Stacking device and process for stainless steel sheet machining

By designing an automated stacking device and utilizing components such as motors, guide rollers, and electromagnetic locks, the automated positioning and continuous stacking of stainless steel plates are achieved, solving the problem of low automation in existing technologies and improving processing efficiency and stacking effects.

CN119911654BActive Publication Date: 2025-10-21JIANGYIN WANGDEFU STEEL PROCESSING CO LTD
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Patent Information

Application Number
CN202510338416.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-03-21
Publication Date
2025-10-21
Estimated Expiration
2045-03-21

AI Technical Summary

Technical Problem

The existing stainless steel plate processing process has a low degree of automation and cannot achieve continuous vertex stacking and unloading. Manual handling and alignment are required, which is costly and has poor stacking effect.

Method used

A palletizing device including loading, guiding, aligning, unloading and load-bearing mechanisms was designed. Automatic palletizing was achieved through components such as motor drive, guide rollers, cylinder drive and electromagnetic locking, and continuous unloading was achieved by combining damping shock absorbers and pressure sensors.

Benefits of technology

It realizes the automatic positioning and stacking of stainless steel plates with high neatness, reduces wear and tear, improves loading efficiency, reduces labor costs through continuous operation, and ensures the stacking effect.

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Abstract

The application provides a stacking device and process for stainless steel plate processing, which comprises a device bottom plate, a structure support and a stacking support, and further comprises: a feeding mechanism arranged on the structure support and used for feeding materials; a guide mechanism arranged at the bottom of the stacking support and used for guiding and parking the materials before stacking; an alignment mechanism arranged on the device bottom plate and used for beating and aligning the materials after stacking; a discharging mechanism arranged on the device bottom plate and used for transporting the materials after stacking; and a bearing mechanism arranged on the device bottom plate and used for buffering and damping the material falling and automatically triggering the discharging process. The application can automatically and continuously perform the fixed-point stacking, improves the stacking efficiency and has good stacking effect.
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Description

Technical Field

[0001] The present invention relates to the technical field of stainless steel plate processing, and in particular to a stacking device and process for stainless steel plate processing. Background Art

[0002] Stainless steel has a smooth surface, high plasticity, toughness, and mechanical strength, and is resistant to corrosion from acids, alkaline gases, solutions, and other media. It is a rust-resistant alloy steel, but it is not completely rustproof. Stainless steel refers to steel that is resistant to corrosion from weak media such as air, steam, and water, while acid-resistant steel refers to steel that is resistant to chemically aggressive media such as acids, alkalis, and salts. Stainless steel has been around for over a century since its introduction in the early 20th century.

[0003] Chinese patent CN202411228641.2 discloses a steel stacking device, which includes the following steps: S1, steel assembly: splice two T-shaped steels in pairs. When splicing, the two T-shaped steels need to be connected upside down so that the two T-shaped steels are spliced ​​into a pair of I-shaped steels. S2, steel locking: each pair of I-shaped steels spliced ​​in step S1 is locked and connected, and the two T-shaped steels in each pair of I-shaped steels are locked and connected by inserting and pulling out the belly of the I-shaped steel. This application uses an electromagnetic relay to lock the top rod in the circular hole at the top of the second locking rod, and locks and fixes each interconnected first locking rod and second locking rod, so that the second locking rod between the first locking rod is locked and separable, which is convenient for placing and stacking steel from the top to meet the stacking requirements of steel.

[0004] However, this technical solution has a low degree of automation and cannot continuously perform palletizing and unloading of materials during the processing. Workers are required to manually carry and align the stacked materials, which results in high cost and poor palletizing effect. Summary of the Invention

[0005] The purpose of the present invention is to address the shortcomings of the existing technology and provide a stacking device and process for stainless steel plate processing, which realizes automatic stacking function by cooperating with the loading guide and alignment mechanism and the unloading load-bearing mechanism to solve the problem of manual stacking.

[0006] To achieve the above object, the present invention provides the following technical solutions:

[0007] A stacking device for stainless steel plate processing, comprising a device base plate, a structural support and a stacking support, and further comprising: a loading mechanism, which is arranged on the structural support and is used to pull and load materials; a guiding mechanism, which is arranged at the bottom of the stacking support and is used to guide the materials and park them before stacking; an alignment mechanism, which is arranged on the device base plate and is used to pat and align the stacked materials; a unloading mechanism, which is arranged on the device base plate and is used to transport the stacked materials; and a load-bearing mechanism, which is arranged on the device base plate and is used to cushion and reduce the shock of falling materials and automatically trigger the unloading process.

[0008] The feeding mechanism includes two groups of feeding support plates arranged on the top of the structural support, a feeding motor is installed at one end of one group of feeding support plates, a feeding shaft is provided at one end of the output shaft of the feeding motor, feeding bearings are installed on the inner sides of the two groups of feeding support plates, two groups of feeding wheels are installed on the outer sides of the feeding shaft, and multiple groups of resistance bars are provided on the outer sides of the feeding wheels.

[0009] The guide mechanism includes two groups of guide support plates arranged at the bottom of the stacking bracket, and wheel assembly plates are installed inside the two groups of guide support plates. Multiple groups of guide rollers are provided on one side of the wheel assembly plate, and multiple groups of roller bearings are installed on the other side of the wheel assembly plate. Two groups of load-bearing arms are installed on the top of the two groups of guide support plates.

[0010] The guide mechanism also includes an axis assembly block provided on the top of the two groups of load-bearing arms, one side of the axis assembly block is fixedly connected to a discharge shaft, multiple groups of bearing assembly plates are installed at the bottom of the stacking bracket, the bottom of the bearing assembly plate is installed with a discharge bearing, and the bottom of the bearing assembly plate is also installed with a torque seat, a suspension member is provided on the outside of the torque seat, a torsion spring is provided inside the torque seat, a flip motor is installed at one end of the torque seat, a locking sleeve is installed at the other end of the torque seat, and the outer wall of the locking sleeve is fixedly connected to multiple groups A U-shaped structural seat, multiple groups of the U-shaped structural seats are provided with a positioning base plate on the top, the top of the U-shaped structural seat is movably connected to a movable electromagnetic seat, an electromagnetic core rod is provided inside the movable electromagnetic seat, an electromagnetic wire harness is wrapped around the outside of the electromagnetic core rod, a special-shaped electromagnet block is provided on the top of the electromagnetic core rod, two groups of compression spring inner rods are provided on the top of the U-shaped structural seat, multiple groups of limiting slide rods are provided on the top of the positioning base plate, multiple groups of limiting slide rods are fixedly connected to the outside of the movable electromagnetic seat, and multiple groups of contact wall grooves are provided on the outer wall of the locking sleeve.

[0011] The alignment mechanism includes two groups of alignment support plates arranged on the outside of the structural support, the outside of the two groups of alignment support plates are installed with equipment assembly plates, one side of the equipment assembly plate is installed with an alignment cylinder, the inner side of the two groups of alignment support plates are provided with an alignment plate, one side of the alignment plate is provided with a component assembly plate, and one side of the equipment assembly plate is provided with two groups of guide slide rods.

[0012] The unloading mechanism includes two groups of longitudinal unloading support plates arranged on the top of the bottom plate of the device, and two groups of transverse unloading support plates are also arranged on the top of the bottom plate of the device. The inner sides of the two groups of transverse unloading support plates are movably connected with unloading slides, and the inner sides of the unloading slides are installed with load-bearing connecting plates. A double-head unloading motor is installed on one side of one group of longitudinal unloading support plates, and a reducer is also installed on one side of the longitudinal unloading support plates.

[0013] The conveyor belt is connected to the conveyor belt by a threaded connection, and the conveyor belt is connected to the conveyor belt by a threaded connection. The conveyor belt is connected to the conveyor belt by a threaded connection. The conveyor belt is connected to the conveyor belt by a threaded connection. The conveyor belt is connected to the conveyor belt by a threaded connection. The conveyor belt is connected to the conveyor belt by a threaded connection. The conveyor belt is connected to the conveyor belt by a threaded connection. The conveyor belt is connected to the conveyor belt by a threaded connection. The conveyor belt is connected to the conveyor belt by a threaded connection. The conveyor belt is connected to the conveyor belt by a threaded connection. The conveyor belt is connected to the conveyor belt by a threaded connection. The conveyor belt is connected to the conveyor belt by a threaded connection. The conveyor belt is connected to the conveyor belt by a threaded connection. The conveyor belt is connected to the conveyor belt by a threaded connection. The conveyor belt is connected to the conveyor belt by a threaded connection. The conveyor belt is connected to the conveyor belt by a threaded connection.

[0014] The load-bearing mechanism includes a load-bearing base plate arranged on the top of the load-bearing connecting plate, the top of the load-bearing base plate is provided with an indented side ring, the top of the load-bearing base plate is provided with a stacking plate, the top of the stacking plate is provided with multiple groups of rubber strips, the four corners of the indented side ring are provided with inner grooves, the bottom of the inner groove is provided with a shock-absorbing socket, the top of the shock-absorbing socket is provided with two groups of T-shaped shock-absorbing grooves, the internal movability of the two groups of T-shaped shock-absorbing grooves is connected with multiple groups of damping shock absorbers, the top of the damping shock absorber is provided with a supporting top block, the outer side of the damping shock absorber is installed with a shock-absorbing spring, the top of the shock-absorbing socket is also provided with a blocking groove, and a blocking plug-in plate is inserted in the blocking groove.

[0015] The load-bearing mechanism also includes a trigger seat arranged on the top of the load-bearing base plate, a travel switch is installed inside the trigger seat, a switch trigger block is provided on the top of the travel switch, two groups of connecting pins are provided on one side of the travel switch, a movable slide is movably connected to the inside of the trigger seat, a force-bearing rod is connected through the top of the movable slide, a connecting ring is provided on the outside of the force-bearing rod, the bottom end of the force-bearing rod is fixedly connected to an extrusion block, a pressure sensor is installed on the top of the force-bearing rod, and two groups of reset spring sleeve rods are provided inside the trigger seat.

[0016] A palletizing process for a palletizing device for processing stainless steel plates comprises the following steps:

[0017] Step 1: Loading process: Load the stainless steel plate through the loading mechanism;

[0018] Step 2: Palletizing process: unloading and palletizing the stainless steel plates through the guide mechanism;

[0019] Step 3: Alignment process: the parked plates are pressed and aligned by the alignment mechanism;

[0020] Step 4: Reset the cycle process: The loading mechanism, guide mechanism and alignment mechanism are coordinated with the reset device position to perform cycle palletizing;

[0021] Step 5, unloading process: remove the stacked plates through the unloading mechanism;

[0022] Step 6. Preparation process: Through the load-bearing mechanism debugging device bearing capacity and the number of predetermined plates required for unloading triggering, the unloading process of the previous step is automatically triggered.

[0023] The beneficial effects of the present invention are:

[0024] (1) The present invention drives the loading shaft through a loading motor to drive two sets of loading wheels to rotate on the loading bearing, and transports and loads the plates through the contact friction between multiple sets of resistance bars on the two sets of loading wheels and the plates, so that the plates can be moved to the two sets of guide support plates for automatic positioning and stacking.

[0025] (2) The present invention guides the plate through the movement of multiple groups of guide rollers on the wheel assembly plate on multiple groups of roller bearings, thereby improving the plate loading efficiency and reducing the wear of the plate, and realizes the connection and suspension with the stacking bracket through the connection of the side unloading shaft of the shaft assembly block on the two groups of load-bearing arms at the top and the corresponding bearing assembly plate and unloading bearing, and realizes the flipping and fixed-point unloading of the two groups of guide support plates through the movable connection of the shaft and the bearing. After unloading is completed, the two groups of guide support plates are automatically reset by the spring return torque and the use of the side flip motor to realize continuous stacking operation, and the special-shaped electromagnet block on the movable electromagnetic seat is pressed onto the unloading shaft through the contact wall groove through the rebound force of the compression spring in the inner rod of the two groups of compression springs on the outer bracket of the locking sleeve, so that the magnetic force can be generated to adsorb and lock the shaft when the electromagnetic harness is energized, and the shaft can be allowed to rotate and unload when the power is off.

[0026] (3) The present invention aligns the plates by driving the alignment plate displacement through the alignment cylinder on the equipment assembly plate and applying pressure on both sides of the plates after fixed-point unloading and palletizing, thereby ensuring the neatness of the palletizing.

[0027] (4) The present invention uses the output shafts at both ends of the double-headed unloading motor to synchronously drive the pulley to rotate on the unloading bearing, thereby moving the load-bearing base plate and the stacking plate installed on the two sets of unloading slides through the traction belt to realize the unloading of the stacked plates, and automatically reset the stacking plate through the traction of the displacement cylinder.

[0028] (5) The present invention supports and cushions the shock by means of multiple groups of damping shock absorber stacking plates installed on the shock absorbing holder in the four inner grooves of the inner concave side ring. The shock absorbing effect can ensure the subsequent triggering of unloading while avoiding accidental touching when the plate falls. The shock absorbing holder realizes the installation of the damping shock absorber by means of two groups of T-shaped shock absorber slides and the limit plug-in of the damping shock absorber, so that the number of damping shock absorbers can be freely increased and adjusted to correspond to the number of required load-bearing plates. When stacking, the stacking plate moves downward under the weight of the plate after stacking is completed and contacts the force rod on the movable slide. The force rod drives the extrusion block to move downward to squeeze the switch trigger block on the travel switch to connect the travel switch and trigger the double-head unloading motor for automatic unloading. The rebound force of the two groups of reset spring sleeves in the unit can drive the movable slide and the force rod to reset, which is convenient for subsequent continuous triggering.

[0029] In summary, the present invention has the advantages of high degree of automation and obvious palletizing effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0031] Figure 2 This is a schematic diagram of the top view of the structure of the present invention;

[0032] Figure 3 This is a schematic diagram of the split structure of the present invention;

[0033] Figure 4 This is a schematic diagram of the overall structure of the palletizing equipment of the present invention;

[0034] Figure 5 This is a schematic diagram of the disassembled structure of the palletizing equipment of the present invention;

[0035] Figure 6 This is a schematic structural diagram of the feeding mechanism of the present invention;

[0036] Figure 7 This is a schematic diagram of the overall structure of the guide mechanism of the present invention;

[0037] Figure 8 This is a schematic diagram of the disassembled structure of the guide mechanism of the present invention;

[0038] Figure 9 It is a schematic diagram of the partial structure of the guide mechanism of the present invention;

[0039] Figure 10 This is a schematic structural diagram of the locking assembly of the present invention;

[0040] Figure 11 This is a schematic diagram of the alignment mechanism structure of the present invention;

[0041] Figure 12 Schematic diagram of the overall structure of the blanking mechanism of the present invention;

[0042] Figure 13 This is a schematic diagram of the disassembled structure of the blanking mechanism of the present invention;

[0043] Figure 14 This is a schematic structural diagram of the traction assembly of the present invention;

[0044] Figure 15 This is a structural diagram of the load-bearing mechanism of the present invention;

[0045] Figure 16 This is a schematic structural diagram of the buffer assembly of the present invention;

[0046] Figure 17 This is a schematic diagram of the trigger component structure of the present invention.

[0047] The accompanying drawings of this application are marked as follows: 1. Device base plate; 2. Structural support; 3. Stacking support; 4. Feeding mechanism; 401. Feeding support plate; 402. Feeding motor; 403. Feeding shaft; 404. Feeding bearing; 405. Feeding wheel; 406. Resistance bar; 5. Guide mechanism; 501. Guide support plate; 502. Wheel assembly plate; 503. Guide roller; 504. Roller bearing; 505. Load-bearing arm; 506. Shaft assembly block; 507. Unloading shaft; 508. Bearing assembly plate; 509. Unloading bearing; 510. Torque seat ; 511, suspension; 512, torsion spring; 513, flip motor; 514, locking sleeve; 515, U-shaped structural seat; 516, positioning base; 517, movable electromagnetic seat; 518, electromagnetic core rod; 519, electromagnetic wiring harness; 520, special-shaped electromagnet block; 521, compression spring inner rod; 522, limiting slide bar; 523, limiting slide; 524, contact wall groove; 6, alignment mechanism; 601, alignment support plate; 602, equipment assembly plate; 603, alignment cylinder; 604, alignment plate; 605, component assembly plate; 606, guide 7. Unloading mechanism; 701. Longitudinal unloading support plate; 702. Horizontal unloading support plate; 703. Unloading slide plate; 704. Load-bearing connecting plate; 705. Double-head unloading motor; 706. Reducer; 707. Pulley; 708. Unloading bearing; 709. Belt docking seat; 710. Traction belt; 711. Docking bolt; 712. Counterweight box; 713. Counterweight block; 714. Displacement guide wheel; 715. Counterweight guide wheel; 716. Guide wheel slide; 717. Connector; 718. Displacement cylinder; 8. Load-bearing mechanism; 801. Load-bearing bottom Plate; 802, concave side ring; 803, stacking plate; 804, rubber strip; 805, inner groove; 806, shock-absorbing card seat; 807, T-shaped shock absorber slide; 808, damping shock absorber; 809, supporting top block; 810, shock-absorbing spring; 811, blocking groove; 812, blocking plug plate; 813, trigger seat; 814, travel switch; 815, switch trigger block; 816, connecting pin; 817, movable slide plate; 818, force rod; 819, connecting ring; 820, extrusion block; 821, pressure sensor; 822, reset spring sleeve rod. DETAILED DESCRIPTION

[0048] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making any creative efforts shall fall within the scope of protection of the present invention.

[0049] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like to indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.

[0050] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature identified as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, "plurality" means two or more, unless otherwise specifically defined.

[0051] Example 1: Figures 1-17 As shown, this embodiment provides a stacking device for stainless steel plate processing, including a device base plate 1, a structural support 2 and a stacking support 3, and also includes: a loading mechanism 4, the loading mechanism 4 is arranged on the structural support 2 and is used to pull and load the material; a guide mechanism 5, the guide mechanism 5 is arranged at the bottom of the stacking support 3 and is used to guide the material and park it before stacking; an alignment mechanism 6, the alignment mechanism 6 is arranged on the device base plate 1 and is used to pat and align the stacked material; a discharge mechanism 7, the discharge mechanism 7 is arranged on the device base plate 1 and is used to transport the stacked material; a load-bearing mechanism 8, the discharge mechanism 7 is arranged on the device base plate 1 and is used to buffer and shock-absorbing the falling of the material and automatically trigger the discharge process.

[0052] Among them, the device base plate 1, structural support 2 and stacking support 3 provide support for the overall structure of the device, ensuring the stability of the device structure while facilitating docking with subsequent processing equipment.

[0053] The feeding mechanism 4 includes two groups of feeding support plates 401 arranged on the top of the structural support 2, a feeding motor 402 is installed at one end of one group of feeding support plates 401, a feeding shaft 403 is provided at one end of the output shaft of the feeding motor 402, feeding bearings 404 are installed on the inner sides of the two groups of feeding support plates 401, two groups of feeding wheels 405 are installed on the outer sides of the feeding shaft 403, and multiple groups of resistance bars 406 are provided on the outer sides of the feeding wheels 405.

[0054] Among them, two groups of loading support plates 401 are loading structure support units, which drive the loading shaft 403 through the loading motor 402 to drive two groups of loading wheels 405 to rotate on the loading bearing 404, and transport and load the plates through the contact friction between multiple groups of resistance bars 406 on the two groups of loading wheels 405 and the plates, so that the plates can be moved to the two groups of guide support plates 501 for positioning and stacking.

[0055] The guide mechanism 5 includes two sets of guide support plates 501 arranged at the bottom of the stacking bracket 3. Wheel assembly plates 502 are installed inside the two sets of guide support plates 501. Multiple sets of guide rollers 503 are installed on one side of the wheel assembly plate 502, and multiple sets of roller bearings 504 are installed on the other side of the wheel assembly plate 502. Two sets of load-bearing arms 505 are installed on the top of the two sets of guide support plates 501.

[0056] Among them, two sets of guide support plates 501 are plate positioning support units, which guide the plates through the movement of multiple sets of guide rollers 503 on the wheel assembly plate 502 in multiple sets of roller bearings 504, thereby improving the plate loading efficiency and reducing the wear of the plates.

[0057] The guide mechanism 5 also includes an axis assembly block 506 provided on the top of the two groups of load-bearing arms 505, and a discharge shaft 507 is fixedly connected to one side of the axis assembly block 506. A plurality of bearing assembly plates 508 are installed at the bottom of the stacking bracket 3, and a discharge bearing 509 is installed at the bottom of the bearing assembly plate 508. A torque seat 510 is also installed at the bottom of the bearing assembly plate 508. A suspension member 511 is provided on the outside of the torque seat 510, and a torsion spring 512 is provided inside the torque seat 510. A flip motor 513 is installed at one end of the torque seat 510, and a locking sleeve 514 is installed at the other end of the torque seat 510. The outer wall of the locking sleeve 514 is fixedly connected to a plurality of U-shaped knots. The structure seat 515, the top of the multiple groups of U-shaped structure seats 515 are all provided with a positioning base plate 516, the top of the U-shaped structure seat 515 is movably connected with a movable electromagnetic seat 517, the interior of the movable electromagnetic seat 517 is provided with an electromagnetic core rod 518, the outer side of the electromagnetic core rod 518 is wrapped with an electromagnetic wire harness 519, the top of the electromagnetic core rod 518 is provided with a special-shaped electromagnet block 520, the top of the U-shaped structure seat 515 is provided with two groups of compression spring inner rods 521, the top of the positioning base plate 516 is provided with multiple groups of limiting slide bars 522, the outer side of the movable electromagnetic seat 517 is fixedly connected with multiple groups of limiting slide bars 523, and the outer wall of the locking sleeve 514 is provided with multiple groups of contact wall grooves 524.

[0058] The connection between the shaft assembly block 506 on the two sets of load-bearing arms 505 and the side unloading shaft 507 and the corresponding bearing assembly plate 508 and the unloading bearing 509 realizes the connection and suspension with the stacking bracket 3, and the flipping fixed-point unloading of the two sets of guide support plates 501 is realized through the movable connection between the shaft and the bearing; the torsion arms on both sides of the torsion spring 512 in the torsion seat 510 are respectively connected to the unloading shaft 507 and the torsion seat 510, so that the unloading After the material is completed, the two sets of guide support plates 501 can be automatically reset to realize continuous stacking operations; the locking sleeve 514 is a positioning and locking component for the unloading shaft 507 and the guide support plate 501. The rebound force of the compression springs in the two sets of compression spring inner rods 521 in the sleeve presses the special-shaped electromagnet block 520 on the movable electromagnetic seat 517 through the contact wall groove 524 onto the unloading shaft 507, so that when the electromagnetic harness 519 is energized, it can generate magnetic force to adsorb and lock the shaft, and when the power is off, the shaft can rotate to unload.

[0059] The alignment mechanism 6 includes two groups of alignment support plates 601 arranged on the outside of the structural support 2, and the outside of the two groups of alignment support plates 601 are installed with equipment assembly plates 602, and one side of the equipment assembly plate 602 is installed with an alignment cylinder 603. The inner side of the two groups of alignment support plates 601 is provided with an alignment plate 604, and one side of the alignment plate 604 is provided with a component assembly plate 605, and one side of the equipment assembly plate 602 is provided with two groups of guide slides 606.

[0060] Among them, two sets of alignment support plates 601 are alignment structure support components. The components drive the alignment plate 604 to move and apply pressure on both sides of the plates after fixed-point unloading and palletizing through the alignment cylinder 603 on the equipment assembly plate 602 to align the plates to ensure the neatness of the palletizing.

[0061] The unloading mechanism 7 includes two groups of longitudinal unloading support plates 701 arranged on the top of the device base plate 1, and two groups of transverse unloading support plates 702 are also arranged on the top of the device base plate 1. The inner sides of the two groups of transverse unloading support plates 702 are movably connected with unloading slides 703, and the inner side of the unloading slides 703 is installed with a load-bearing connecting plate 704. A double-head unloading motor 705 is installed on one side of a group of longitudinal unloading support plates 701, and a reducer 706 is also installed on one side of the longitudinal unloading support plates 701.

[0062] Among them, two groups of longitudinal unloading support plates 701 and two groups of transverse unloading support plates 702 provide support for the unloading displacement structure, and provide unloading traction power through the double-head unloading motor 705.

[0063] The unloading mechanism 7 also includes a pulley 707 arranged on the outside of the output shaft of the double-head unloading motor 705. The tail ends of the output shafts at both ends of the double-head unloading motor 705 are equipped with unloading bearings 708. One side of the unloading slide 703 is fixedly connected to a belt docking seat 709. A traction belt 710 is installed on the outside of the pulley 707. One side of the belt docking seat 709 is threadedly connected with a docking bolt 711. The interior of the two sets of horizontal unloading support plates 702 are movably connected to a counterweight box 712. The interior of the counterweight box 712 is equipped with multiple sets of counterweight blocks 713. One side of the unloading slide 703 is equipped with multiple sets of displacement guide wheels 714. One side of the counterweight box 712 is equipped with multiple sets of counterweight guide wheels 715. The inner walls of the two sets of horizontal unloading support plates 702 are fixedly connected to guide wheel slides 716. The other side of the unloading slide 703 is provided with multiple sets of connecting parts 717. One side of the other set of longitudinal unloading support plates 701 is equipped with two sets of displacement cylinders 718.

[0064] Among them, when the double-head unloading motor 705 is energized, the output shafts at both ends thereof synchronously drive the pulley 707 to rotate on the unloading bearing 708, thereby pulling the load-bearing base plate 801 and the stacking plate 803 installed on the two sets of unloading slides 703 through the traction belt 710 to move, so as to realize the unloading of the stacked plates; the setting of the counterweight box 712 can improve the traction counterweight by installing multiple sets of counterweight blocks 713 inside, ensuring stability during traction, and its tail end is connected to the output rod of the displacement cylinder 718, so that the stacking plate 803 is further automatically reset by the traction of the displacement cylinder 718.

[0065] The load-bearing mechanism 8 includes a load-bearing base plate 801 arranged on the top of the load-bearing connecting plate 704, the top of the load-bearing base plate 801 is provided with an inward concave side ring 802, the top of the load-bearing base plate 801 is provided with a stacking plate 803, the top of the stacking plate 803 is provided with multiple groups of rubber strips 804, the four corners of the inward concave side ring 802 are provided with inner grooves 805, the bottom of the inner groove 805 is provided with a shock-absorbing card seat 806, the top of the shock-absorbing card seat 806 is provided with two groups of T-shaped shock absorber grooves 807, the internal movability of the two groups of T-shaped shock absorber grooves 807 is connected with multiple groups of damping shock absorbers 808, the top of the damping shock absorber 808 is provided with a supporting top block 809, the outer side of the damping shock absorber 808 is installed with a shock-absorbing spring 810, the top of the shock-absorbing card seat 806 is also provided with a blocking groove 811, and the blocking groove 811 is plugged with a blocking plug plate 812.

[0066] Among them, the load-bearing base plate 801 supports the plate, and the component supports and shock-absorbs the stacking plate 803 through multiple groups of damping shock absorbers 808 installed on the shock-absorbing holder 806 in the four inner grooves 805 of the concave side ring 802. Its shock-absorbing effect can ensure the subsequent triggering of material unloading while avoiding accidental touch when the plate falls; the shock-absorbing holder 806 realizes the installation of the damping shock absorber 808 through the limiting plug-in of two groups of T-shaped shock absorber grooves 807 and the damping shock absorber 808, so that the number of damping shock absorbers 808 can be freely increased to correspond to the number of required load-bearing plates, and the installed damping shock absorber 808 is limited by plugging the blocking plate 812 into the blocking groove 811.

[0067] The load-bearing mechanism 8 also includes a trigger seat 813 arranged on the top of the load-bearing base plate 801, and a limit switch 814 is installed inside the trigger seat 813. A switch trigger block 815 is provided on the top of the limit switch 814, and two groups of connection pins 816 are provided on one side of the limit switch 814. The trigger seat 813 is movably connected to a movable slide 817 inside, and a force-bearing rod 818 is connected to the top of the movable slide 817. A connecting ring 819 is provided on the outside of the force-bearing rod 818, and the bottom end of the force-bearing rod 818 is fixedly connected to an extrusion block 820. A pressure sensor 821 is installed on the top of the force-bearing rod 818, and two groups of reset spring sleeve rods 822 are provided inside the trigger seat 813.

[0068] Among them, the trigger seat 813 is the trigger unit of the double-headed unloading motor 705. After the stacking is completed, the stacking plate 803 is moved down by the weight of the plate to contact the force rod 818 on the movable slide 817. The force rod 818 drives the extrusion block 820 to move downward to squeeze the switch trigger block 815 on the limit switch 814 to connect the limit switch 814 and trigger the double-headed unloading motor 705 to perform automatic unloading. The rebound force of the two sets of reset spring sleeve rods 822 in the unit can drive the movable slide 817 and the force rod 818 to reset, which is convenient for subsequent continuous triggering.

[0069] Embodiment 2: This embodiment provides a palletizing process for a palletizing device for processing stainless steel plates, comprising the following steps:

[0070] Step 1: Loading process: The loading motor 402 drives the two sets of loading wheels 405 on the loading shaft 403 to rotate. The plates are loaded onto the guide support plate 501 and parked due to the friction between the wheels and the plates and the guidance of the multiple sets of guide rollers 503 on the guide support plate 501.

[0071] Step 2, palletizing process: When the active electromagnetic seat 517 is powered off, the magnetic force disappears, releasing the lock on the unloading shaft 507 on the load-bearing arm 505 at the top of the guide support plate 501. When the plate is completely moved onto the guide support plate 501, the plate's own weight overcomes the return torsional force of the torsion spring 512, flipping the guide support plate 501 so that the plate falls onto the stacking plate 803 for stacking.

[0072] Step 3, alignment process: the alignment cylinders 603 on the two sets of alignment support plates 601 drive the alignment plates 604 to beat and press the plates on the stacking plate 803 so that the plates are stacked neatly;

[0073] Step 4: Reset cycle process: The unloading shaft 507 and the guide support plate 501 are rotated and reset by the turning motor 513 and the torsion spring 512, and the movable electromagnetic seat 517 is energized again to generate magnetic force on the special-shaped electromagnet block 520. The special-shaped electromagnet block 520 contacts the unloading shaft 507 to lock it and ensure the support plate is stable.

[0074] The alignment cylinder 603 drives the alignment plate 604 to retract to the initial position, and the continuous rotation of the feeding motor 402 pulls the subsequent plates to continuously feed, thereby realizing the automated continuous palletizing operation;

[0075] Step 5, unloading process: The double-head unloading motor 705 synchronously drives the traction belt 710 on the two sets of pulleys 707 to move, so as to pull the stacked pallet 803 to move horizontally for unloading;

[0076] Step 6, preparation process: The load-bearing capacity of the stacking plate 803 is preset by the movable connection between the damping shock absorber 808 and the T-shaped shock absorber slide 807 on the shock-absorbing holder 806 to adapt to the stacking operation of different quantities of plates. When the preset load-bearing capacity is reached, the stacking plate 803 can overcome the rebound force of the shock-absorbing structure and trigger the double-headed unloading motor 705 to automatically unload the materials through the force-bearing rod 818 to squeeze the travel switch 814, and the pressure sensor 821 synchronously detects the change in the load-bearing pressure.

[0077] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A stacking device for processing stainless steel plates, comprising a device base plate (1), a structural support (2) and a stacking support (3), characterized in that: Also includes: A feeding mechanism (4), the feeding mechanism (4) is arranged on the structural support (2) and is used for pulling and feeding materials; a guiding mechanism (5), the guiding mechanism (5) is arranged at the bottom of the stacking support (3) and is used for guiding materials and parking them before stacking; an alignment mechanism (6), the alignment mechanism (6) is arranged on the bottom plate (1) of the device and is used for patting and aligning the stacked materials; a discharge mechanism (7), the discharge mechanism (7) is arranged on the bottom plate (1) of the device and is used for transporting the stacked materials; a load-bearing mechanism (8), the load-bearing mechanism (8) is arranged on the bottom plate (1) of the device and is used for buffering and shock-absorbing the falling of materials and automatically triggering the discharge process; The guide mechanism (5) comprises two groups of guide support plates (501) arranged at the bottom of the stacking bracket (3), the two groups of guide support plates (501) are each internally installed with a wheel assembly plate (502), one side of the wheel assembly plate (502) is provided with multiple groups of guide rollers (503), the other side of the wheel assembly plate (502) is provided with multiple groups of roller bearings (504), and the tops of the two groups of guide support plates (501) are each installed with two groups of load-bearing arms (505); The guide mechanism (5) further comprises an axis assembly block (506) provided on the top of the two groups of the load-bearing arms (505), a discharge shaft (507) being fixedly connected to one side of the axis assembly block (506), a plurality of bearing assembly plates (508) being installed at the bottom of the stacking bracket (3), a discharge bearing (509) being installed at the bottom of the bearing assembly plate (508), a torque seat (510) being installed at the bottom of the bearing assembly plate (508), a suspension member (511) being provided on the outer side of the torque seat (510), and The torsion seat (510) is provided with a torsion spring (512) inside, and the torsion arms on both sides of the torsion spring (512) are fixedly connected to the unloading shaft (507) and the torsion seat (510) respectively. A flip motor (513) is installed at one end of the torsion seat (510), and a locking sleeve (514) is installed at the other end of the torsion seat (510). The outer wall of the locking sleeve (514) is fixedly connected to multiple groups of U-shaped structure seats (515), and the tops of the multiple groups of U-shaped structure seats (515) are all provided with positioning The bottom plate (516) is movably connected to the top of the U-shaped structural seat (515) with a movable electromagnetic seat (517), an electromagnetic core rod (518) is provided inside the movable electromagnetic seat (517), an electromagnetic wire harness (519) is wound around the outside of the electromagnetic core rod (518), a special-shaped electromagnet block (520) is provided on the top of the electromagnetic core rod (518), two groups of compression spring inner rods (521) are provided on the top of the U-shaped structural seat (515), and multiple groups of limiting slide bars (521) are provided on the top of the positioning bottom plate (516). 22), the outer side of the movable electromagnetic seat (517) is fixedly connected with multiple groups of limiting sliders (523), the outer wall of the locking sleeve (514) is provided with multiple groups of contact wall grooves (524), the inner rod (521) of the compression spring allows the special-shaped electromagnet block (520) to pass through the contact wall groove (524) and press against the unloading shaft (507), and the electromagnetic wire harness (519) can generate magnetic force to adsorb and lock the unloading shaft (507) when it is energized, and can allow the unloading shaft (507) to rotate and unload when it is de-energized.

2. A palletizing device for processing stainless steel plates according to claim 1, characterized in that: The feeding mechanism (4) comprises two groups of feeding support plates (401) arranged on the top of the structural support (2), one end of one group of the feeding support plates (401) is installed with a feeding motor (402), one end of the output shaft of the feeding motor (402) is provided with a feeding shaft (403), the inner sides of the two groups of the feeding support plates (401) are both installed with feeding bearings (404), the outer sides of the feeding shaft (403) are installed with two groups of feeding wheels (405), and the outer sides of the feeding wheels (405) are provided with multiple groups of resistance bars (406).

3. The stacking device for stainless steel plate processing according to claim 1, characterized in that: The alignment mechanism (6) comprises two groups of alignment support plates (601) arranged on the outside of the structural support (2), the outsides of the two groups of alignment support plates (601) are both installed with equipment assembly plates (602), one side of the equipment assembly plates (602) is installed with an alignment cylinder (603), the insides of the two groups of alignment support plates (601) are both provided with an alignment plate (604), one side of the alignment plate (604) is provided with a component assembly plate (605), and one side of the equipment assembly plate (602) is provided with two groups of guide slide bars (606).

4. A palletizing device for processing stainless steel plates according to claim 3, characterized in that: The blanking mechanism (7) comprises two groups of longitudinal blanking support plates (701) arranged on the top of the device base plate (1), and two groups of transverse blanking support plates (702) are also arranged on the top of the device base plate (1), and the inner sides of the two groups of transverse blanking support plates (702) are movably connected with blanking slide plates (703), and the inner sides of the blanking slide plates (703) are installed with load-bearing connecting plates (704), and one side of one group of longitudinal blanking support plates (701) is installed with a double-head blanking motor (705), and one side of the longitudinal blanking support plates (701) is also installed with a reducer (706).

5. A palletizing device for processing stainless steel plates according to claim 4, characterized in that: The load-bearing mechanism (8) comprises a load-bearing base plate (801) arranged on the top of the load-bearing connecting plate (704); the top of the load-bearing base plate (801) is provided with an inner concave side ring (802); the top of the inner concave side ring (802) is provided with a stacking plate (803); the top of the stacking plate (803) is provided with multiple groups of rubber strips (804); the four corners of the inner concave side ring (802) are provided with inner grooves (805); the bottom of the inner groove (805) is provided with a shock-absorbing seat (806); the shock-absorbing seat (806) Two groups of T-shaped shock absorber chutes (807) are provided on the top of the shock absorber holder (806), and multiple groups of damping shock absorbers (808) are movably inserted into the interior of the two groups of T-shaped shock absorber chutes (807). A supporting top block (809) is provided on the top of the damping shock absorber (808), and a shock absorbing spring (810) is installed on the outside of the damping shock absorber (808). A blocking groove (811) is also provided on the top of the shock absorber holder (806), and a blocking plug plate (812) is inserted into the blocking groove (811).

6. A palletizing device for processing stainless steel plates according to claim 5, characterized in that: The load-bearing mechanism (8) includes a trigger seat (813) arranged on the top of the load-bearing base plate (801), a travel switch (814) is installed inside the trigger seat (813), a switch trigger block (815) is provided on the top of the travel switch (814), two groups of connection pins (816) are provided on one side of the travel switch (814), a movable slide plate (817) is movably connected inside the trigger seat (813), a force-bearing rod (818) is connected through the top of the movable slide plate (817), a connecting ring (819) is provided on the outside of the force-bearing rod (818), an extrusion block (820) is fixedly connected to the bottom end of the force-bearing rod (818), a pressure sensor (821) is installed on the top end of the force-bearing rod (818), and two groups of return spring sleeve rods (822) are provided inside the trigger seat (813).

7. The palletizing process of the palletizing device for processing stainless steel plates according to claim 1, characterized in that: The following steps are involved: Step 1, loading process: loading the stainless steel plate through the loading mechanism (4); Step 2, palletizing process: unloading and palletizing the stainless steel plates through the guide mechanism (5); Step 3, alignment process: applying pressure to the parked plates through the alignment mechanism (6); Step 4, resetting the cycle process: cyclic palletizing is performed by coordinating the position of the resetting device through the feeding mechanism (4), the guiding mechanism (5) and the alignment mechanism (6); Step 5, unloading process: the stacked plates are removed through the unloading mechanism (7); Step 6, preparation process: debug the bearing capacity of the device and the number of predetermined plates required for the blanking trigger through the bearing mechanism (8) to automatically trigger the blanking process.

Citation Information

Patent Citations

  • Steel material stacking device

    CN118723524B

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    CN101332947A

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    CN107902422A