure 3 The utility model is a simplified diagram of a large turntable of a rotary three-mode fiber-reinforced resin grinding wheel forming machine of the present invention.

[0020] Figure 4 The present invention is a schematic diagram of a post-mold unloading jacking device of a rotary three-mold fiber-reinforced resin grinding wheel molding machine.

[0021] Figure 5 The invention discloses a schematic diagram of a bottom plate wax coating device and a waxing jacking device of a rotary three-mode fiber-reinforced resin grinding wheel forming machine.

[0022] Figure 6 The present invention is a schematic diagram of a bottom pressing plate device and a reset lower support assembly of a rotary three-mode fiber reinforced resin grinding wheel forming machine.

[0023] Figure 7 The utility model is a schematic diagram of a mesh separation and picking device and a mesh stack storage table of a rotary three-mode fiber reinforced resin grinding wheel forming machine of the present invention.

[0024] Figure 8 It is one of the schematic diagrams of the mesh stack storage table of the rotary three-mode fiber-reinforced resin grinding wheel forming machine of the present invention.

[0025] Fig. 9 This is the second schematic diagram of the mesh stack storage table of the rotary three-mode fiber-reinforced resin grinding wheel molding machine of the present invention.

[0026] Fig.10The present invention is a schematic diagram of a mesh separation and picking device of a rotary three-mode fiber-reinforced resin grinding wheel forming machine, in which the mesh linear module and the picking mechanism are in a separated state.

[0027] Fig.11 It is a schematic diagram of the pick-up mechanism of the rotary three-mode fiber-reinforced resin grinding wheel forming machine of the present invention, in which the connecting plate is not shown.

[0028] Fig.12 It is a bottom view of two tape-type pickup units of the rotary three-mode fiber-reinforced resin grinding wheel forming machine of the present invention.

[0029] Fig.13 This is a cross-sectional view of two tape-type pickup units of the rotary three-mode fiber-reinforced resin grinding wheel molding machine of the present invention. Fig.14 The invention discloses a schematic diagram of a mesh measuring device and a mesh baking device of a rotary three-mode fiber-reinforced resin grinding wheel forming machine.

[0030] Fig.15 It is a schematic diagram of a screen pressing device of a rotary three-mode fiber-reinforced resin grinding wheel molding machine of the present invention.

[0031] Fig.16 It is a schematic diagram of a raw material vibration plate and a feeding device of a rotary three-mode fiber-reinforced resin grinding wheel molding machine of the present invention.

[0032] Fig.17 It is an axonometric view of a feeding device of a rotary three-mode fiber-reinforced resin grinding wheel forming machine according to the present invention.

[0033] Fig.18 The present invention is a bottom view of a feeding device of a rotary three-mode fiber-reinforced resin grinding wheel molding machine.

[0034] Fig.19 It is a schematic diagram of the arrangement of the opening and closing valves of the rotary three-mode fiber-reinforced resin grinding wheel forming machine of the present invention.

[0035] Fig. 20 It is a schematic diagram of the arrangement of the material retaining hopper of the rotary three-mode fiber-reinforced resin grinding wheel forming machine of the present invention.

[0036] Fig.21 The utility model is a schematic diagram of a servo scraping device and a material spreading turntable of a rotary three-mode fiber reinforced resin grinding wheel forming machine of the present invention.

[0037] Fig. 22 The present invention is a schematic diagram of a servo scraper device of a rotary three-mode fiber-reinforced resin grinding wheel molding machine.

[0038] Fig.23 The invention is a schematic diagram of a core ring vibration plate, a core ring trademark storage table and a core ring trademark picking device of a rotary three-mode fiber reinforced resin grinding wheel forming machine.

[0039] Fig.24 The present invention is a schematic diagram of a core ring trademark storage table of a rotary three-mode fiber-reinforced resin grinding wheel forming machine.

[0040] Fig.25 The present invention is a schematic diagram of a core ring storage mechanism and a trademark storage mechanism of a rotary three-mode fiber-reinforced resin grinding wheel forming machine.

[0041] Fig.26 The present invention is a schematic diagram of a core ring trademark picking device of a rotary three-mode fiber-reinforced resin grinding wheel forming machine.

[0042] Fig. 27 It is a schematic diagram of the arrangement of the pickup head and the pickup cylinder of the rotary three-mode fiber-reinforced resin grinding wheel forming machine of the present invention.

[0043] Fig.28 It is an overall schematic diagram of a press of a rotary three-mode fiber-reinforced resin grinding wheel molding machine of the present invention.

[0044] Fig.29 It is a schematic diagram of a floating cylinder of a rotary three-mode fiber-reinforced resin grinding wheel forming machine of the present invention.

[0045] Fig.30 The utility model is a schematic diagram of a mold unloading and lifting device, a grinding wheel unloading device and a belt conveyor of a rotary three-mold fiber reinforced resin grinding wheel forming machine of the present invention.

[0046] Fig.31 It is a schematic diagram of a grinding wheel unloading device of a rotary three-mode fiber-reinforced resin grinding wheel forming machine of the present invention.

[0047] Fig.32 It is a cross-sectional view of a grinding wheel mold of a rotary three-mold fiber-reinforced resin grinding wheel molding machine of the present invention.

[0048] The numbers in the attached drawings are: 1 chassis, 2 large turntable, 3 die hole group, 4a die ring, 4b die bottom plate, 4c core rod, 4d die cover, 6 positioning assembly, 7 center column, 8 mounting ring plate, 9 slideway, 10 jacking station, 11 waxing station, 12 resetting station, 13 netting station one, 14 net measuring station one, 15 net baking station, 16 net pressing station, 17 feeding station, 18 material spreading station, 19 netting station two, 20 net measuring station two, 21 ring marking station, 22 empty station one, 23 pressing station, 24 empty station two, 25 demoulding station, 26 jacking device after demoulding, 261 fixed bottom plate, 262 fixed top plate, 263 guide rod, 264 jacking cylinder, 265 jacking plate, 266 ejector group, 27 bottom plate waxing device, 271 waxing Wax fixing plate, 272 waxing cylinder, 273 motor mounting plate, 274 waxing assembly, 28 waxing motor, 29 waxing plate, 30 waxing lifting device, 31 bottom plate device, 311 support beam, 312 bottom cylinder, 313 pressure plate, 32 reset lower support assembly, 321 lower pad, 322 heating plate, 323 insulation board, 33 mesh separation and picking device, 331 mesh linear module, 332 picking mechanism, 34 picking cylinder, 35 tape picking unit, 36 mesh stack storage table, 361 mesh stand, 362 rodless cylinder, 363 mesh changing slide plate, 37 top mesh assembly, 371 hanger, 372 lifting slider, 373 long push rod, 374 top mesh cylinder, 38 mesh threading unit, 381 centering rod, 382 damping sleeve, 383 mesh support plate, 39 side frame, 40 driving cylinder, 401 unwinding shaft, 402 rewinding shaft, 403 tape, 404 guide block, 405 unwinding cylinder, 406 unwinding plate, 41 unwinding roller, 43 brake pad, 44 locking cap, 45 retaining ring, 46 spur gear, 47 rack, 48 mesh measuring device, 481 mesh measuring frame, 482 mesh measuring sensor, 49 baking net device, 491 baking net fixing plate, 492 baking net cylinder, 493 baking net lifting plate, 494 baking net cover, 50 mesh pressing device, 501 mesh pressing fixing plate, 502 mesh pressing cylinder, 503 mesh pressing plate, 51 mesh pressing lower support assembly, 52 raw material vibration plate, 53 feeding device, 531 mixing barrel, 532 opening and closing valve, 533 material blocking hopper, 534 material guide assembly, 54 adjustment The whole bottom plate, 55 adjustment baffle, 56 adjustment screw, 57 material guide cylinder, 58 material guide rack, 59 material guide hopper, 60 stirring motor, 61 material brush, 62 material outlet, 63 cover plate, 64 rotating block, 65 flip cylinder, 66 connecting rod, 67 servo scraper device, 671 servo electric cylinder, 672 scraper seat, 673 scraper, 68 material spreading turntable, 681 material spreading motor, 682 turntable panel, 683 gear box, 684 large bearing seat, 69 fixed frame, 70 star handle, 71 core ring vibration plate, 72 core ring trademark storage table, 73 storage stand, 74 core ring storage mechanism, 741 rotating plate, 742 straight rod, 743 gasket, 744 core ring lifting assembly, 75 trademark storage mechanism, 751 trademark rod, 752 trademark support plate,753 trademark lifting assembly, 76 core ring trademark picking device, 77 horizontal linear module, 78 core ring picking unit, 79 trademark picking unit, 80 indexing box, 81 picking head, 82 proximity switch, 83 picking cylinder, 831 small suction cup, 841 upper beam, 842 lower beam, 843 side column, 85 main cylinder, 86 floating cylinder, 87 upper pressure head assembly, 88 press lower support assembly, 89 unloading jacking device, 90 grinding wheel unloading device, 901 unloading screw module, 902 unloading plate, 903 unloading cylinder, 904 suction cup mounting plate, 91 belt conveyor, 92 press, 93 connecting plate. DETAILED DESCRIPTION

[0049] The specific implementation of the present invention is described in detail below with reference to the accompanying drawings: like Figure 1 to Figure 32 As shown, the rotary three-die fiber reinforced resin grinding wheel forming machine is used for high-volume manufacturing and forming of grinding wheels. The grinding wheel forming machine comprises a base frame 1, a large turntable 2 which is arranged on the base frame 1 in a circular rotation, and sixteen die hole groups 3 which are arranged on the large turntable 2 in an annular direction. Figure 1 and Figure 2 The base frame 1 is the steel structure foundation of the entire grinding wheel forming machine, and the base frame 1 is a circular frame with a certain height.

[0050] The large turntable 2 is a circular plate body. The large turntable 2 is driven by a reduction motor and driven by a small gear and a large gear ring meshing transmission, thereby driving the large turntable 2 to rotate in a circle. In order to ensure the positioning of the large turntable 2 after each rotation of a certain angle, sixteen positioning blocks are provided in the circumferential direction of the edge of the large turntable 2. At the same time, at least one positioning component 6 is provided on the chassis 1. The positioning component 6 is a positioning bearing driven by a positioning cylinder to be inserted into the positioning block to achieve the positioning of the large turntable 2 after each rotation of a certain angle, thereby preventing the large turntable 2 from deflecting. Here, the driving principle and structure of the large turntable 2, and the positioning principle and structure after rotation can refer to the patent publication number CN210335280U, a mold rotation intermittent displacement mechanism, which will not be repeated here.

[0051] A central column 7 is vertically arranged at the center of the base frame 1. The central column 7 is a cylinder. The central column 7 is fixed and moves upward through the center of the large turntable 2, so that the central column 7 and the large turntable 2 can produce relative rotation. How the central column 7 passes through the large turntable 2 can refer to the grinding wheel forming machine pressure forming mechanism disclosed in patent publication number CN205888926U, which will not be repeated here. After the central column 7 passes through the large turntable 2 upward, it is connected to a mounting ring plate 8, which is horizontally arranged above the large turntable 2, and the mounting ring plate 8 is a semicircular plate body.

[0052] Each die hole group 3 on the large turntable 2 includes three circular die holes arranged in an equilateral triangle, where two die holes are arranged on the same circumference and the remaining one is arranged on another circumference. A grinding wheel die is bolted inside each die hole. Thus, forty-eight grinding wheel dies are installed on the large turntable 2, and the large turntable 2 drives the grinding wheel dies to rotate together.

[0053] The grinding wheel die is prior art. As shown in Fig.32 , the grinding wheel die includes a die ring 4a and a die bottom plate 4b with a mandrel 4c in the center. The die ring 4a is a toroidal body. The die ring 4a is bolted inside the die hole, and the die bottom plate 4b is movably arranged inside the die hole. After the die bottom plate 4b and the mandrel 4c are interference-connected, the cross-section is in the shape of "丄". The die bottom plate 4b can be driven to rotate by an external force, and the die bottom plate 4b can be driven to move up and down by an external force. At the same time, the grinding wheel die also includes a die cover 4d. The die cover 4d can be buckled downward inside the die ring 4a and cooperate with the mandrel 4c. The structure of the grinding wheel die can refer to the die in the dual-cavity 48-station quick-change cutting disc forming machine with the application number 2024202881830, which will not be elaborated here.

[0054] To better support the grinding wheel die, slideways 9 are also arranged on the chassis 1. There are two groups of slideways 9, and the two groups of slideways 9 are arranged in the form of inner and outer concentric circles. The two groups of slideways 9 respectively correspond to the two concentric circle positions where the die holes are located. The slideways 9 are arranged below the die holes. Thus, the slideways 9 can support the die bottom plate 4b to ensure that the die bottom plate 4b does not脱离 the die ring 4a downward.

[0055] As shown in Figure 3 , clockwise around the large turntable 2, sixteen die hole groups 3 sequentially correspond to a jacking station 10, a waxing station 11, a resetting station 12, a first mesh placing station 13, a first mesh measuring station 14, a mesh baking station 15, a mesh pressing station 16, a feeding station 17, a material spreading station 18, a second mesh placing station 19, a second mesh measuring station 20, a marking ring station 21, a first empty station 22, a pressing station 23, a second empty station 24, and a die unloading station 25. The mounting ring plate 8 is arranged clockwise between the resetting station 12 and the second mesh measuring station 20. The slideways 9 do not pass through every die hole. If there is a device at the corresponding station to support the grinding wheel die, there is no need to arrange the slideways 9. Thus, the slideways 9 are disconnected. Here, the slideways 9 are not arranged at the pressing station 23, the die unloading station 25, the jacking station 10, the waxing station 11, the resetting station 12, the mesh pressing station 16, and the material spreading station 18.

[0056] After the large turntable 2 rotates to a station, it stops and is then positioned by the positioning assembly 6 to prevent the large turntable 2 from deflecting. After the large turntable 2 is positioned, the mechanical device of the corresponding station starts to operate and carry out the production operation process of the current station. In this way, after the large turntable 2 rotates, the grinding wheel mold in each die hole group 3 passes through the above-mentioned sixteen stations in turn, and three grinding wheels can be formed at one time, thereby increasing the manufacturing output of the grinding wheel.

[0057] The grinding wheel mold passes through the lifting station 10: the lifting station 10 is provided with a post-mold removal lifting device 26 connected and fixed to the base frame 1, and the grinding wheel mold is lifted upward by the post-mold removal lifting device 26. Specifically, the post-mold removal lifting device 26 includes a fixed bottom plate 261, a fixed top plate 262, a guide rod 263, a lifting cylinder 264, a lifting plate 265 and a lifting rod group 266, as shown in FIG. Figure 4 The fixed top plate 262 is connected and fixed to the bottom frame 1 , the fixed top plate 262 and the fixed bottom plate 261 are arranged in an upper and lower space, three guide rods 263 are arranged between the fixed top plate 262 and the fixed bottom plate 261 , and the fixed top plate 262 and the fixed bottom plate 261 are connected and fixed by the three guide rods 263 .

[0058] A lifting plate 265 is slidably connected between the fixed top plate 262 and the fixed bottom plate 261. Three guide rods 263 penetrate the lifting plate 265. The lifting plate 265 is arranged horizontally. Three linear bearings are arranged on the lifting plate 265. The linear bearings are slidably connected with the guide rods 263, so that the lifting plate 265 can slide up and down smoothly. A lifting cylinder 264 is arranged below the fixed bottom plate 261. The lifting cylinder 264 is upwardly connected to the lifting plate 265 to control the up and down movement of the lifting plate 265. Three groups of ejector rod groups 266 are arranged on the lifting plate 265. The three groups of ejector rod groups 266 correspond to the three mold holes in a mold hole group 3 respectively. Each group of ejector rod groups 266 includes three vertically arranged short ejector rods. The short ejector rods pass through the fixed top plate 262 upward and abut against the mold bottom plate 4b.

[0059] As a result, when the grinding wheel mold passes through the lifting station 10, the grinding wheel mold stops on the fixed top plate 262, and the mold bottom plate 4b is supported by the fixed top plate 262. After the mold is unloaded, the lifting device 26 is started: the lifting cylinder 264 drives the lifting plate 265 to move upward, and the short push rods move upward synchronously, and then the mold bottom plate 4b in the grinding wheel mold can be evenly lifted by the three short push rods, so that the mold bottom plate 4b moves upward. Then the lifting cylinder 264 retracts, and the short push rods move downward and withdraw from the grinding wheel mold.

[0060] The lifting station 10 is arranged between the mold unloading station 25 and the waxing station 11 to prevent the grinding wheel from failing to be removed at the mold unloading station 25. The post-mold unloading lifting device 26 at the lifting station 10 can lift the grinding wheel again, so that the grinding wheel can be removed manually, thereby dealing with the situation where the machine fails to remove the grinding wheel. At the same time, the lifting station 10 can lift the mold bottom plate 4b upward to perform manual waxing operations.

[0061] The grinding wheel mold passes through the waxing station 11: The waxing station 11 is provided with a bottom plate waxing device 27 and a waxing lifting device 30 corresponding to each other. The bottom plate waxing device 27 is arranged on the mounting ring plate 8, and the bottom plate waxing device 27 rotates downward to contact the grinding wheel mold. Specifically, the bottom plate waxing device 27 includes a waxing fixing plate 271, a waxing cylinder 272 vertically arranged on the waxing fixing plate 271, a motor mounting plate 273, and three waxing assemblies 274 arranged on the motor mounting plate 273. The piston rod of the waxing cylinder 272 is connected to the motor mounting plate 273, which can drive the motor mounting plate 273 to move horizontally up and down, and the waxing assembly 274 moves together, such as Figure 5 shown.

[0062] Each waxing assembly 274 includes a waxing motor 28 and a waxing plate 29 controlled by the waxing motor 28. The waxing plate 29 rotates downward with the mold ring 4a and the mold bottom plate 4b to form a wax layer on the surface of the grinding wheel mold. The waxing lifting device 30 is arranged on the base frame 1. The waxing lifting device 30 lifts the grinding wheel mold upward, specifically lifts the mold bottom plate 4b. The waxing lifting device 30 has the same structure as the lifting device 26 after unloading the mold, and the operating principle is also the same.

[0063] As a result, when the grinding wheel mold passes through the waxing station 11, the grinding wheel mold stops on the waxing lifting device 30, and the mold base plate 4b is supported by the waxing lifting device 30. The waxing lifting device 30 is started, and the mold base plate 4b is lifted up again by the short push rod. At the same time, the base plate waxing device 27 is started, and the three waxing components 274 are driven downward by the waxing cylinder 272, and the waxing motor 28 drives the rotating waxing disk 29 to wax the surface of the mold base plate 4b, which is convenient for the subsequent demoulding of the grinding wheel. Then the waxing lifting device 30 moves downward, the mold base plate 4b falls, the waxing cylinder 272 rises, and the waxing disk 29 no longer contacts the mold base plate 4b.

[0064] The grinding wheel mold passes through the reset station 12: This station can cause the mold bottom plate 4b to return to its initial state. The reset station 12 is provided with upper and lower corresponding bottom pressing plate devices 31 and reset lower support components 32, such as Figure 6The bottom pressing plate device 31 is arranged on the mounting ring plate 8, and the bottom pressing plate device 31 presses the grinding wheel mold downward. Specifically, the bottom pressing plate device 31 includes a supporting crossbeam 311 and three bottom pressing cylinders 312 arranged on the supporting crossbeam 311. The supporting crossbeam 311 is arranged on the mounting ring plate 8, and one end of the supporting crossbeam 311 is connected to the central column 7. Each bottom pressing cylinder 312 is vertically connected to a pressure plate 313 downward. The bottom pressing cylinder 312 can drive the pressure plate 313 to move up and down, and then use the pressure plate 313 to press the mold bottom plate 4b, so that the mold bottom plate 4b is restored to the lowest position in the mold ring 4a.

[0065] The reset lower support assembly 32 can ensure that when the mold base plate 4b is pressed, the mold base plate 4b is prevented from slipping out of the mold ring 4a. The reset lower support assembly 32 is arranged on the base frame 1, and the reset lower support assembly 32 abuts against the grinding wheel mold upward to support the mold base plate 4b. The reset lower support assembly 32 includes a lower pad 321, a heating plate 322 and a heat insulation plate 323 stacked in sequence from top to bottom, and the lower pad 321 is in contact with the mold base plate 4b. The entire reset lower support assembly 32 is connected to the base frame 1 through a lower support seat with a "Ⅱ" shape in cross section.

[0066] As a result, when the grinding wheel mold passes through the reset station 12, the grinding wheel mold stops on the reset lower support assembly 32, and the mold base plate 4b is supported by the lower pad 321. The bottom plate pressing device 31 is started, and the bottom pressing cylinder 312 drives the pressure plate 313 to move down, and the three pressure plates 313 are used to press the mold base plates 4b in the three grinding wheel molds, so that the mold base plates 4b that were originally lifted up are reset downward, ensuring that the mold base plates 4b are arranged flatly at the lowest position of the mold ring 4a. Then the pressure plate 313 moves up and out of the grinding wheel mold without interfering with the operation of the large turntable 2.

[0067] The grinding wheel mold passes through the net placing station 13: This station can place the glass fiber mesh into the grinding wheel mold. The net placing station is provided with a mesh separation and picking device 33 and a mesh stack storage table 36 corresponding to the upper and lower meshes. The mesh separation and picking device 33 picks up the mesh on the mesh stack storage table 36 and delivers it to the grinding wheel mold. Figure 7 shown.

[0068] The mesh stack storage platform 36 is arranged on the bottom frame 1, and the mesh stack storage platform 36 includes a mesh stand 361, a rodless cylinder 362, a mesh changing slide 363 controlled by the rodless cylinder 362, two groups of stacking components and a top mesh component 37, as shown in FIG. Figure 8 and Fig. 9 The mesh stand 361 is a double-layer plate frame structure, and a rodless cylinder 362 is horizontally arranged on the mesh stand 361. The rodless cylinder 362 is connected to the mesh changing slide 363, and can drive the mesh changing slide 363 to move back and forth. The mesh changing slide 363 is slidably connected to the mesh stand 361 through a slide rail slider, which improves the smooth movement of the mesh changing slide 363.

[0069] Since there are two sets of stacking components, and one set of stacking components is arranged on each side of the screen changing slide plate 363. The screen changing slide plate 363 can drive the two sets of stacking components to move simultaneously. The two sets of stacking components are used alternately. That is, when one set of stacking components is cooperating with the mesh separating and picking device 33 for operation, workers can replenish the mesh on the other set of stacking components for standby use. Thus, fiberglass meshes can be added in the non-stop state, enabling continuous operation of the equipment.

[0070] The stacking component includes three mesh threading units 38, and each mesh threading unit 38 includes a centering rod 381, a damping sleeve 382, and a mesh supporting plate 383. The centering rod 381 is vertically arranged on the screen changing slide plate 363. A damping sleeve 382 is coaxially arranged at the upper end of the centering rod 381. The damping sleeve 382 is a tapered ring sleeve with thinner ends and a thicker middle. The maximum diameter of the damping sleeve 382 is larger than the diameter of the centering rod 381, which is convenient for separating the meshes one by one. Multiple long slots are provided on the damping sleeve 382, and the multiple long slots are circumferentially arranged on the damping sleeve 382. The long slots extend downward from the top surface of the damping sleeve 382 and approach the bottom surface of the damping sleeve 382.

[0071] A mesh supporting plate 383 is sleeved on the centering rod 381. The mesh supporting plate 383 is slidably connected up and down on the centering rod 381. A number of fiberglass meshes are sleeved on the centering rod 381 and supported by the mesh supporting plate 383, thus forming a mesh stack. When the mesh stack component moves upward, the meshes are gradually moved out of the centering rod 381 upward through the damping sleeve 382. The upward movement of the mesh stack is realized by the top mesh component 37.

[0072] The top mesh component 37 is arranged below the mesh table 361. The top mesh component 37 is arranged below a set of stacking components, and the installation position of the top mesh component 37 is fixed. The number of the top mesh components 37 is three, and the three top mesh components 37 correspond one by one to the three mesh threading units 38 in a set of stacking components. The top mesh component 37 is used to promote the upward movement of the mesh supporting plate 383, thereby lifting the mesh stack.

[0073] Each top mesh component 37 includes a hanging bracket 371, a lifting slider 372, and a long top rod 373. The cross-section of the hanging bracket 371 is in a "U" shape. The hanging bracket 371 is fixedly connected to the mesh table 361. A top mesh cylinder 374 is arranged below the hanging bracket 371. A lifting slider 372 is slidably connected above the hanging bracket 371. The lifting slider 372 is connected to the top mesh cylinder 374 and can drive the lifting slider 372 to move up and down. Three long top rods 373 are circumferentially arranged above the lifting slider 372. The long top rods 373 pass upward through the screen changing slide plate 363 and abut against the lower side of the mesh supporting plate 383. The mesh supporting plate 383 can be lifted up and down by the long top rods 373.

[0074] The mesh separation and picking device 33 is arranged on the mounting ring plate 8, and the mesh separation and picking device 33 comprises a mesh linear module 331 and a picking mechanism 332 controlled by the mesh linear module 331, such as Fig.10 The mesh linear module 331 adopts a synchronous belt module, and the mesh linear module 331 can drive the picking mechanism 332 to reciprocate horizontally between the stacking assembly and the grinding wheel mold, thereby facilitating the picking of the mesh and delivering it into the grinding wheel mold.

[0075] The picking mechanism 332 includes a picking cylinder 34 and three tape-type picking units 35 controlled by the picking cylinder 34 . The picking cylinder 34 drives the three tape-type picking units 35 to move up and down synchronously. The three tape-type picking units 35 are installed on a connecting plate 93 , which is connected to the piston rod of the picking cylinder 34 .

[0076] The three adhesive belt picking units 35 pick up the meshes on the three mesh threading units 38 in the same stacking unit. One of the adhesive belt picking units 35 operates independently and is independently equipped with a power source. The other two adhesive belt picking units 35 share a side frame 39 and are driven by a power source to operate. Taking the coordinated operation of the other two adhesive belt picking units 35 as an example, the structure is explained: the adhesive belt picking units 35 are arranged at both ends of the side frame 39, and the driving cylinder 40 is arranged in the middle of the side frame 39. The driving cylinder 40 drives the two adhesive belt picking units 35 to operate at the same time.

[0077] The tape pick-up unit 35 includes an unwinding shaft 401, a rewinding shaft 402, a tape 403, a guide block 404, a de-netting cylinder 405, and a de-netting plate 406 controlled by the de-netting cylinder 405. Figure 11~Figure 13 As shown. The unwinding shaft 401 is fixedly installed on the side frame 39. The two ends of the unwinding shaft 401 pass through the side frame 39 and are rotatably connected to the unwinding roller 41. The outer contour of the unwinding roller 41 is a quadrangular prism with rounded corners. The unwinding roller 41 is sleeved with a rolled tape 403. The tape 403 is made of glass fiber reinforced tape 403. The tape 403 is interference-connected with the unwinding roller 41, and then the tape 403 and the unwinding roller 41 rotate together. A nut is threadedly connected to the end of the unwinding shaft 401. A brake pad 43 is sleeved on the end of the unwinding shaft 401. The tightened nut is used to squeeze the brake pad 43 and make the brake pad 43 in close contact with the unwinding roller 41 to prevent the unwinding roller 41 from rotating easily.

[0078] The winding shaft 402 is rotatably connected to the side frame 39 through a bearing seat, and both ends of the winding shaft 402 are respectively connected to winding rollers through the side frame 39 keys. The cross-section of the winding roller is "T"-shaped, and a locking cap 44 is threadedly connected to the end of the winding shaft 402. A retaining ring 45 is also sleeved on the end of the winding shaft 402. After tightening the locking cap 44, the retaining ring 45 is pressed tightly against the end of the winding roller, and then the winding roller and the retaining ring 45 are connected and combined, and the cross-section is in the shape of an I-shaped wheel.

[0079] Rectangular guide blocks 404 are installed on both sides below the side frame 39. The two ends of the guide blocks 404 are bent into semicircular shapes. The guide blocks 404 are located below the reel 402 and the unreel 401. The adhesive tape 403 is drawn out, passes around a corresponding guide block 404, and is connected to the corresponding reel. There are two types of adhesive tapes 403 arranged in one adhesive tape pickup unit 35. The adhesive tape 403 on the unreel 401 is used for release, and the reel 402 is used for rewinding and recycling the released adhesive tape 403.

[0080] It should be noted that in the two tape-type pickup units 35 on the side frame 39, the reel shafts 402 are close to each other, and the unreel shafts 401 are far away from each other. In addition, the reel shaft 402 is connected to a spur gear 46 through a one-way bearing, and a vertically arranged rack 47 is connected to the piston rod of the driving cylinder 40. The rack 47 is arranged between the spur gears 46 on the two reel shafts 402. Both end surfaces of the rack 47 are machined with teeth, so that the rack 47 is meshed with the two spur gears 46 at the same time. When the rack 47 moves downward, the one-way bearing rotates itself, and the reel shaft 402 does not rotate; when the rack 47 moves upward, the one-way bearing drives the reel shaft 402 to rotate counterclockwise, and then the tape 403 is reeled onto the reel roller. In short, each time the rack 47 reciprocates up and down, the tape 403 on the unwinding roller 41 can be released to a certain length and the tape 403 on the winding roller can be wound to a certain length, thereby realizing the renewal of the tape 403 at the position of the guide block 404 and ensuring the adhesion to the mesh.

[0081] The glass fiber mesh can be fixed between the two guide blocks 404 by the adhesive force of the two adhesive tapes 403 at the guide block 404, so that the mesh can be picked up. However, when the mesh is put in, a mesh withdrawal cylinder 405 is arranged in the side frame 39, and the mesh withdrawal cylinder 405 is located between the unwinding shaft 401 and the winding shaft 402. The mesh withdrawal cylinder 405 is connected downward with a mesh withdrawal plate 406, which is a circular hollow plate, and the purpose is to make way for the guide block 404 and the damping sleeve 382. The mesh withdrawal plate 406 is surrounded between the two guide blocks 404. The mesh can be separated from the adhesive tape 403 by the downward movement of the mesh withdrawal plate 406, and then moved downward away from the guide block 404.

[0082] As a result, when the grinding wheel mold passes through the mesh placing station, the grinding wheel mold stops on the slideway 9 and the slideway 9 supports the mold bottom plate 4b. The top mesh assembly 37 moves upward to cause the mesh stack to move upward, ensuring that the top layer of the mesh stack is close to the damping sleeve 382; the picking cylinder 34 drives the tape-type picking unit 35 downward to use the tape 403 at the position of the guide block 404 to bond the top layer of the mesh stack, and then the picking cylinder 34 moves upward to drive the mesh to pass through the damping sleeve 382 and then separate from the centering rod 381. The damping sleeve 382 ensures that only one mesh separates from the centering rod 381 each time. The mesh linear module 331 drives the tape-type picking unit 35 to move above the grinding wheel mold, and then the picking cylinder 34 drives the mesh to move downward, and the mesh withdrawal cylinder 405 moves downward to drive the mesh withdrawal plate 406 to move downward, causing the mesh to separate from the guide block 404, thereby delivering the mesh head to the grinding wheel mold.

[0083] The grinding wheel mold passes through the net measuring station 14: the net measuring station 14 is provided with a net measuring device 48 connected and fixed on the mounting ring plate 8 for detecting whether there is a net in the grinding wheel mold. The net measuring device 48 includes a net measuring frame 481 and three net measuring sensors 482 connected to the net measuring frame 481, such as Fig.14 The mesh sensor 482 is a color mark sensor or a visual camera, which can determine whether the mesh exists. When the grinding wheel mold passes through the mesh measuring station 14, the slideway 9 supports the mold bottom plate 4b.

[0084] The grinding wheel mold passes through the grill station 15: The grill station 15 is provided with a grill device 49 connected and fixed to the mounting ring plate 8. The grill device 49 includes a grill fixing plate 491, a grill cylinder 492, a grill lifting plate 493 and a grill cover 494. The grill fixing plate 491 is provided with a grill cylinder 492, the grill cylinder 492 is vertically downwardly connected to the grill lifting plate 493, and three grill covers 494 are circumferentially arranged on the grill lifting plate 493, and each grill cover 494 is provided with an electric ceramic furnace heating plate, such as Fig.14 The grilling net cylinder 492 is used to drive the grilling net cover 494 to move downward, so that the grilling net cover 494 is placed on the grinding wheel mold, and the glass fiber mesh is heated by the electric ceramic furnace heating plate. When the grinding wheel mold passes through the grilling net station 15, the slideway 9 supports the mold bottom plate 4b.

[0085] The grinding wheel mold passes through the mesh pressing station 16: the mesh pressing station 16 is provided with a mesh pressing device 50 and a mesh pressing lower support assembly 51 corresponding to the upper and lower parts. The mesh pressing device 50 is arranged on the mounting ring plate 8, and the mesh pressing device 50 presses the mesh in the grinding wheel mold downwards. Specifically, the mesh pressing device 50 includes a mesh pressing fixing plate 501, a mesh pressing cylinder 502 and a mesh pressing disk 503. The mounting ring plate 8 protrudes outwards to form a mesh pressing fixing plate 501. Three mesh pressing cylinders 502 are arranged on the mesh pressing fixing plate 501. Each mesh pressing cylinder 502 is elastically connected to a mesh pressing disk 503 vertically downwards. The elastic connection is achieved by a compression spring, and then the mesh pressing disk 503 can elastically press the mesh.

[0086] The pressing net lower support assembly 51 is arranged on the base frame 1, and the pressing net lower support assembly 51 has the same structure as the reset lower support assembly 32. The pressing net lower support assembly 51 abuts against the grinding wheel mold upwards, such as Fig.15 As shown. Thus, when the grinding wheel mold passes through the mesh pressing station 16, the grinding wheel mold stops on the mesh pressing lower support assembly 51, and the mold bottom plate 4b is supported by the mesh pressing lower support assembly 51. The mesh pressing device 50 is started, and the mesh pressing cylinder 502 drives the mesh pressing plate 503 to move downward and press the mesh into the grinding wheel mold.

[0087] The grinding wheel mold passes through the feeding station 17: this station adds resin grinding wheel abrasives into the grinding wheel mold. The feeding station 17 is arranged with a connected raw material vibration plate 52 and a feeding device 53. The raw material vibration plate 52 contains resin grinding wheel abrasives. The raw material vibration plate 52 is connected to the bottom frame 1 downward to ensure the fixed installation of the raw material vibration plate 52. The feeding device 53 is arranged on the mounting ring plate 8, and the grinding wheel raw material in the raw material vibration plate 52 flows evenly into the three grinding wheel molds through the feeding device 53.

[0088] The feeding device 53 includes a mixing barrel 531 with an open top, three opening and closing valves 532 circumferentially arranged at the bottom of the mixing barrel 531, three material blocking hoppers 533 circumferentially arranged below the mixing barrel 531, and a material guiding assembly 534 arranged below the mixing barrel 531. Figure 16~Figure 20 The mixing barrel 531 is a circular barrel, the raw material vibration plate 52 is connected to the mixing barrel 531, a mixing motor 60 is arranged above the mixing barrel 531, the output shaft of the mixing motor 60 is located at the center of the mixing barrel 531, the output shaft of the mixing motor 60 extends downward into the mixing barrel 531 and is connected to a material brush 61, there are at least two material brushes 61, the material brushes 61 are arranged radially along the mixing barrel 531, and the material brushes 61 are in contact with the inner wall of the mixing barrel 531.

[0089] Three rectangular discharge ports 62 are provided at the bottom of the mixing barrel 531, and an opening and closing valve 532 is arranged at each discharge port 62, and the opening and closing valve 532 can control the size of the discharge port 62. The opening and closing valve 532 includes an adjustment bottom plate 54, an adjustment baffle 55 and an adjustment screw 56. The adjustment bottom plate 54 is fixedly connected to the bottom of the mixing barrel 531, and the adjustment baffle 55 is slidably connected above the adjustment bottom plate 54, and the adjustment baffle 55 is inserted into the discharge port 62. The adjustment screw 56 is threadedly connected to the adjustment bottom plate 54, and one end of the adjustment screw 56 is rotatably connected to the adjustment baffle 55. By manually operating the adjustment screw 56 to move the adjustment baffle 55, the size of the discharge port 62 can be changed.

[0090] The raw materials in the mixing barrel 531 fall downward into the material blocking hopper 533. The material blocking hopper 533 corresponds to the opening and closing valve 532 one by one. The mixing barrel 531 is downwardly connected to the material blocking hopper 533 through the opening and closing valve 532. The lower end of the material blocking hopper 533 is in the shape of a quadrangular pyramid. A cover plate 63 for blocking the opening and closing valve 532 is rotatably arranged in the material blocking hopper 533, that is, the cover plate 63 can be used to close the discharge port 62. Specifically, a rotating block 64 is rotatably arranged under the adjustment bottom plate 54 of each opening and closing valve 532. One end of the rotating block 64 extends into the material blocking hopper 533 and is connected and fixed to the cover plate 63. One side wall of the material blocking hopper 533 is open, which does not affect the rotation of the rotating block 64.

[0091] Here, a flip cylinder 65 is used to realize the rotation of the cover plate 63. Since there are three cover plates 63, one of the cover plates 63 is controlled by a flip cylinder 65 alone, and the other two cover plates 63 are controlled by one flip cylinder 65. Specifically, a connecting rod 66 is arranged between the rotating blocks 64 of the other two cover plates 63. On the basis of hinged installation, the piston rod of the flip cylinder 65 is connected to the connecting rod 66 through a fisheye bearing. Through the telescopic movement of the flip cylinder 65, the cover plate 63 can be driven to rotate up and down. The cover plate 63 rotates upward to close the discharge port 62, and rotates downward to open the discharge port 62.

[0092] The raw material in the material blocking hopper 533 flows into the grinding wheel mold after passing through the material guide assembly 534. The material guide assembly 534 includes a material guide cylinder 57, a material guide frame 58 controlled by the material guide cylinder 57, and three material guide hoppers 59 circumferentially arranged on the material guide frame 58. The material guide cylinder 57 is installed below the mixing barrel 531, and the material blocking hopper 533 and the material guide hopper 59 correspond to each other one by one and are connected up and down. The material guide hopper 59 is conical in shape.

[0093] As a result, when the grinding wheel mold passes through the feeding station 17, the grinding wheel mold stops on the slideway 9 and the mold bottom plate 4b is supported by the slideway 9. The raw material vibration plate 52 conveys a certain amount of raw materials into the mixing barrel 531. The cover plate 63 is first closed, and the material brush 61 is driven to rotate by the stirring motor 60, so as to promote the uniformity of the raw materials in the mixing barrel 531. Then the cover plate 63 is opened, and as the material brush 61 rotates, the raw materials are evenly guided into the grinding wheel mold through the discharge port 62, the material blocking hopper 533 and the material guide hopper 59, so as to realize the feeding operation.

[0094] The grinding wheel mold passes through the material spreading station 18: the material spreading station 18 is provided with a servo scraper 67 and a material spreading turntable 68 corresponding to each other. The servo scraper 67 is arranged on the mounting ring plate 8, and the servo scraper 67 extends downward into the grinding wheel mold, and in cooperation with the rotating grinding wheel mold, the raw material in the mold can be evenly scraped and leveled.

[0095] The servo scraper device 67 includes a servo electric cylinder 671, a scraper seat 672 controlled by the servo electric cylinder 671, and three scrapers 673 circumferentially arranged on the scraper seat 672. Fig.21 and Fig. 22 As shown. The servo electric cylinder 671 is vertically connected to the mounting ring plate 8. The servo electric cylinder 671 can drive the scraper seat 672 to move up and down. The servo electric cylinder 671 has the advantage of high operating accuracy. Each scraper 673 is adjustable up and down with the scraper seat 672 to change the height position of the scraper 673. Specifically, the scraper 673 is installed on the fixed frame 69. The fixed frame 69 is slidably connected to the scraper seat 672 through a linear bearing and a guide rod structure. The fixed frame 69 can move up and down. The scraper seat 672 is provided with a star handle 70. The star handle 70 is threadedly connected to the scraper seat 672 and is also threadedly connected to the fixed frame 69.

[0096] The material spreading turntable 68 is used to drive the mold base plate 4b to rotate. The material spreading turntable 68 is arranged on the base frame 1, and the material spreading turntable 68 drives the grinding wheel mold to rotate. The material spreading turntable 68 includes a material spreading motor 681 and three turntable panels 682 controlled by the material spreading motor 681. Specifically, a gear box 683 is arranged on the base frame 1, and there is a large gear and three small gears arranged circumferentially on the circumference of the large gear and meshing with it inside the gear box 683; the material spreading motor 681 is arranged at the bottom of the gear box 683, and the output shaft of the material spreading motor 681 meshes with the large gear. Three large bearing seats 684 are arranged above the gear box 683, and each large bearing seat 684 is rotatably connected to a turntable panel 682. The cross-section of the turntable panel 682 is "T"-shaped, and the lower end of the turntable panel 682 is connected to the corresponding small gear. Then, through the drive of the spreading motor 681 and the engagement of the large gear and the small gear, the three turntable panels 682 can be driven to rotate synchronously, and the turntable panel 682 is used to drive the mold base plate 4b to rotate.

[0097] As a result, when the grinding wheel mold passes through the material spreading station 18, the grinding wheel mold stops on the material spreading turntable 68, and the turntable panel 682 supports the mold base 4b. The material spreading motor 681 starts to drive the mold base 4b in the three grinding wheel molds to rotate through the gear transmission. At the same time, the servo electric cylinder 671 drives the scraper 673 to move downward, causing the scraper 673 to extend into the mold ring 4a, and with the cooperation of the rotation of the mold base 4b, the raw material can be evenly scraped and smoothed.

[0098] The grinding wheel mold passes through the second net placing station 19: the second net placing station 19 is also provided with a net sheet separation and picking device 33 and a net sheet stack storage device corresponding to the upper and lower parts, and the glass fiber net sheet is placed into the grinding wheel mold again.

[0099] The grinding wheel mold passes through the mesh measuring station 20: the mesh measuring station 20 is also provided with a mesh measuring device 48 connected to the mounting ring plate 8 for detecting whether there is a mesh in the grinding wheel mold.

[0100] The grinding wheel mold passes through the ring marking station 21: This station is used to put the label paper and the core ring into the grinding wheel mold. The ring marking station 21 is arranged with a core ring vibration plate 71, a core ring label storage table 72 and a core ring label picking device 76. The core ring vibration plate 71 throws the core ring onto the core ring label storage table 72, and the core ring label picking device 76 picks up the core ring and the label on the core ring label storage table 72 and throws them into the grinding wheel mold. Fig.23 shown.

[0101] The core ring trademark storage platform 72 is arranged on the bottom frame 1, and the core ring trademark storage platform 72 can store core rings and trademark paper at the same time. The core ring trademark storage platform 72 includes a storage platform 73 and a core ring storage mechanism 74 and a trademark storage mechanism 75 respectively arranged on both sides of the storage platform 73. The storage platform 73 is a double-layer board frame structure.

[0102] The core ring storage mechanism 74 includes a rotating disk 741, a straight rod 742, a gasket 743 and a core ring lifting assembly 744. Fig.24 and Fig.25As shown. A rotating disk 741 is rotatably arranged on the storage stand 73, and specifically, the indexing box 80 is driven by a motor and a chain transmission of the indexing box 80, and the rotating disk 741 is driven to rotate by the indexing box 80. Six straight-through rods 742 are circumferentially arranged on the rotating disk 741, and three of the six straight-through rods 742 form a group, with a total of two groups. The two groups of straight-through rods 742 are used as a backup to achieve non-stop operation. A gasket 743 is pierced on each straight-through rod 742. The core ring is dropped onto the straight-through rod 742 through the core ring vibration disk 71, and the gasket 743 carries the core ring. A core ring lifting assembly 744 is provided on the storage stand 73 below the three straight-through rods 742. The core ring lifting assembly 744 lifts the gasket 743 upward. The operating principle and structure of the core ring lifting assembly 744 are similar to those of the top net assembly 37 at the net placing station 13. Both use a cylinder to drive the rod body to move upward and lift the gasket 743, which will not be repeated here.

[0103] The trademark storage mechanism 75 includes a trademark threading rod 751, a trademark supporting plate 752 and a trademark lifting assembly 753. There are three trademark threading rods 751, each of which is provided with a trademark supporting plate 752. A damping sleeve 382 is also arranged on the upper end of the trademark threading rod 751. Several sheets of trademark paper are threaded on the trademark threading rod 751 to form a trademark stack, which is supported by the trademark supporting plate 752. A trademark lifting assembly 753 is arranged on the storage stand 73 below each trademark threading rod 751, and the trademark lifting assembly 753 lifts the trademark supporting plate 752 upward. The operating principle and structure of the trademark lifting assembly 753 are similar to those of the top net assembly 37 at the net placing station 13, and will not be repeated here.

[0104] The core ring trademark picking device 76 is arranged on the mounting ring plate 8, and the core ring trademark picking device 76 includes a horizontal linear module 77, a core ring picking unit 78 and a trademark picking unit 79, as shown in FIG. Fig.26 and Fig. 27 The horizontal linear module 77 adopts a synchronous belt module, and a core ring picking unit 78 and a trademark picking unit 79 are arranged on the horizontal linear module 77. The horizontal linear module 77 can drive the two picking units to move horizontally at the same time.

[0105] The core ring picking unit 78 and the trademark picking unit 79 both include a cylinder. The cylinder of the core ring picking unit 78 is connected to three hollow cylindrical picking heads 81. Each picking head 81 is slidably connected to a magnet. Under normal conditions, the magnet is located at the lower end of the picking head 81 by its own gravity, so that the core ring can be adsorbed. When the picking head 81 puts the core ring into the grinding wheel mold, along with the downward movement of the picking head 81, the core rod 4c of the grinding wheel mold is inserted into the picking head 81 upward and lifts the magnet, and then the magnet moves away from the core ring and no longer adsorbs the core ring, and the core ring falls on the core rod 4c. At the same time, a proximity switch 82 is also provided at the bottom of each picking head 81 to detect whether a core ring is adsorbed. Three hollow picking tubes 83 are connected to the cylinder of the trademark picking unit 79. The picking tube 83 is connected to a negative pressure air source through an air pipe. The lower end of each picking tube 83 is connected to three small suction cups 831, and the trademark paper is adsorbed by the small suction cups 831.

[0106] As a result, when the grinding wheel mold passes through the marking ring station 21, the grinding wheel mold stops on the slide 9 and the slide 9 supports the mold base 4b. The core ring trademark picking device 76 is started, and the two cylinders simultaneously drive the picking head 81 and the picking cylinder 83 to move downward. The picking head 81 attracts the core ring through magnetic force, and the picking cylinder 83 absorbs the trademark paper through negative pressure, and then the cylinder moves upward. The picking head 81 and the picking cylinder 83 are driven back to the top of the grinding wheel mold by the horizontal linear module 77. The picking cylinder 83 first moves downward to put the trademark paper into the grinding wheel mold. After the horizontal linear module 77 moves again, the picking head 81 moves downward to put the core ring into the grinding wheel mold.

[0107] There is no mechanical device at the empty station 1 22 and the empty station 2 24. The grinding wheel mold passes through the pressing station 23: the pressing station 23 is provided with a press 92, and the raw material, mesh, core ring and trademark paper are pressed into a grinding wheel by the press 92. The press 92 includes a press frame, a main oil cylinder 85, a floating oil cylinder 86, an upper press head assembly 87 with a press head, and a press lower support assembly 88. The press frame is arranged vertically, and the press frame is connected and fixed to the central column 7. Specifically, the press frame includes an upper crossbeam 841, a lower crossbeam 842 and a side column 843. The upper crossbeam 841 and the lower crossbeam 842 are arranged horizontally up and down. The upper crossbeam 841 is arranged above the large turntable 2, and the lower crossbeam 842 is embedded in the bottom frame 1. The lower crossbeam 842 is in contact with the ground. The lower crossbeam 842 and the upper crossbeam 841 are connected and fixed by two side columns 843. At the same time, the two ends of the central column 7 are also connected to the upper crossbeam 841 and the lower crossbeam 842 respectively. Fig.28 and Fig.29 shown.

[0108] A main oil cylinder 85 is arranged on the press frame, and the main oil cylinder 85 is connected downwardly to a floating oil cylinder 86. The structure and principle of the floating oil cylinder 86 can refer to the resin grinding wheel molding pressure balance floating oil cylinder 86 device disclosed in patent publication number CN217293577U, which will not be repeated here. An upper pressure head assembly 87 is arranged on the floating oil cylinder 86, and the upper pressure head assembly 87 is arranged above the large turntable 2. There are three upper pressure head assemblies 87. The floating oil cylinder 86 can ensure that the three upper pressure head assemblies 87 have the same pressure, so as to achieve balanced pressing of the three grinding wheels. The pressure head installed on the upper pressure head assembly 87 is the mold cover 4d The press lower support assembly 88 is arranged on the bottom frame 1 below the large turntable 2, and the structure of the press lower support assembly 88 is the same as that of the reset lower support assembly 32. The press lower support assembly 88 is used to reliably support the grinding wheel mold, and the main oil cylinder 85 and the floating oil cylinder 86 cooperate to realize the pressing and forming of the grinding wheel, and can ensure the balanced pressure of the three grinding wheels formed at one time.

[0109] When the grinding wheel passes through the unloading station 25: the unloading station 25 is provided with a unloading lifting device 89, a grinding wheel unloading device 90 and a belt conveyor 91. The unloading lifting device 89 is arranged on the base frame 1, and the unloading lifting device 89 lifts the grinding wheel mold upward. The structure and principle of the unloading lifting device 89 are the same as those of the unloading lifting device 26, except that the lifting power of the unloading lifting device 89 is a hydraulic cylinder instead of a pneumatic cylinder.

[0110] The grinding wheel unloading device 90 is connected and fixed to the frame of the press machine 92. The grinding wheel unloading device 90 picks up the grinding wheel pressed and formed in the grinding wheel mold downward and delivers it to the belt conveyor 91. The grinding wheel unloading device 90 includes a discharge screw module 901 and a discharge plate 902 controlled by the discharge screw module 901. Fig.30 and 31 The discharge screw module 901 drives the discharge plate 902 to reciprocate horizontally between the grinding wheel mold and the belt conveyor 91. Three discharge cylinders 903 are arranged on the discharge plate 902, and each discharge cylinder 903 is connected to a suction cup mounting plate 904 downwardly. A plurality of suction cups are arranged circumferentially on the suction cup mounting plate 904. The suction cups rely on negative pressure to firmly absorb the grinding wheel and bring the grinding wheel out of the grinding wheel mold.

[0111] The present invention drives the grinding wheel mold to run continuously through the large turntable 2. When the grinding wheel mold passes through different stations, the corresponding mechanical equipment starts to run. Then, when the grinding wheel mold passes through sixteen stations, a production process of the grinding wheel is completed, and three grinding wheels can be produced at one time. As the grinding wheel mold runs continuously, grinding wheels can be manufactured in large quantities and with high production capacity.

[0112] The present invention is a three-cavity multi-station rotary grinding wheel automatic molding machine, each station is provided with a three-hole mold installation position and three sets of grinding wheel molds. It is driven by a reduction motor and cooperates with a cooperative positioning component 6 to realize intermittent indexing operation of a large turntable 2. A press machine 92 is equipped with three pressure heads to press three grinding wheels at the same time. The automated mechanical equipment of each station is a combined structure, which can meet the requirements of three cavities.

[0113] The embodiments described above are only preferred embodiments of the present invention and are not intended to limit the scope of implementation of the present invention. Therefore, any equivalent changes or modifications made according to the structures, features and principles described in the patent scope of the present invention should be included in the scope of the patent application of the present invention.

Claims

1. Rotary three-mode fiber-reinforced resin grinding wheel forming machine, used for high-volume manufacturing and forming of grinding wheels, characterized by: The invention comprises a base frame (1), a large rotating disk (2) arranged above the base frame (1) for circumferential rotation, and a plurality of die hole groups (3) arranged circumferentially on the large rotating disk (2), wherein a central column (7) is vertically arranged at the center of the base frame (1), the central column (7) passes through the center of the large rotating disk (2) upwards and is connected to a mounting ring plate (8), each die hole group (3) comprises three die holes arranged in a triangular shape, and a grinding wheel die is bolted inside each die hole; Clockwise around the large turntable (2), the plurality of die hole groups (3) correspond in sequence to a lifting station (10), a waxing station (11), a resetting station (12), a net placing station 1 (13), a net measuring station 1 (14), a net baking station (15), a net pressing station (16), a material feeding station (17), a material spreading station (18), a net placing station 2 (19), a net measuring station 2 (20), a circle marking station (21), an empty station 1 (22), a pressing station (23), an empty station 2 (24) and a mold unloading station (25); The lifting station (10) is provided with a post-mold removal lifting device (26) connected and fixed to the base frame (1), and the post-mold removal lifting device (26) lifts the grinding wheel mold upwards; The waxing station (11) is provided with a bottom plate waxing device (27) and a waxing lifting device (30) corresponding to each other. The bottom plate waxing device (27) is arranged on the mounting ring plate (8). The bottom plate waxing device (27) rotates downward to contact the grinding wheel mold. The waxing lifting device (30) is arranged on the base frame (1). The waxing lifting device (30) lifts the grinding wheel mold upward. The reset station (12) is provided with upper and lower corresponding bottom pressing plate devices (31) and reset lower support components (32); the bottom pressing plate device (31) is arranged on the mounting ring plate (8); the bottom pressing plate device (31) presses the grinding wheel mold downward; the reset lower support component (32) is arranged on the base frame (1); the reset lower support component (32) abuts against the grinding wheel mold upward; The net placing station is provided with a net separation and picking device (33) and a net stack storage platform (36) corresponding to each other, the net separation and picking device (33) being arranged on the mounting ring plate (8), the net stack storage platform (36) being arranged on the bottom frame (1), and the net separation and picking device (33) picking up the net on the net stack storage platform (36) and delivering it into the grinding wheel mold; A mesh measuring device (48) connected and fixed to the mounting ring plate (8) and used to detect whether there is a mesh in the grinding wheel mold is arranged at the mesh measuring station 1 (14), and the mesh measuring device (48) comprises a mesh measuring frame (481) and three mesh measuring sensors (482) connected to the mesh measuring frame (481); The grilling grid station (15) is provided with a grilling grid device (49) connected and fixed to the mounting ring plate (8); The mesh pressing station (16) is provided with a mesh pressing device (50) and a mesh pressing lower support assembly (51) corresponding to each other. The mesh pressing device (50) is arranged on the mounting ring plate (8). The mesh pressing device (50) presses the mesh in the grinding wheel mold downward. The mesh pressing lower support assembly (51) is arranged on the base frame (1). The mesh pressing lower support assembly (51) and the reset lower support assembly (32) have the same structure. The mesh pressing lower support assembly (51) abuts against the grinding wheel mold upward. The feeding station (17) is provided with a raw material vibration plate (52) and a feeding device (53) which are connected to each other. The raw material vibration plate (52) is connected downwardly to the base frame (1). The feeding device (53) is arranged on the mounting ring plate (8). The grinding wheel raw material in the raw material vibration plate (52) flows evenly into the three grinding wheel molds through the feeding device (53). The material spreading station (18) is provided with a servo scraper device (67) and a material spreading turntable (68) corresponding to each other. The servo scraper device (67) is arranged on the mounting ring plate (8). The servo scraper device (67) extends downward into the grinding wheel mold. The material spreading turntable (68) is arranged on the base frame (1). The material spreading turntable (68) drives the grinding wheel mold to rotate. The second mesh placing station (19) is also provided with upper and lower corresponding mesh separation and picking devices (33) and mesh stack storage devices; the second mesh measuring station (20) is also provided with a mesh measuring device (48) connected to the mounting ring plate (8) for detecting whether there is a mesh in the grinding wheel mold; The ring marking station (21) is provided with a core ring vibration plate (71), a core ring trademark storage platform (72) and a core ring trademark picking device (76); the core ring vibration plate (71) delivers core rings to the core ring trademark storage platform (72); the core ring trademark storage platform (72) is arranged on the base frame (1); the core ring trademark picking device (76) is arranged on the mounting ring plate (8); the core ring trademark picking device (76) picks up the core ring and the trademark on the core ring trademark storage platform (72) and delivers them to the grinding wheel mold; A press (92) is arranged at the pressing station (23); a mold unloading lifting device (89), a grinding wheel unloading device (90) and a belt conveyor (91) are arranged at the mold unloading station (25); the mold unloading lifting device (89) is arranged on the base frame (1); the mold unloading lifting device (89) lifts the grinding wheel mold upward; the grinding wheel unloading device (90) is connected and fixed to the frame of the press (92); the grinding wheel unloading device (90) picks up the pressed grinding wheel downward and delivers it to the belt conveyor (91).

2. The rotary three-mode fiber-reinforced resin grinding wheel molding machine according to claim 1, characterized in that: The post-mold removal lifting device (26) comprises a fixed bottom plate (261), a fixed top plate (262), guide rods (263), a lifting cylinder (264), a lifting plate (265), and a lifting rod group (266); the fixed top plate (262) and the fixed bottom plate (261) are arranged in an upper and lower spacing; a plurality of guide rods (263) are arranged between the fixed top plate (262) and the fixed bottom plate (261); The lifting plate (265) is slidably connected between the fixed top plate (262) and the fixed bottom plate (261) in an upper and lower manner. The lifting cylinder (264) is arranged below the fixed bottom plate (261). The lifting cylinder (264) is upwardly connected to the lifting plate (265). Three groups of the lifting rod groups (266) are arranged on the lifting plate (265). The three groups of the lifting rod groups (266) correspond to three mold holes in a mold hole group (3) respectively. Each group of the lifting rod groups (266) includes three vertically arranged short lifting rods, and the short lifting rods pass through the fixed top plate (262) upward.

3. The rotary three-mode fiber-reinforced resin grinding wheel molding machine according to claim 2, characterized in that: The waxing lifting device (30) has the same structure as the lifting device (26) after demoulding. The bottom plate waxing device (27) includes a waxing fixing plate (271), a waxing cylinder (272) vertically arranged on the waxing fixing plate (271), a motor mounting plate (273), and three waxing components (274) arranged on the motor mounting plate (273). The piston rod of the waxing cylinder (272) is connected to the motor mounting plate (273). Each waxing component (274) includes a waxing motor (28) and a waxing disc (29) controlled by the waxing motor (28).

4. The rotary three-mode fiber-reinforced resin grinding wheel molding machine according to claim 1, characterized in that: The bottom pressing plate device (31) comprises a supporting crossbeam (311) and three bottom pressing cylinders (312) arranged on the supporting crossbeam (311), each of the bottom pressing cylinders (312) being vertically connected downward to a pressing plate (313); the lower reset support assembly (32) comprises a lower pad (321), a heating plate (322) and a heat insulation plate (323) which are sequentially stacked from top to bottom.

5. The rotary three-mode fiber-reinforced resin grinding wheel molding machine according to claim 1, characterized in that: The mesh separation and picking device (33) comprises a mesh linear module (331) and a picking mechanism (332) controlled by the mesh linear module (331); the picking mechanism (332) comprises a picking cylinder (34) and three adhesive tape picking units (35) controlled by the picking cylinder (34); The mesh stack storage platform (36) comprises a mesh stand (361), a rodless cylinder (362), a mesh changing slide plate (363) controlled by the rodless cylinder (362), two groups of stacking components and a top mesh component (37), wherein the rodless cylinder (362) is arranged on the mesh stand (361), the rodless cylinder (362) is connected to the mesh changing slide plate (363), the mesh changing slide plate (363) is slidably connected to the mesh stand (361), and a group of stacking components is arranged on both sides of the mesh changing slide plate (363); The stacking assembly comprises three mesh threading units (38), each mesh threading unit (38) comprises a centering rod (381), a damping sleeve (382) and a mesh support plate (383), the centering rod (381) is vertically arranged on the mesh changing slide plate (363), the damping sleeve (382) is coaxially arranged on the upper end of the centering rod (381), the mesh support plate (383) is sleeved on the centering rod (381), and the mesh support plate (383) is slidably connected to the centering rod (381) in an upper and lower manner; The top net assembly (37) is arranged below the mesh stand (361). The top net assembly (37) is arranged below a group of stacking assemblies. There are three top net assemblies (37). The three top net assemblies (37) correspond one to one to the three mesh threading units (38) in a group of stacking assemblies. The top net assembly (37) comprises a hanger (371), a lifting slider (372) and a long top rod (373). A top net cylinder (374) is arranged below the hanger (371). The lifting slider (372) is slidably connected above the hanger (371). The lifting slider (372) is connected to the top net cylinder (374). Three long top rods (373) are arranged circumferentially above the lifting slider (372). The long top rods (373) pass through the mesh changing slide plate (363) upwards and abut against the bottom of the mesh supporting plate (383).

6. The rotary three-mode fiber-reinforced resin grinding wheel molding machine according to claim 1, characterized in that: The net measuring sensor (482) is a color code sensor or a visual camera. The grilling net device (49) comprises a grilling net fixing plate (491), a grilling net cylinder (492), a grilling net lifting plate (493), and a grilling net cover (494). The grilling net cylinder (492) is arranged on the grilling net fixing plate (491). The grilling net cylinder (492) is vertically downwardly connected to the grilling net lifting plate (493). Three grilling net covers (494) are arranged circumferentially on the grilling net lifting plate (493). Each grilling net cover (494) is provided with an electric ceramic stove heating plate. The mesh pressing device (50) comprises a mesh pressing fixing plate (501), a mesh pressing cylinder (502) and a mesh pressing disk (503). Three mesh pressing cylinders (502) are arranged on the mesh pressing fixing plate (501), and each mesh pressing cylinder (502) is elastically connected to the mesh pressing disk (503) vertically downward.

7. The rotary three-mode fiber-reinforced resin grinding wheel molding machine according to claim 1, characterized in that: The feeding device (53) comprises a stirring barrel (531) with an open top, three opening and closing valves (532) circumferentially arranged at the bottom of the stirring barrel (531), three material blocking hoppers (533) circumferentially arranged below the stirring barrel (531), and a material guiding assembly (534) arranged below the stirring barrel (531); The material blocking hopper (533) corresponds one-to-one to the opening and closing valve (532); the mixing barrel (531) is downwardly connected to the material blocking hopper (533) through the opening and closing valve (532); a cover plate (63) for blocking the opening and closing valve (532) is rotatably arranged in the material blocking hopper (533); the material guiding assembly (534) comprises a material guiding cylinder (57), a material guiding frame (58) controlled by the material guiding cylinder (57), and three material guiding hoppers (59) circumferentially arranged on the material guiding frame (58); the material blocking hopper (533) corresponds one-to-one to the material guiding hopper (59) and is connected up and down.

8. The rotary three-mode fiber-reinforced resin grinding wheel molding machine according to claim 1, characterized in that: The servo scraper device (67) comprises a servo electric cylinder (671), a scraper seat (672) controlled by the servo electric cylinder (671), and three scrapers (673) circumferentially arranged on the scraper seat (672), each of the scrapers (673) being adjustably connected to the scraper seat (672) in an up-and-down manner; the material spreading turntable (68) comprises a material spreading motor (681) and three turntable panels (682) controlled by the material spreading motor (681); The core ring trademark storage platform (72) comprises a storage platform (73) and a core ring storage mechanism (74) and a trademark storage mechanism (75) respectively arranged on both sides of the storage platform (73); the core ring storage mechanism (74) comprises a rotating disk (741), a straight-through rod (742), a gasket (743) and a core ring lifting assembly (744); the rotating disk (741) is rotatably arranged on the storage platform (73); six straight-through rods (742) are circumferentially arranged on the rotating disk (741); each straight-through rod (742) is penetrated by the gasket (743); the storage platform (73) below the three straight-through rods (742) is provided with the core ring lifting assembly (744); the core ring lifting assembly (744) lifts the gasket (743) upward; The trademark storage mechanism (75) comprises a trademark threading rod (751), a trademark supporting plate (752) and a trademark lifting assembly (753). The trademark threading rods (751) are three in number, each of which is provided with the trademark supporting plate (752). The trademark lifting assembly (753) is arranged on the storage stand (73) below each trademark threading rod (751), and the trademark lifting assembly (753) lifts the trademark supporting plate (752) upward.

9. The rotary three-mode fiber-reinforced resin grinding wheel molding machine according to claim 1, characterized in that: The press (92) comprises a press frame, a main oil cylinder (85), a floating oil cylinder (86), an upper press head assembly (87) with a press head, and a press lower support assembly (88); the press frame is arranged vertically, the press frame is connected and fixed to a central column (7), the main oil cylinder (85) is arranged on the press frame, the main oil cylinder (85) is connected downwardly to the floating oil cylinder (86), the upper press head assembly (87) is arranged on the floating oil cylinder (86), and the upper press head assembly (87) is arranged above the large turntable (2); the press lower support assembly (88) is arranged on a base frame (1) below the large turntable (2).

10. The rotary three-mode fiber-reinforced resin grinding wheel molding machine according to claim 1, characterized in that: The grinding wheel unloading device (90) comprises an unloading screw module (901) and an unloading plate (902) controlled by the unloading screw module (901); three unloading cylinders (903) are arranged on the unloading plate (902); each unloading cylinder (903) is connected downwardly to a suction cup mounting plate (904); and a plurality of suction cups are circumferentially arranged on the suction cup mounting plate (904).

Citation Information

Patent Citations

  • Rotary multiple-station forming machine for grinding wheel

    CN102699835B

  • Fully automatic rotary multi-station grinding wheel forming machine

    CN106041770B

  • Emery wheel make -up machine forming mechanism that exerts pressure

    CN205888926U

  • Mold rotation intermittent displacement mechanism

    CN210335280U

  • Resin grinding wheel forming pressure balance floating oil cylinder device

    CN217293577U