Compression molding equipment for manufacturing automotive trim products
By designing a molding equipment including hydraulic drive, simple adjustment system, cooling components, pressing components and removal components, the problem of insufficient convenience in mold replacement and maintenance of traditional equipment is solved, and more efficient equipment maintenance, product molding accuracy and production efficiency are achieved.
Patent Information
- Application Number
- CN202510202247.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-24
- Publication Date
- 2025-05-02
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Traditional automotive interior molding equipment lacks convenience during mold replacement and maintenance, which causes operators to spend a lot of time and effort on disassembly and install, increasing the risk of equipment failure and maintenance costs.
A molding device including a fixing frame, an upper molding device, a lower molding device, a cooling assembly, a pressing assembly and a cleaning assembly are designed. The device drives the upper mold device to slide down through hydraulic components, and uses a simple adjustment system of the adjustment column and the limit ring to achieve rapid replacement of the lower mold device. The cooling components operate in concert through components such as water tanks, water pump components and diameter-reducing pipes to effectively control the mold temperature. The pressing assembly ensures stable compression and fixation of the product edge through the linkage of the pressing block and the resistance rod. The cleaning component automatically removes dust from the outer wall of the upper mold using high-pressure gas.
Through a simplified adjustment system, the equipment greatly reduces the time and labor intensity of mold replacement, reduces the risk of equipment failure, and improves daily maintenance efficiency. The cooling components effectively reduce mold temperature and avoid product deformation and performance degradation. Press-fit components improve product molding accuracy and yield, and automatic cleaning of components saves labor time and cost.
Smart Images

Figure CN119910823A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of automobile manufacturing, and in particular to a compression molding device for manufacturing automobile interior decoration products. Background Art
[0002] In today's booming automotive industry, automotive interiors, as a key element to enhance consumers' driving experience, face unprecedented challenges and opportunities in their production and manufacturing. As consumers' demands for quality, personalization, and diversification of automotive interiors continue to rise, automotive interior manufacturers must continuously optimize production processes and equipment to meet the stringent market requirements.
[0003] Traditional automotive interior molding equipment has gradually exposed serious limitations in many aspects and is difficult to adapt to the rhythm of modern production. In the mold replacement process, the lower mold device structure design of early equipment was simple and lacked convenience considerations. Operators needed to use complicated tools and spent a lot of time and energy to disassemble and install the lower mold body. Summary of the invention
[0004] In view of the deficiencies in the prior art, the present invention solves the technical problems thereof by adopting a technical solution: a compression molding device for manufacturing automotive interior products, comprising: a fixed frame, the outer wall of the bottom of the fixed frame is fixedly connected to a baffle through a support plate, the top of the fixed frame is fixedly connected to a fixed cover, and the top of the fixed cover is fixedly connected to a hydraulic component; an upper mold device, the outer wall of the upper mold device is slidably connected to the outer wall of the fixed frame, the upper mold device comprises an upper mold assembly, the upper mold assembly is used to press the automotive interior product by sliding downward, the outer walls on both sides of the upper mold assembly are slidably connected to a pressing assembly, the pressing assembly is used to limit the position of the automotive interior product by sliding downward, the inner wall of the pressing assembly is fixedly connected to a cleaning assembly, the cleaning assembly is used to clean the upper mold by ejecting high-pressure gas Dust; a lower mold device, the bottom of which is fixedly connected to the bottom of the fixing frame, the lower mold device comprising a lower mold assembly, the lower mold assembly being used to compress the bottom of the automotive interior product, the inner wall of the lower mold assembly being fixedly connected with a cooling assembly, the cooling assembly being used to reduce the working temperature of the lower mold assembly; the lower mold assembly comprising a lower mold body, the bottom of the lower mold body being slidably connected with a mounting seat, the inner wall of the mounting seat being rotatably connected with an adjusting column through a limiting ring, and the inner wall of the limiting ring being rotatably connected with the outer wall of the adjusting column, the inner wall of the mounting seat being slidably connected with a top column, and the top column is linearly arrayed along the outer wall of the mounting seat, a slot corresponding to the top column is provided at the bottom of the lower mold body, the outer wall of the adjusting column is fixedly connected with a top block, and the top block is linearly arrayed along the central axis of the adjusting column.
[0005] Preferably, the outer wall of the limiting ring is fixedly connected to the inner wall of the mounting seat, the bottom of the mounting seat is fixedly connected to the outer wall of the bottom of the fixing frame, the outer wall of the top column is slidably connected to the inner wall of the bottom of the lower mold body, the bottom of the top column is slidably connected to the top of the top block, the outer wall of the top block is rotatably connected to the inner wall of the mounting seat, and a groove corresponding to the top block is opened in the wall of the mounting seat.
[0006] Preferably, the cooling assembly includes a water tank, the inner wall of the water tank is fixedly connected to a water pump assembly, the output end of the water pump assembly is provided with a reducer through a water outlet pipe sleeve, the diameters of both ends of the reducer are smaller than the diameter of the central pipe body, and the outer wall of the water outlet pipe is fixedly connected to the output end of the water pump assembly, the outer wall of the reducer is fixedly connected to a cooling shell, the end of the reducer away from the water outlet pipe is fixedly connected to a connecting pipe, and the inner wall of the water tank is fixedly connected to a return pipe.
[0007] Preferably, one end of the return pipe away from the water tank is fixedly connected to the end of the connecting pipe away from the water outlet pipe through a circulation pipeline, the top of the water tank is fixedly connected to the bottom of the fixed frame, the outer wall of the water outlet pipe is clamped with a clamp, the inner wall of the water outlet pipe is sleeved with the outer wall of the reducer, the outer wall of the reducer is fixedly connected to the inner wall of the lower mold body, and the inner wall of the lower mold body is fixedly connected to the outer wall of the cooling shell.
[0008] Preferably, the upper mold assembly includes a sliding mold, the inner wall of the bottom of the sliding mold is slidably connected to the upper mold body, the inner walls on both sides of the sliding mold are slidably connected to the oblique blocks, slots corresponding to the oblique blocks are opened in the wall of the sliding mold, the outer walls of the oblique blocks are slidably connected to the inner wall of the upper mold body, the outer wall of the sliding mold is fixedly connected to a slide rail, the inner wall of the sliding mold is slidably connected to the outer wall of the fixed frame, and the top of the sliding mold is fixedly connected to the telescopic end of the hydraulic component.
[0009] Preferably, the pressing assembly includes a pressing block, the top of which is rotatably connected to a resistance rod, and the resistance rod is linearly arrayed along the outer wall of the pressing block, the inner wall of the pressing block is slidably connected to the outer wall of the slide rail through a sliding groove, and the sliding groove is opened in the wall of the pressing block, the outer wall of the pressing block is slidably connected to the outer wall of the sliding mold, an air groove is opened in the wall at the bottom of the pressing block, and the air groove is linearly arrayed along the outer wall of the pressing block, the end of the resistance rod away from the pressing block is rotatably connected to the inner wall of the top of the sliding mold, and the resistance rod is rotatably connected to the sliding mold through a lifting ear.
[0010] Preferably, the cleaning component comprises an airbag, the outer walls of both sides of the airbag are fixedly connected to side bags via connecting square tubes, and a one-way valve is also fixedly connected to the wall of the connecting square tube. The bottom of the side bag is fixedly connected with a slider, the bottom of the airbag is fixedly connected with an air shell through a square tube, the inner wall of the air shell is slidably connected with a connecting handle, the inner wall of the connecting handle is plugged with a top frame through a slot, and the slot is opened in the wall of the connecting handle, the outer wall of the top frame is fixedly connected with a push rod, the bottom of the top frame is fixedly connected with a protrusion, the side of the connecting handle close to the air shell is fixedly connected with an air plug through a limiting column, and the outer wall of the limiting column is fixedly connected to the side of the connecting handle close to the air shell, the inner wall of the air shell is fixedly connected with a partition, the outer wall of the air plug is fixedly connected with a top spring, and the outer wall of the air plug is slidably connected to the inner wall of the partition.
[0011] Preferably, the end of the top spring away from the air plug is fixedly connected to the inner wall of the air shell through a fixed disc, the outer wall of the fixed disc is fixedly connected to the inner wall of the air shell, the outer wall of the air shell is fixedly connected to the inner wall of the pressure block, the inner wall of the pressure block is fixedly connected to the top of the side bag, the side of the limit column away from the connecting handle is fixedly connected to the outer wall of the air plug, the inner wall of the connecting handle contacts with the outer wall of the protrusion, the top of the top frame is fixedly connected to the outer wall of the sliding mold, the top of the top frame is fixedly connected with a reinforcement plate, the outer wall of the bottom of the reinforcement plate is fixedly connected to the outer wall of the sliding mold, the reinforcement plate is used to increase the fixing strength between the top frame and the sliding mold, the bottom of the push rod contacts with the outer wall of the fixed frame through a baffle, and the inner wall of the side bag is fixedly connected with a one-way valve.
[0012] The beneficial effects of the present invention are as follows: 1. The present invention provides a lower mold device, and the structural design of the lower mold device fully considers the convenience of mold replacement and maintenance. The simple adjustment system composed of the adjustment column, top block, top column and limit ring and other components allows the operator to easily achieve the rapid replacement of the lower mold body by simply turning the adjustment column. This not only reduces the labor intensity of the operator, but also reduces the risk of equipment failure caused by improper mold replacement operation, improves the daily maintenance efficiency of the equipment, and ensures the long-term stable operation of the equipment.
[0013] 2. The present invention plays a key role in the key link of molding by setting a cooling component. The water tank, water pump component, reducer and cooling shell work together to regulate the water flow according to scientific principles. The reducer uses the Bernoulli equation to optimize the water flow speed and pressure, prolong the residence time of water in the mold, and efficiently take away the heat of the lower mold body; the cooling shell ensures that the heat is stably transferred to the cooling water through the principle of heat transfer, avoiding product deformation, performance degradation and other problems caused by excessive mold temperature, ensuring the intrinsic quality of the product, and improving the reliability and durability of the product.
[0014] 3. The present invention sets a pressing assembly, which works closely with the upper mold device. The pressing block stably presses the edge of the automotive interior product by means of a slide groove that fits with the slide rail of the upper mold assembly to limit the displacement of the product. The resistance rod on the top continuously provides just the right resistance, further consolidating the fixing effect of the pressing block, minimizing the probability of quality problems such as edge deformation or loose fixation, thereby improving the product yield and reducing waste losses.
[0015] 4. The present invention provides a cleaning component to ensure continuous cleaning and efficient operation of the equipment. After the molding is completed, no additional human intervention is required. The pressing block drives the cleaning component to automatically enter the cleaning mode. Through the linkage of the slider, side bag, air bag and other components, as well as the coordination of the top frame, top rod, bump, etc. with the connecting handle, air plug, etc., high-pressure air can be used to automatically remove dust from the outer wall of the upper mold, while helping to separate the product from the mold. This not only saves manual cleaning time and cost, but also prevents dust accumulation from causing adverse effects on subsequent production, ensuring that each molding operation is carried out in a clean environment, further improving product quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 is a stereogram of the present invention; Figure 2 is a cross-sectional view of the present invention; Figure 3 It is a schematic diagram of the exploded structure of the lower mold assembly of the present invention; Figure 4 It is a schematic diagram of the exploded structure of the mounting base of the present invention; Figure 5 It is a schematic diagram of the exploded structure of the top block of the present invention; Figure 6 It is a schematic diagram of the exploded structure of the cooling assembly of the present invention; Figure 7 It is a structural schematic diagram of the upper mold assembly of the present invention; Figure 8 It is a schematic diagram of the exploded structure of the press-fit assembly of the present invention; Fig. 9 It is a schematic diagram of the exploded structure of the cleaning component of the present invention; Fig.10 It is a structural schematic diagram of the connecting handle of the present invention; Fig.11 It is a schematic diagram of the exploded structure of the gas shell of the present invention.
[0017] In the figure: 1, fixed cover; 2, upper mold device; 3, lower mold device; 4, cooling assembly; 6, upper mold assembly; 7, pressing assembly; 8, cleaning assembly; 9, lower mold assembly; 10, fixed frame; 11, hydraulic component; 91, lower mold body; 92, mounting seat; 93, top column; 94, limit ring; 95, adjustment column; 96, top block; 41, water tank; 42, water pump assembly; 43, return pipe; 44, outlet pipe; 45, clamp; 46, reducer; 47 , cooling shell; 48, connecting pipe; 61, sliding mold; 62, sliding rail; 63, upper mold body; 64, oblique insert; 71, resistance rod; 72, pressure block; 73, slide groove; 74, air groove; 81, top frame; 82, push rod; 83, bump; 84, side bag; 85, air bag; 86, slider; 87, air shell; 88, one-way valve; 89, connecting handle; 810, slot; 811, top spring; 812, limit column; 813, air plug; 814, partition. DETAILED DESCRIPTION
[0018] The present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments. The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described in order to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.
[0019] Example: like Figure 1 - Fig.11As shown, the present invention provides a technical solution: a compression molding device for manufacturing automotive interior products, comprising: a fixing frame 10, the top of the fixing frame 10 is fixedly connected with a fixing cover 1, and the top of the fixing cover 1 is fixedly connected with a hydraulic component 11; an upper mold device 2, the outer wall of the upper mold device 2 is slidably connected to the outer wall of the fixing frame 10, the upper mold device 2 includes an upper mold assembly 6, the upper mold assembly 6 is used to press the automotive interior product by sliding downward, the outer walls on both sides of the upper mold assembly 6 are slidably connected with a pressing assembly 7, the pressing assembly 7 is used to limit the position of the automotive interior product by sliding downward, the inner wall of the pressing assembly 7 is fixedly connected with a cleaning assembly 8, and the cleaning assembly 8 is used to clean dust on the upper mold by ejecting high-pressure gas; a lower mold device 3, the bottom of the lower mold device 3 is fixedly connected to the bottom of the fixing frame 10, the lower mold device 3 includes a lower mold assembly 9, the lower mold assembly 9 is used to press the bottom of the automotive interior product, the inner wall of the lower mold assembly 9 is fixedly connected with a cooling assembly 4, and the cooling assembly 4 is used to reduce the working temperature of the lower mold assembly 9; the lower mold assembly 9 includes a lower mold body 91, the lower mold The bottom of the body 91 is slidably connected to a mounting seat 92, and the inner wall of the mounting seat 92 is rotatably connected to an adjusting column 95 through a limiting ring 94, and the inner wall of the limiting ring 94 is rotatably connected to the outer wall of the adjusting column 95, and the inner wall of the mounting seat 92 is slidably connected to a top column 93, and the top column 93 is linearly arrayed along the outer wall of the mounting seat 92, and the outer wall of the adjusting column 95 is fixedly connected to a top block 96, and the top block 96 is linearly arrayed along the central axis of the adjusting column 95, the outer wall of the limiting ring 94 is fixedly connected to the inner wall of the mounting seat 92, and the bottom of the mounting seat 92 It is fixedly connected to the outer wall of the bottom of the fixing frame 10, the outer wall of the top column 93 is slidably connected to the inner wall of the bottom of the lower mold body 91, the bottom of the top column 93 is slidably connected to the top of the top block 96, the outer wall of the top block 96 is rotatably connected to the inner wall of the mounting seat 92, grab the adjustment column 95, rotate it ninety degrees, and drive the top block 96 to rotate synchronously. When the top block 96 rotates ninety degrees, its protruding part is out of contact with the top column 93, and the top column 93 slides down under the action of gravity and disengages from the bottom slot of the lower mold body 91, thereby releasing the position restriction on the lower mold body 91.
[0020] The cooling assembly 4 includes a water tank 41, the inner wall of which is fixedly connected to a water pump assembly 42, the output end of the water pump assembly 42 is provided with a reducer 46 through a water outlet pipe 44, and a gradual reducer structure is used to regulate the water flow velocity and pressure distribution, thereby extending the residence time of water in the mold, taking away the heat of the lower mold body 91, and realizing the regulation of the mold temperature, so that the mold is in a better state, and the outer wall of the water outlet pipe 44 is fixedly connected to the output end of the water pump assembly 42, the outer wall of the reducer 46 is fixedly connected to a cooling shell 47, the end of the reducer 46 away from the water outlet pipe 44 is fixedly connected to a connecting pipe 48, and the inner wall of the water tank 41 is fixedly connected to a return pipe 43.
[0021] One end of the return pipe 43 away from the water tank 41 is fixedly connected to the end of the connecting pipe 48 away from the water outlet pipe 44 through a circulation pipeline, the top of the water tank 41 is fixedly connected to the bottom of the fixed frame 10, the outer wall of the water outlet pipe 44 is clamped with a clamp 45, the inner wall of the water outlet pipe 44 is sleeved with the outer wall of the reducer 46, the outer wall of the reducer 46 is fixedly connected to the inner wall of the lower mold body 91, and the inner wall of the lower mold body 91 is fixedly connected to the outer wall of the cooling shell 47. Based on the principle of heat transfer, the heat of the lower mold body 91 is transferred to the cooling water by heat conduction, and the heated water flows back to the water tank 41 through the connecting pipe 48 and the return pipe 43 to complete the cooling cycle.
[0022] The upper mold assembly 6 includes a sliding mold 61, the inner wall of the bottom of the sliding mold 61 is slidably connected to the upper mold body 63, the inner walls on both sides of the sliding mold 61 are slidably connected to the oblique blocks 64, the outer walls of the oblique blocks 64 are slidably connected to the inner walls of the upper mold body 63, the outer wall of the sliding mold 61 is fixedly connected to the slide rail 62, the inner wall of the sliding mold 61 is slidably connected to the outer wall of the fixed frame 10, the top of the sliding mold 61 is fixedly connected to the telescopic end of the hydraulic component 11, the two groups of carefully designed oblique blocks 64 on the sliding mold 61 are smoothly slid along the predetermined oblique path, and after the oblique blocks 64 slide out of the sliding mold 61, the sliding mold 61 is released from the recognized locking state of the upper mold body 63.
[0023] The pressing assembly 7 includes a pressing block 72, the top of which is rotatably connected to a resistance rod 71, and the resistance rod 71 is linearly arranged along the outer wall of the pressing block 72, the inner wall of the pressing block 72 is slidably connected to the outer wall of the slide rail 62 through a slide groove 73, and the slide groove 73 is opened in the wall of the pressing block 72, the outer wall of the pressing block 72 is slidably connected to the outer wall of the sliding mold 61, and an air groove 74 is opened in the wall at the bottom of the pressing block 72, and the air groove 74 is linearly arranged along the outer wall of the pressing block 72, the end of the resistance rod 71 away from the pressing block 72 is rotatably connected to the inner wall of the top of the sliding mold 61, and the resistance rod 71 configured on the top of the pressing block 72, as a component for stable pressure application, continuously provides resistance, thereby ensuring that the pressing block 72 can be more stably on the edge of the product during the molding process, reducing quality defects such as edge deformation or loose fixation, and helping to protect the product molding quality.
[0024] The cleaning assembly 8 includes an air bag 85, the outer walls of both sides of the air bag 85 are fixedly connected to the side bags 84 through connecting square tubes, the bottom of the side bags 84 is fixedly connected to the slider 86, the bottom of the air bag 85 is fixedly connected to the air shell 87 through a square tube, the inner wall of the air shell 87 is slidably connected to the connecting handle 89, the inner wall of the connecting handle 89 is plugged with the top frame 81 through a slot 810, and the slot 810 is opened in the wall of the connecting handle 89, the outer wall of the top frame 81 is fixedly connected to the top rod 82, and the top The bottom of the frame 81 is fixedly connected with a protrusion 83, the side of the connecting handle 89 close to the gas shell 87 is fixedly connected with a gas plug 813 through a limiting column 812, and the outer wall of the limiting column 812 is fixedly connected to the side of the connecting handle 89 close to the gas shell 87, the inner wall of the gas shell 87 is fixedly connected with a partition 814, the outer wall of the gas plug 813 is fixedly connected with a top spring 811, and the end of the top spring 811 away from the gas plug 813 is fixedly connected to the inner wall of the gas shell 87 through a fixed disc, and the gas shell The outer wall of 87 is fixedly connected to the inner wall of the pressure block 72, the inner wall of the pressure block 72 is fixedly connected to the top of the side bag 84, the side of the limit column 812 away from the connecting handle 89 is fixedly connected to the outer wall of the air plug 813, the inner wall of the connecting handle 89 contacts the outer wall of the protrusion 83, the top of the top frame 81 is fixedly connected to the outer wall of the sliding mold 61, the bottom of the push rod 82 contacts the outer wall of the fixed frame 10 through the baffle, and the inner wall of the side bag 84 is fixedly connected with a one-way valve 88. Since the bottom of the airbag 85 is connected to the air shell 87, after the air plug 813 is separated from the partition 814, the high-pressure air in the airbag 85 flows into the air groove 74 through the partition 814, and is sprayed to the outer wall of the upper mold by the air groove 74 to remove dust on the surface of the upper mold. At the same time, the high-pressure airflow acts on the outer wall of the automotive interior product to separate the product from the mold. The top spring 811 on the air plug 813 is on standby at any time. After the cleaning process is completed, the air plug 813 is reset to ensure that the equipment cleaning and maintenance system is in an available state.
[0025] Working principle: After the equipment is started, the fixed frame 10, as the basic supporting structure of the entire molding equipment, plays a key role in the smooth progress of subsequent processes and provides a relatively stable basic guarantee. The hydraulic component 11 equipped with the fixed cover 1 on the top responds quickly and starts. According to the preset procedures and parameters, the upper mold device 2 is driven to slide smoothly along the outer wall of the fixed frame 10, gradually accumulating pressure for the molding process that is about to start, so that the initial stage of the molding process can be carried out in an orderly manner, laying the foundation for a series of subsequent operations.
[0026] The core component of the upper mold device 2 is the upper mold assembly 6, which operates under the thrust provided by the hydraulic system, wherein the sliding mold 61 slides down along the inner wall of the fixed frame 10, driving the upper mold body 63 to press down the automotive interior product, and starting the shaping process. When the production process is adjusted and the upper mold body 63 needs to be replaced to adapt to different product specifications, there is a relatively rigorous and convenient operation process: with the help of the driving force of the hydraulic component 11, the upper mold assembly 6 is driven downward until the upper mold body 63 contacts the lower mold device 9, at which time the important node of mold replacement is entered. Then, the two sets of oblique inserts 64 carefully designed on the sliding mold 61 are smoothly slid along the predetermined oblique path, and wait for After the oblique insertion block 64 slides out of the sliding mold 61, the locking state of the sliding mold 61 on the upper mold body 63 is released. Subsequently, the upper mold body 63 is smoothly moved out along the track pre-constructed by the sliding mold 61. The whole process is relatively smooth, with less jamming or deviation. Next, the upper mold body 63 that meets the needs of the new product is pushed to the bottom of the sliding mold 61 along the track, and then the oblique insertion block 64 is passed through the sliding mold 61 along the slot and inserted into the upper mold body 63, and the connection between the sliding mold 61 and the upper mold body 63 is rebuilt. The mutual coordination of this series of operations has improved the flexibility of the equipment and its adaptability to different production tasks to a certain extent, and met diversified production needs.
[0027] The pressing assembly 7 that cooperates with the upper mold device 2 operates synchronously according to the downward rhythm of the upper mold device 2. The pressing block 72 fits and slides with the slide rail 62 of the upper mold assembly 6 by virtue of the slide groove 73 processed on its inner wall to form a linkage structure, which is pressed on the automotive interior product to limit the edge position of the product with appropriate force, thereby preventing displacement during the molding process to a large extent, and ensuring that the product molding accuracy meets the corresponding quality standards. The resistance rod 71 configured on the top of the pressing block 72, as a component for stable pressure application, continuously provides resistance to ensure that the pressing block 72 can be relatively stable on the edge of the product during the molding process, reduce quality defects such as edge deformation or loose fixation, and help protect the molding quality of the product. In addition, the cleaning assembly 8 cleverly integrated inside the pressing block 72 can blow out gas at the moment of pressing to remove some impurities on the surface of the product, provide a relatively smooth surface for the product, reduce subsequent additional processing steps, and improve overall production efficiency.
[0028] The lower mold device 9, as a key collaborative part of the molding process, works closely with the upper mold device 2 to jointly promote the smooth progress of the molding process. When the upper mold body 63 needs to be replaced, the operation process is also convenient: the operator grabs the adjusting column 95, rotates it ninety degrees, and drives the top block 96 to rotate synchronously. When the top block 96 rotates ninety degrees, its protruding part is separated from the contact with the top column 93, and the top column 93 slides down under the action of gravity, disengages from the bottom slot of the lower mold body 91, and releases the position restriction of the lower mold body 91. Then, the lower mold body 91 is smoothly moved out along the track on the mounting seat 92. After the new lower mold body 91 is in place, the adjusting column 95 is rotated ninety degrees again to return the protruding part of the top block 96 to the position, press the top column 93, and force it to reinsert into the bottom slot of the lower mold body 91, and re-lock the position of the lower mold body 91. The limit ring 94 on the adjusting column 95 limits the rotation range of the adjusting column 95 to ensure that the entire replacement process is carried out in an orderly manner.
[0029] In the key link of molding, the cooling component 4 plays an important role as a key subsystem to ensure the stable operation of the mold. The water pump component 42 in the water tank 41 is started according to the principle of fluid mechanics to transport water. The water flows through the outlet pipe 44 to the exquisitely designed reducer 46. The reducer 46 uses a gradual reducer structure based on the Bernoulli equation to regulate the water flow velocity and pressure distribution, extend the residence time of water in the mold, take away the heat of the lower mold body 91, and realize the regulation of the mold temperature, so that the mold is in a better state. When water flows through the cooling shell 47, based on the principle of heat transfer, the heat of the lower mold body 91 is transferred to the cooling water by heat conduction. The heated water returns to the water tank 41 through the connecting pipe 48 and the return pipe 43, completing the cooling cycle, ensuring the stability of the molding process, and avoiding quality problems such as product deformation or performance degradation due to excessive mold temperature, helping each automotive interior product to meet higher production standards.
[0030] After the molding process is completed, the cleaning component 8 automatically switches to the equipment cleaning and maintenance mode. During the molding process, the pressing block 72 synchronously drives the cleaning component 8 downward. When the slider 86 contacts the baffle on the fixing frame 10, it is blocked by the baffle and moves upward along the inner wall of the pressing block 72 to compress the side bag 84, causing the air inside the air bag 85 to enter the air bag 85 through the connecting square tube. Thanks to the one-way valve 88 provided in the connecting square tube, the air can only flow into the air bag 85 in one direction, so as to retain the gas in the air bag 85. At the same time, the top frame 81 moves downward with the upper mold device 2, and its bottom is inserted into the connecting handle 89 and is blocked by the baffle to produce deformation, while the reinforcing plate on the top of the top frame 81 is used to share the stress of the top frame 81. When the molding is completed, the upper mold assembly Position 2 moves upward, driving the top frame 81 upward, and the top rod 82 is free from the baffle, and the top frame 81 is reset by its own elastic potential energy, and the bottom protrusion 83 hits the connecting handle 89, pushing the connecting handle 89 to drive the air plug 813 to separate from the partition 814. Since the bottom of the airbag 85 is connected with the air shell 87, after the air plug 813 separates from the partition 814, the high-pressure air in the airbag 85 flows into the air groove 74 through the partition 814, and is sprayed to the outer wall of the upper mold by the air groove 74 to remove the dust on the surface of the upper mold. At the same time, the high-pressure airflow acts on the outer wall of the automotive interior product to separate the product from the mold. The top spring 811 on the air plug 813 is on standby at any time, and the air plug 813 is reset after the cleaning process is completed to ensure that the equipment cleaning and maintenance system is in an available state and to ensure the continuous and stable operation of the equipment.
[0031] Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field and related fields without creative work should fall within the scope of protection of the present invention. The structures, devices and operating methods not specifically described and explained in the present invention are implemented according to the conventional means in the field unless otherwise specified and limited.
Claims
1. A compression molding device for manufacturing automotive interior products, characterized in that: include: A fixing frame (10), wherein a fixing cover (1) is fixedly connected to the top of the fixing frame (10), and a hydraulic component (11) is fixedly connected to the top of the fixing cover (1); An upper mold device (2), wherein an outer wall of the upper mold device (2) is slidably connected to an outer wall of a fixing frame (10), the upper mold device (2) comprising an upper mold assembly (6), the upper mold assembly (6) being used to press the automobile interior product by sliding downward, the outer walls on both sides of the upper mold assembly (6) being slidably connected to pressing assemblies (7), the pressing assemblies (7) being used to limit the position of the automobile interior product by sliding downward, the inner wall of the pressing assembly (7) being fixedly connected to a cleaning assembly (8), the cleaning assembly (8) being used to clean dust on the upper mold by ejecting high-pressure gas; A lower mold device (3), the bottom of the lower mold device (3) being fixedly connected to the bottom of a fixing frame (10), the lower mold device (3) comprising a lower mold assembly (9), the lower mold assembly (9) being used to press the bottom of an automobile interior product, the inner wall of the lower mold assembly (9) being fixedly connected to a cooling assembly (4), the cooling assembly (4) being used to reduce the working temperature of the lower mold assembly (9); The lower mold assembly (9) comprises a lower mold body (91), the bottom of the lower mold body (91) is slidably connected to a mounting seat (92), the inner wall of the mounting seat (92) is rotatably connected to an adjusting column (95) via a limiting ring (94), and the inner wall of the limiting ring (94) is rotatably connected to the outer wall of the adjusting column (95), the inner wall of the mounting seat (92) is slidably connected to a top column (93), and the top column (93) is linearly arrayed along the outer wall of the mounting seat (92), and the outer wall of the adjusting column (95) is fixedly connected to a top block (96), and the top block (96) is linearly arrayed along the central axis of the adjusting column (95).
2. The compression molding equipment for manufacturing automotive interior products according to claim 1, characterized in that: The outer wall of the limiting ring (94) is fixedly connected to the inner wall of the mounting seat (92), the bottom of the mounting seat (92) is fixedly connected to the outer wall of the bottom of the fixing frame (10), the outer wall of the top column (93) is slidably connected to the inner wall of the bottom of the lower mold body (91), the bottom of the top column (93) is slidably connected to the top of the top block (96), and the outer wall of the top block (96) is rotatably connected to the inner wall of the mounting seat (92).
3. The compression molding equipment for manufacturing automotive interior products according to claim 1, characterized in that: The cooling assembly (4) comprises a water tank (41), the inner wall of the water tank (41) being fixedly connected to a water pump assembly (42), the output end of the water pump assembly (42) being provided with a reducer (46) via a water outlet pipe (44), and the outer wall of the water outlet pipe (44) being fixedly connected to the output end of the water pump assembly (42), the outer wall of the reducer (46) being fixedly connected to a cooling shell (47), one end of the reducer (46) away from the water outlet pipe (44) being fixedly connected to a connecting pipe (48), and the inner wall of the water tank (41) being fixedly connected to a water return pipe (43).
4. The compression molding equipment for manufacturing automotive interior products according to claim 3, characterized in that: One end of the return pipe (43) away from the water tank (41) is fixedly connected to one end of the connecting pipe (48) away from the water outlet pipe (44) through a circulation pipeline; the top of the water tank (41) is fixedly connected to the bottom of the fixing frame (10); a clamp (45) is clamped on the outer wall of the water outlet pipe (44); and the inner wall of the water outlet pipe (44) is sleeved with the outer wall of the reducer (46).
5. The compression molding equipment for manufacturing automotive interior products according to claim 3, characterized in that: The outer wall of the reducer (46) is fixedly connected to the inner wall of the lower mold body (91), and the inner wall of the lower mold body (91) is fixedly connected to the outer wall of the cooling shell (47).
6. The compression molding equipment for manufacturing automotive interior products according to claim 1, characterized in that: The upper mold assembly (6) comprises a sliding mold (61), the inner wall of the bottom of the sliding mold (61) is slidably connected to the upper mold body (63), the inner walls on both sides of the sliding mold (61) are slidably connected to oblique insert blocks (64), the outer walls of the oblique insert blocks (64) are slidably connected to the inner walls of the upper mold body (63), the outer wall of the sliding mold (61) is fixedly connected to a slide rail (62), the inner wall of the sliding mold (61) is slidably connected to the outer wall of the fixed frame (10), and the top of the sliding mold (61) is fixedly connected to the telescopic end of the hydraulic component (11).
7. The compression molding equipment for manufacturing automotive interior products according to claim 1, characterized in that: The pressing assembly (7) comprises a pressing block (72), the top of the pressing block (72) being rotatably connected to a resistance rod (71), and the resistance rods (71) are arranged in a linear array along the outer wall of the pressing block (72).
8. The compression molding equipment for manufacturing automotive interior products according to claim 7, characterized in that: The inner wall of the pressing block (72) is slidably connected to the outer wall of the slide rail (62) via a slide groove (73), and the slide groove (73) is provided in the wall of the pressing block (72). The outer wall of the pressing block (72) is slidably connected to the outer wall of the sliding mold (61). An air groove (74) is provided in the wall at the bottom of the pressing block (72), and the air grooves (74) are arranged in a linear array along the outer wall of the pressing block (72). The end of the resistance rod (71) away from the pressing block (72) is rotatably connected to the inner wall at the top of the sliding mold (61).
9. The compression molding equipment for manufacturing automotive interior products according to claim 1, characterized in that: The cleaning assembly (8) comprises an air bag (85), the outer walls of both sides of the air bag (85) are fixedly connected to side bags (84) via connecting square tubes, the bottom of the side bags (84) is fixedly connected to a slider (86), the bottom of the air bag (85) is fixedly connected to an air shell (87) via a square tube, the inner wall of the air shell (87) is slidably connected to a connecting handle (89), the inner wall of the connecting handle (89) is plugged with a top frame (81) via a slot (810), and the slot (810) is provided in the wall of the connecting handle (89). The outer wall of the top frame (81) is fixedly connected to a top rod (82), the bottom of the top frame (81) is fixedly connected to a protrusion (83), the side of the connecting handle (89) close to the gas shell (87) is fixedly connected to a gas plug (813) through a limiting column (812), and the outer wall of the limiting column (812) is fixedly connected to the side of the connecting handle (89) close to the gas shell (87), the inner wall of the gas shell (87) is fixedly connected to a partition plate (814), and the outer wall of the gas plug (813) is fixedly connected to a top spring (811).
10. The compression molding equipment for manufacturing automotive interior products according to claim 9, characterized in that: One end of the top spring (811) away from the air plug (813) is fixedly connected to the inner wall of the air shell (87) through a fixed disc, the outer wall of the air shell (87) is fixedly connected to the inner wall of the pressure block (72), the inner wall of the pressure block (72) is fixedly connected to the top of the side bag (84), the side of the limit column (812) away from the connecting handle (89) is fixedly connected to the outer wall of the air plug (813), the inner wall of the connecting handle (89) is in contact with the outer wall of the protrusion (83), the top of the top frame (81) is fixedly connected to the outer wall of the sliding mold (61), the bottom of the top rod (82) is in contact with the outer wall of the fixed frame (10) through a baffle, and the inner wall of the side bag (84) is fixedly connected with a one-way valve (88).