Membrane vacuum conveying device of roll type water purification filter element
By designing a diaphragm vacuum conveying device for the rolled water purification filter production line, the continuous transport of the diaphragm is achieved using a negative pressure cavity and a porous vacuum conveying belt, solving the problems of time waste and production rhythm extension caused by batch conveying in the prior art, and improving production efficiency and product stability.
Patent Information
- Application Number
- CN202411765598.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-04
- Publication Date
- 2025-05-02
AI Technical Summary
In the existing coiled water purification filter element sub-permeable membrane production line, the intermittent conveying method of reciprocating slide rails driving grippers during the diaphragm conveying process, resulting in wasting time and prolonging production beats.
A diaphragm vacuum conveying device of a roll-type water purification filter element is designed, including a negative pressure cavity, a porous vacuum conveying belt and a driving assembly. The negative pressure cavity generates a continuous negative pressure, adsorbs the diaphragm and transmits it with the movement of the vacuum conveying belt, so as to realize the continuous transport of the diaphragm.
Through the vacuum conveying device, the interval time during the diaphragm conveying process is avoided, the beat efficiency of the production line is improved, the equipment cost is reduced, and the product stability is improved.
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Figure CN119911720A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of roll-type water purification filter element production, in particular to a membrane vacuum conveying device of a roll-type water purification filter element. Background Art
[0002] Roll-type water purification filter elements are widely used in water treatment equipment for household, industrial, medical and other fields, so as to achieve the purpose of tap water purification, sewage treatment, industrial medical pure water production, etc. In the prior art, the production process of the osmotic membrane of the roll-type water purification filter element needs to use a reciprocating slide to drive the gripper to pull out the membrane, and cut it after pulling it out a specified distance. The reciprocating slide releases the gripper to release the membrane, and the empty gripper returns to the initial position for the next membrane pulling. During the process of the empty gripper returning to the original position, the membrane is stationary, which wastes time, thus extending the entire filter element production cycle. Summary of the invention
[0003] The present invention provides a membrane vacuum conveying device for a rolled water purification filter element, which can solve the problem that the intermittent conveying of the membrane by using a reciprocating slide rail to drive a gripper during the membrane conveying process of the existing osmotic membrane production line is time-consuming and prolongs the production cycle of the entire filter element.
[0004] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: a diaphragm vacuum conveying device for a rolled water purification filter element, comprising a negative pressure cavity, side support plates are installed on the front and rear sides of the negative pressure cavity, a driving shaft and a driven shaft are respectively installed between the side support plates at both ends of the negative pressure cavity, a driving assembly is installed at one end of the driving shaft, a porous vacuum conveyor belt passing horizontally from the upper side of the negative pressure cavity is wound between the driving shaft and the driven shaft, an air inlet structure matching the porous vacuum conveyor belt is arranged on the upper side of the negative pressure cavity, a negative pressure fan interface is also provided on the negative pressure cavity, and by providing the negative pressure cavity, a continuous negative pressure can be generated when the porous vacuum conveyor belt passes through the upper side of the negative pressure cavity, so that the diaphragm on the upper side of the porous vacuum conveyor belt is sucked and conveyed as the porous vacuum conveyor belt moves, so that the conveying of the diaphragm in the entire production line will not stop, thereby improving the production rhythm.
[0005] Preferably, a plurality of cavity reinforcement members are installed on the side walls of the negative pressure cavity, so that the overall strength of the negative pressure cavity meets the requirements of production line installation and diaphragm transportation.
[0006] Preferably, a guide shaft is installed between the lower parts of the side support plates, and the porous vacuum conveyor belt passes around the outside of the guide shaft, so that the circulating movement of the porous vacuum conveyor belt has sufficient tension to meet the needs of efficient transportation of the diaphragm.
[0007] Preferably, a horizontal tension adjustment plate with horizontally adjustable position is installed at one end of the side support plate, the driven shaft is installed between the two horizontal tension adjustment plates, a vertical tension adjustment plate with vertically adjustable position is installed at the lower end of the side support plate, and the guide shaft is installed between the two vertical tension adjustment plates. The tension of the porous vacuum conveyor belt during its cyclic movement can be adjusted by adjusting the positions of the horizontal tension adjustment plate and the vertical tension adjustment plate.
[0008] Preferably, at least one anti-deviation rib is provided on the inner side of the porous vacuum conveyor belt, and the anti-deviation rib is embedded in the corresponding limit grooves on the active rotating shaft, the driven rotating shaft and the guide rotating shaft, which can effectively prevent the porous vacuum conveyor belt from deviating during the transmission process.
[0009] Preferably, the driving assembly comprises a transmission wheel installed at one end of the driving shaft and a motor installed on the side support plate, and a transmission belt is connected between the main shaft of the motor and the transmission wheel.
[0010] Preferably, the motor is mounted on the side support plate via a motor mounting seat.
[0011] Preferably, a first mounting plate extending to one side is provided at one end of the side branch plate close to the active rotating shaft, a connecting plate is installed on the side of the first mounting plate, and a second mounting plate is provided at one end of the side branch plate close to the driven rotating shaft. The second mounting plate, the first mounting plate and the connecting plate facilitate the installation of the entire diaphragm conveying device on the production line, and also facilitate the connection of multiple diaphragm conveying devices in sequence to realize continuous conveying of the diaphragm.
[0012] Compared with the prior art, the present invention has the following beneficial effects: The structure is simple and reliable. By setting up a negative pressure cavity, continuous negative pressure can be generated when the porous vacuum conveyor belt passes through the upper side of the negative pressure cavity, so that the diaphragm on the upper side of the porous vacuum conveyor belt is sucked and conveyed as the porous vacuum conveyor belt moves, so that the transportation of the diaphragm in the entire production line will not stop. Under the premise of retaining the original production process, the production rhythm is greatly improved, the equipment cost is reduced, and the product stability is improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a three-dimensional structural diagram of the present invention; Figure 2 It is a side structural diagram of the present invention.
[0014] Reference numerals: 1. Porous vacuum conveyor belt, 11. Anti-deviation ribs, 12. Driven shaft, 13. Active shaft, 14. Guide shaft, 15. First mounting plate, 16. Second mounting plate, 17. Connecting plate, 2. Horizontal tension adjustment plate, 3. Side support plate, 4. Motor, 5. Motor mounting seat, 6. Driving wheel, 7. Vertical tension adjustment plate, 8. Negative pressure fan interface, 9. Negative pressure cavity, 10. Cavity reinforcement. DETAILED DESCRIPTION
[0015] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.
[0016] At present, the osmotic membranes of rolled water purification filters are all manufactured using assembly line technology. During the assembly line production process of the osmotic membrane, the membrane needs to be continuously transported forward. The current practice is to use a reciprocating slide to drive the gripper to pull the membrane out, and cut it after pulling it out a specified distance. The reciprocating slide releases the gripper to release the membrane, and the empty gripper returns to the initial position for the next membrane pulling. Therefore, intermittent feeding is actually adopted. Intermittent feeding has an intermittent time, which is the time for the empty gripper to return to the initial position. The production line is stopped during this time, which is a waste of time. In addition, other processes on the production line also need to be adjusted according to the rhythm of intermittent feeding, and the entire production rhythm is slower.
[0017] Therefore, the present invention aims to solve the problem that the intermittent conveying of membranes by using reciprocating slide rails to drive grippers in the existing membrane production line during the membrane conveying process wastes time and prolongs the production cycle of the entire filter element. Figure 1-2 As shown, the following technical scheme is provided: a diaphragm vacuum conveying device of a rolled water purification filter element, comprising a negative pressure cavity 9, side support plates 3 are installed on the front and rear sides of the negative pressure cavity 9, and a driving shaft 13 and a driven shaft 12 are respectively installed between the side support plates 3 at both ends of the negative pressure cavity 9, and a driving assembly is installed at one end of the driving shaft 13, and a porous vacuum conveyor belt 1 passing horizontally from the upper side of the negative pressure cavity 9 is wound between the driving shaft 13 and the driven shaft 12, and an air inlet structure matching the porous vacuum conveyor belt 1 is arranged on the upper side of the negative pressure cavity 9, and a negative pressure fan interface 8 is also provided on the negative pressure cavity 9. By setting the negative pressure cavity 9, a continuous negative pressure can be generated when the porous vacuum conveyor belt 1 passes through the upper side of the negative pressure cavity 9, and the diaphragm on the upper side of the porous vacuum conveyor belt 1 is sucked and conveyed as the porous vacuum conveyor belt 1 moves, so that the conveying of the diaphragm in the entire production line will not stop, thereby improving the production rhythm.
[0018] Specifically, the diaphragm vacuum conveying device in this embodiment can be installed at the position where the diaphragm is loaded on the production line, cooperated with the cutting device, or laid end to end at the lower part of the production line. The diaphragm is continuously transported forward along multiple diaphragm vacuum conveying devices, and the negative pressure cavity 9 is configured as a flat cavity. The air inlet structure at the upper end can be configured as a mesh structure, which can cover the entire porous vacuum conveyor belt 1. The porous vacuum conveyor belt 1 is evenly distributed with porous holes. After the negative pressure cavity 9 is connected to the fan through the negative pressure fan interface 8, the air on the upper side of the air inlet structure can be continuously sucked into the negative pressure cavity 9, and negative pressure suction is generated through the evenly distributed holes on the porous vacuum conveyor belt 1, so that the diaphragm is firmly adsorbed on the porous vacuum conveyor belt 1.
[0019] The active rotating shaft 13 can realize the cyclic movement of the porous vacuum conveyor belt 1 under the drive of the driving component.
[0020] In this embodiment, if Figure 2 As shown, a plurality of cavity reinforcement members 10 are installed on the side walls of the negative pressure cavity 9 so that the overall strength of the negative pressure cavity 9 meets the requirements of production line installation and diaphragm transportation. The cavity reinforcement member 10 can adopt a plate-like structure to reinforce the side walls of the negative pressure cavity 9.
[0021] In this embodiment, if Figure 1-2 As shown, a guide shaft 14 is installed between the lower parts of the side support plates 3, and the porous vacuum conveyor belt 1 bypasses the outer side of the guide shaft 14, so that the cyclic movement of the porous vacuum conveyor belt 1 has sufficient tension to meet the needs of efficient transportation of the membrane. At the same time, a horizontal tension adjustment plate 2 with a horizontally adjustable position is installed at one end of the side support plate 3, and the driven shaft 12 is installed between the two horizontal tension adjustment plates 2. A vertical tension adjustment plate 7 with a vertically adjustable position is installed at the lower end of the side support plate 3, and the guide shaft 14 is installed between the two vertical tension adjustment plates 7. By adjusting the positions of the horizontal tension adjustment plate 2 and the vertical tension adjustment plate 7, the tension of the porous vacuum conveyor belt 1 during the cyclic movement can be adjusted. The positions of the horizontal tension adjustment plate 2 and the vertical tension adjustment plate 7 can be adjusted by the cooperation of screws and slide grooves.
[0022] In this embodiment, if Figure 2 As shown, at least one anti-deviation rib 11 is arranged on the inner side of the porous vacuum conveyor belt 1, and the anti-deviation rib 11 is embedded in the corresponding limiting grooves on the active rotating shaft 13, the driven rotating shaft 12 and the guide rotating shaft 14, which can effectively prevent the porous vacuum conveyor belt 1 from deviating during the transmission process. The anti-deviation rib 11 is arranged along the length direction of the porous vacuum conveyor belt 1.
[0023] In this embodiment, if Figure 1As shown, the driving assembly includes a transmission wheel 6 installed at one end of the active rotating shaft 13 and a motor 4 installed on the side support plate 3. A transmission belt is connected between the main shaft of the motor 4 and the transmission wheel 6. At the same time, the motor 4 is installed on the side support plate 3 through a motor mounting seat 5. A reduction gearbox can be installed on the output end of the motor 4, and the reduction gearbox is installed on the motor mounting seat 5. A transmission wheel is also installed on the output shaft of the reduction gearbox, which is connected to the transmission wheel 6 on the active rotating shaft 13 through a transmission belt to realize belt drive.
[0024] In this embodiment, if Figure 1-2 As shown, the side branch plate 3 is provided with a first mounting plate 15 extending to one side at one end close to the active rotating shaft 13, and a connecting plate 17 is installed on the side of the first mounting plate 15. The side branch plate 3 is provided with a second mounting plate 16 at one end close to the driven rotating shaft 12. The second mounting plate 16, the first mounting plate 15 and the connecting plate 17 facilitate the installation of the entire diaphragm conveying device on the production line, and also facilitate multiple diaphragm conveying devices to be connected in sequence to realize continuous conveying of the diaphragm. The second mounting plate 16 and the lower part of the first mounting plate 15 are provided with mounting slots, which can be installed on the production line by fasteners. At the same time, the connecting plate 17 can connect adjacent diaphragm vacuum conveying devices together for easy installation.
[0025] It should be noted that all directional indications in the embodiments of the present invention (such as up, down, left, right, front, back, etc.) are only used to explain the relative position relationship, movement status, etc. between the components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.
[0026] In addition, in the present invention, descriptions such as "primary", "secondary", etc. are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, features defined as "primary" or "secondary" may explicitly or implicitly include at least one of the features. In the description of the present invention, the meaning of "multiple" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0027] In the present invention, unless otherwise clearly specified and limited, the terms "connection", "fixation", etc. should be understood in a broad sense. For example, "fixation" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0028] In addition, the technical solutions between the various embodiments of the present invention can be combined with each other, but it must be based on the fact that ordinary technicians in the field can implement it. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such combination of technical solutions does not exist and is not within the scope of protection required by the present invention.
Claims
1. A membrane vacuum conveying device for a rolled water purification filter element, characterized in that: include: A negative pressure cavity (9), wherein side support plates (3) are installed on both the front and rear sides of the negative pressure cavity (9), a driving shaft (13) and a driven shaft (12) are installed between the side support plates (3) at both ends of the negative pressure cavity (9), a driving assembly is installed at one end of the driving shaft (13), a porous vacuum conveyor belt (1) passing horizontally from the upper side of the negative pressure cavity (9) is wound between the driving shaft (13) and the driven shaft (12), an air inlet structure matching the porous vacuum conveyor belt (1) is arranged on the upper side of the negative pressure cavity (9), and a negative pressure fan interface (8) is also provided on the negative pressure cavity (9).
2. The membrane vacuum conveying device of the rolled water purification filter element according to claim 1, characterized in that: A plurality of cavity reinforcement members (10) are installed on the side wall of the negative pressure cavity (9).
3. The membrane vacuum conveying device of the rolled water purification filter element according to claim 1 is characterized in that: A guide shaft (14) is installed between the lower parts of the side support plates (3), and the porous vacuum conveyor belt (1) passes around the outside of the guide shaft (14).
4. The membrane vacuum conveying device of the rolled water purification filter element according to claim 3 is characterized in that: A horizontal tension adjustment plate (2) whose position can be adjusted horizontally is installed at one end of the side support plate (3), the driven shaft (12) is installed between the two horizontal tension adjustment plates (2), a vertical tension adjustment plate (7) whose position can be adjusted vertically is installed at the lower end of the side support plate (3), and the guide shaft (14) is installed between the two vertical tension adjustment plates (7).
5. The membrane vacuum conveying device of the rolled water purification filter element according to claim 3 is characterized in that: At least one anti-deviation rib (11) is provided on the inner side of the porous vacuum conveyor belt (1), and the anti-deviation rib (11) is embedded in corresponding limiting grooves on the driving rotating shaft (13), the driven rotating shaft (12) and the guide rotating shaft (14).
6. The membrane vacuum conveying device of the rolled water purification filter element according to claim 1, characterized in that: The driving assembly comprises a transmission wheel (6) mounted on one end of the driving shaft (13) and a motor (4) mounted on the side support plate (3), and a transmission belt is connected between the main shaft of the motor (4) and the transmission wheel (6).
7. The membrane vacuum conveying device of the rolled water purification filter element according to claim 6, characterized in that: The motor (4) is mounted on the side support plate (3) via a motor mounting seat (5).
8. The membrane vacuum conveying device of the rolled water purification filter element according to claim 1, characterized in that: A first mounting plate (15) extending toward one side is provided at one end of the side support plate (3) close to the driving shaft (13), a connecting plate (17) is installed on the side of the first mounting plate (15), and a second mounting plate (16) is provided at one end of the side support plate (3) close to the driven shaft (12).