Anti-deformation material rack structure

By connecting multiple flanges to the outside of the material rod of the material rack and ensuring that the flange does not float with adjustment and locking components, the problem of flange deformation during the quenching of the material rack is solved, and a more stable size and higher yield is achieved.

CN119911556APending Publication Date: 2025-05-02LIUFENG METAL TECH KUNSHAN CO LTD
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Patent Information

Application Number
CN202311417971.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2023-10-30
Publication Date
2025-05-02

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Abstract

The invention relates to the technical field of material racks, and discloses an anti-deformation material rack structure which comprises a base, supporting columns are fixed to the periphery of the top of the base, connecting rods are fixed between the tops of the supporting columns, a plurality of material rods are fixed to the top of the base, adjusting assemblies are arranged on one sides of the material rods, and locking assemblies are arranged on the upper sides of the adjusting assemblies. According to the device, ten flanges are connected to the outer side of the material rod in a sleeving mode, the top of a supporting rod at the top of the base is a plane, so that when the flanges are connected to the outer side of the material rod in a sleeving mode, the material rod is fixed to the upper side of the material rod, and the material rod is fixed to the upper side of the material rod; the two side faces of the flange are kept in plane contact, flange products are stacked, when the flange is quenched, stress variation of the products can be prevented through self-weight stacking, flange deformation is avoided, the risk of flange deformation is thoroughly eradicated, the size stability of the machined product is improved, and the yield of the quenched flange is increased.
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Description

Technical Field

[0001] The invention relates to the technical field of material racks, and in particular to an anti-deformation material rack structure. Background Art

[0002] As the name suggests, a material rack is a circulating workstation equipment used to hold materials and circulate them, which is not made in accordance with national standards.

[0003] When the existing flanges are quenched, the traditional rack places the flanges horizontally on the top of each layer. This method results in a small number of flanges being placed, and the flanges will float during quenching, causing the flanges to deform after quenching, making the flanges unstable in size after processing and the yield after processing low. Therefore, an anti-deformation rack structure is proposed. Summary of the invention

[0004] The object of the present invention is to provide an anti-deformation material rack structure to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an anti-deformation material rack structure, comprising a base, support columns are fixed around the top of the base, connecting rods are fixed between the tops of the support columns, a plurality of material rods are fixed on the top of the base, an adjustment component is provided on one side of the material rod, a locking component is provided on the upper side of the adjustment component, and a moving component is provided on the lower side of the locking component;

[0006] The adjustment assembly includes a first protective box and a first sliding rod. A first motor is fixed to the inner wall of the first protective box. A first screw rod is fixed to the output shaft end of the first motor. A first limit plate is threadedly connected to the outer side of the first screw rod. A second limit plate is movably penetrated through the outer side of the first sliding rod.

[0007] Preferably, in the above-mentioned configuration: a plurality of support rods are fixed between the first limit plate and the second limit plate, and the support rods are respectively located on both sides of the material rod.

[0008] Preferably, in the above-mentioned: the bottom of the first protective box is fixed to one side of the top of the connecting rod, and the two ends of the first sliding rod are respectively fixed to the base and one side of the connecting rod.

[0009] Preferably, the locking assembly comprises a plurality of connecting plates, a rotating handle is fixed on the top of the connecting plate, and a screw rod threadedly connected to the top of the material rod is fixed on the bottom of the connecting plate.

[0010] Preferably, the connection plate is provided with a plurality of slide grooves on one side, a slide column is slidably connected to the inner side of the slide groove, and a ball socket is provided at the bottom of the slide column.

[0011] Preferably, the above-mentioned: a rotating sphere is connected to the inner side of the ball socket, a first limit block located at the top of the connecting plate is fixed to the top of the sliding column, and a second limit block located at the lower side of the connecting plate is fixed to the outer side of the sliding column.

[0012] Preferably, in the above-mentioned structure: a spring is sleeved on the outer side of the sliding column, and two ends of the spring are respectively connected to the connecting plate and one side of the second limit block.

[0013] Preferably, the above-mentioned: the moving component includes a second screw rod and a second protective box, the outer side of the second screw rod is fixedly sleeved with a first conical tooth, the first conical tooth is meshingly connected with a second conical tooth, the inner wall of the second protective box is respectively fixed with a second motor and a battery, and the output end of the battery is electrically connected to the input end of the second motor.

[0014] Preferably, the above-mentioned: the outer side of the second screw rod is threadedly connected to a horizontal plate, a second sliding rod fixed to the top of the inner wall of the base is movably penetrated on one side of the horizontal plate, a third limit block is fixed to the bottom of the second sliding rod, a number of universal wheels are installed on the bottom of the horizontal plate, a rotating shaft is fixed to the output shaft end of the second motor, one side of the rotating shaft is fixed to one side of the axis center of the second conical tooth, and the rotating shaft is rotatably connected to one side of the second protective box through a sealed bearing.

[0015] Preferably, in the above-mentioned configuration: the top of the second screw rod is rotatably connected to the top of the inner wall of the base via a bearing, and the top of the second protective box is fixed to the top of the inner wall of the base.

[0016] Compared with the prior art, the present invention adopts the above technical solution and has the following technical effects:

[0017] 1. The present invention sleeves ten flanges on the outside of the material rod, and the top of the support rod on the top of the base is a plane, so that when the flange is sleeved on the outside of the material rod, the two side surfaces of the flange maintain plane contact, and the flange products are stacked and placed. When the flange is quenched, the self-overlapping and superposition can prevent product stress variation, avoid flange deformation, completely eliminate the risk of flange deformation, improve the dimensional stability of the product after processing, and improve the yield of the flange after quenching.

[0018] Second, by turning the rotating handle, the rotating ball slides on the top of the flange, and at the same time, the rotating ball pushes the slide column to slide inside the slide groove. Under the elastic force of multiple springs, the flange sleeved on the outside of the material rod is tightly pressed against the top of the base, so that the flange will not float during the quenching process, ensuring the qualified rate of the flange after quenching.

[0019] 3. Control the rotation of the output shaft of the first motor so that the output shaft of the first motor drives the first screw to rotate, so that the first limit plate drives multiple support rods and the second limit plate to move upward, and the support rod raises the flange connected to the bottom of the material rod, making it convenient for workers to remove the flange, thereby improving the convenience of removing the flange after quenching.

[0020] Fourth, by controlling the second motor output shaft to rotate clockwise, the second conical teeth are meshed and connected with the first conical teeth, and the cross plate moves downward along the second slide rod, so that the multiple universal wheels installed at the bottom of the cross plate are in contact with the ground, so that the height of the base is increased, so that the material rack can be moved very conveniently, avoiding the need to use lifting equipment to move heavy material racks, thereby improving the practicality of the material rack when it needs to be moved. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0022] Figure 1 It is a schematic diagram of a first three-dimensional structure of the present invention;

[0023] Figure 2 It is a schematic diagram of a second three-dimensional structure of the present invention;

[0024] Figure 3 is a schematic diagram of a third three-dimensional structure of the present invention;

[0025] Figure 4 It is a schematic diagram of the cross-sectional structure of the regulating component of the present invention;

[0026] Figure 5 It is a schematic diagram of the cross-sectional structure of the locking assembly of the present invention;

[0027] Figure 6 It is a schematic diagram of the cross-sectional structure of the moving component of the present invention.

[0028] Explanation of the accompanying drawings: 1. base; 2. material rod; 3. adjustment assembly; 31. support rod; 32. first protective box; 33. first screw rod; 34. first limit plate; 35. first motor; 36. second limit plate; 37. first slide rod; 4. support column; 5. connecting rod; 6. locking assembly; 61. rotating handle; 62. first limit block; 63. slide column; 64. spring; 65. second limit block; 66. screw rod; 67. rotating ball; 68. ball socket; 69. slide groove; 610. connecting plate; 7. moving assembly; 71. first conical tooth; 72. second screw rod; 73. rotating shaft; 74. second motor; 75. battery; 76. second protective box; 77. second conical tooth; 78. universal wheel; 79. cross plate; 710. third limit block; 711. second slide rod. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0030] It should be noted that when an element is referred to as being "fixed on" or "set on" another element, it can be directly on the other element or indirectly set on the other element; when an element is referred to as being "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.

[0031] It should be understood that the terms "length", "width", "up", "down", "front", "back", "first", "second", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.

[0032] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of this application, "multiple" and "several" mean two or more, unless otherwise clearly and specifically defined.

[0033] It should be noted that the structures, proportions, sizes, etc. illustrated in the drawings of this specification are only used to match the contents disclosed in the specification for people familiar with this technology to understand and read, and are not used to limit the conditions under which this application can be implemented. Therefore, they have no substantive technical significance. Any structural modification, change in proportional relationship or adjustment of size should still fall within the scope of the technical content disclosed in this application without affecting the effects and purposes that can be achieved by this application.

[0034] Example

[0035] See also Figure 1-6 The present invention provides a technical solution: an anti-deformation rack structure, comprising a base 1, support columns 4 are fixed around the top of the base 1, connecting rods 5 are fixed between the tops of the support columns 4, a plurality of material rods 2 are fixed on the top of the base 1, and ten flanges are sleeved on the outside of the material rods 2. Ten flanges are sleeved on each material rod 2, and all the material rods 2 on the top of the rack are filled with flanges. An adjustment component 3 is provided on one side of the material rod 2, a locking component 6 is provided on the upper side of the adjustment component 3, and a moving component 7 is provided on the lower side of the locking component 6;

[0036] The adjusting component 3 includes a first protective box 32 and a first sliding rod 37. A first motor 35 is fixed to the inner wall of the first protective box 32. A first screw rod 33 is fixed to the output shaft end of the first motor 35. A first limit plate 34 is threadedly connected to the outer side of the first screw rod 33. A second limit plate 36 is movably penetrated through the outer side of the first sliding rod 37. The output shaft of the first motor 35 is controlled to rotate so that the output shaft of the first motor 35 drives the first screw rod 33 to rotate. The first screw rod 33 is threadedly connected to one side of the first limit plate 34. A plurality of support rods 31 are fixed between the first limit plate 34 and the second limit plate 36. The support rods 31 are respectively located on both sides of the material rod 2.

[0037] The bottom of the first protective box 32 is fixed to one side of the top of the connecting rod 5, and the two ends of the first sliding rod 37 are respectively fixed to one side of the base 1 and the connecting rod 5. The first limiting plate 34 drives multiple support rods 31 and the second limiting plate 36 to move upward, and the support rod 31 raises the flange connected to the bottom of the material rod 2, making it convenient for workers to remove the flange.

[0038] The locking assembly 6 includes a plurality of connecting plates 610, a rotating handle 61 is fixed on the top of the connecting plate 610, a screw 66 threadedly connected to the top of the material rod 2 is fixed on the bottom of the connecting plate 610, and the rotating handle 61 is rotated so that the rotating handle 61 drives the connecting plate 610 to rotate. When the rotating ball 67 rolls on the top of the flange, a plurality of sliding grooves 69 are opened on one side of the connecting plate 610, and a sliding column 63 is slidingly connected to the inner side of the sliding groove 69, and a ball socket 68 is opened at the bottom of the sliding column 63. The rotating ball 67 slides on the top of the flange, and at the same time, the rotating ball 67 pushes the sliding column 63 to slide on the inner side of the sliding groove 69.

[0039] A rotating sphere 67 is connected to the inner side of the ball socket 68, a first limit block 62 located at the top of the connecting plate 610 is fixed to the top of the sliding column 63, a second limit block 65 located at the lower side of the connecting plate 610 is fixed to the outer side of the sliding column 63, a spring 64 is sleeved on the outer side of the sliding column 63, two ends of the spring 64 are respectively connected to the connecting plate 610 and one side of the second limit block 65, the second limit block 65 compresses the spring 64, and under the elastic force of multiple springs 64, the flange sleeved on the outer side of the material rod 2 is tightly pressed against the top of the base 1, so that the flange will not float during the quenching process.

[0040] The movable component 7 includes a second screw rod 72 and a second protective box 76. The top of the second screw rod 72 is rotatably connected to the top of the inner wall of the base 1 through a bearing. The top of the second protective box 76 is fixed to the top of the inner wall of the base 1. The outer side of the second screw rod 72 is fixedly sleeved with a first conical tooth 71. The first conical tooth 71 is meshingly connected with the second conical tooth 77. The second motor 74 and the battery 75 are respectively fixed to the inner wall of the second protective box 76. The output end of the battery 75 is electrically connected to the input end of the second motor 74. A charging interface for the battery 75 is provided on one side of the second protective box 76, and a cover is provided on the charging interface to prevent water from the outside from entering the charging interface.

[0041] The outer side of the second screw rod 72 is threadedly connected to a transverse plate 79, and a second slide bar 711 fixed to the top of the inner wall of the base 1 is movably penetrated on one side of the transverse plate 79. The output shaft of the second motor 74 rotates clockwise, so that the second motor 74 drives the rotating shaft 73 to rotate, and the rotating shaft 73 drives the second conical gear 77 to rotate clockwise. A third limit block 710 is fixed to the bottom of the second slide bar 711, and a plurality of universal wheels 78 are installed at the bottom of the transverse plate 79. The output shaft end of the second motor 74 is fixed with the rotating shaft 73. The side is fixed to one side of the axis of the second conical tooth 77, and the rotating shaft 73 is rotatably connected to one side of the second protective box 76 through a sealed bearing. The second conical tooth 77 is meshed and connected with the first conical tooth 71, driving the second screw rod 72 to rotate. The second screw rod 72 is threadedly connected to the cross plate 79, so that the cross plate 79 moves downward along the second sliding rod 711, so that the multiple universal wheels 78 installed at the bottom of the cross plate 79 are in contact with the ground, so that the height of the base 1 is increased, so that the material rack can be moved very conveniently.

[0042] Working principle: when it is necessary to quench the flange after casting, firstly, ten flanges are sleeved on the outside of the material rod 2, and ten flanges are sleeved on each material rod 2, and all the material rods 2 on the top of the rack are filled with flanges, and then all the flanges on the top of the base 1 are subjected to the quenching process, and the top of the support rod 31 on the top of the base 1 is a plane, so that when the flange is sleeved on the outside of the material rod 2, the two side surfaces of the flange maintain plane contact, and the flange products are stacked and placed. When the flange is quenched, the self-overlapping and superposition can prevent the stress variation of the product and avoid the deformation of the flange, completely eliminating the risk of flange deformation, improving the dimensional stability of the processed product, and improving the yield rate of the flange after quenching. At the same time, the flanges are stacked, and the number of flanges is increased compared with the traditional rack;

[0043] When multiple flanges are sleeved on the outside of the material rod 2 before quenching, the rotating handle 61 is rotated so that the rotating handle 61 drives the connecting plate 610 to rotate. When the rotating ball 67 rolls on the top of the flange, the rotating ball 67 slides on the top of the flange. At the same time, the rotating ball 67 pushes the slide post 63 to slide inside the slide groove 69. At this time, the second limit block 65 compresses the spring 64. Under the elastic force of multiple springs 64, the flange sleeved on the outside of the material rod 2 is tightly pressed on the top of the base 1, so that the flange will not float during the quenching process, ensuring the qualified rate of the flange after quenching.

[0044] When the flange is taken out after quenching, the worker needs to bend down to take out the flange at the bottom. When multiple flanges sleeved on the outside of the material rod 2 need to be taken out, a lot of physical strength of the worker is wasted, which increases the workload of the worker. At this time, it is only necessary to control the output shaft of the first motor 35 to rotate, so that the output shaft of the first motor 35 drives the first screw rod 33 to rotate, and the first screw rod 33 is threadedly connected to one side of the first limit plate 34, so that the first limit plate 34 drives multiple support rods 31 and the second limit plate 36 to move upward, and the support rod 31 raises the flange sleeved on the bottom of the material rod 2, which is convenient for the worker to remove the flange, thereby improving the convenience of removing the flange after quenching.

[0045] When the base 1 needs to be moved after quenching, it is only necessary to control the output shaft of the second motor 74 to rotate clockwise, so that the second motor 74 drives the rotating shaft 73 to rotate, and the rotating shaft 73 drives the second conical gear 77 to rotate clockwise, and the second conical gear 77 is meshed and connected with the first conical gear 71, driving the second screw rod 72 to rotate, and the second screw rod 72 is threadedly connected with the cross plate 79, so that the cross plate 79 moves downward along the second sliding rod 711, so that the multiple universal wheels 78 installed at the bottom of the cross plate 79 are against the ground, so that the height of the base 1 is increased, so that the material rack can be moved very conveniently, avoiding the need to use lifting equipment to move when a relatively heavy material rack needs to be moved, thereby improving the practicality of the material rack when it needs to be moved;

[0046] When the material rack does not need to be moved, it is only necessary to control the output shaft of the second motor 74 to rotate counterclockwise, so that the second screw rod 72 rotates counterclockwise, and the cross plate 79 moves upward, so that the multiple universal wheels 78 leave the ground, and the base 1 is in contact with the top of the ground.

[0047] The first motor 35 and the second motor 74 are both of model: YEJ112M.

[0048] So far, the embodiments of the present invention have been described in detail in conjunction with the accompanying drawings. It should be noted that the implementation methods not shown or described in the drawings or the body of the specification are all forms known to ordinary technicians in the relevant technical field and are not described in detail. In addition, the above definitions of each component are not limited to the various specific structures, shapes or methods mentioned in the embodiments, and ordinary technicians in the field can simply change or replace them.

[0049] It will be appreciated by those skilled in the art that the features described in the various embodiments and / or claims of the present invention may be combined and / or combined in various ways, even if such combinations and / or combinations are not explicitly described in the present invention. In particular, the features described in the various embodiments and / or claims of the present invention may be combined and / or combined in various ways without departing from the spirit and teachings of the present invention. All of these combinations and / or combinations fall within the scope of the present invention.

[0050] The specific embodiments described above further illustrate the objectives, technical solutions and beneficial effects of the present invention in detail. It should be understood that the above description is only a specific embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. An anti-deformation rack structure, comprising a base (1), characterized in that: Support columns (4) are fixed around the top of the base (1), connecting rods (5) are fixed between the tops of the support columns (4), a plurality of material rods (2) are fixed on the top of the base (1), an adjustment component (3) is provided on one side of the material rod (2), a locking component (6) is provided on the upper side of the adjustment component (3), and a moving component (7) is provided on the lower side of the locking component (6); The adjustment assembly (3) comprises a first protective box (32) and a first sliding rod (37); a first motor (35) is fixed to the inner wall of the first protective box (32); a first screw rod (33) is fixed to the output shaft end of the first motor (35); a first limit plate (34) is threadedly connected to the outer side of the first screw rod (33); and a second limit plate (36) is movably penetrated through the outer side of the first sliding rod (37).

2. The anti-deformation rack structure according to claim 1, characterized in that: A plurality of support rods (31) are fixed between the first limit plate (34) and the second limit plate (36), and the support rods (31) are respectively located on both sides of the material rod (2).

3. The anti-deformation rack structure according to claim 1, characterized in that: The bottom of the first protection box (32) is fixed to one side of the top of the connecting rod (5), and the two ends of the first sliding rod (37) are respectively fixed to the base (1) and one side of the connecting rod (5).

4. The anti-deformation rack structure according to claim 1, characterized in that: The locking assembly (6) comprises a plurality of connecting plates (610), a rotating handle (61) being fixed on the top of the connecting plate (610), and a screw rod (66) being fixed on the bottom of the connecting plate (610) and being threadedly connected to the top of the material rod (2).

5. The anti-deformation rack structure according to claim 4, characterized in that: A plurality of sliding grooves (69) are provided on one side of the connecting plate (610), a sliding column (63) is slidably connected inside the sliding groove (69), and a ball socket (68) is provided at the bottom of the sliding column (63).

6. The anti-deformation rack structure according to claim 5, characterized in that: A rotating sphere (67) is spherically connected to the inner side of the ball socket (68), a first limit block (62) located at the top of the connecting plate (610) is fixed to the top of the sliding column (63), and a second limit block (65) located at the lower side of the connecting plate (610) is fixed to the outer side of the sliding column (63).

7. The anti-deformation rack structure according to claim 6, characterized in that: A spring (64) is sleeved on the outer side of the sliding column (63), and two ends of the spring (64) are respectively connected to the connecting plate (610) and one side of the second limiting block (65).

8. The anti-deformation rack structure according to claim 1, characterized in that: The moving assembly (7) comprises a second screw rod (72) and a second protective box (76); a first conical tooth (71) is fixedly sleeved on the outer side of the second screw rod (72); the first conical tooth (71) is meshingly connected with a second conical tooth (77); a second motor (74) and a battery (75) are respectively fixed on the inner wall of the second protective box (76); an output end of the battery (75) is electrically connected to an input end of the second motor (74).

9. The anti-deformation rack structure according to claim 8, characterized in that: The outer side of the second screw rod (72) is threadedly connected to a transverse plate (79), one side of the transverse plate (79) is movably penetrated by a second slide bar (711) fixed to the top of the inner wall of the base (1), the bottom of the second slide bar (711) is fixed with a third limit block (710), a plurality of universal wheels (78) are installed at the bottom of the transverse plate (79), a rotating shaft (73) is fixed to the output shaft end of the second motor (74), one side of the rotating shaft (73) is fixed to one side of the axis of the second conical tooth (77), and the rotating shaft (73) is rotatably connected to one side of the second protective box (76) through a sealed bearing.

10. The anti-deformation rack structure according to claim 8, characterized in that: The top of the second screw rod (72) is rotatably connected to the top of the inner wall of the base (1) via a bearing, and the top of the second protection box (76) is fixed to the top of the inner wall of the base (1).

Citation Information

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