Package counting equipment and method for accurately counting small packaging bags
By designing the number packing equipment of the support mechanism, conveying mechanism, number packing mechanism and temporary storage mechanism, and using technical means such as vacuum suction cups and triangle frames, the problems of large area, inaccurate counting and unstable equipment are solved, and accurate counting and stable movement are achieved.
Patent Information
- Application Number
- CN202510166147.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-14
- Publication Date
- 2025-05-02
AI Technical Summary
The existing small-sized packaging bags have problems such as large area, high equipment costs, inaccurate counting, unstable and easy to dump equipment.
A packet device including a support mechanism, a conveying mechanism, a packet mechanism and a temporary storage mechanism is designed. Automatic suction and blanking of materials is achieved through vacuum suction cups, and the stability and movement safety of the equipment are improved by using a triangular frame and support sphere.
The precise counting of small packaging bags is achieved, which reduces the footprint and cost of the equipment, improves the stability and mobile security of the equipment, and avoids the problems of inaccurate counting and equipment dumping.
Smart Images

Figure CN119911510A_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of package counting equipment, and more specifically, particularly relates to a package counting equipment and method for accurately counting small packaging bags. Background Art
[0002] Currently, there are two ways to count small packaging bags: one is to use a material sorting machine to sort the bags, forming a clear separation between each bag, and counting them through sensors; the other is to count by combined weighing.
[0003] The current data packet equipment still has the following problems:
[0004] 1. Counting is achieved through a material sorting machine, which occupies a large area. To produce mixed packaging products of multiple specifications, multiple material sorting machines need to be set up, which occupies a large area and has a high equipment cost;
[0005] 2. Counting is achieved through combined weighing mode. Because the weight of each small bag is different, the accumulated error is large when there are many small bags, resulting in inaccurate counting;
[0006] 3. There is usually a lack of braking structure, which makes the equipment unstable when working; at the same time, when the equipment needs to move, it cannot automatically increase the contact area with the ground, which makes the equipment prone to tipping. Summary of the invention
[0007] The disclosed embodiments relate to a package counting device and method for accurately counting small packaging bags, which comprises a supporting mechanism, a conveying mechanism, a package counting mechanism and a temporary storage mechanism; when the output shafts of a row of linear electric cylinders B on the lower left are extended, a row of vacuum suction cups on the lower left are in contact with the material in the material storage hopper B, thereby realizing automatic suction of the material and ensuring that each vacuum suction cup can only suck one package of material, thereby ensuring the package counting accuracy; the triangular frame squeezes two L-shaped auxiliary rods to move outward, and the two supporting spheres can automatically move outward when the device moves, thereby increasing the contact area with the ground and preventing the device from tipping over when it moves; the problem of inaccurate counting caused by large accumulated errors when the number of small packages is large and the inability to automatically increase the contact area with the ground is solved.
[0008] In a first aspect of the present disclosure, a bag counting device for accurately counting small packaging bags is provided, comprising: a supporting mechanism, a conveying mechanism, a bag counting mechanism, a control panel and a temporary storage mechanism; the conveying mechanism is installed on the top of the supporting mechanism;
[0009] The packing counting mechanism is installed on the top of the supporting mechanism, and the packing counting mechanism is located on the right side of the conveying mechanism; the control panel is installed on the front side of the packing counting mechanism; the temporary storage mechanism is installed on the supporting mechanism, and the temporary storage mechanism is located below the packing counting mechanism;
[0010] The support mechanism includes: a support base, an L-shaped auxiliary rod and a support ball; there are two L-shaped auxiliary rods, and the two L-shaped auxiliary rods are slidably installed on the support base; there are two support balls, and the two support balls are rotatably installed on the bottom ends of the two L-shaped auxiliary rods.
[0011] In at least some embodiments, the support mechanism also includes: a mounting plate, a circular mounting rod, a coil spring and a cross-shaped frame; there are two mounting plates in total, and the two mounting plates are fixedly mounted on the inner ends of the two L-shaped auxiliary rods; there are four circular mounting rods in total, and the four circular mounting rods are fixedly mounted on the outside of the two mounting plates, and the four circular mounting rods are also slidably connected to the support base; there are four coil springs in total, and the four coil springs are sleeved on the outside of the four circular mounting rods, and the four coil springs are located between the support base and the two mounting plates; the cross-shaped frame is fixedly mounted on the support base.
[0012] In at least some embodiments, the support mechanism also includes: a linear electric cylinder A, a triangular frame, a rubber anti-slip pad and a movable roller; there are two linear electric cylinders A, and the two linear electric cylinders A are fixedly mounted on the top of the cross frame, and the two linear electric cylinders A are electrically connected to the control panel; the triangular frame is fixedly mounted on the output shafts of the two linear electric cylinders A, and the top of the triangular frame contacts the inner sides of the two L-shaped auxiliary rods; the rubber anti-slip pad is fixedly mounted on the bottom of the triangular frame; there are four movable rollers, and the four movable rollers are fixedly mounted on the bottom of the support base.
[0013] In at least some embodiments, the conveying mechanism includes: a rectangular mounting rod, a circular drive shaft A, an electromagnetic clutch, a drive sleeve and a conveying belt; there are two rectangular mounting rods, and the two rectangular mounting rods are fixedly mounted on the top of the support base; there are two circular drive shafts A, and the two circular drive shafts A are rotatably mounted on the two rectangular mounting rods; there are two rows of electromagnetic clutches, and the two rows of electromagnetic clutches are fixedly mounted on the outside of the two circular drive shafts A, and the two rows of electromagnetic clutches are electrically connected to the control panel; there are two rows of drive sleeves, and the two rows of drive sleeves are fixedly mounted on the two rows of electromagnetic clutches; there is one row of conveying belts, and one row of conveying belts is mounted on the two rows of drive sleeves.
[0014] In at least some embodiments, the conveying mechanism also includes: a material storage hopper A, a material storage hopper B, a partition baffle, a sensor A and a servo motor A; the material storage hopper A is fixedly mounted on the top of two rectangular mounting rods; the material storage hopper B is fixedly mounted on the bottom of the two rectangular mounting rods; the partition baffles are provided in a row, and a row of partition baffles are fixedly mounted on the material storage hopper A and the material storage hopper B; the sensors A are provided in a row, and a row of sensors A are fixedly mounted on the material storage hopper B; a row of sensors A and a row of conveyor belts are located in the same central plane, and a row of sensors A is electrically connected to the control panel; the servo motor A is fixedly mounted on the rectangular mounting rod on the front side, and the output shaft of the servo motor A is fixedly connected to the circular drive shaft A below, and the servo motor A is electrically connected to the control panel.
[0015] In at least some embodiments, the data package mechanism includes: a U-shaped frame, a circular drive shaft B, a triangular plate and a rectangular mounting plate; the U-shaped frame is fixedly mounted on the top of the support base; the circular drive shaft B is rotatably mounted on the U-shaped frame; there are two triangular plates, and the two triangular plates are fixedly mounted on the outside of the circular drive shaft B; there are three rectangular mounting plates, and the three rectangular mounting plates are fixedly mounted on the two triangular plates.
[0016] In at least some embodiments, the data packaging mechanism also includes: a linear electric cylinder B, a vacuum suction cup and a servo motor B; the linear electric cylinder B is provided with three rows, and the three rows of linear electric cylinders B are fixedly mounted on three rectangular mounting plates, and the three rows of linear electric cylinders B are electrically connected to the control panel; the vacuum suction cup is provided with three rows, and the three rows of vacuum suction cups are fixedly mounted on the output shafts of the three rows of linear electric cylinders B; the servo motor B is fixedly mounted on the front side of the U-shaped frame, and the output shaft of the servo motor B is fixedly connected to the circular drive shaft B, and the servo motor B is electrically connected to the control panel.
[0017] In at least some embodiments, the temporary storage mechanism includes: a mounting bracket A, a rectangular temporary storage box and a sensor B; two mounting brackets A are provided, and the two mounting brackets A are fixedly installed on the support base; the rectangular temporary storage box is fixedly installed on the two mounting brackets A; a row of sensors B is provided, and a row of sensors B is fixedly installed on the rectangular temporary storage box; a row of sensors B and three rows of vacuum suction cups are located in the same central plane, and a row of sensors B is electrically connected to the control panel.
[0018] In at least some embodiments, the temporary storage mechanism also includes: a mounting bracket B, a linear electric cylinder C and a limit baffle; the mounting bracket B is fixedly mounted on a support base; the linear electric cylinders C are provided in two rows, and the two rows of linear electric cylinders C are fixedly mounted on the mounting bracket B, and the two rows of linear electric cylinders C are electrically connected to the control panel; the limit baffles are provided in two rows, and the two rows of limit baffles are slidably mounted on a rectangular temporary storage box, and the two rows of limit baffles are also fixedly connected to the output shafts of the two rows of linear electric cylinders C.
[0019] A method for accurately counting small packaging bags:
[0020] 1) Pour the small packaged products to be packed into the material storage hopper A, and then start the servo motor A. When the servo motor A works, a row of conveyor belts rotates;
[0021] 2) When there is material in the material storage hopper B, the control panel controls the corresponding electromagnetic clutch to work, so that the corresponding conveyor belt stops rotating;
[0022] 3) Start the servo motor B. When the output shaft of the lower left row of linear electric cylinders B extends, the lower left row of vacuum suction cups contacts the material in the material storage hopper B. When the lower left row of linear electric cylinders B moves to the right, the control panel controls the corresponding vacuum pump to work, realizing the automatic dropping of materials.
[0023] 4) When sensor B detects that the material at the corresponding position reaches the preset quantity, the linear electric cylinder C above the corresponding area starts working, so that the material is automatically moved to the temporary storage area below; when the linear electric cylinder C below starts working, the material in the temporary storage area below is automatically discharged;
[0024] 5) When the equipment position needs to be adjusted, retract the output shafts of the two linear electric cylinders A to separate the rubber anti-slip pad from the ground; when the equipment is moved to a suitable position, extend the output shafts of the two linear electric cylinders A to make the rubber anti-slip pad contact the ground.
[0025] Compared with the prior art, the present invention has the following beneficial effects:
[0026] 1. According to the present invention, when the output shafts of the two linear electric cylinders A are in a fully extended state, the bottom of the rubber anti-skid pad contacts the ground, which has a braking effect and makes the equipment more stable when working; when the output shafts of the two linear electric cylinders A are in a fully retracted state, the triangular frame squeezes the two L-shaped auxiliary rods to move outward, and the two supporting balls can automatically move outward when the equipment moves, thereby increasing the contact area with the ground and preventing the equipment from tipping over when it moves; with the arrangement of four coil springs, when the output shafts of the two linear electric cylinders A are in a fully extended state, the two L-shaped auxiliary rods drive the two supporting balls to automatically reset inward, thereby reducing the occupied area of the equipment.
[0027] 2. In the present invention, when the servo motor A is working, a row of conveyor belts rotates; a multi-channel design is adopted, through the appropriate conveyor belt inclination, track width and interval size design, so that the material can be spread as flat as possible when climbing and the overlap is reduced; when there is material in the material storage hopper B, the control panel controls the corresponding electromagnetic clutch to work, so that the corresponding conveyor belt stops rotating, avoiding the material from being blocked in the material storage hopper B.
[0028] 3. In the present invention, when the output shafts of the lower left row of linear electric cylinders B extend out, the lower left row of vacuum suction cups contacts the materials in the material storage hopper B, thereby realizing the automatic suction of the materials and ensuring that each vacuum suction cup can only suck one package of materials, thereby ensuring the accuracy of counting packages. Furthermore, because the control panel is also connected to the three vacuum pumps on the three rows of vacuum suction cups, when the lower left row of linear electric cylinders B moves to the right, the control panel controls the corresponding vacuum pumps to work, thereby realizing the automatic dropping of materials.
[0029] 4. In the present invention, when the sensor B detects that the material at the corresponding position reaches a preset quantity, the linear electric cylinder C above the corresponding area starts to work, so that the material is automatically moved to the temporary storage area below; when the linear electric cylinder C below works, the material in the temporary storage area below is automatically discharged. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] In order to more clearly illustrate the technical solution of the embodiment of the present invention, the drawings of the embodiment are briefly introduced below.
[0031] The drawings described below only relate to some embodiments of the present invention and are not intended to limit the present invention.
[0032] In the attached picture:
[0033] Figure 1 A schematic diagram of the three-dimensional structure of the present invention is shown;
[0034] Figure 2 A schematic structural diagram of the support mechanism of the present invention is shown;
[0035] Figure 3 The present invention is shown Figure 2 A schematic diagram of the local enlarged structure of the middle A area;
[0036] Figure 4 A schematic diagram of the structure of the conveying mechanism of the present invention is shown;
[0037] Figure 5 The present invention is shown Figure 1 A schematic diagram of the local enlarged structure of the middle B area;
[0038] Figure 6 The structural schematic diagram of the data packet mechanism of the present invention is shown;
[0039] Figure 7 The present invention is shown Figure 1 Schematic diagram of the central section structure;
[0040] Figure 8 The present invention is shown Figure 7 Schematic diagram of the local enlarged structure of the middle C area;
[0041] Fig. 9 The present invention is shown Figure 1 Schematic diagram of the bottom perspective structure;
[0042] Fig.10 The present invention is shown Figure 7 Schematic diagram of the local enlarged structure of area D in the middle.
[0043] List of reference numerals:
[0044] 100, support mechanism; 101, support base; 102, L-shaped auxiliary rod; 103, support sphere; 104, mounting plate; 105, round mounting rod; 106, spiral spring; 107, cross frame; 108, linear cylinder A; 109, triangular frame; 110, rubber anti-skid pad; 111, moving roller;
[0045] 200, conveying mechanism; 201, rectangular mounting rod; 202, circular drive shaft A; 203, electromagnetic clutch; 204, drive sleeve; 205, conveying belt; 206, material storage hopper A; 207, material storage hopper B; 208, partition baffle; 209, sensor A; 210, servo motor A;
[0046] 300, counting and packaging mechanism; 301, U-shaped frame; 302, circular drive shaft B; 303, triangular plate; 304, rectangular mounting plate; 305, linear electric cylinder B; 306, vacuum suction cup; 307, servo motor B;
[0047] 400. Control panel;
[0048] 500, temporary storage mechanism; 501, mounting bracket A; 502, rectangular temporary storage box; 503, sensor B; 504, mounting bracket B; 505, linear electric cylinder C; 506, limit baffle. DETAILED DESCRIPTION
[0049] In order to make the purpose, scheme and advantages of the technical solution of the present invention clearer, the technical solution of the embodiment of the present invention will be clearly and completely described in conjunction with the drawings of the specific embodiments of the present invention. Unless otherwise specified, the terms used herein have the usual meanings in the art. The same reference numerals in the drawings represent the same components.
[0050] Example: Please refer to Figures 1 to 10 As shown: The present invention provides a package counting device for accurately counting small packaging bags, comprising: a supporting mechanism 100, a conveying mechanism 200, a package counting mechanism 300, a control panel 400 and a temporary storage mechanism 500; the conveying mechanism 200 is installed on the top of the supporting mechanism 100; the package counting mechanism 300 is installed on the top of the supporting mechanism 100, and the package counting mechanism 300 is located on the right side of the conveying mechanism 200; the control panel 400 is installed on the front side of the package counting mechanism 300; the temporary storage mechanism 500 is installed on the supporting mechanism 100, and the temporary storage mechanism 500 is located below the package counting mechanism 300.
[0051] In the present disclosure, Figure 2 and Figure 3 As shown, the support mechanism 100 includes: a support base 101, an L-shaped auxiliary rod 102 and a support ball 103; there are two L-shaped auxiliary rods 102, and the two L-shaped auxiliary rods 102 are slidably installed on the support base 101; there are two support balls 103, and the two support balls 103 are rotatably installed on the bottom ends of the two L-shaped auxiliary rods 102; the support mechanism 100 also includes: a mounting plate 104, a circular mounting rod 105, a coil spring 106 and a cross frame 107; there are two mounting plates 104, and the two mounting plates 104 are fixedly installed on the inner ends of the two L-shaped auxiliary rods 102; there are four circular mounting rods 105, and the four circular mounting rods 105 are fixedly installed on the outer sides of the two mounting plates 104, and the four circular mounting rods 105 are also slidably connected to the support base 101; there are four coil springs 106, and the four coil springs 106 are sleeved on the four The support mechanism 100 further comprises: a linear electric cylinder A108, a triangular frame 109, a rubber anti-skid pad 110 and a movable roller 111; a total of two linear electric cylinders A108 are provided, and the two linear electric cylinders A108 are fixedly installed on the top of the cross frame 107, and the two linear electric cylinders A108 are electrically connected to the control panel 400; the triangular frame 109 is fixedly installed on the output shafts of the two linear electric cylinders A108, and the top of the triangular frame 109 is in contact with the inner sides of the two L-shaped auxiliary rods 102; the rubber anti-skid pad 110 is fixedly installed on the bottom of the triangular frame 109; a total of four movable rollers 111 are provided, and the four movable rollers 111 are fixedly installed on the bottom of the support base 101;
[0052] Its specific functions are as follows: because the two linear electric cylinders A108 are fixedly mounted on the top of the cross frame 107, and the triangular frame 109 is fixedly mounted on the output shafts of the two linear electric cylinders A108, and the rubber anti-skid pad 110 is fixedly mounted on the bottom of the triangular frame 109, when the output shafts of the two linear electric cylinders A108 are in a fully extended state, the bottom of the rubber anti-skid pad 110 contacts the ground, which has a braking effect and makes the equipment more stable when working; and because the top of the triangular frame 109 contacts the inner side of the two L-shaped auxiliary rods 102, when the output shafts of the two linear electric cylinders A108 are in a fully retracted state, the triangular frame 109 squeezes the two L-shaped auxiliary rods 102 to move outward, and the two supporting balls 103 can automatically move outward when the equipment moves, thereby increasing the contact area with the ground and preventing the equipment from tipping over when moving; with the arrangement of the four coil springs 106, when the output shafts of the two linear electric cylinders A108 are in a fully extended state, the two L-shaped auxiliary rods 102 drive the two supporting balls 103 to automatically reset inward, thereby reducing the occupied area of the equipment.
[0053] In the present disclosure, Figure 4 and Figure 5As shown, the conveying mechanism 200 includes: a rectangular mounting rod 201, a circular driving shaft A202, an electromagnetic clutch 203, a driving sleeve 204 and a conveying belt 205; there are two rectangular mounting rods 201, and the two rectangular mounting rods 201 are fixedly mounted on the top of the supporting base 101; there are two circular driving shafts A202, and the two circular driving shafts A202 are rotatably mounted on the two rectangular mounting rods 201; there are two rows of electromagnetic clutches 203, and the two rows of electromagnetic clutches 203 are fixedly mounted on the outside of the two circular driving shafts A202, and the two rows of electromagnetic clutches 203 are electrically connected to the control panel 400; there are two rows of driving sleeves 204, and the two rows of driving sleeves 204 are fixedly mounted on the two rows of electromagnetic clutches 203; there is one row of conveying belts 205, and one row of conveying belts 205 is mounted on the two rows of driving sleeves 204; the conveying mechanism 200 also includes: a material storage hopper A206, Material storage hopper B207, partition baffle 208, sensor A209 and servo motor A210; material storage hopper A206 is fixedly mounted on the top of two rectangular mounting rods 201; material storage hopper B207 is fixedly mounted on the bottom of two rectangular mounting rods 201; there is a row of partition baffles 208, and a row of partition baffles 208 is fixedly mounted on material storage hopper A206 and material storage hopper B207; there is a row of sensors A209, and a row of sensors A209 is fixedly mounted on material storage hopper B207; a row of sensors A209 and a row of conveyor belts 205 are located in the same central plane, and a row of sensors A209 is electrically connected to the control panel 400; the servo motor A210 is fixedly mounted on the rectangular mounting rod 201 on the front side, and the output shaft of the servo motor A210 is fixedly connected to the circular drive shaft A202 below, and the servo motor A210 is electrically connected to the control panel 400;
[0054] Its specific functions are as follows: because a row of conveyor belts 205 are installed on two rows of drive sleeves 204, and the servo motor A210 is fixedly installed on the rectangular mounting rod 201 on the front side, and the output shaft of the servo motor A210 is fixedly connected to the circular drive shaft A202 below, when the servo motor A210 is working, the row of conveyor belts 205 rotates; a multi-channel design is adopted, through the appropriate inclination of the conveyor belts 205, the width and spacing of the track design, so that the materials are laid as flat as possible when climbing, and overlap is reduced; and because two rows of electromagnetic clutches 203 are fixedly installed on the outside of the two circular drive shafts A202, and two rows of drive sleeves 204 are fixedly installed on the two rows of electromagnetic clutches 203, and a row of sensors A209 are fixedly installed on the material storage hopper B207, when there is material in the material storage hopper B207, the control panel 400 controls the corresponding electromagnetic clutch 203 to work, so that the corresponding conveyor belt 205 stops rotating, and avoids material blockage in the material storage hopper B207.
[0055] In the present disclosure, Figure 6 and Figure 8 As shown, the packaging mechanism 300 includes: a U-shaped frame 301, a circular drive shaft B302, a triangular plate 303 and a rectangular mounting plate 304; the U-shaped frame 301 is fixedly mounted on the top of the support base 101; the circular drive shaft B302 is rotatably mounted on the U-shaped frame 301; there are two triangular plates 303, and the two triangular plates 303 are fixedly mounted on the outside of the circular drive shaft B302; there are three rectangular mounting plates 304, and the three rectangular mounting plates 304 are fixedly mounted on the two triangular plates 303; the packaging mechanism 300 also includes: a linear electric cylinder B305, a vacuum suction The disc 306 and the servo motor B307; the linear electric cylinder B305 is provided with three rows, and the three rows of linear electric cylinders B305 are fixedly installed on the three rectangular mounting plates 304, and the three rows of linear electric cylinders B305 are electrically connected to the control panel 400; the vacuum suction cups 306 are provided with three rows, and the three rows of vacuum suction cups 306 are fixedly installed on the output shafts of the three rows of linear electric cylinders B305; the servo motor B307 is fixedly installed on the front side of the U-shaped frame 301, and the output shaft of the servo motor B307 is fixedly connected to the circular driving shaft B302, and the servo motor B307 is electrically connected to the control panel 400;
[0056] Its specific function is as follows: because the three rows of linear electric cylinders B305 are fixedly mounted on three rectangular mounting plates 304, and the three rows of vacuum suction cups 306 are fixedly mounted on the output shafts of the three rows of linear electric cylinders B305, when the output shafts of the lower left row of linear electric cylinders B305 are extended, the lower left row of vacuum suction cups 306 are in contact with the materials in the material storage hopper B207, thereby realizing the automatic absorption of materials, ensuring that each vacuum suction cup 306 can only absorb one package of materials, thereby ensuring the accuracy of counting packages; and because the control panel 400 is also connected to the three vacuum pumps on the three rows of vacuum suction cups 306, when the lower left row of linear electric cylinders B305 moves to the right, the control panel 400 controls the corresponding vacuum pumps to work, thereby realizing the automatic dropping of materials.
[0057] In the present disclosure, Fig. 9 and Fig.10As shown, the temporary storage mechanism 500 includes: a mounting bracket A501, a rectangular temporary storage box 502 and a sensor B503; there are two mounting brackets A501, and the two mounting brackets A501 are fixedly mounted on the support base 101; the rectangular temporary storage box 502 is fixedly mounted on the two mounting brackets A501; there are a row of sensors B503, and a row of sensors B503 is fixedly mounted on the rectangular temporary storage box 502; a row of sensors B503 and three rows of vacuum suction cups 306 are located in the same central plane, and a row of sensors B503 is electrically connected to the control panel 400; the temporary storage mechanism 500 includes: a mounting bracket A501, a rectangular temporary storage box 502, and a rectangular temporary storage box 502; a row of sensors B503 and three rows of vacuum suction cups 306 are located in the same central plane, and a row of sensors B503 is electrically connected to the control panel 400; The storage mechanism 500 further includes: a mounting bracket B504, a linear electric cylinder C505 and a limit baffle 506; the mounting bracket B504 is fixedly mounted on the support base 101; the linear electric cylinder C505 is provided in two rows, and the two rows of linear electric cylinders C505 are fixedly mounted on the mounting bracket B504, and the two rows of linear electric cylinders C505 are electrically connected to the control panel 400; the limit baffle 506 is provided in two rows, and the two rows of limit baffles 506 are slidably mounted on the rectangular temporary storage box 502, and the two rows of limit baffles 506 are also fixedly connected to the output shafts of the two rows of linear electric cylinders C505;
[0058] Its specific function is: because a row of sensors B503 is fixedly installed on the rectangular temporary storage box 502, and two rows of limit baffles 506 are slidably installed on the rectangular temporary storage box 502, and the two rows of limit baffles 506 are also fixedly connected to the output shafts of two rows of linear electric cylinders C505, when the sensor B503 detects that the material at the corresponding position reaches a preset quantity, the upper linear electric cylinder C505 at the corresponding area works to automatically move the material to the temporary storage area below; when the lower linear electric cylinder C505 works, the material in the lower temporary storage area is automatically discharged.
[0059] A method for accurately counting small packaging bags:
[0060] 1) Pour the small packaged products to be packed into the material storage hopper A206, and then start the servo motor A210. When the servo motor A210 works, a row of conveyor belts 205 rotate;
[0061] 2) When there is material in the material storage hopper B207, the control panel 400 controls the corresponding electromagnetic clutch 203 to work, so that the corresponding conveying belt 205 stops rotating;
[0062] 3) Start the servo motor B307. When the output shaft of the lower left row of linear electric cylinders B305 extends, the lower left row of vacuum suction cups 306 contacts the material in the material storage hopper B207. When the lower left row of linear electric cylinders B305 moves to the right, the control panel 400 controls the corresponding vacuum pump to work, realizing the automatic dropping of materials.
[0063] 4) When the sensor B503 detects that the material at the corresponding position reaches the preset quantity, the linear electric cylinder C505 above the corresponding area works to automatically move the material to the temporary storage area below; when the linear electric cylinder C505 below works, the material in the temporary storage area below is automatically discharged;
[0064] 5) When the position of the equipment needs to be adjusted, the output shafts of the two linear electric cylinders A108 are retracted to separate the rubber anti-skid pad 110 from the ground; when the equipment is moved to a suitable position, the output shafts of the two linear electric cylinders A108 are extended to make the rubber anti-skid pad 110 contact the ground.
[0065] The specific usage and function of this embodiment are as follows:
[0066] When the present invention is used, the small packaged products to be counted are poured into the material storage hopper A206, and then the servo motor A210 is started. When the servo motor A210 is working, a row of conveyor belts 205 rotate. A multi-channel design is adopted, and the appropriate inclination of the conveyor belts 205, the width of the track and the spacing size are designed to make the materials as flat as possible when climbing and reduce overlap; when there is material in the material storage hopper B207, the control panel 400 controls the corresponding electromagnetic clutch 203 to work, so that the corresponding conveyor belt 205 stops rotating, and the material is prevented from being blocked in the material storage hopper B207; the servo motor B307 is started, and when the output shaft of the row of linear electric cylinders B305 in the lower left corner is extended, the row of vacuum suction cups 306 in the lower left corner contacts the material in the material storage hopper B207, realizing automatic suction of the material, ensuring that each vacuum suction cup 306 can only suck one package of material, and ensuring the counting accuracy; when the row of linear electric cylinders B When 305 moves to the right, the control panel 400 controls the corresponding vacuum pump to work, realizing automatic material dropping; when the sensor B503 detects that the material at the corresponding position reaches the preset quantity, the linear electric cylinder C505 above the corresponding area works to automatically move the material to the temporary storage area below; when the linear electric cylinder C505 below works, the material in the temporary storage area below is automatically discharged; when the equipment position needs to be adjusted, the output shafts of the two linear electric cylinders A108 are retracted to separate the rubber anti-slip pad 110 from the ground. At this time, the triangular frame 109 squeezes the two L-shaped auxiliary rods 102 to move outward. When the equipment moves, the two supporting spheres 103 can automatically move outward, increasing the contact area with the ground and preventing the equipment from tipping over when it moves; when the equipment moves to a suitable position, the output shafts of the two linear electric cylinders A108 are extended to make the rubber anti-slip pad 110 contact the ground, which has a braking effect and makes the equipment more stable when working.
[0067] In this article, there are a few points to note:
[0068] 1. The drawings of the embodiments of the present disclosure only involve structures related to the embodiments of the present disclosure, and other structures may refer to general designs.
[0069] 2. In the absence of conflict, the embodiments of the present disclosure and the features therein may be combined with each other to obtain new embodiments.
[0070] The above are only specific embodiments of the present disclosure, but the protection scope of the present disclosure is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed in the present disclosure, which should be included in the protection scope of the present disclosure. Therefore, the protection scope of the present disclosure should be based on the protection scope of the claims.
Claims
1. A package counting device for accurately counting small packaging bags, comprising: A supporting mechanism (100), a conveying mechanism (200), a packaging mechanism (300), a control panel (400) and a temporary storage mechanism (500); characterized in that the conveying mechanism (200) is installed on the top of the supporting mechanism (100); The packaging counting mechanism (300) is installed on the top of the supporting mechanism (100), and the packaging counting mechanism (300) is located on the right side of the conveying mechanism (200); the control panel (400) is installed on the front side of the packaging counting mechanism (300); the temporary storage mechanism (500) is installed on the supporting mechanism (100), and the temporary storage mechanism (500) is located below the packaging counting mechanism (300); The support mechanism (100) comprises: a support base (101), an L-shaped auxiliary rod (102) and a support sphere (103); two L-shaped auxiliary rods (102) are provided, and the two L-shaped auxiliary rods (102) are slidably mounted on the support base (101); and two support spheres (103) are provided, and the two support spheres (103) are rotatably mounted on the bottom ends of the two L-shaped auxiliary rods (102).
2. A package counting device for accurately counting small packaging bags according to claim 1, characterized in that: The support mechanism (100) further comprises: a mounting plate (104), a circular mounting rod (105), a coil spring (106) and a cross frame (107); two mounting plates (104) are provided, and the two mounting plates (104) are fixedly installed on the inner ends of the two L-shaped auxiliary rods (102); four circular mounting rods (105) are provided, and the four circular mounting rods (105) are fixedly installed on the outside of the two mounting plates (104), and the four circular mounting rods (105) are also slidably connected to the support base (101); four coil springs (106) are provided, and the four coil springs (106) are sleeved on the outside of the four circular mounting rods (105), and the four coil springs (106) are located between the support base (101) and the two mounting plates (104); the cross frame (107) is fixedly installed on the support base (101).
3. A package counting device for accurately counting small packaging bags according to claim 2, characterized in that: The support mechanism (100) further comprises: a linear electric cylinder A (108), a triangular frame (109), a rubber anti-skid pad (110) and a moving roller (111); two linear electric cylinders A (108) are provided, and the two linear electric cylinders A (108) are fixedly mounted on the top of the cross frame (107), and the two linear electric cylinders A (108) are electrically connected to the control panel (400); the triangular frame (109) is fixedly mounted on the output shafts of the two linear electric cylinders A (108), and the top of the triangular frame (109) contacts the inner sides of the two L-shaped auxiliary rods (102); the rubber anti-skid pad (110) is fixedly mounted on the bottom of the triangular frame (109); and four moving rollers (111) are provided, and the four moving rollers (111) are fixedly mounted on the bottom of the support base (101).
4. The device for accurately counting small packaging bags according to claim 3 is characterized in that: The conveying mechanism (200) comprises: a rectangular mounting rod (201), a circular driving shaft A (202), an electromagnetic clutch (203), a driving sleeve (204) and a conveying belt (205); two rectangular mounting rods (201) are provided, and the two rectangular mounting rods (201) are fixedly installed on the top of the supporting base (101); two circular driving shafts A (202) are provided, and the two circular driving shafts A (202) are rotatably installed on the two rectangular mounting rods (201); the electromagnetic clutch (203) is provided The magnetic clutches (203) are provided in two rows, and the two rows of electromagnetic clutches (203) are fixedly installed on the outside of two circular drive shafts A (202), and the two rows of electromagnetic clutches (203) are electrically connected to the control panel (400); the drive sleeves (204) are provided in two rows, and the two rows of drive sleeves (204) are fixedly installed on the two rows of electromagnetic clutches (203); the conveyor belts (205) are provided in one row, and the one row of conveyor belts (205) is installed on the two rows of drive sleeves (204).
5. The device for accurately counting small packaging bags according to claim 4 is characterized in that: The conveying mechanism (200) further comprises: a material storage hopper A (206), a material storage hopper B (207), a partition baffle (208), a sensor A (209) and a servo motor A (210); the material storage hopper A (206) is fixedly mounted on the top of two rectangular mounting rods (201); the material storage hopper B (207) is fixedly mounted on the bottom of the two rectangular mounting rods (201); the partition baffles (208) are provided in a row, and the row of partition baffles (208) is fixedly mounted on the material storage hopper A (206) and the material storage hopper B (207); A total of one row of sensors A (209) is provided, and one row of sensors A (209) is fixedly mounted on a material storage hopper B (207); one row of the sensors A (209) and one row of conveyor belts (205) are located on the same central plane, and one row of sensors A (209) is electrically connected to a control panel (400); the servo motor A (210) is fixedly mounted on a rectangular mounting rod (201) on the front side, and an output shaft of the servo motor A (210) is fixedly connected to a circular drive shaft A (202) below, and the servo motor A (210) is electrically connected to the control panel (400).
6. The device for accurately counting small packaging bags according to claim 5, characterized in that: The data packaging mechanism (300) comprises: a U-shaped frame (301), a circular driving shaft B (302), a triangular plate (303) and a rectangular mounting plate (304); the U-shaped frame (301) is fixedly mounted on the top of the support base (101); the circular driving shaft B (302) is rotatably mounted on the U-shaped frame (301); there are two triangular plates (303) in total, and the two triangular plates (303) are fixedly mounted on the outside of the circular driving shaft B (302); there are three rectangular mounting plates (304) in total, and the three rectangular mounting plates (304) are fixedly mounted on the two triangular plates (303).
7. A package counting device for accurately counting small packaging bags according to claim 6, characterized in that: The data packaging mechanism (300) further comprises: a linear electric cylinder B (305), a vacuum suction cup (306) and a servo motor B (307); the linear electric cylinder B (305) is provided in three rows, and the three rows of linear electric cylinders B (305) are fixedly mounted on three rectangular mounting plates (304), and the three rows of linear electric cylinders B (305) are electrically connected to the control panel (400); the vacuum suction cup (306) is provided in three rows, and the three rows of vacuum suction cups (306) are fixedly mounted on the output shafts of the three rows of linear electric cylinders B (305); the servo motor B (307) is fixedly mounted on the front side of the U-shaped frame (301), and the output shaft of the servo motor B (307) is fixedly connected to the circular drive shaft B (302), and the servo motor B (307) is electrically connected to the control panel (400).
8. The device for accurately counting small packaging bags according to claim 7 is characterized in that: The temporary storage mechanism (500) comprises: a mounting bracket A (501), a rectangular temporary storage box (502) and a sensor B (503); two mounting brackets A (501) are provided, and the two mounting brackets A (501) are fixedly installed on the support base (101); the rectangular temporary storage box (502) is fixedly installed on the two mounting brackets A (501); the sensors B (503) are provided in a row, and the row of sensors B (503) is fixedly installed on the rectangular temporary storage box (502); the row of sensors B (503) and the three rows of vacuum suction cups (306) are located in the same central plane, and the row of sensors B (503) is electrically connected to the control panel (400).
9. The device for accurately counting small packaging bags according to claim 8, characterized in that: The temporary storage mechanism (500) further comprises: a mounting bracket B (504), a linear electric cylinder C (505) and a limit baffle (506); the mounting bracket B (504) is fixedly mounted on the support base (101); the linear electric cylinders C (505) are provided in two rows, and the two rows of linear electric cylinders C (505) are fixedly mounted on the mounting bracket B (504), and the two rows of linear electric cylinders C (505) are electrically connected to the control panel (400); the limit baffles (506) are provided in two rows, and the two rows of limit baffles (506) are slidably mounted on the rectangular temporary storage box (502), and the two rows of limit baffles (506) are also fixedly connected to the output shafts of the two rows of linear electric cylinders C (505).
10. A method for accurately counting small packaging bags, using the device for accurately counting small packaging bags as claimed in claim 9, characterized in that: The steps are as follows: 1) Pour the small packaged products to be packed into the material storage hopper A (206), and then start the servo motor A (210). When the servo motor A (210) is working, a row of conveyor belts (205) rotates; 2) When there is material in the material storage hopper B (207), the control panel (400) controls the corresponding electromagnetic clutch (203) to work, so that the corresponding conveying belt (205) stops rotating; 3) Start the servo motor B (307), when the output shaft of the lower left row of linear electric cylinders B (305) extends, the lower left row of vacuum suction cups (306) contacts the material in the material storage hopper B (207); when the lower left row of linear electric cylinders B (305) moves to the right, the control panel (400) controls the corresponding vacuum pump to work, thereby realizing automatic material dropping; 4) When the sensor B (503) detects that the material at the corresponding position reaches a preset amount, the linear electric cylinder C (505) above the corresponding area works to automatically move the material to the temporary storage area below; when the linear electric cylinder C (505) below works, the material in the temporary storage area below is automatically discharged; 5) When the position of the equipment needs to be adjusted, the output shafts of the two linear electric cylinders A (108) are retracted to separate the rubber anti-skid pad (110) from the ground; when the equipment is moved to a suitable position, the output shafts of the two linear electric cylinders A (108) are extended to make the rubber anti-skid pad (110) contact the ground.