In-situ separating and overturning device and method for ultrathin sheet
By designing the device of the flip machine rotary assembly, transmission line assembly, brush clamping assembly and carrier mesh disk assembly, the problem of the ultra-thin sheet flip machine being difficult to flip at one time, preventing the leakage of the sheet and disengagement after spraying is achieved, and an efficient and safe ultra-thin sheet flip and spraying process is achieved.
Patent Information
- Application Number
- CN202411966735.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2044-12-30
AI Technical Summary
It is difficult for existing flip machines to achieve single-time flip of ultra-thin sheets, prevent leakage of sheets, uniform placement and disengagement of the grid disk after spraying.
A device including a flip machine rotary assembly, a transmission line assembly, a brush clamping assembly and a carrier mesh disk assembly is designed. Through the 180° flip and the clamping and loosening of the brush clamping assembly, the in-situ disengagement of the ultra-thin sheet is achieved.
The single-time in-situ flip of ultra-thin sheets is achieved to prevent leakage and accumulation of sheets, solve the problem of adhesion after spraying, and improve production efficiency and product quality.
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Figure CN119911656A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of flipping machines, and in particular to an in-situ separation flipping device and method for ultra-thin sheets. Background Art
[0002] The turning machine is widely used in metallurgy, stamping, sheet metal, mold, papermaking, refrigeration, steel strip, wire drum, barrel material, coil material and other industries. It can adapt to the engineering turning requirements of products of different specifications, provide process transportation safely, smoothly and effectively, and achieve the goal of converting products from horizontal to vertical or from vertical to horizontal. Its main structural types can be divided into frame turning machine, belt turning machine, chain turning machine, chain belt turning machine, etc. According to the performance achieved, it can be divided into steel coil turning machine, mold turning machine, plate turning machine. The turning machine can be divided into 90° turning machine and 180° turning machine according to the maximum turning angle.
[0003] On the automated production line, when the ultra-thin 0.03mm and smaller diameter 15mm workpieces are flipped by a flipping machine for double-sided spraying, the existing flipping machine is difficult to meet the process requirements. Especially under the ultra-thin, multi-piece, double-sided leak-free spraying process requirements, it is even more difficult to achieve process production. The main technical problems are: first, flipping multiple ultra-thin products at a time is difficult to achieve; second, the mesh disk clamping leaks seriously when the ultra-thin sheets are flipped in situ, which cannot be solved; third, the ultra-thin sheets are stacked and overlapped, and cannot be evenly placed in situ; fourth, the ultra-thin sheets stick to the mesh disk after spraying and cannot be detached and flipped. Summary of the invention
[0004] The purpose of the present invention is to provide an in-situ detachment and flipping device and method for ultra-thin sheets, which is used in a one-time in-situ automatic flipping machine for products of multiple shapes, multiple thicknesses and multiple quantities on a production line to solve the problems raised in the above background technology.
[0005] In order to solve the above technical problems, the present invention provides the following technical solutions: According to the first aspect of the present invention, an in-situ detachable flipping device for ultra-thin sheets is provided, which is used in a one-time in-situ automatic flipping machine for products of multiple shapes, multiple thicknesses and multiple quantities on a production line, and comprises a flipping machine rotating assembly, a transmission line assembly, a brush clamping assembly and a carrier mesh disk assembly;
[0006] The transmission line assembly is arranged in the turning machine swivel assembly, and is driven by the turning machine assembly to realize 180° turning; the transmission line assembly includes a first transmission line and a second transmission line which are arranged relatively to each other up and down, and the carrier mesh disk assembly is arranged between the first transmission line and the second transmission line, and the carrier mesh disk assembly includes a bearing carrier mesh disk located below, and a carrier mesh disk to be carried located directly above the bearing carrier mesh disk, and the product to be turned over is placed on the bearing carrier mesh disk; the transmission assembly is used to realize the transmission of the carrier mesh disk assembly on the production line; the brush clamping assembly is symmetrically arranged at the upper and lower sides of the carrier mesh disk assembly, and the product to be turned over is clamped by the brush clamping assembly. After the brush clamping assembly realizes 180° turning with the turning machine assembly, the brush clamping assembly releases the product to be turned over, so that it falls on the carrier mesh disk to be carried, so as to realize the turning over of the product to be turned over.
[0007] In a possible embodiment, the flip machine swivel assembly includes a flip drive motor, a drive gear, and a flip machine frame; the flip machine frame includes flip rings located at both ends, and a connecting shaft connecting the flip rings at both ends, and the transmission line assembly is arranged in the flip machine frame and connected to the flip machine frame; the drive gear is fixedly connected to one end of the flip ring in the flip machine frame, and the output end of the flip drive motor is meshed and transmission-connected with the drive gear.
[0008] In a possible embodiment, the transmission line assembly also includes a transmission drive motor, a mesh disk fixing bar, an opening and closing guide rail slide group, an opening and closing cylinder, and a transmission line drive plate; the mesh disk fixing bar is respectively fixed to the center positions on both sides of the first transmission line and the second transmission line, and is used to limit and fix the carrier mesh disk and the carrier mesh disk to be carried during the flipping process; the opening and closing guide rail slide group includes an opening and closing guide rail fixed on the flip ring, and an opening and closing slider fixed at both ends of the mesh disk fixing bar, and the opening and closing slider is slidably connected to the opening and closing guide rail; the transmission line drive plate is respectively arranged above the first transmission line and below the second transmission line, and is fixedly connected to the first transmission line and the second transmission line, the opening and closing cylinder is fixed to the inner side of the flip ring, and the output ends of the opening and closing cylinder are respectively fixedly connected to the transmission line drive plate, which is used to drive the opening and closing of the first transmission line and the second transmission line; the transmission drive motor is respectively connected to the first transmission line and the second transmission line, and is used to drive the first transmission line and the second transmission line to drive and operate.
[0009] Preferably, the mesh disk fixing strip has a bend approaching the carrier mesh disk, so as to fix the carrier mesh disk during the flipping process.
[0010] Preferably, it further comprises a guide plate, which is fixed on the opposite side of the transmission line driving plate and is used for guiding the transmission line belt.
[0011] In a possible embodiment, the brush clamping assembly includes a brush opening and closing servo motor, a brush pressure rod, a brush mounting plate, a brush, a brush driving rod, and a brush opening and closing servo motor connecting plate; the brush opening and closing servo motor connecting plate is fixed to the center of the mesh disk fixing strip, and the brush opening and closing servo motor is fixed to the brush opening and closing servo motor connecting plate; the brush is fixed to the surface of one side of the brush mounting plate close to the carrier mesh disk, and the brush driving rod is fixed to the center of the other side surface, the center of the brush pressure rod is fixedly connected to the top of the brush driving rod, and the two ends thereof are respectively connected to the output ends of the brush opening and closing servo motor, and the brush opening and closing servo motor drives the brush pressure rod to achieve clamping and loosening of the brush clamping assembly.
[0012] Preferably, a linear bearing is further included, the linear bearing comprising a guide rod and a bearing sleeve sleeved on the guide rod; the bearing sleeve is fixed to the transmission line drive plate of the transmission line assembly, and the guide rod is fixed to the brush mounting plate of the brush clamping assembly. By arranging a linear bearing between the brush mounting plate and the transmission line drive plate, the space limitation of the brush mounting plate is achieved to prevent the brush from deflecting.
[0013] According to a second aspect of the present invention, a method for in-situ detachment and flipping of an ultra-thin sheet is provided, comprising the following steps:
[0014] Step 1: The first transmission line and the second transmission line in the transmission line assembly move relative to each other, so that the carrier web disk to be carried and the carrier web disk are relatively close to each other and clamped;
[0015] Step 2: The brush clamping assembly clamps the product to be flipped;
[0016] Step 3: The turning machine swivel assembly realizes 180° turning;
[0017] Step 4: The brush clamping assembly releases the product to be flipped so that it falls onto the carrier mesh plate to be carried.
[0018] Compared with the prior art, the beneficial effects achieved by the turning machine of the present invention are:
[0019] 1. The turning machine of the present invention is provided with a turning machine transmission component, which can carry a large number of ultra-thin products of different shapes at one time through a carrier mesh disk, and can achieve uniform placement of single pieces through a sheet placing machine, laying the foundation for uniform spraying.
[0020] 2. The turning machine of the present invention is provided with a turning machine rotating body assembly and a brush driving mechanism. The brush driving mechanism is driven by a brush opening and closing servo motor to drive a brush pressure rod, the brush pressure rod is connected to a brush driving rod, the brush driving rod is connected to a brush mounting plate, and the brush mounting plate fixes the brush, thereby realizing the opening and closing and pressing of the brush. Through the opening and closing and pressing of the brush, the ultra-thin sheet can be clamped without leakage when the ultra-thin sheet is turned in situ; the position is fixed in situ without accumulation and overlap; the brush bristles pass through the mesh disk to support the separation and adhesion of the product, solving the problem that the ultra-thin sheet sticks to the mesh disk after spraying and cannot be separated, and fundamentally solving the technical problem of in-situ turning of the ultra-thin sheet.
[0021] 3. The turning machine swivel assembly of the present invention can be turned over at the original position at one time when driven by the turning drive motor, and can be automatically transmitted in and out through the turning machine transmission line assembly, so that the operation is stable, safe, reliable and efficient.
[0022] 4. The turning machine of the present invention is provided with a net disk assembly, a net disk fixing bar, and a transmission line. The carrier net disk assembly is connected to the transmission line through the net disk fixing bar. The carrier net disk assembly carries the products to be turned over. The range of products that can be turned over is extremely wide. The product shape can be a triangle, a square or other polygon, with a size range of 5mm-400mm, a thickness ranging from ultra-thin 0.03mm to 2mm, and the number of turns varies from 1 to 2000 according to the size of the product. This completely solves the problem of many product varieties and difficult turning processes, and opens up a new way of turning over ultra-thin, multi-variety, multi-shape, and multi-quantity products at one time. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0024] Figure 1 It is a schematic diagram of the overall structure of the turning machine device of the present invention;
[0025] Figure 2 It is a schematic diagram of the characteristics of the product carried by the flip machine carrier of the present invention;
[0026] Figure 3 It is a schematic diagram of the structure of the turning machine swivel assembly of the present invention;
[0027] Figure 4 It is a cross-sectional view of the rotating assembly structure of the turnover machine of the present invention;
[0028] Figure 5 It is the three-view engineering drawing of the conveying component assembly of the turning machine of the present invention;
[0029] Figure 6 It is a schematic diagram of the structure of the brush driving mechanism of the turning machine of the present invention;
[0030] Figure 7It is a schematic diagram of the structure of the opening and closing mechanism of the turning machine of the present invention;
[0031] Figure 8 It is a schematic diagram of the fixing mechanism of the carrier net disk assembly of the turning machine of the present invention;
[0032] Fig. 9 It is a longitudinal sectional view of the rotating assembly structure of the turnover machine of the present invention;
[0033] Fig.10 It is a schematic diagram of the relative positions of the turning machine carrier mesh disk and the brush during turning of the present invention.
[0034] In the figure: 1. Flipping machine support 2. Flipping machine swivel assembly 3. Flipping machine transmission assembly 4. Carrier net disk assembly 5. Flipping machine touch screen 6. Flipping machine safety cover 7. Carrier net disk 8. Product 9. Flipping drive motor 10. Drive gear 11. Rotating connecting shaft 12. Brush opening and closing servo motor 13. Brush pressure rod 14. Net disk fixing bar 15. Opening and closing guide rail slide group 16. Guide plate 17. Brush drive shaft fixing plate 18. Linear bearing 19. Opening and closing cylinder 20. Brush mounting plate 21. Brush drive rod 22. Transmission line 23. Transmission drive motor 24. Support fixing plate 25. Brush 26. Opening and closing cylinder seat 27. Transmission connector 28. Brush opening and closing servo motor connecting plate DETAILED DESCRIPTION
[0035] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the flip machine of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0036] like Figure 1 - Fig.10 The device and method for in-situ detachment and flipping of ultra-thin sheets are used in an in-situ automatic flipping machine for a production line for products of multiple shapes, multiple thicknesses and multiple quantities. The device and method include a flipping machine support (1). The upper part of the flipping machine support (1) is provided with a supporting fixing plate (24). The supporting fixing plate (24) is connected to a flipping drive motor (9). The flipping drive motor (9) drives a driving gear (10). The driving gear (10) drives a flipping machine rotating body assembly (2) to realize a 180° flip of the flipping machine rotating body assembly (2).
[0037] The connection mode of each component is as follows: the turning machine support (1) is fixed with a turning machine driving motor (9), a driving gear (10) and a turning machine slewing support bearing; the outer ring of the slewing bearing is fixed with a slewing gear ring, a turning machine slewing assembly and an opening and closing guide rail;
[0038] The turning machine swivel assembly (2) comprises a rotating connecting shaft (11), a transmission component (3), a carrier mesh disk component (4), a brush opening and closing servo motor (12), a brush pressure rod (13), a mesh disk fixing strip (14), an opening and closing guide rail slide group (15), a guide plate (16), a brush drive shaft fixing plate (17), a linear bearing (18), an opening and closing cylinder (19), a brush mounting plate (20), a brush drive rod (21), a transmission drive motor (23), a brush (25), an opening and closing cylinder seat (26) and a transmission connecting piece (27).
[0039] The transmission mode of each component is as follows: the turning driving motor (9) drives the driving gear (10), rotates the connecting shaft (11), and the turning machine transmission component (3) to realize the 180-degree reciprocating turning of the carrier net disk component (4); the opening and closing cylinder (19) is guided by the opening and closing guide rail slide group (15), and the driving transmission line component (22) is opened and closed up and down under the drive of the opening and closing cylinder; the net disk fixing bar (14) limits the opening and closing of the net disk component (4); the brush opening and closing servo motor (12) realizes the pressing and retraction of the brush (25) through the screw rod module, the brush pressure rod (13), the brush drive shaft fixing plate (17), the linear bearing (18), the brush drive rod (21), the brush mounting plate (20) and the brush (25).
[0040] In this example, the turning machine swivel assembly (2) is driven by a turning drive motor (9), and the turning machine swivel assembly (2) is internally fixedly connected with a driving gear (10), a rotating connecting shaft (11), a transmission component (3), a carrier mesh disk component (4), a brush opening and closing servo motor (12), a brush pressure rod (13), a mesh disk fixing strip (14), an opening and closing guide rail slide group (15), a guide plate (16), a brush drive shaft fixing plate (17), a linear bearing (18), an opening and closing cylinder (19), a brush mounting plate (20), a brush drive rod (21), a transmission drive motor (23), a brush (25), an opening and closing cylinder seat (26) and a transmission connecting piece (27). The flipping drive motor (9) drives the driving gear (10), the rotating connecting shaft (11), and the flipping machine transmission component (3) to realize the flipping of the carrier net disk component (4); the opening and closing cylinder (19) guides and drives the transmission line component (22) to open and close up and down through the opening and closing guide rail slide group (15), and the net disk fixing bar (14) limits the opening and closing of the net disk component (4); the brush opening and closing servo motor (12) realizes the pressing and retraction of the brush (25) through the screw rod module, the brush pressure rod (13), the brush drive shaft fixing plate (17), the linear bearing (18), the brush drive rod (21), the brush mounting plate (20) and the brush (25).
[0041] In this example, a turning machine opening and closing mechanism is provided in the turning machine rotating body assembly (2), and the turning machine opening and closing mechanism is driven by an opening and closing cylinder (19) to drive the transmission connecting member (27) to drive the turning machine transmission assembly (3) under the guidance of the opening and closing guide rail slide group (15), so as to complete the opening and closing of the turning machine transmission assembly (3). The opening and closing cylinder (19) is connected to the opening and closing cylinder seat (26), and the opening and closing cylinder seat (26) is fixed on the driving gear (10).
[0042] In this example, a brush driving mechanism is provided in the turning machine rotating body assembly (2), wherein the brush driving mechanism drives a brush pressure rod (13) by a brush opening and closing servo motor (12), wherein the brush pressure rod is connected to a brush driving rod (21), wherein the brush driving rod (21) is connected to a brush mounting plate (20), and wherein the brush mounting plate (20) fixes the brush (25), thereby realizing the opening, closing and pressing of the brush (25).
[0043] In this example, a carrier mesh disk assembly (4) is provided in the turning machine rotating body assembly (2), and the carrier mesh disk assembly (4) is connected to the transmission line (22) via a mesh disk fixing strip (14). The carrier mesh disk assembly (4) carries the product (8) to be placed and turned over. The range of the turnable product (8) is extremely wide. The product shape can be a triangle, a square or other polygon, and the size range is 5mm-400mm. The thickness ranges from ultra-thin 0.03mm to 2mm. The number of turns ranges from 1 to 2000 according to the size of the product. The product can be turned over in the original position at one time and automatically transmitted in and out through the turning machine transmission line assembly (3).
[0044] The working principle of the present invention is as follows: when in use, the turning drive motor (9) is controlled to drive the driving gear (10) to drive the turning machine swivel assembly to rotate, thereby realizing a 180° turning of the net disk assembly. The internal opening and closing cylinder (19) guides and drives the transmission line assembly (22) to open and close up and down through the opening and closing guide rail slide group (15), thereby realizing the clamping of the upper and lower A\B carrier net disks (7), wherein the upper A disk is an empty disk and the lower B disk is a loading disk; the brush opening and closing servo motor (12) realizes the opening and closing and pressing of the brush (25) through the screw module, the brush pressure rod (13), the brush drive shaft fixing plate (17), the linear bearing (18), the brush drive rod (21), the brush mounting plate (20) and the brush (25). During the brush pressing process, the brush bristles pass through the net. The grid of the disk presses against the ultra-thin product, and continues to press and separate the adhesion between the product and the grid. The upper and lower A\B brushes press again to fix the product between the upper and lower A\B brushes. There are specific requirements for the length, hardness and number of hairs of the brushes. After pressing, the turning machine turns 180 degrees, the brush opens and exits, and the product is placed in place on the A carrier mesh disk to complete the turning of the ultra-thin product; the transmission drive motor (23) drives the turning machine transmission line assembly to automatically transmit in and out, so as to realize the stable, safe and reliable operation of the line body, thereby achieving the purpose of efficient automated production.
[0045] like Figure 1 - Fig.10 The upper part of the tilting machine support (1) is provided with a supporting fixing plate (24) connected to a tilting driving motor (9), the tilting driving motor (9) drives a driving gear (10), and the driving gear (10) drives the tilting machine rotating body assembly (2) to realize a 180° tilting of the tilting machine rotating body assembly (2). The tilting machine rotating body assembly (2) is internally fixedly connected with a driving gear (10), a rotating connecting shaft rod (11), a transmission component (3), a carrier net disk component (4), a brush opening and closing servo motor (12), a brush pressure rod (13), a net disk fixing strip (14), an opening and closing guide rail slide group (15), a guide plate (16), a brush driving shaft fixing plate (17), a linear bearing (18), an opening and closing cylinder (19), a brush mounting plate (20), a brush driving rod (21), a transmission driving motor (23), a brush (25), an opening and closing cylinder seat (26) and a transmission connecting member (27).
[0046] The flipping drive motor (9) drives the driving gear (10), the rotating connecting shaft (11), and the flipping machine transmission component (3) to realize the flipping of the carrier net disk component (4); the opening and closing cylinder (19) guides and drives the transmission line component (22) to open and close up and down through the opening and closing guide rail slide group (15), and the net disk fixing bar (14) limits the opening and closing of the net disk component (4); the brush opening and closing servo motor (12) realizes the ejection, pressing and retraction of the brush (25) through the screw rod module, the brush pressure rod (13), the brush drive shaft fixing plate (17), the linear bearing (18), the brush drive rod (21), the brush mounting plate (20) and the brush (25).
[0047] The working principle of the present invention is as follows: when in use, the carrier net disk assembly (4) provided in the turning machine rotating body assembly (2) is connected to the transmission line (22) through the net disk fixing strip (14), and the carrier net disk assembly (4) carries the product (8) to be placed and turned over. The range of the product (8) that can be turned over is extremely wide, and the product shape can be a triangle, a square or other polygon, and the size range is 5mm-400mm, and the thickness ranges from ultra-thin 0.03mm to 2mm. The number of turning over ranges from 1 to 2000 according to the size of the product, and the original position can be turned over at one time, and the product can be automatically transmitted in and out through the turning machine transmission line assembly (3). The problem of many product varieties and difficult turning over process is completely solved, and a new way of turning over ultra-thin, multi-variety, multi-shape and multi-quantity products at one time is opened up.
[0048] According to a second aspect of the present invention, a method for in-situ separation and flipping of an ultra-thin sheet is provided. The method has three modes: a straight-through mode, a separation mode, and a separation and flipping mode.
[0049] The pass-through mode includes the following steps:
[0050] Step 1: placing the ultra-thin sheet products (8) evenly on the carrier mesh plate (7) in a certain order;
[0051] Step 2: The carrier mesh disk (7) enters the flipping position through the flipping machine transmission component (3), and the ultra-thin sheet product is on the mesh disk B;
[0052] Step 3: Network disk B directly transmits the line through the flipping mechanism to realize the network disk direct mode.
[0053] The separation mode includes the following steps:
[0054] Step 1: placing the ultra-thin sheet products (8) evenly on the carrier mesh plate (7) in a certain order;
[0055] Step 2: The carrier mesh disk (7) enters the flipping position through the flipping machine transmission component (3), and the ultra-thin sheet product is on the mesh disk B;
[0056] Step 3: An empty mesh plate A is placed on the A side of the turning machine. When the mesh plate B reaches the stop position, the opening and closing mechanism is closed by the opening and closing cylinder, and the A\B mesh plates are clamped; the upper A plate is an empty plate, and the lower B plate is a loading plate;
[0057] Step 4: The brush opening and closing servo motor (12) realizes the opening and closing and pressing of the brush (25) through the screw module, the brush pressure rod (13), the brush drive shaft fixing plate (17), the linear bearing (18), the brush drive rod (21), the brush mounting plate (20) and the brush (25).
[0058] Step 5: During the brush pressing process, the brush bristles pass through the mesh of the mesh disk to hold up the ultra-thin product, continue to press and separate the product from the mesh, and push it out of disk B through the brush. There are specific requirements for the length, hardness, and number of bristles of the brush to complete the separation of the ultra-thin sheet.
[0059] Step 6: The transmission drive motor (23) drives the turning machine transmission line assembly to automatically transmit in and out, thereby achieving a stable, safe and reliable operation of the line body, achieving the purpose of efficient automated production.
[0060] The split flip mode includes the following steps:
[0061] Step 1: placing the ultra-thin sheet products (8) evenly on the carrier mesh plate (7) in a certain order;
[0062] Step 2: The carrier mesh disk (7) enters the flipping position through the flipping machine transmission component (3), and the ultra-thin sheet product is on the mesh disk B;
[0063] Step 3: An empty mesh plate A is placed on the A side of the turning machine. When the mesh plate B reaches the stop position, the opening and closing mechanism is closed by the opening and closing cylinder, and the A\B mesh plates are clamped; the upper A plate is an empty plate, and the lower B plate is a loading plate;
[0064] Step 4: The brush opening and closing servo motor (12) realizes the opening and closing and pressing of the brush (25) through the screw module, the brush pressure rod (13), the brush drive shaft fixing plate (17), the linear bearing (18), the brush drive rod (21), the brush mounting plate (20) and the brush (25).
[0065] Step 5: During the brush pressing process, the brush bristles pass through the mesh of the mesh disk to hold up the ultra-thin product, continue to press and separate the product from the mesh, and push it out of disk B through the brush. There are specific requirements for the length, hardness, and number of bristles of the brush to complete the separation of the ultra-thin sheet.
[0066] Step 6: After the ultra-thin sheet is detached, the brush continues to clamp, and the flipping machine flips 180°. After flipping in place, the brush returns and releases, and the product is placed on the A carrier mesh disk in its original position, completing the flipping of the ultra-thin product;
[0067] Step 7: The transmission drive motor (23) drives the turning machine transmission line assembly to automatically transmit in and out, thereby achieving a stable, safe and reliable operation of the line body, achieving the purpose of efficient automated production.
[0068] Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. An in-situ detachable flipping device for ultra-thin sheets, characterized in that: It includes a turning machine swivel assembly, a transmission line component, a brush clamping component, and a carrier mesh disk component; the transmission line component is arranged in the turning machine swivel assembly, and is driven by the turning machine assembly to achieve 180° turning; the transmission line component includes a first transmission line and a second transmission line arranged relatively up and down, the carrier mesh disk component is arranged between the first transmission line and the second transmission line, the carrier mesh disk component includes a bearing carrier mesh disk located below, and a carrier mesh disk to be carried located directly above the bearing carrier mesh disk, and the product to be turned over is placed on the bearing carrier mesh disk; the transmission component is used to realize the transmission of the carrier mesh disk component on the production line; the brush clamping component is symmetrically arranged on the upper and lower sides of the carrier mesh disk component, and the product to be turned over is clamped by the brush clamping component. After the brush clamping component realizes 180° turning with the turning machine assembly, the brush clamping component releases the product to be turned over, so that it falls on the carrier mesh disk to be carried, so as to realize the turning of the product to be turned over.
2. The in-situ detachment and flipping device for ultra-thin sheets according to claim 1, characterized in that: The flip machine swivel assembly includes a flip drive motor, a drive gear, and a flip machine frame; the flip machine frame includes flip rings located at both ends and a connecting shaft connecting the flip rings at both ends; the transmission line component is arranged in the flip machine frame and connected to the flip machine frame; the drive gear is fixedly connected to the flip ring sleeve at one end of the flip machine frame, and the output end of the flip drive motor is meshed and transmission-connected with the drive gear.
3. The in-situ detachment and flipping device for ultra-thin sheets according to claim 1, characterized in that: The transmission line assembly also includes a transmission drive motor, a mesh disk fixing bar, an opening and closing guide rail slide group, an opening and closing cylinder, and a transmission line drive plate; the mesh disk fixing bar is respectively fixed to the center positions on both sides of the first transmission line and the second transmission line, and is used to limit and fix the carrier mesh disk and the carrier mesh disk to be carried during the flipping process; the opening and closing guide rail slide group includes an opening and closing guide rail fixed on the flip ring, and an opening and closing slider fixed at both ends of the mesh disk fixing bar, and the opening and closing slider is slidably connected with the opening and closing guide rail; the transmission line drive plates are respectively arranged above the first transmission line and below the second transmission line, and are fixedly connected to the first transmission line and the second transmission line, the opening and closing cylinder is fixed to the inner side of the flip ring, and the output ends of the opening and closing cylinder are respectively fixedly connected to the transmission line drive plate, and are used to drive the opening and closing of the first transmission line and the second transmission line; the transmission drive motor is respectively connected to the first transmission line and the second transmission line, and is used to drive the first transmission line and the second transmission line to drive and operate.
4. The in-situ detachment and flipping device for ultra-thin sheets according to claim 3, characterized in that: The mesh disk fixing strip has a bend approaching the carrier mesh disk.
5. The in-situ detachment and flipping device for ultra-thin sheets according to claim 3, characterized in that: It also includes a guide plate, which is fixed on the opposite side of the transmission line driving plate and is used for guiding the transmission line belt.
6. The in-situ separation and flipping device for ultra-thin sheets according to claim 3, characterized in that: The brush clamping assembly includes a brush opening and closing servo motor, a brush pressure rod, a brush mounting plate, a brush, a brush driving rod, and a brush opening and closing servo motor connecting plate; the brush opening and closing servo motor connecting plate is fixed to the center of the mesh disk fixing strip, and the brush opening and closing servo motor is fixed to the brush opening and closing servo motor connecting plate; the brush is fixed to the surface of one side of the brush mounting plate close to the carrier mesh disk, and the brush driving rod is fixed to the center of the other side surface, the center of the brush pressure rod is fixedly connected to the top of the brush driving rod, and the two ends of the brush pressure rod are respectively connected to the output ends of the brush opening and closing servo motor, and the brush opening and closing servo motor drives the brush pressure rod to realize the clamping and loosening of the brush clamping assembly.
7. The in-situ separation and flipping device for ultra-thin sheets according to claim 6, characterized in that: It also includes a linear bearing, which includes a guide rod and a bearing sleeve mounted on the guide rod; the bearing sleeve is fixed to the transmission line drive plate of the transmission line assembly, and the guide rod is fixed to the brush mounting plate of the brush clamping assembly. By arranging a linear bearing between the brush mounting plate and the transmission line drive plate, the space limitation of the brush mounting plate is achieved to prevent the brush from deflecting.
8. A method for in-situ separation and flipping of an ultra-thin sheet, using the in-situ separation and flipping device of an ultra-thin sheet according to any one of claims 1 to 7, comprising the following steps: Step 1: The first transmission line and the second transmission line in the transmission line assembly move relative to each other, so that the carrier mesh disk to be carried and the carrier mesh disk are relatively close to each other and clamped; Step 2: The brush clamping assembly clamps the product to be flipped; Step 3: The turning machine swivel assembly realizes 180° turning; Step 4: The brush clamping assembly releases the product to be flipped so that it falls onto the carrier mesh plate to be carried.
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