Intelligent papermaking calender convenient for partition control of medium and high rollers

By designing a dust removal mechanism in a paper calender, and using the combination of arc plates and rubber tubes, the problem of dust adsorption of the press rollers is solved, achieving better calendering effect and higher production efficiency.

CN119913771APending Publication Date: 2025-05-02ZAOZHUANG HANSEN PAPERMAKING CNC EQUIP CO LTD
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Patent Information

Application Number
CN202510104595.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-23
Publication Date
2025-05-02

AI Technical Summary

Technical Problem

The pressing rollers of existing paper calenders will absorb dust particles in the air, affecting the calendering effect, and require regular shutdown of machine cleaning and maintenance, affecting production efficiency.

Method used

An intelligent paper calender is designed to facilitate controllable partitioning of medium and high rollers. It adopts a dust removal mechanism, including a hollow curved plate and a driving component. Through the cooperation of through holes on the curved plate and rubber tubes, dust vacuuming and cleaning on the surface of the roller body is achieved, reducing static electricity.

Benefits of technology

Effectively prevent dust from being pressed into the inside of the paper, improve the calendering effect, and reduce the cleaning and maintenance needs of the press roller through continuous vacuuming and cleaning processes, and improve production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention provides an intelligent papermaking calender convenient for partition control of medium and high rollers, and belongs to the technical field of papermaking calenders. Comprising a calender body and a pair of roller bodies arranged up and down on the calender body, and paper is subjected to calendering treatment when passing between the pair of roller bodies; the calender further comprises a dust removal mechanism, the dust removal mechanism comprises a pair of arc-shaped plates with hollow interiors, a plurality of through holes are formed in the surfaces, close to the roller bodies, of the arc-shaped plates, the pair of arc-shaped plates cover the pair of roller bodies respectively, the through holes are close to the roller bodies, dust is treated in the rotation process of the roller bodies, and the dust removal mechanism is installed on the calender body. By arranging the dust removal mechanism, dust on the surface of the roller body can be sucked, so that the dust is prevented from being pressed into paper, and cleaning and maintenance can be performed without shutdown; a cleaning assembly is arranged, a second rotating rod rotates to extrude an arc-shaped pipe to blow and suck air, and dust on the surface of the roller body is sucked away through suction; and the filter screen is vibrated to be cleaned by blowing air.
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Description

Technical Field

[0001] The invention relates to the technical field of paper calenders, and in particular to an intelligent paper calender with controllable middle and high roller zones. Background Art

[0002] During the pressurization process, the rollers of the paper calender will bend and deform due to the uniform load generated by their own weight and the external load applied to the bearings, resulting in the largest deflection in the middle, which in turn makes the pressure distribution in the entire pressure zone uneven. In order to solve this problem, most of the current technologies use intelligent controllable middle and high rollers, such as swimming rollers, controllable middle and high rollers, and zoned controllable rollers.

[0003] However, in the actual use of the calender, some shortcomings were found: when processing paper, static electricity is generated due to the continuous rolling friction between the pressure roller and the paper, which causes the pressure roller to absorb dust particles in the air, especially larger particles may be pressed into the paper during the process of the pressure roller rolling the paper, thus affecting the calendering effect; in addition, in order to reduce the occurrence of this situation, the pressure roller needs to be cleaned and maintained regularly, but the maintenance work requires downtime, which will affect the production cycle and efficiency. Therefore, we proposed an intelligent papermaking calender that is easy to control the middle and high rollers, aiming to solve the above problems. Summary of the invention

[0004] The technical problem to be solved by the present invention is to provide an intelligent papermaking calender with controllable middle and high roller partitions to solve the problem that the rollers of the existing calender absorb dust particles in the air, and the cleaning and maintenance of the rollers require shutdown, which affects the processing effect and efficiency.

[0005] In order to solve the above technical problems, the present invention provides the following technical solutions:

[0006] An intelligent papermaking calender with controllable middle and high roller partitions, comprising a calender body and a power mechanism, and a pair of rollers arranged up and down mounted on the calender body, the power mechanism drives the pair of rollers to rotate, and paper is calendered when passing between the pair of rollers; also comprising a dust removal mechanism, the dust removal mechanism comprising a pair of arc-shaped plates with hollow interiors, a plurality of through holes being formed on the surfaces of the arc-shaped plates close to the rollers, the pair of arc-shaped plates respectively covering the pair of rollers, and the through holes being close to the rollers, dust is processed during the rotation of the rollers, and the dust removal mechanism is mounted on the calender body.

[0007] Optionally, the dust removal mechanism also includes a driving assembly and a cleaning assembly, the cleaning assembly including a pair of mounting frames, a first rotating rod rotatably connected between the pair of mounting frames, and a fixed sleeve fixedly connected to the outer periphery of the first rotating rod, a rubber sleeve fixedly connected inside the fixed sleeve, a plurality of integral arc tubes fixedly connected to the inner peripheral side wall of the rubber sleeve, and a hollow area is opened in the plurality of arc tubes; a pair of relatively arranged brackets are fixedly connected to the outer peripheral side wall of the first rotating rod, a second rotating rod that is rotatably connected and in contact with the rubber sleeve is connected in the pair of brackets; an annular tube is fixedly connected to the outer peripheral side wall of the fixed sleeve, a first air outlet pipe and a plurality of intubations are fixedly connected to the annular tube, and the plurality of intubations pass through the fixed sleeve and are connected to the hollow area; an end of the first air outlet pipe away from the annular tube is connected to the arc plate.

[0008] Optionally, a pair of air inlet pipes are further arranged between the first air outlet pipe and the roller body, one end of the pair of air inlet pipes are connected to the first air outlet pipe, and the other ends of the pair of air inlet pipes are respectively connected to a pair of arc plates, a ventilation component is arranged between the first air outlet pipe and the air inlet pipe, the ventilation component includes a first fixed pipe, a second fixed pipe and a third fixed pipe, the second fixed pipe is connected to the air inlet pipe, and the first fixed pipe is connected to the first air outlet pipe.

[0009] Optionally, the second fixed pipe and the third fixed pipe are an integrated horizontal pipe, the first fixed pipe is a vertical pipe, the first fixed pipe is located between the second fixed pipe and the third fixed pipe to form an integrated pipeline structure, and an air sealing component is provided at the connection between the first fixed pipe and the second fixed pipe and between the first fixed pipe and the third fixed pipe, the bottom end of the second fixed pipe is fixedly connected to a mounting pipe, the mounting pipe is fixedly connected to a second air outlet pipe connected to the third fixed pipe, and a detachable collecting tank is installed at the bottom end of the mounting pipe; the air sealing component includes a retaining ring, a vent hole is provided in the retaining ring, and a movable retaining plate is fixedly connected to one end of the retaining ring; the second fixed pipe is fixedly connected to a first fixed ring, the first fixed ring is fixedly connected to a filter screen, the filter screen is fixedly connected to a second fixed ring, and one end of the second fixed ring is fixedly connected to a fixing plate extending into the collecting tank, a plurality of air leakage holes are provided on the peripheral side wall of the second air outlet pipe, the third fixed pipe, the second air outlet pipe and the mounting pipe form an air channel, and the plurality of air leakage holes are connected to the air channel.

[0010] Optionally, a pair of the arc-shaped plates each include an inner cavity, a plurality of through holes are fixedly connected with a rubber tube, the rubber tube is in communication with the inner cavity; one end of the rubber tube close to the roller body expands outward to form a hood, an annular hole is provided in the hood, a coolant is filled in the annular hole, and a recess adapted to the arc surface of the roller body is provided on the bottom wall of the hood.

[0011] Optionally, the driving assembly includes a first pulley connected to a power mechanism on the calender body, and second pulleys fixedly connected to both ends of the first rotating rod, and a transmission belt is tensionedly connected between the first pulley and one of the second pulleys.

[0012] Optionally, an external pipe is fixedly connected to the top end of the arc-shaped plate, and the external pipe includes a plurality of atomizing nozzles extending into the inner cavity.

[0013] Compared with the prior art, the present invention has at least the following beneficial effects:

[0014] In the above scheme, by setting up a dust removal mechanism, the dust on the surface of the roller can be vacuumed during its rotation, thereby preventing the dust from being pressed into the inside of the paper and affecting the calendering effect; and the dust removal mechanism maintains the dust suction treatment method to effectively reduce the dust on the surface of the roller, thereby eliminating the need to stop the machine for cleaning and maintenance.

[0015] By setting up a cleaning component, the second rotating rod is used to rotate the arc tube to blow and suck air, and the dust on the surface of the roller body is sucked away by suction; and when sucking air, the air sucks the dust on the roller body into the arc plate through the through hole, and some dust accumulates in the dust box at the bottom end of the arc plate, and some dust follows the air inlet pipe into the arc tube. In this process, the filter isolates the dust in the incoming air to prevent the dust from accumulating in the arc tube for a long time; the filter is vibrated by blowing air, so as to achieve the purpose of cleaning the filter, which is further beneficial to dust collection.

[0016] By setting up multiple arc tubes, during the rotation process, two relatively arranged second rotating rods and the two arc tubes at the corresponding positions are squeezed and contacted. When the two arc tubes are no longer squeezed, the two second rotating rods continue to squeeze the two arc tubes at the next position. Therefore, continuous suction can be maintained during the process of suction and dust collection.

[0017] By opening an air leak hole on the second air outlet pipe, when the second air outlet pipe blows air into the collection tank, part of the air is discharged through the air leak hole. On the one hand, it prevents too much air from being blown into the collection tank, causing a large amount of dust to enter the air intake pipe. On the other hand, it allows the air in the hollow area to be discharged normally, so that the air intake pipe can normally take in air.

[0018] By setting a rubber tube made of anti-static rubber close to the surface of the roller, it helps to eliminate static electricity on the surface of the roller; in addition, the rubber tube is filled with coolant, which helps to maintain its temperature stable, further reduce the generation of static electricity, and thus facilitate dust collection. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The accompanying drawings, which are incorporated herein and constitute a part of the specification, illustrate embodiments of the invention and, together with the description, further serve to explain the principles of the invention and to enable those skilled in the relevant art to make and use the invention.

[0020] Figure 1 A schematic diagram of the structure of an intelligent papermaking calender from the first perspective for easy control of the middle and high roller zones;

[0021] Figure 2 A second perspective structural diagram of an intelligent papermaking calender with controllable middle and high roller zones;

[0022] Figure 3 for Figure 2 The enlarged structural diagram at A in the middle;

[0023] Figure 4 for Figure 2 A schematic cross-sectional structure diagram of;

[0024] Figure 5 A schematic diagram of the third-angle stereoscopic structure of an intelligent papermaking calender with controllable middle and high roller zones;

[0025] Figure 6 It is a schematic diagram of the three-dimensional structure of the fixed casing;

[0026] Figure 7 It is a schematic diagram of the cross-sectional structure of the fixed casing;

[0027] Figure 8 for Figure 6 The enlarged structural diagram at B in the middle;

[0028] Fig. 9 for Figure 7 The enlarged structural diagram at C in the middle;

[0029] Fig.10 for Figure 4 The enlarged structural diagram at D in the middle;

[0030] Fig.11 is a schematic diagram of the three-dimensional structure of the first air outlet pipe;

[0031] Fig.12 It is a schematic diagram of the three-dimensional structure of the collection tank;

[0032] Fig.13 for Fig.12 The enlarged structural diagram at E in the middle;

[0033] Fig.14 Schematic diagram of the three-dimensional structure of the filter;

[0034] Fig.15 It is a schematic diagram of the three-dimensional structure of the rubber tube;

[0035] Fig.16 Schematic diagram of the cross-sectional structure of a rubber tube.

[0036] Reference numerals:

[0037] 1. Calendering machine body; 2. Roller body; 3. First pulley; 4. Second pulley; 5. Driving belt; 6. Mounting frame; 7. First rotating rod; 8. Fixed sleeve; 9. Bracket; 10. Second rotating rod; 11. Rubber sleeve; 12. Arc tube; 13. Hollow area; 14. Ring tube; 15. Insert tube; 16. First air outlet pipe; 17. First fixed pipe; 18. Second fixed pipe; 19. Mounting pipe; 20. Collecting tank; 21. Second air outlet pipe; 22. First fixed ring; 23. Filter screen; 24. Second fixed ring; 25. Fixed plate; 26. Blocking ring; 27. Vent hole; 28. Blocking plate; 29. ​​Arc plate; 30. Third fixed pipe; 31. Rubber tube; 32. Cover mouth; 33. Annular hole; 34. Notch; 35. Vent hole; 36. Inlet pipe; 37. External pipe; 38. Inner cavity.

[0038] As shown in the figure, in order to clearly implement the structure of the embodiment of the present invention, specific structures and devices are marked in the figure, but this is only for illustrative purposes and is not intended to limit the present invention to the specific structure, device and environment. According to specific needs, ordinary technicians in this field can adjust or modify these devices and environments. DETAILED DESCRIPTION

[0039] The following is a detailed description of an intelligent papermaking calender with controllable middle and high roller zones provided by the present invention in combination with the accompanying drawings and specific embodiments. At the same time, it is explained here that in order to make the embodiments more detailed, the following embodiments are the best and preferred embodiments, and those skilled in the art may also adopt other alternative methods to implement some known technologies; and the accompanying drawings are only for more specific description of the embodiments, and are not intended to specifically limit the present invention.

[0040] It should be noted that the references to "one embodiment", "an embodiment", "an exemplary embodiment", "some embodiments" and the like in the specification indicate that the embodiments described may include specific features, structures or characteristics, but not every embodiment may include the specific features, structures or characteristics. In addition, when a specific feature, structure or characteristic is described in conjunction with an embodiment, it should be within the knowledge of a person skilled in the art to implement such feature, structure or characteristic in conjunction with other embodiments (whether or not explicitly described).

[0041] In general, a term can be understood, at least in part, from its use in context. For example, depending, at least in part, on the context, the term "one or more" as used herein can be used to describe any feature, structure, or characteristic in the singular sense, or can be used to describe a combination of features, structures, or characteristics in the plural sense. Additionally, the term "based on" can be understood as not necessarily intended to convey an exclusive set of factors, but can instead, depending, at least in part, on the context, allow for the presence of other factors that are not necessarily explicitly described.

[0042] It will be understood that the meanings of “on,” “over,” and “above” in the present invention should be interpreted in the broadest manner, so that “on” not only means “directly on” something, but also includes the meaning of being “on” something with intervening features or layers therebetween, and “on” or “over” not only means “on” or “above” something, but also includes the meaning of being “on” or “above” something with no intervening features or layers therebetween.

[0043] Additionally, spatially relative terms such as "under," "beneath," "lower," "above," "upper," and the like may be used herein for descriptive convenience to describe the relationship of one element or feature to another element or features, as shown in the accompanying drawings. Spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the accompanying drawings. The device may be oriented in other ways, and the spatially relative descriptors used herein may be similarly interpreted accordingly.

[0044] like Figures 1 to 16 As shown, an embodiment of the present invention provides an intelligent papermaking calender that is easy to control in the middle and high roller partitions, including a calender body 1 and a power mechanism, the power mechanism is a device used in the calender body 1 in the prior art, and a pair of rollers 2 arranged up and down are installed on the calender body 1, the power mechanism drives the pair of rollers 2 to rotate, and the paper is calendered when passing between the pair of rollers 2; it also includes a dust removal mechanism, the dust removal mechanism includes a pair of arc plates 29 with hollow interiors, a plurality of through holes are opened on the surface of the arc plates 29 close to the rollers 2, a detachable dust box is provided at the bottom end of the arc plates 29, the pair of arc plates 29 are respectively covered on the pair of rollers 2, and the through holes are close to the rollers 2, dust is processed during the rotation of the rollers 2, and the dust removal mechanism is installed on the calender body 1.

[0045] like Figures 6 to 9As shown, the dust removal mechanism also includes a driving component and a cleaning component. The cleaning component includes a pair of mounting frames 6, a first rotating rod 7 is rotatably connected between the pair of mounting frames 6, and a fixed sleeve 8 is fixedly connected to the outer periphery of the first rotating rod 7, a rubber sleeve 11 is fixedly connected to the fixed sleeve 8, and a plurality of integrated arc tubes 12 are fixedly connected to the inner peripheral side wall of the rubber sleeve 11. The arc tubes 12 are made of elastic rubber material, and a hollow area 13 is provided in each of the plurality of arc tubes 12; a pair of brackets 9 are fixedly connected to the outer peripheral side wall of the first rotating rod 7, and a pair of brackets 9 are rotatably connected to the inner peripheral side wall of the first rotating rod 7. A second rotating rod 10 is movably connected to the roller body 2 and is in compression contact with the rubber sleeve 11; an annular tube 14 is fixedly connected to the outer peripheral side wall of the fixed sleeve 8, and a first air outlet pipe 16 and a plurality of inserting tubes 15 are fixedly connected to the annular tube 14, and the plurality of inserting tubes 15 all pass through the fixed sleeve 8 and are connected to the hollow area 13; one end of the first air outlet pipe 16 away from the annular tube 14 is connected to the arc plate 29, and a pair of air inlet pipes 36 are also arranged between the first air outlet pipe 16 and the roller body 2, one end of the pair of air inlet pipes 36 are connected to the first air outlet pipe 16, and the other ends of the pair of air inlet pipes 36 are respectively connected to a pair of arc plates 29.

[0046] Since the first rotating rod 7 is rotatably connected to a pair of mounting frames 6, the fixed sleeve 8 is fixed on a pair of mounting frames 6, and the first rotating rod 7 is located in the fixed sleeve 8, when the driving assembly works to drive the first rotating rod 7 to rotate, the second rotating rod 10 on the side wall of the first rotating rod 7 squeezes the surface of the arc tube 12 in the fixed sleeve 8, and the currently squeezed arc tube 12 is deformed, so that the air in the hollow area 13 is discharged outward through the first outlet pipe 16 and the inlet pipe 36. When the squeezed arc tube 12 is reset, the air enters the arc tube 12. In this process, the dust on the surface of the roller body 2 is sucked into the inlet pipe 36.

[0047] like Figures 11 to 13As shown, a ventilation component is arranged between the first air outlet pipe 16 and the air inlet pipe 36, and the ventilation component includes a first fixed pipe 17, a second fixed pipe 18 and a third fixed pipe 30, the second fixed pipe 18 is connected to the air inlet pipe 36, the first fixed pipe 17 is connected to the first air outlet pipe 16, the second fixed pipe 18 and the third fixed pipe 30 are an integrated horizontal pipe, the first fixed pipe 17 is a vertical pipe, the first fixed pipe 17 is located between the second fixed pipe 18 and the third fixed pipe 30, and an integrated pipeline structure is formed, and an air sealing component is arranged at the connection between the first fixed pipe 17 and the second fixed pipe 18 and between the first fixed pipe 17 and the third fixed pipe 30, the bottom end of the second fixed pipe 18 is fixedly connected to the mounting pipe 19, and the mounting pipe 19 is fixedly connected to the mounting pipe 19. There is a second air outlet pipe 21 connected to the third fixed pipe 30, and a detachable collecting tank 20 is installed at the bottom of the mounting tube 19. The function of one of the air sealing components is to allow the airflow in the first air outlet pipe 16 to be discharged only through the second air outlet pipe 21 during inhalation, and the function of the other air sealing component is to allow external air to enter only through the air inlet pipe 36 and the second fixed pipe 18 during inhalation; during inhalation, the air sucks the dust on the roller body 2 into the arc plate 29 through the through hole, part of the dust accumulates in the dust box at the bottom end of the arc plate 29, and part of the dust follows the air inlet pipe 36 into the arc tube 12. In this process, the filter 23 isolates the dust in the incoming air to prevent dust from accumulating in the arc tube 12 for a long time.

[0048] like Fig.12 , Fig.13 As shown, the air sealing component includes a baffle ring 26, in which an air vent 27 is provided, and a movable baffle 28 is fixedly connected to one end of the baffle ring 26, wherein the baffle 28 is made of rubber material and fits against the baffle ring 26 when not subjected to air pressure; once air pressure is applied, the baffle 28 will be pushed open, and in the absence of air pressure, the baffle 28 will return to its initial position; in addition, the baffle 28 is a circular structure adapted to the second fixed tube 18 or the third fixed tube 30, and a portion of the edge of the baffle 28 is fixed to one side of the baffle ring 26. During use, air can pass freely from the side where the baffle 28 is not installed, and at this time, the baffle 28 is pushed open under the action of air pressure to ensure air circulation; and when air passes from the side where the baffle 28 is installed, the baffle 28 is restricted by the baffle ring 26 and remains in a closed state, thereby preventing air from being discharged.

[0049] like Fig.12As shown, a first fixed ring 22 is fixedly connected inside the second fixed tube 18, a filter screen 23 is fixedly connected inside the first fixed ring 22, a second fixed ring 24 is fixedly connected to the filter screen 23, and one end of the second fixed ring 24 is fixedly connected to a fixing plate 25 extending into the collection tank 20, wherein the second fixed ring 24 does not contact the first fixed ring 22; when the air in the arc tube 12 is discharged, the air will enter the mounting tube 19 through the second air outlet pipe 21. Since the second air outlet pipe 21 is facing the fixing plate 25 in the collection tank 20, the air will blow toward the fixing plate 25 when entering the mounting tube 19, so that the fixing plate 25 drives the filter screen 23 to shake, thereby causing the dust on the filter screen 23 to be shaken off into the collection tank 20.

[0050] In addition, since there are multiple arc tubes 12, during the rotation process, two oppositely arranged second rotating rods 10 and the two arc tubes 12 at the corresponding positions are squeezed and contacted. When the two arc tubes 12 are no longer squeezed, the two second rotating rods 10 continue to squeeze the two arc tubes 12 at the next position. Therefore, continuous suction can be maintained during the process of suction and vacuuming.

[0051] like Fig.12 As shown, a plurality of air leakage holes 35 are provided on the side wall of the second air outlet pipe 21, and the third fixed pipe 30, the second air outlet pipe 21 and the mounting pipe 19 form an air passage, and the plurality of air leakage holes 35 are connected to the air passage. By providing the air leakage holes 35 on the second air outlet pipe 21, when the second air outlet pipe 21 blows air into the collecting tank 20, part of the air is discharged through the air leakage holes 35. On the one hand, it prevents too much air from being blown into the collecting tank 20, causing a large amount of dust to enter the air inlet pipe 36, and on the other hand, it allows the air in the hollow area 13 to be discharged normally, so that the air in the air inlet pipe 36 can be normally inhaled.

[0052] like Fig.15 , Fig.16 As shown, a pair of the arc plates 29 each include an inner cavity 38, and a plurality of through holes are fixedly connected with a rubber tube 31, and the rubber tube 31 is connected to the inner cavity 38; the end of the rubber tube 31 close to the roller body 2 expands outward to form a cover mouth 32, and an annular hole 33 is provided in the cover mouth 32, and a coolant is filled in the annular hole 33, and a notch 34 adapted to the arc surface of the roller body 2 is provided on the bottom wall of the cover mouth 32, and the notch 34 helps the roller body 2 to approach the rubber tube 31; the rubber tube 31 is made of anti-static rubber, and when it approaches the surface of the roller body 2, it helps to eliminate static electricity on the surface of the roller body 2; in addition, the rubber tube 31 is filled with coolant, which helps to maintain its temperature stability and further reduce the generation of static electricity.

[0053] like Figures 1 to 3As shown, the driving assembly includes a first pulley 3 connected to the power mechanism on the calendering machine body 1, and a second pulley 4 fixedly connected to the two ends of the first rotating rod 7, and a transmission belt 5 is tensioned between the first pulley 3 and one of the second pulleys 4; the power mechanism on the calendering machine body 1 is a prior art structure. When working, the power mechanism drives the roller body 2 to rotate, which is not repeated here; the first pulley 3 and one of the second pulleys 4 are tensionedly connected by a transmission belt 5, and when the roller body 2 rotates, the first rotating rod 7 is driven to rotate by the cooperation of the first pulley 3, the second pulley 4 and the transmission belt 5; the rotation speed of the first rotating rod 7 is consistent with the roller body 2, and the driving assembly can be replaced by the prior art structure to drive the first rotating rod 7. When using other structures for driving, it is necessary to adjust to an appropriate rotation speed to prevent the rotation speed from being too fast, affecting the normal discharge of airflow and the inhalation of dust; the two second pulleys 4 are respectively arranged at the upper and lower ends of the first rotating rod 7, playing the role of counterweights to maintain the rotation balance of the first rotating rod 7.

[0054] like Fig.10 As shown, the top of the arc plate 29 is fixedly connected to an external pipe 37, and the external pipe 37 includes a plurality of atomizing nozzles extending into the inner cavity 38. The external pipe 37 can be connected to an external water supply mechanism to realize the water supply function. The water supply mechanism and the adjustment of the water supply amount are both existing technologies. The water supply amount is accurately controlled by a programmable system and will not be described in detail. After the water enters the external pipe 37, it is sprayed in the inner cavity 38 through the atomizing nozzle, and contacts with the surface of the roller body 2 through the rubber tube 31 to increase the wettability, thereby enhancing the calendering effect and eliminating static electricity.

[0055] The working principle of the technical solution provided by the present invention is as follows: when the roller body 2 rotates, the driving assembly drives the first rotating rod 7 to rotate, and at the same time, the second rotating rod 10 squeezes the surface of the arc tube 12 in the fixed sleeve 8, and the arc tube 12 currently being squeezed is deformed, so that the air in the hollow area 13 is discharged outward through the first air outlet pipe 16 and the air inlet pipe 36; when the squeezed arc tube 12 is reset, the air enters the arc tube 12, and in this process, the air sealing component between the first fixed tube 17 and the third fixed tube 30 is in a closed state, and the air sealing component between the first fixed tube 17 and the second fixed tube 18 is in an open state, and the dust on the surface of the roller body 2 is sucked into the arc plate 29 through the air inlet pipe 36, part of the dust accumulates in the dust box at the bottom end of the arc plate 29, and part of the dust follows the air inlet pipe 36 into the arc tube 12, and the filter 23 isolates the dust in the incoming air to prevent the dust from accumulating in the arc tube 12 for a long time.

[0056] During exhaust, the air sealing component between the first fixed pipe 17 and the third fixed pipe 30 is in an open state, and the air sealing component between the first fixed pipe 17 and the second fixed pipe 18 is in a closed state. The air enters the mounting pipe 19 through the second air outlet pipe 21 and blows toward the fixing plate 25, so that the fixing plate 25 drives the filter screen 23 to shake, so that the dust on the filter screen 23 is shaken off into the collection tank 20.

[0057] The present invention covers any substitution, modification, equivalent method and scheme made on the essence and scope of the present invention. In order to make the public have a thorough understanding of the present invention, specific details are described in detail in the following preferred embodiments of the present invention, but those skilled in the art can fully understand the present invention without the description of these details. In addition, in order to avoid unnecessary confusion about the essence of the present invention, well-known methods, processes, procedures, components and circuits are not described in detail.

[0058] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.

Claims

1. An intelligent papermaking calender with controllable middle and high roller zones, characterized in that: It includes a calender body and a power mechanism, and a pair of rollers installed on the calender body, the power mechanism drives the pair of rollers to rotate, and the paper is calendered when passing between the pair of rollers; It also includes a dust removal mechanism, which includes a pair of arc-shaped plates with hollow interiors, a plurality of through holes are opened on the surface of the arc-shaped plates close to the roller body, the pair of arc-shaped plates are respectively covered on a pair of roller bodies, and the through holes are close to the roller bodies, and dust is processed during the rotation of the roller bodies. The dust removal mechanism is installed on the calendering machine body.

2. The intelligent papermaking calender with controllable middle and high roller zones according to claim 1 is characterized in that: The dust removal mechanism also includes a driving assembly and a cleaning assembly, wherein the cleaning assembly includes a pair of mounting frames, a first rotating rod is rotatably connected between the pair of mounting frames, and a fixed sleeve located on the outer periphery of the first rotating rod is fixedly connected, a rubber sleeve is fixedly connected inside the fixed sleeve, and a plurality of integrated arc tubes are fixedly connected to the inner peripheral side wall of the rubber sleeve, and a hollow area is opened in each of the plurality of arc tubes; A pair of brackets arranged opposite to each other are fixedly connected to the peripheral side wall of the first rotating rod, and a second rotating rod in compression contact with the rubber sleeve is rotatably connected in each of the pair of brackets; The outer peripheral side wall of the fixed sleeve is fixedly connected with a ring tube, and the ring tube is fixedly connected with a first air outlet pipe and a plurality of cannulas, and the plurality of cannulas all pass through the fixed sleeve and are connected with the hollow area; One end of the first air outlet pipe away from the ring pipe is communicated with the arc plate.

3. The intelligent papermaking calender with controllable middle and high roller zones according to claim 2 is characterized in that: A pair of air inlet pipes are also arranged between the first air outlet pipe and the roller body, one end of the pair of air inlet pipes is connected to the first air outlet pipe, and the other end of the pair of air inlet pipes is respectively connected to a pair of arc plates.

4. The intelligent papermaking calender with controllable middle and high roller zones according to claim 3 is characterized in that: A ventilation component is provided between the first air outlet pipe and the air inlet pipe, and the ventilation component includes a first fixed pipe, a second fixed pipe and a third fixed pipe, the second fixed pipe is connected to the air inlet pipe, and the first fixed pipe is connected to the first air outlet pipe.

5. The intelligent papermaking calender with controllable middle and high roller zones according to claim 4 is characterized in that: The second fixed tube and the third fixed tube are an integrated horizontal tube, the first fixed tube is a vertical tube, the first fixed tube is located between the second fixed tube and the third fixed tube, and forms an integrated pipeline structure, and air sealing components are provided at the connection between the first fixed tube and the second fixed tube and between the first fixed tube and the third fixed tube, the bottom end of the second fixed tube is fixedly connected to a mounting tube, the mounting tube is fixedly connected to a second air outlet pipe connected to the third fixed tube, and a detachable collecting tank is installed at the bottom end of the mounting tube.

6. The intelligent papermaking calender with controllable middle and high roller zones according to claim 5 is characterized in that: The air sealing component comprises a retaining ring, a vent hole is provided in the retaining ring, and a movable retaining plate is fixedly connected to one end of the retaining ring; A first fixed ring is fixedly connected inside the second fixed pipe, a filter screen is fixedly connected inside the first fixed ring, a second fixed ring is fixedly connected to the filter screen, and a fixing plate extending into the collection tank is fixedly connected to one end of the second fixed ring.

7. The intelligent papermaking calender with controllable middle and high roller zones according to claim 5, characterized in that: A plurality of air leakage holes are formed on the peripheral side wall of the second air outlet pipe, the third fixed pipe, the second air outlet pipe and the mounting pipe form an air passage, and the plurality of air leakage holes are connected to the air passage.

8. The intelligent papermaking calender with controllable middle and high roller zones according to claim 5, characterized in that: The pair of arc-shaped plates each include an inner cavity, and a plurality of through holes are fixedly connected with a rubber tube, and the rubber tube is in communication with the inner cavity; One end of the rubber tube close to the roller body expands outward to form a cover opening, an annular hole is provided in the cover opening, and a coolant is filled in the annular hole. A notch adapted to the arc surface of the roller body is provided on the bottom wall of the cover opening.

9. The intelligent papermaking calender with controllable middle and high roller zones according to claim 2, characterized in that: The driving assembly includes a first pulley connected to the power mechanism on the calender body, and second pulleys fixedly connected to both ends of the first rotating rod, and a transmission belt is tensionedly connected between the first pulley and one of the second pulleys.

10. The intelligent papermaking calender with controllable middle and high roller zones according to claim 8, characterized in that: The top end of the arc-shaped plate is fixedly connected with an external pipe, and the external pipe includes a plurality of atomizing nozzles extending into the inner cavity.