Textile fabric intelligent homogenizing equipment for textile processing

Abstract

The invention discloses intelligent textile fabric homogenizing equipment for textile processing, and relates to the technical field of textile fabric processing equipment.The intelligent textile fabric homogenizing equipment comprises a base, a visual sensor and a homogenizing assembly, the homogenizing assembly is connected with the visual sensor through a signal line, and the homogenizing assembly is installed on the upper side of the outer wall of the base; a visual sensor is installed on the left side of the outer wall of the homogenizing assembly, the homogenizing assembly comprises a slurry pool, a material distribution roller, a spraying module, a homogenizing motor and an extrusion roller, the spraying module and the homogenizing motor are connected with the visual sensor through signal lines, and the spraying module is connected with the slurry pool through a pipeline. By installing the visual sensor and the homogenizing assembly, the function of reasonably homogenizing textile fabrics of different textile processes is achieved, the problems that the homogenizing effect is not uniform, the textile fabrics are damaged and the production efficiency is reduced are solved, the hand feeling and comfort of the fabrics can be improved, the overall uniformity of the fabrics is improved, and the production efficiency is improved. And the production efficiency of the equipment is improved.

Description

Technical Field

[0001] The invention relates to the technical field of textile fabric processing equipment, in particular to intelligent homogenizing equipment for textile fabrics used in textile processing. Background Art

[0002] In the production process of textile fabrics, homogenization equipment is mainly used to evenly apply slurry on textile fabrics to improve the quality and performance of fabrics. With the continuous development of textile technology, the requirements for textile fabrics are getting higher and higher. Not only are fabrics required to have good feel and appearance, but they are also required to have certain strength and wear resistance. Traditional homogenization equipment has some shortcomings, such as uneven slurry application and low production efficiency. In order to solve these problems, the textile industry continues to develop and modify homogenization equipment to achieve accurate slurry application and efficient production. At the same time, with the continuous strengthening of environmental awareness, the textile industry has put forward better requirements for the environmental performance of homogenization equipment. By adopting environmentally friendly materials and energy-saving technologies, the generation of waste and energy consumption can be reduced, which is in line with the concept of sustainable development. When using homogenization equipment to process textile fabrics, different types of textile fabrics require special homogenization equipment for processing. Although the same slurry can be selected for homogenization of textile fabrics of the same material but different textile processes, the processing methods are different. There are limitations and low efficiency in processing textile fabrics of the same material with different textile processes.

[0003] Patent document CN114606674B discloses a homogenizing device for processing textile fabrics. The above patent realizes rapid leveling of textile fabrics and can also adapt to the use of leveling textile fabrics of different thicknesses, ensuring that the leveling process of the textile fabrics is in a continuous working state.

[0004] In summary, the above-mentioned patent is designed to be flush with the discharge guide roller through the fixed stop block, the fixed stop block is fixed to the inner wall of the material leveling collection chamber through the bracket, the bottom surface of the textile fabric contacts the second pressing plate on the fixed stop block, and the inclined surface design of the second pressing plate makes it difficult for the material leveling slurry to remain on the second pressing plate when the bottom surface of the textile fabric is leveled, wherein the electric push rod 1 pushes the moving stop block to move downward, and the moving stop block slides with the inner wall of the material leveling collection chamber through the slider to ensure the smooth movement of the moving stop block, at this time, the pressing plate 1 contacts the top surface of the textile fabric and performs leveling treatment on the top surface of the textile fabric, quickly levels the textile fabric, and has an efficient effect, and can adapt to the use of material leveling for textile fabrics of different thicknesses, and has a high degree of applicability, but there is room for optimization in the method of leveling textile fabrics of the same material but different textile processes; To this end, the present application proposes an intelligent homogenizing device for textile fabrics used in textile processing for reasonably homogenizing textile fabrics produced by different textile processes. Summary of the invention

[0005] The object of the present invention is to provide an intelligent homogenization device for textile fabrics used in textile processing, so as to solve the technical problem of low homogenization efficiency of textile fabrics with the same material but different textile processes proposed in the above background technology.

[0006] To achieve the above-mentioned object, the present invention provides the following technical solutions: an intelligent homogenization device for textile fabrics used in textile processing, comprising a base, a visual sensor and a homogenization component, wherein the homogenization component is connected to the visual sensor via a signal line; A homogenization component is installed on the upper side of the outer wall of the base, and a visual sensor is installed on the left side of the outer wall of the homogenization component; The homogenizing assembly comprises: a slurry pool, a material distribution roller, a spray module, a homogenizing motor and a squeezing roller, wherein the spray module and the homogenizing motor are connected to the visual sensor via a signal line, and the spray module is connected to the slurry pool via a pipeline; A slurry pool is installed on the upper side of the outer wall of the base, an extrusion roller is installed on the upper side of the outer wall of the slurry pool, a material distribution roller is installed on the left side of the outer wall of the extrusion roller, a spray module is installed on the upper side of the outer wall of the slurry pool, and a homogenizing motor is installed on the left side of the outer wall of the slurry pool.

[0007] Preferably, the homogenization assembly further comprises a recovery module, the recovery module comprises: a protective cover, a rotating shaft, a guide groove and a filter screen, the guide groove is connected to the slurry pool through a pipeline; A guide groove is installed on the upper side of the outer wall of the slurry pool, a filter screen is installed on the right side of the outer wall of the guide groove, a rotating shaft is installed on the upper side of the outer wall of the guide groove, and a protective cover is installed on the upper side of the outer wall of the rotating shaft.

[0008] Preferably, a removal component is installed on the right side of the outer wall of the squeezing roller, and the removal component is connected to the controller via a signal line; The removal component includes: a water washing tank, a desizing tank, a stirring fan blade, a removal motor and a desizing valve. The desizing valve is connected to the controller through a signal line, the stirring fan blade is connected to the removal motor through a connecting shaft, and the desizing tank is connected to the liquid storage tank through the desizing valve. A desizing tank is installed on the right side of the outer wall of the slurry tank, a water washing tank is installed on the right side of the outer wall of the desizing tank, a stirring fan is installed on the lower part of the inner wall of the water washing tank, a removal motor is installed on the right side of the outer wall of the water washing tank, and a desizing valve is installed on the upper side of the outer wall of the liquid storage tank.

[0009] Preferably, a drying component is installed on the right side of the outer wall of the washing tank, and the drying component is connected to the visual sensor through a signal line; The drying assembly includes: a heating wire, a fan, a clamping module and a drying motor. The fan is connected to the drying motor through a connecting shaft, and the heating wire and the clamping module are connected to the controller through a signal line. A clamping module is installed on the upper side of the outer wall of the washing tank, a heating wire is installed on the right side of the outer wall of the dividing roller, a fan is installed on the upper side of the outer wall of the heating wire, a drying motor is installed on the right side of the outer wall of the removal motor, and a controller is installed on the front side of the outer wall of the slurry tank.

[0010] Preferably, a slurry assembly is installed in the middle of the inner wall of the slurry pool, and the slurry assembly is connected to the controller via a signal line; The slurry assembly includes: a viscometer, a pH sensor, a temperature sensor and a regulating module, and the viscometer, the pH sensor and the temperature sensor are connected to the controller through a signal line; A viscometer is installed at the lower part of the inner wall of the slurry pool, a pH sensor is installed at the lower side of the outer wall of the viscometer, a temperature sensor is installed at the right side of the outer wall of the pH sensor, and an adjustment module is installed at the rear side of the outer wall of the slurry pool.

[0011] Preferably, the spray module comprises: a first slide rail, a first pulley, a spray head and a pressurizing unit, the first pulley is connected to the homogenizing motor through a connecting shaft, and the pressurizing unit is connected to the slurry pool through a pipeline; A first slide rail is installed on the upper side of the outer wall of the slurry pool, a first pulley is installed on the upper side of the outer wall of the first slide rail, a pressurizing unit is installed on the upper side of the outer wall of the first pulley, and a nozzle is installed on the upper side of the outer wall of the pressurizing unit.

[0012] Preferably, spacing components are installed on both sides of the outer walls of the material distribution roller and the squeezing roller, and the spacing components are connected to the visual sensor through a signal line; The spacing assembly includes: a second slide rail, a second pulley, a fixture and a rotating gear, the rotating gear is connected to the homogenizing motor through a connecting shaft, the second pulley is connected to the rotating gear through a connecting shaft, and the fixture is connected to the visual sensor through a signal line; Second slide rails are installed on both sides of the outer wall of the material distribution roller, a second pulley is installed on the rear side of the outer wall of the second slide rail, a rotating gear is installed on the front side of the outer wall of the second pulley, and a fixer is installed on the rear side of the outer wall of the second pulley.

[0013] Preferably, the regulating module comprises: a liquid storage tank, a stirring rod, a regulating valve and a microwave transmitter, the liquid storage tank is connected to the slurry pool through the regulating valve, the stirring rod is connected to the homogenization motor through a connecting shaft, the regulating valve is connected to the viscometer and the pH sensor through a signal line, and the microwave transmitter is connected to the temperature sensor through a signal line; A microwave transmitter is installed on the rear side of the outer wall of the slurry pool, a stirring rod is installed on the lower part of the inner wall of the slurry pool, a liquid storage tank is installed on the right side of the outer wall of the microwave transmitter, and a regulating valve is installed on the left side of the outer wall of the deslurry valve.

[0014] Preferably, the clamping module comprises: an infrared sensor, a clamping plate, a third slide rail, a third pulley and a rotating rod, the infrared sensor is connected to the controller via a signal line, and the clamping plate, the third pulley and the rotating rod are connected to the drying motor via a connecting shaft; A third slide rail is installed on the right side of the outer wall of the washing tank, a third pulley is installed on the upper side of the outer wall of the third slide rail, a clamp is installed on the upper side of the outer wall of the third pulley, a rotating rod is installed on the rear side of the outer wall of the clamp, and an infrared sensor is installed on the left side of the outer wall of the clamp.

[0015] Preferably, the pressurizing unit comprises: a piston, a push rod, a buffer chamber and a filter, the pressurizing unit is connected to the slurry pool through the filter, and the pressurizing unit is connected to the nozzle through the buffer chamber; A filter is installed on the upper side of the outer wall of the first pulley, a piston is installed on the upper side of the outer wall of the filter, a push rod is installed on the right side of the outer wall of the piston, and a buffer chamber is installed on the upper side of the outer wall of the push rod.

[0016] Compared with the prior art, the present invention has the following beneficial effects: 1. The present invention realizes the function of reasonably homogenizing textile fabrics of different textile processes by installing visual sensors and homogenizing components, solves the problems of uneven homogenization effect, damaged textile fabrics and reduced production efficiency, can improve the feel and comfort of fabrics, improve the overall uniformity of fabrics, and improve the production efficiency of equipment; 2. The present invention realizes the function of intelligently processing the residual slurry on the surface of textile fabrics by installing a removal component and an adjustment module, solves the problems of low desizing efficiency, incomplete slurry removal and decreased performance of textile fabrics, can accurately control the conditions of desizing and washing, improves the efficiency of textile fabric processing, reduces wastewater generation and chemical oxygen demand, improves the environmental protection of the equipment, and saves human resources; 3. The present invention realizes the function of intelligently collecting and drying textile fabrics by installing a drying component, solves the problems of wrinkles on textile fabrics and inaccurate water content control, can reduce wrinkles on textile fabrics, improve the flatness and appearance quality of textile fabrics, avoids processing problems caused by excessively high water content of textile fabrics, and reduces energy loss; 4. The present invention realizes the function of controlling the slurry quality in the slurry pool by installing a slurry component, solves the problems of reduced slurry performance, reduced quality of textile products and increased production costs, can improve the permeability and adhesion of slurry to textile fabrics, improves the appearance and quality of textile products, reduces the possibility of repair and rework of textile fabrics, and extends the service life of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a front view structural schematic diagram of the present invention; Figure 2 It is a front structural schematic diagram of the present invention; Figure 3 It is a schematic diagram of the structure of the spray module of the present invention; Figure 4 It is a schematic diagram of the structure of the recovery module of the present invention; Figure 5 It is a schematic diagram of the structure of the slurry assembly of the present invention; Figure 6 It is a schematic diagram of the spacing component structure of the present invention; Figure 7 It is a schematic diagram of the structure of the drying component of the present invention; Figure 8 It is a schematic diagram of the structure of the pressurizing unit of the present invention.

[0018] In the figure: 1. base; 2. controller; 3. material distribution roller; 4. squeezing roller; 5. spacing assembly; 6. slurry tank; 7. protective cover; 8. visual sensor; 9. spray module; 10. homogenizing motor; 11. recovery module; 12. rotating shaft; 13. guide groove; 14. filter screen; 15. washing tank; 16. desizing tank; 17. stirring fan blade; 18. removal motor; 19. desizing valve; 20. liquid storage tank; 21. heating wire; 22. fan; 23. clamping module; 24. drying motor; 25. adhesive Meter; 26, pH sensor; 27, temperature sensor; 28, adjustment module; 29, first slide rail; 30, first pulley; 31, nozzle; 32, pressurizing unit; 33, second slide rail; 34, second pulley; 35, holder; 36, rotating gear; 37, stirring rod; 38, regulating valve; 39, microwave transmitter; 40, infrared sensor; 41, clamp; 42, third slide rail; 43, third pulley; 44, rotating rod; 45, piston; 46, push rod; 47, buffer chamber; 48, filter. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0020] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0021] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0022] Example 1: Please refer to Figure 1 , Figure 2 , Figure 3 , Figure 6 and Figure 8 , a textile fabric intelligent homogenization device for textile processing, comprising a base 1, a visual sensor 8 and a homogenization component, wherein the homogenization component is connected to the visual sensor 8 via a signal line; A homogenization component is installed on the upper side of the outer wall of the base 1, and a visual sensor 8 is installed on the left side of the outer wall of the homogenization component; The homogenizing assembly includes: a slurry pool 6, a material distribution roller 3, a spray module 9, a homogenizing motor 10 and a squeezing roller 4, wherein the spray module 9 and the homogenizing motor 10 are connected to the visual sensor 8 via a signal line, and the spray module 9 is connected to the slurry pool 6 via a pipeline; A slurry pool 6 is installed on the upper side of the outer wall of the base 1, an extrusion roller 4 is installed on the upper side of the outer wall of the slurry pool 6, a material distribution roller 3 is installed on the left side of the outer wall of the extrusion roller 4, a spray module 9 is installed on the upper side of the outer wall of the slurry pool 6, and a homogenizing motor 10 is installed on the left side of the outer wall of the slurry pool 6. The homogenization assembly further includes a recovery module 11, which includes: a protective cover 7, a rotating shaft 12, a guide groove 13 and a filter screen 14, and the guide groove 13 is connected to the slurry pool 6 through a pipeline; A guide groove 13 is installed on the upper side of the outer wall of the slurry pool 6, a filter screen 14 is installed on the right side of the outer wall of the guide groove 13, a rotating shaft 12 is installed on the upper side of the outer wall of the guide groove 13, and a protective cover 7 is installed on the upper side of the outer wall of the rotating shaft 12; The spray module 9 includes: a first slide rail 29, a first pulley 30, a spray head 31 and a pressurizing unit 32, the first pulley 30 is connected to the homogenizing motor 10 through a connecting shaft, and the pressurizing unit 32 is connected to the slurry pool 6 through a pipeline; A first slide rail 29 is installed on the upper side of the outer wall of the slurry pool 6, a first pulley 30 is installed on the upper side of the outer wall of the first slide rail 29, a pressurizing unit 32 is installed on the upper side of the outer wall of the first pulley 30, and a nozzle 31 is installed on the upper side of the outer wall of the pressurizing unit 32; The spacing components 5 are installed on both sides of the outer walls of the material distribution roller 3 and the squeezing roller 4, and the spacing components 5 are connected to the visual sensor 8 through a signal line; The spacing assembly 5 includes: a second slide rail 33, a second pulley 34, a fixture 35 and a rotating gear 36, the rotating gear 36 is connected to the homogenizing motor 10 through a connecting shaft, the second pulley 34 is connected to the rotating gear 36 through a connecting shaft, and the fixture 35 is connected to the visual sensor 8 through a signal line; Second slide rails 33 are installed on both sides of the outer wall of the material distribution roller 3, a second pulley 34 is installed on the rear side of the outer wall of the second slide rail 33, a rotating gear 36 is installed on the front side of the outer wall of the second pulley 34, and a fixer 35 is installed on the rear side of the outer wall of the second pulley 34; The pressurizing unit 32 includes: a piston 45, a push rod 46, a buffer chamber 47 and a filter 48. The pressurizing unit 32 is connected to the slurry pool 6 through the filter 48, and the pressurizing unit 32 is connected to the nozzle 31 through the buffer chamber 47. A filter 48 is installed on the upper side of the outer wall of the first pulley 30, a piston 45 is installed on the upper side of the outer wall of the filter 48, a push rod 46 is installed on the right side of the outer wall of the piston 45, and a buffer chamber 47 is installed on the upper side of the outer wall of the push rod 46; Furthermore, the visual sensor 8 is internally provided with a light source, a lens, an image sensor, an analog-to-digital converter and an image processor. When the textile fabric is placed in the device by the operator, the light source is used to illuminate the textile fabric, the lens captures the reflected light and focuses it on the image sensor, the image sensor converts the light signal into an electrical signal, the analog-to-digital converter converts these analog signals into electrical signals, the digital signal is processed and analyzed by the image processor, the characteristic information of the textile fabric is extracted therefrom, and the information is transmitted to the controller 2. The spacing component 5 releases the fixing device 35 according to the thickness information of the textile fabric collected by the visual sensor 8. The dividing roller 3 and the squeezing roller 4 are fixed, and the second pulley 34 is driven by the homogenizing motor 10 to move on the second slide rail 33, and the spacing between the dividing roller 3 and the squeezing roller 4 is adjusted respectively to ensure that the textile fabric is not damaged while being clamped during the conveying process. The controller 2 determines the textile process of the textile fabric according to the information in the database, and selects the treatment measures suitable for the textile fabric according to different textile processes. Spraying is selected for loose plain and mesh fabrics, impregnation is selected for tight satin and high-count yarn fabrics, and impregnation plus roller pressing is selected for heavy and multi-layer composite fabrics. When spraying is adopted, the controller 2 The pressurizing unit 32 is controlled to pressurize the slurry in the slurry pool 6 and transport it to the nozzle 31 to spray the textile fabric. When it is necessary to spray the upper and lower sides of the textile fabric at the same time, the controller 2 controls the first pulley to drive the nozzles 31 on the upper and lower sides of the textile fabric to move to the same position on the first slide rail 29 and then fix them. When it is necessary to spray the two sides of the textile fabric successively, the nozzle 31 located on the lower side of the textile fabric is driven by the controller 2 to move backward on the first slide rail 29 through the first pulley 30, and the nozzle 31 located on the upper side of the textile fabric keeps its position unchanged. When the textile fabric is impregnated, the textile fabric is immersed in the slurry pool 6. In the process, the spacing of the squeezing rollers 4 is subsequently adjusted to transport the textile fabrics in the slurry pool 6 away from the slurry pool 6 without applying pressure to the textile fabrics, thereby completing the impregnation treatment of the textile fabrics. When the textile fabrics are impregnated and rolled, the spacing of the squeezing rollers 4 is adjusted by the spacing component 5 so that the textile fabrics are squeezed during the process of transporting the textile fabrics, thereby realizing the function of reasonable homogenization of textile fabrics with different textile processes, solving the problems of uneven homogenization effect, damage to textile fabrics and reduced production efficiency, improving the feel and comfort of the fabrics, improving the overall uniformity of the fabrics, and improving the production efficiency of the equipment.

[0023] Example 2: Please refer to Figure 1 , Figure 2 and Figure 4 , a textile fabric intelligent homogenization device for textile processing, a removal component is installed on the right side of the outer wall of the squeezing roller 4, and the removal component is connected to the controller 2 through a signal line; The removal component includes: a water washing tank 15, a desizing tank 16, a stirring blade 17, a removal motor 18 and a desizing valve 19, the desizing valve 19 is connected to the controller 2 through a signal line, the stirring blade 17 is connected to the removal motor 18 through a connecting shaft, and the desizing tank 16 is connected to the liquid storage tank 20 through the desizing valve 19; A desizing tank 16 is installed on the right side of the outer wall of the slurry tank 6, a water washing tank 15 is installed on the right side of the outer wall of the desizing tank 16, a stirring fan blade 17 is installed at the lower part of the inner wall of the water washing tank 15, a removal motor 18 is installed on the right side of the outer wall of the water washing tank 15, and a desizing valve 19 is installed on the upper side of the outer wall of the liquid storage tank 20; The regulating module 28 includes: a liquid storage tank 20, a stirring rod 37, a regulating valve 38 and a microwave transmitter 39, the liquid storage tank 20 is connected to the slurry pool 6 through the regulating valve 38, the stirring rod 37 is connected to the homogenization motor 10 through a connecting shaft, the regulating valve 38 is connected to the viscometer 25 and the pH sensor 26 through a signal line, and the microwave transmitter 39 is connected to the temperature sensor 27 through a signal line; A microwave transmitter 39 is installed on the rear side of the outer wall of the slurry pool 6, a stirring rod 37 is installed on the lower part of the inner wall of the slurry pool 6, a liquid storage tank 20 is installed on the right side of the outer wall of the microwave transmitter 39, and a regulating valve 38 is installed on the left side of the outer wall of the deslurry valve 19; Furthermore, after the textile fabric is homogenized, it is necessary to desize and wash the textile fabric to remove the residual slurry on the textile fabric. When the textile fabric passes through the squeezing roller 4 and enters the desizing tank 16, the controller 2 controls the desizing valve 19 to connect to the liquid storage tank 20, and selects the desizing liquid according to the characteristic information of the textile fabric transmitted by the visual sensor 8 and the type of slurry. Alkaline desizing can be selected for cotton and linen fabrics to remove natural impurities, enzyme desizing is suitable for thin fabrics or fabrics that need to retain fiber strength, oxidant desizing or enzyme desizing is selected for synthetic fiber fabrics, enzyme desizing is selected for thick and heavy fabrics, and starch desizing is selected for thick and heavy fabrics. The desizing of the sizing agent is performed by enzyme, and the desizing of the sizing agent is performed by alkali or oxidant for polyvinyl alcohol or polyacrylic acid. The controller 2 adds the desizing liquid stored in the liquid storage tank 20 into the desizing tank 16 through the desizing valve 19 to desizing the textile fabric. The desizing textile fabric enters the washing tank 15. After the textile fabric enters the washing tank 15, the textile fabric is clamped by the clamping plate 41. According to the selection of the desizing liquid, the acidic desizing liquid and the alkaline desizing liquid in the liquid storage tank 20 are added to the washing tank 15 through the regulating valve 38 to adjust the pH of the washing tank 15. At the same time, the micro The microwave emitter 39 emits microwaves to the washing tank 15 to increase the temperature of the washing tank 15. When enzyme desizing is used, the washing temperature is 40°C to 50°C, the pH is 6.5 to 7, and the washing time is 30 min to 50 min. When alkali desizing is used, the washing temperature is 50°C to 60°C, and the pH is adjusted according to the type of desizing liquid used to ensure that the slurry is fully dissolved. The washing time is 2h to 4h. When oxidant desizing is used, the washing temperature is 35°C to 40°C, the pH is 9.5 to 10.5, and the washing time is 2h to 4h. After adjusting the water temperature of the washing tank 15, After the washing conditions are met, the motor 18 is driven to rotate the stirring blades 17 to fully clean the textile fabric in the washing tank 15, and the sizing and washing treatment is performed on the textile fabric after homogenization to remove the residual slurry on the surface of the textile fabric, thereby realizing the function of intelligently processing the residual slurry on the surface of the textile fabric, solving the problems of low desizing efficiency, incomplete slurry removal and decreased performance of the textile fabric, being able to accurately control the desizing and washing conditions, improving the efficiency of textile fabric processing, reducing wastewater generation and chemical oxygen demand, improving the environmental protection of the equipment, and saving human resources.

[0024] Example 3: Please refer to Figure 1 , Figure 2 and Figure 7 , a textile fabric intelligent homogenization device for textile processing, a drying component is installed on the right side of the outer wall of the washing tank 15, and the drying component is connected to the visual sensor 8 through a signal line; The drying assembly includes: a heating wire 21, a fan 22, a clamping module 23 and a drying motor 24, the fan 22 is connected to the drying motor 24 through a connecting shaft, and the heating wire 21 and the clamping module 23 are connected to the controller 2 through a signal line; A clamping module 23 is installed on the upper side of the outer wall of the washing tank 15, a heating wire 21 is installed on the right side of the outer wall of the material distribution roller 3, a fan 22 is installed on the upper side of the outer wall of the heating wire 21, a drying motor 24 is installed on the right side of the outer wall of the removal motor 18, and a controller 2 is installed on the front side of the outer wall of the slurry tank 6; The clamping module 23 includes: an infrared sensor 40, a clamping plate 41, a third slide rail 42, a third pulley 43 and a rotating rod 44, the infrared sensor 40 is connected to the controller 2 through a signal line, and the clamping plate 41, the third pulley 43 and the rotating rod 44 are connected to the drying motor 24 through a connecting shaft; A third slide rail 42 is installed on the right side of the outer wall of the washing tank 15, a third pulley 43 is installed on the upper side of the outer wall of the third slide rail 42, a clamping plate 41 is installed on the upper side of the outer wall of the third pulley 43, a rotating rod 44 is installed on the rear side of the outer wall of the clamping plate 41, and an infrared sensor 40 is installed on the left side of the outer wall of the clamping plate 41; Furthermore, after the textile fabrics are homogenized, desized and washed, they need to be dried before they can be collected or processed subsequently. The washed textile fabrics are clamped by the clamping plate 41, and the drying motor 24 drives the rotating rod 44 to rotate and roll up the textile fabrics. The infrared sensor 40 is internally provided with an infrared transmitter, an infrared receiver and a signal circuit. When the rotating rod 44 rotates and collects the textile fabrics in the washing tank 15, the infrared transmitter transmits infrared rays to the washing tank 15, and the infrared receiver receives the infrared rays reflected back by the textile fabrics. After being processed by the signal circuit, the information is transmitted to the controller 2. When the infrared sensor 40 senses the washing tank 15, the infrared receiver receives the infrared rays reflected back by the textile fabrics, and transmits the information to the controller 2 after being processed by the signal circuit. When there is no textile fabric, the controller 2 controls the rotating rod 44 to stop rotating, and drives the third pulley 43 through the drying motor 24 to make the rotating rod 44 with the textile fabric enter the drying component. The controller 2 adjusts the temperature of the heating wire 21 through the characteristic information of the textile fabric transmitted by the visual sensor 8, and drives the fan 22 to rotate through the drying motor 24 to evenly distribute the heat emitted by the heating wire 21 inside the drying component, thereby realizing the function of intelligently collecting and drying the textile fabric, solving the problems of wrinkles and inaccurate water content control of the textile fabric, reducing the wrinkles of the textile fabric, improving the flatness and appearance quality of the textile fabric, avoiding the processing problems caused by excessive water content of the textile fabric, and reducing energy loss.

[0025] Example 4: Please refer to Figure 1 , Figure 2 and Figure 5 , a textile fabric intelligent homogenization device for textile processing, a slurry component is installed in the middle of the inner wall of the slurry pool 6, and the slurry component is connected to the controller 2 through a signal line; The slurry assembly includes: a viscometer 25, a pH sensor 26, a temperature sensor 27 and a regulating module 28, and the viscometer 25, the pH sensor 26 and the temperature sensor 27 are connected to the controller 2 through a signal line; A viscometer 25 is installed at the lower part of the inner wall of the slurry pool 6, a pH sensor 26 is installed at the lower side of the outer wall of the viscometer 25, a temperature sensor 27 is installed at the right side of the outer wall of the pH sensor 26, and a regulating module 28 is installed at the rear side of the outer wall of the slurry pool 6; The regulating module 28 includes: a liquid storage tank 20, a stirring rod 37, a regulating valve 38 and a microwave transmitter 39, the liquid storage tank 20 is connected to the slurry pool 6 through the regulating valve 38, the stirring rod 37 is connected to the homogenization motor 10 through a connecting shaft, the regulating valve 38 is connected to the viscometer 25 and the pH sensor 26 through a signal line, and the microwave transmitter 39 is connected to the temperature sensor 27 through a signal line; A microwave transmitter 39 is installed on the rear side of the outer wall of the slurry pool 6, a stirring rod 37 is installed on the lower part of the inner wall of the slurry pool 6, a liquid storage tank 20 is installed on the right side of the outer wall of the microwave transmitter 39, and a regulating valve 38 is installed on the left side of the outer wall of the deslurry valve 19; Furthermore, the slurry in the slurry pool 6 is detected by the viscometer 25, the pH sensor 26 and the temperature sensor 27. The viscometer 25 is provided with an ultrasonic detection element and a signal processing element. Under the excitation of the pulse current, the ultrasonic detection element generates a mechanical vibration that decays over time due to the magnetostrictive effect of the spring piece. The decay rate of the spring piece in the slurry pool 6 is measured by the signal processing element to reflect the viscosity of the slurry. The pH sensor 26 is provided with a glass motor, a reference motor and a signal transmission circuit. The glass electrode is composed of a glass film sensitive to hydrogen ions, which reacts with hydrogen ions to form a pressure difference between positive and negative ions inside the glass. This pressure difference will cause an electric current to occur inside, thereby outputting a weak electrical signal. When the difference between the potential of the reference electrode and the potential of the glass electrode remains constant, the electrical signal can be converted into a pH value. The temperature sensor 27 is provided with a thermistor and a signal processing circuit. The resistance value of the negative temperature coefficient thermistor decreases with increasing temperature, and the change in resistance value is converted into temperature by the signal processing circuit. The controller 2 receives the degree information and transmits it to the controller 2. The controller 2 determines whether the slurry in the slurry pool 6 needs to be processed based on the received information. When the viscosity of the slurry is too low, the controller 2 drives the stirring rod 37 to rotate through the homogenizing motor 10 to stir the slurry in the slurry pool 6 to restore the viscosity of the slurry. When the pH value in the slurry pool 6 is abnormal, the slurry pool 6 and the liquid storage tank 20 are connected through the regulating valve 38. The acidic solution or alkaline solution in the liquid storage tank 20 is added to the slurry pool 6, and the stirring rod 37 is driven by the homogenizing motor 10 to stir, so as to adjust the pH value of the slurry pool 6. When the internal temperature of the slurry pool 6 is not suitable for homogenizing the textile fabric, the microwave transmitter 39 transmits microwaves to the slurry pool for heating, thereby realizing the function of controlling the quality of the slurry in the slurry pool 6, solving the problems of reduced slurry performance, reduced quality of textile products and increased production costs, and improving the permeability and adhesion of the slurry to the textile fabric, thereby improving the appearance and quality of the textile product, reducing the possibility of repairing and reworking the textile fabric, and extending the service life of the equipment.

[0026] Example 5: Please refer to Figure 1 , Figure 2 and Figure 3 , a textile fabric intelligent homogenization device for textile processing, comprising a base 1, a visual sensor 8 and a homogenization component, wherein the homogenization component is connected to the visual sensor 8 via a signal line; A homogenization component is installed on the upper side of the outer wall of the base 1, and a visual sensor 8 is installed on the left side of the outer wall of the homogenization component; The homogenizing assembly includes: a slurry pool 6, a material distribution roller 3, a spray module 9, a homogenizing motor 10 and a squeezing roller 4, wherein the spray module 9 and the homogenizing motor 10 are connected to the visual sensor 8 via a signal line, and the spray module 9 is connected to the slurry pool 6 via a pipeline; A slurry pool 6 is installed on the upper side of the outer wall of the base 1, an extrusion roller 4 is installed on the upper side of the outer wall of the slurry pool 6, a material distribution roller 3 is installed on the left side of the outer wall of the extrusion roller 4, a spray module 9 is installed on the upper side of the outer wall of the slurry pool 6, and a homogenizing motor 10 is installed on the left side of the outer wall of the slurry pool 6. The homogenization assembly further includes a recovery module 11, which includes: a protective cover 7, a rotating shaft 12, a guide groove 13 and a filter screen 14, and the guide groove 13 is connected to the slurry pool 6 through a pipeline; A guide groove 13 is installed on the upper side of the outer wall of the slurry pool 6, a filter screen 14 is installed on the right side of the outer wall of the guide groove 13, a rotating shaft 12 is installed on the upper side of the outer wall of the guide groove 13, and a protective cover 7 is installed on the upper side of the outer wall of the rotating shaft 12; Furthermore, in the process of homogenizing the textile fabric, the textile fabric is treated by spraying, dipping, and dipping plus rolling. During and after the treatment, there will be unnecessary loss of the slurry. For example, the slurry will splash during the spraying process, and the slurry will remain or fall on the extrusion roller 4 during the rolling process. When the textile fabric is sprayed, the homogenizing motor 10 controls the rotating shaft 12 to lower the protective cover 7 to prevent the slurry from splashing and polluting the equipment. At the same time, the slurry left by splashing and rolling can flow through the filter screen 14 through the guide groove 13 and then flow back to the slurry pool 6 after filtration, thereby realizing the function of recycling the slurry, solving the problems of environmental pollution, waste of resources, equipment damage and deterioration of the production environment, avoiding slurry waste, reducing the time and labor cost of preparing new slurry, improving production efficiency, reducing environmental pollution, reducing the adhesion of slurry to equipment, and extending the service life of the equipment.

[0027] Working principle: The slurry in the slurry pool 6 is detected and transmitted to the controller 2 through the viscometer 25, the pH sensor 26 and the temperature sensor 27. The controller 2 determines whether the slurry in the slurry pool 6 needs to be processed based on the received information. When the viscosity of the slurry is too low, the controller 2 drives the stirring rod 37 to rotate through the homogenization motor 10 to stir the slurry in the slurry pool 6 to restore the viscosity of the slurry. When the pH in the slurry pool 6 is abnormal, the slurry pool 6 and the liquid storage tank 20 are connected through the regulating valve 38. The acidic solution or alkaline solution in the liquid storage tank 20 is added to the slurry pool 6, and the stirring rod 37 is driven by the homogenization motor 10 to stir, so as to adjust the pH of the slurry pool 6. When the internal temperature of the slurry pool 6 is not suitable for homogenizing the textile fabric, the microwave is emitted to the slurry pool by the microwave transmitter 39 for heating; The visual sensor 8 transmits the characteristic information of the textile fabric to the controller 2. The spacing component 5 releases the fixing of the material distribution roller 3 and the squeezing roller 4 by the fixing device 35 according to the thickness information of the textile fabric collected by the visual sensor 8. The second pulley 34 is driven by the homogenizing motor 10 to move on the second slide rail 33, and the spacing between the material distribution roller 3 and the squeezing roller 4 is adjusted respectively to ensure that the textile fabric is not damaged while clamping the textile fabric in the process of conveying the textile fabric. The controller 2 judges the textile process of the textile fabric according to the information in the database, and selects the treatment measures suitable for the textile fabric according to different textile processes. When spraying is adopted, the controller 2 controls the pressurizing unit 32 to pressurize the slurry in the slurry pool 6 and convey it to the nozzle 31 to spray the textile fabric. When it is necessary to spray the upper and lower sides of the textile fabric at the same time, the controller 2 controls the first pulley to drive the nozzles 31 on the upper and lower sides of the textile fabric to move to the same position on the first slide rail 29 and then fix them. When it is necessary to spray the two sides of the textile fabric successively, the nozzle 31 located on the lower side of the textile fabric is moved by the controller 2 through the first pulley 3 0 is driven to move backward on the first slide rail 29, and the nozzle 31 located on the upper side of the textile fabric remains in the same position. When the textile fabric is impregnated, the textile fabric is immersed in the slurry pool 6, and then the spacing of the squeezing rollers 4 is adjusted to transport the textile fabric in the slurry pool 6 away from the slurry pool 6 without applying pressure to the textile fabric, thereby completing the impregnation treatment of the textile fabric. When the textile fabric is impregnated and rolled, the spacing of the squeezing rollers 4 is adjusted by the spacing component 5 so that the textile fabric is squeezed during the process of conveying the textile fabric. During the homogenization process of the textile fabric, the textile fabric is treated by spraying, dipping, and dipping plus rolling. During and after the treatment, the slurry will have unnecessary losses. For example, the slurry will splash during the spraying process, and the slurry will remain or fall on the squeezing roller 4 during the rolling process. When the textile fabric is sprayed, the homogenization motor 10 controls the rotating shaft 12 to lower the protective cover 7 to prevent the slurry from splashing and polluting the equipment. At the same time, the slurry left by the splashing and rolling can flow through the guide groove 13, pass through the filter screen 14, and then flow back to the slurry pool 6; After the textile fabric is homogenized, it is necessary to desize and wash the textile fabric to remove the residual slurry on the textile fabric. When the textile fabric passes through the squeezing roller 4 and enters the desizing tank 16, the controller 2 controls the desizing valve 19 to connect to the liquid storage tank 20, and selects the desizing liquid according to the characteristic information of the textile fabric transmitted by the visual sensor 8 and the type of slurry. The controller 2 adds the desizing liquid stored in the liquid storage tank 20 into the desizing tank 16 through the desizing valve 19 to desize the textile fabric. The desized textile fabric enters the washing tank 15. After the textile fabric enters the washing tank 15, the textile fabric is clamped by the clamping plate 41. According to the selection of the desizing liquid, the acidic desizing liquid and the alkaline desizing liquid in the liquid storage tank 20 are added to the washing tank 15 through the regulating valve 38 to adjust the pH of the washing tank 15. The microwave transmitter 39 emits microwaves to the washing tank 15 to increase the temperature of the washing tank 15. When enzyme desizing is used, the washing temperature is 40°C to 50°C, the pH is 6.5 to 7, and the washing time is 30min to 50min. When alkali desizing is used, the washing temperature is 50°C to 60°C, and the pH is adjusted according to the type of desizing liquid used to ensure that the slurry is fully dissolved. The washing time is 2h to 4h. When oxidant desizing is used, the washing temperature is 35°C to 40°C, the pH is 9.5 to 10.5, and the washing time is 2h to 4h. After adjusting the washing conditions of the washing tank 15, the stirring fan blades 17 are driven by the removal motor 18 to rotate so that the textile fabric is fully washed in the washing tank 15, and the textile fabric after homogenization is desized and washed to remove the residual slurry on the surface of the textile fabric; After the textile fabric is homogenized, desized and washed, it is necessary to dry the textile fabric before it can be collected or processed subsequently. The washed textile fabric is clamped by the clamping plate 41, and the drying motor 24 drives the rotating rod 44 to rotate and roll up the textile fabric. The infrared sensor 40 is provided with an infrared transmitter, an infrared receiver and a signal circuit. When the rotating rod 44 rotates and collects the textile fabric in the washing tank 15, the infrared transmitter transmits infrared rays into the washing tank 15, and the infrared receiver receives the infrared rays reflected back by the textile fabric. After being processed by the signal circuit, the information is transmitted to the controller 2. After the infrared sensor 40 senses that there is no textile fabric in the washing tank 15, the controller 2 controls the rotating rod 44 to stop rotating, and drives the third pulley 43 through the drying motor 24, so that the rotating rod 44 with the textile fabric enters the drying component. The controller 2 adjusts the temperature of the heating wire 21 through the characteristic information of the textile fabric transmitted by the visual sensor 8, and drives the fan 22 to rotate through the drying motor 24, so that the heat emitted by the heating wire 21 is evenly distributed inside the drying component.

[0028] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.

Claims

1. An intelligent homogenization device for textile fabrics used in textile processing, characterized in that: It comprises a base (1), a visual sensor (8) and a homogenization component, wherein the homogenization component is connected to the visual sensor (8) via a signal line; A homogenization component is installed on the upper side of the outer wall of the base (1), and a visual sensor (8) is installed on the left side of the outer wall of the homogenization component; The homogenizing assembly comprises: a slurry pool (6), a material distribution roller (3), a spray module (9), a homogenizing motor (10) and a squeezing roller (4); the spray module (9) and the homogenizing motor (10) are connected to a visual sensor (8) via a signal line, and the spray module (9) is connected to the slurry pool (6) via a pipeline; A slurry pool (6) is installed on the upper side of the outer wall of the base (1), an extrusion roller (4) is installed on the upper side of the outer wall of the slurry pool (6), a material distribution roller (3) is installed on the left side of the outer wall of the extrusion roller (4), a spray module (9) is installed on the upper side of the outer wall of the slurry pool (6), and a homogenizing motor (10) is installed on the left side of the outer wall of the slurry pool (6).

2. The intelligent homogenization device for textile fabrics used in textile processing according to claim 1 is characterized in that: The homogenization assembly further comprises a recovery module (11), the recovery module (11) comprising: a protective cover (7), a rotating shaft (12), a guide groove (13) and a filter screen (14), the guide groove (13) being connected to the slurry pool (6) via a pipeline; A guide groove (13) is installed on the upper side of the outer wall of the slurry pool (6), a filter screen (14) is installed on the right side of the outer wall of the guide groove (13), a rotating shaft (12) is installed on the upper side of the outer wall of the guide groove (13), and a protective cover (7) is installed on the upper side of the outer wall of the rotating shaft (12).

3. The intelligent homogenization device for textile fabrics used in textile processing according to claim 1 is characterized in that: A removal component is installed on the right side of the outer wall of the squeezing roller (4), and the removal component is connected to the controller (2) via a signal line; The removal component comprises: a water washing tank (15), a desizing tank (16), a stirring blade (17), a removal motor (18) and a desizing valve (19); the desizing valve (19) is connected to the controller (2) via a signal line, the stirring blade (17) is connected to the removal motor (18) via a connecting shaft, and the desizing tank (16) is connected to a liquid storage tank (20) via the desizing valve (19); A desizing tank (16) is installed on the right side of the outer wall of the slurry tank (6), a water washing tank (15) is installed on the right side of the outer wall of the desizing tank (16), a stirring fan blade (17) is installed at the lower part of the inner wall of the water washing tank (15), a removal motor (18) is installed on the right side of the outer wall of the water washing tank (15), and a desizing valve (19) is installed on the upper side of the outer wall of the liquid storage tank (20).

4. The intelligent homogenization device for textile fabrics used in textile processing according to claim 3 is characterized in that: A drying component is installed on the right side of the outer wall of the washing tank (15), and the drying component is connected to the visual sensor (8) via a signal line; The drying component comprises: a heating wire (21), a fan (22), a clamping module (23) and a drying motor (24); the fan (22) is connected to the drying motor (24) via a connecting shaft; the heating wire (21) and the clamping module (23) are connected to the controller (2) via a signal line; A clamping module (23) is installed on the upper side of the outer wall of the washing tank (15), a heating wire (21) is installed on the right side of the outer wall of the material distribution roller (3), a fan (22) is installed on the upper side of the outer wall of the heating wire (21), a drying motor (24) is installed on the right side of the outer wall of the removal motor (18), and a controller (2) is installed on the front side of the outer wall of the slurry tank (6).

5. The intelligent homogenization device for textile fabrics used in textile processing according to claim 1, characterized in that: A slurry component is installed in the middle of the inner wall of the slurry pool (6), and the slurry component is connected to the controller (2) via a signal line; The slurry component comprises: a viscometer (25), a pH sensor (26), a temperature sensor (27) and a regulating module (28); the viscometer (25), the pH sensor (26) and the temperature sensor (27) are connected to the controller (2) via a signal line; A viscometer (25) is installed at the lower part of the inner wall of the slurry pool (6), a pH sensor (26) is installed at the lower side of the outer wall of the viscometer (25), a temperature sensor (27) is installed at the right side of the outer wall of the pH sensor (26), and an adjustment module (28) is installed at the rear side of the outer wall of the slurry pool (6).

6. The intelligent homogenization device for textile fabrics used in textile processing according to claim 1, characterized in that: The spray module (9) comprises: a first slide rail (29), a first pulley (30), a spray head (31) and a pressurizing unit (32); the first pulley (30) is connected to the homogenizing motor (10) via a connecting shaft, and the pressurizing unit (32) is connected to the slurry pool (6) via a pipeline; A first slide rail (29) is installed on the upper side of the outer wall of the slurry pool (6), a first pulley (30) is installed on the upper side of the outer wall of the first slide rail (29), a pressurizing unit (32) is installed on the upper side of the outer wall of the first pulley (30), and a nozzle (31) is installed on the upper side of the outer wall of the pressurizing unit (32).

7. The intelligent homogenization device for textile fabrics used in textile processing according to claim 1 is characterized in that: Spacing components (5) are installed on both sides of the outer walls of the material distribution roller (3) and the squeezing roller (4), and the spacing components (5) are connected to the visual sensor (8) via a signal line; The spacing component (5) comprises: a second slide rail (33), a second pulley (34), a fixture (35) and a rotating gear (36); the rotating gear (36) is connected to the homogenizing motor (10) via a connecting shaft; the second pulley (34) is connected to the rotating gear (36) via a connecting shaft; and the fixture (35) is connected to the visual sensor (8) via a signal line; Second slide rails (33) are installed on both sides of the outer wall of the material distribution roller (3), a second pulley (34) is installed on the rear side of the outer wall of the second slide rail (33), a rotating gear (36) is installed on the front side of the outer wall of the second pulley (34), and a fixer (35) is installed on the rear side of the outer wall of the second pulley (34).

8. The intelligent homogenization device for textile fabrics used in textile processing according to claim 5, characterized in that: The regulating module (28) comprises: a liquid storage tank (20), a stirring rod (37), a regulating valve (38) and a microwave transmitter (39); the liquid storage tank (20) is connected to the slurry pool (6) via the regulating valve (38); the stirring rod (37) is connected to the homogenizing motor (10) via a connecting shaft; the regulating valve (38) is connected to the viscometer (25) and the pH sensor (26) via a signal line; and the microwave transmitter (39) is connected to the temperature sensor (27) via a signal line; A microwave transmitter (39) is installed on the rear side of the outer wall of the slurry pool (6), a stirring rod (37) is installed on the lower part of the inner wall of the slurry pool (6), a liquid storage tank (20) is installed on the right side of the outer wall of the microwave transmitter (39), and a regulating valve (38) is installed on the left side of the outer wall of the deslurry valve (19).

9. The intelligent homogenization device for textile fabrics used in textile processing according to claim 4, characterized in that: The clamping module (23) comprises: an infrared sensor (40), a clamping plate (41), a third slide rail (42), a third pulley (43) and a rotating rod (44); the infrared sensor (40) is connected to the controller (2) via a signal line, and the clamping plate (41), the third pulley (43) and the rotating rod (44) are connected to the drying motor (24) via a connecting shaft; A third slide rail (42) is installed on the right side of the outer wall of the washing tank (15); a third pulley (43) is installed on the upper side of the outer wall of the third slide rail (42); a clamping plate (41) is installed on the upper side of the outer wall of the third pulley (43); a rotating rod (44) is installed on the rear side of the outer wall of the clamping plate (41); and an infrared sensor (40) is installed on the left side of the outer wall of the clamping plate (41).

10. The intelligent homogenization device for textile fabrics used in textile processing according to claim 6, characterized in that: The pressurizing unit (32) comprises: a piston (45), a push rod (46), a buffer chamber (47) and a filter (48); the pressurizing unit (32) is connected to the slurry pool (6) via the filter (48); and the pressurizing unit (32) is connected to the nozzle (31) via the buffer chamber (47); A filter (48) is mounted on the upper side of the outer wall of the first pulley (30), a piston (45) is mounted on the upper side of the outer wall of the filter (48), a push rod (46) is mounted on the right side of the outer wall of the piston (45), and a buffer chamber (47) is mounted on the upper side of the outer wall of the push rod (46).

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