Steel plate composite shear wall mounting device and construction method thereof
By using a synchronous assembly of the straightened docking mechanism, the assembly of the straightened linkage mechanism and the assembly guide straightening components in the steel plate combination shear wall installation device, the problem of inclination deviation of the steel bars in the assembly and installation of the steel plate combination shear wall is solved, and the precise docking and straightening operation of the steel plate and the embedded steel bars is achieved, and the accuracy and efficiency of assembly and installation are improved.
Patent Information
- Application Number
- CN202510400709.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-01
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2045-04-01
AI Technical Summary
During the assembly and installation of steel plate combination shear walls, the steel bars on the embedded foundation are easily tilted and deviated due to accidental touch or collision during transportation, making it difficult for the steel plate combination shear walls to accurately connect and install multiple steel bars, affecting the accuracy and efficiency of assembly and installation.
A steel plate combined shear wall installation device is adopted, the device includes a synchronous assembly of the calibration docking mechanism, an assembly calibration linkage mechanism and an assembly guide calibration assembly. These mechanisms and components achieve accurate docking and straightening operations between the steel plate and the embedded steel bar by pushing mechanical means such as electric cylinders, bidirectional screws, and linkage screws.
Through this device, the assembly and installation accuracy between the steel plate combined shear wall and multiple embedded steel bars can be significantly improved, construction time and labor can be reduced, and construction efficiency can be improved.
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Figure CN119914086A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of building component assembly and installation, and more specifically, to a steel plate combined shear wall installation device and a construction method thereof. Background Art
[0002] Steel plate composite shear walls are usually large in size and weight, and traditional construction methods are often inefficient and have safety hazards. Modern construction and installation devices such as sliding devices and hanging hangers can greatly simplify the construction steps and increase the construction speed. For example, through the sliding device, the steel plate wall to be installed can be hoisted into the track from the adjacent hole, and then slid to the installation position through the traction of the guide chain, thus avoiding the cumbersome hoisting and positioning process in the traditional method.
[0003] In the existing public documents, the patent announcement number CN221567927U discloses an installation guide device for a truss-reinforced multi-cavity steel plate combined shear wall. Through the setting of the guide assembly, the device can directly guide the shear wall panel through the wide-angle storage inclined plate, avoiding the need to spend a lot of time aligning the shear wall panel in the early stage. The anti-collision pad can buffer the impact, and the shear wall panel can be further transmitted through the rolling ball, so that the whole moves smoothly. However, this technology still has the following problems.
[0004] When the steel plate composite shear wall used in the building components is being assembled and installed, it is necessary to dock and install the steel bars on the foundation with the bottom holes of the lifted steel plate composite shear wall to realize the assembly and installation operation. However, during the installation process, since the steel bars on the prefabricated foundation are pre-buried and exposed to the outside, it is very easy for the steel bar position to be accidentally touched by the construction object and tilted, or the steel bar position may collide during the transportation of the prefabricated foundation, causing the steel bar position to tilt and shift. As a result, it is difficult to align and accurately dock the steel plate composite shear wall with multiple steel bars on the prefabricated foundation during the assembly and installation construction, resulting in poor assembly and installation accuracy, making it difficult to perform accurate and efficient assembly, and the assembly and installation construction is more time-consuming and labor-intensive, which greatly reduces the assembly and installation construction efficiency. Therefore, a steel plate composite shear wall installation device and a construction method thereof are provided. Summary of the invention
[0005] In order to overcome the above-mentioned defects of the prior art, the present invention provides a steel plate combined shear wall installation device and a construction method thereof.
[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a steel plate combined shear wall installation device, comprising an installation foundation, a support frame and an installation support plate, the support frame is slidably installed above the installation foundation, the installation support plate is located on one side of the support frame, and a synchronous assembly straightening and docking mechanism is installed on the upper surface of the support frame; the synchronous assembly straightening and docking mechanism comprises a pushing electric cylinder fixedly arranged on the upper surface of the support frame, and the output end of the pushing electric cylinder is fixedly connected with a hinged groove plate, the inner wall of the hinged groove plate is fixedly connected with a plurality of connecting shafts, and the outer wall of each connecting shaft is rotatably connected with two hinged sleeve rods; the inner wall of the hinged sleeve rod is rotatably connected with a push shaft at a position away from the connecting shaft, a concave block is fixedly installed on the top of the push shaft, and a sleeve slider is fixedly connected to one side of the concave block, and the sleeve slider is slidably connected to the support frame.
[0007] A straightening steel plate is fixedly connected to one side of the sleeve sliding block, a spacing distance sensor is fixedly installed on the upper surface of the straightening steel plate, a sensing block is provided on one side of the spacing distance sensor, and the sensing block is fixedly connected to another straightening steel plate; a plurality of embedded steel bars are inserted into the inner wall of the installation foundation; an assembly straightening linkage mechanism is provided on one side of the installation support plate; an assembly guide straightening component is provided on the upper surface of the installation support plate.
[0008] Preferably, the plurality of connecting shafts are arranged equidistantly from right to left, the two hinged sleeves are rotatably connected, a guide column is fixedly connected to one side of the inner wall of the support frame, the sleeve slider is slidably connected to the guide column; the vertical cross-section of the guide column is circular. A controller is installed at one end of the mounting support plate, and the controller is fixedly connected to the mounting support plate.
[0009] During the assembly and installation of this technology, the electric cylinder pushes the hinged slot plate forward, the hinged slot plate drives multiple connecting shafts forward, the hinged sleeve rod drives the push shaft to move left, the concave block drives the sleeve slider to move left, and the sleeve slider slides left along the outer wall of the guide column, so that the two concave blocks are close to each other. The sleeve slider drives the straightening steel plate to move left, the straightening steel plate contacts the outer walls of the two embedded steel bars, and the other straightening steel plate also contacts the outer walls of the two embedded steel bars. When the distance value sensed by the interval distance sensor is the same as the distance value set by the controller, the controller closes the push electric cylinder.
[0010] Preferably, the assembly and straightening linkage mechanism includes a socket plate fixedly mounted on one side of the mounting support plate; a contraction electric cylinder is fixedly mounted on one side of the socket plate, and the output end of the contraction electric cylinder is fixedly connected to a sliding frame, the outer wall of the output end of the contraction electric cylinder is slidingly connected to the socket plate, and the inner wall of the sliding frame is rotatably connected to a bidirectional screw; a reduction motor is fixedly mounted on one end of the sliding frame, and the reduction motor is used to drive the bidirectional screw to rotate, the outer wall of the bidirectional screw is threadedly connected to two articulated sleeve blocks, the two threads of the outer wall of the bidirectional screw are opposite and symmetrically opened, and the two articulated sleeve blocks are both slidably connected to the sliding frame; one side of the inner wall of each of the articulated sleeve blocks is fixedly connected to a linkage shaft, and the outer wall of the linkage shaft is rotatably connected to a pulling sleeve rod.
[0011] The inner wall of the pulling sleeve rod is rotatably connected to a linkage rod at a position away from the linkage shaft, and a concave lifting block is fixedly installed at one end of the linkage rod, and the concave lifting block is fixedly connected to the support frame; a vertical distance sensor is provided between the two articulated sleeve blocks, and the vertical distance sensor is fixedly connected to the sliding frame. The output end of the reduction motor is fixedly connected to the bidirectional screw, and the outer walls of the two articulated sleeve blocks and the inner wall of the sliding frame are both smooth surfaces. The vertical cross-section shapes of the linkage shaft and the linkage rod are both circular, and the center point of the linkage shaft is higher than the center point of the linkage rod.
[0012] During the assembly and installation of this technology, the reduction motor drives the bidirectional screw to rotate, and the bidirectional screw drives the two articulated sleeves to move away from each other under the action of the thread transmission force, and drives the linkage shaft to move right through the articulated sleeve, pulls the sleeve rod to drive the linkage rod upward, and drives the support frame upward. The guide column enables multiple sleeve slides to move upward synchronously, and the straightening steel plate can move upward along the bottom position of the outer wall of the embedded steel bar for straightening, so that multiple embedded steel bars can be vertically straightened synchronously. When the distance value sensed by the vertical distance sensor is the same as the distance value set by the controller, the output end of the retracting electric cylinder drives the slide frame to move forward and retract, and the bidirectional screw drives the two articulated sleeves to move forward, the linkage shaft enables the pulling sleeve rod to move forward, and the linkage rod drives the concave lifting block to move forward. The guide column drives multiple sleeve slides forward, so that the straightening steel plate is no longer located above the embedded steel bar.
[0013] Preferably, the assembly guide straightening assembly comprises a guide frame fixedly arranged on the upper surface of the mounting support plate; a steel plate combined shear wall is arranged above the guide frame, and a plurality of mounting holes are opened at the bottom end of the steel plate combined shear wall, and the mounting holes are movably plugged with the embedded steel bars; The inner wall of the guide frame is rotatably connected with a linkage screw, and a linkage motor is fixedly installed at one end of the guide frame. The linkage motor is used to drive the linkage screw to rotate, and the outer wall of the linkage screw is threadedly connected with two linkage sleeves, and the two linkage sleeves are both slidably connected to the guide frame. The two threads on the outer wall of the linkage screw are opposite and symmetrically opened; an induction support block is fixedly connected to one side of the linkage support block, and a positioning distance sensor is installed on one side of the induction support block, and the positioning distance sensor is fixedly connected to the other linkage sleeve.
[0014] The other side of each linkage sleeve is fixedly connected to a concave straightening plate, the upper surface of the concave straightening plate is fixedly connected to a side straightening guide plate, both sides of the side straightening guide plate are provided with corner straightening guide plates, and the two corner straightening guide plates are fixedly connected to the concave straightening plate.
[0015] Preferably, the two corner straightening guide plates are symmetrically arranged with respect to the side straightening guide plate, and the cross-sectional shape of the concave straightening plate is concave.
[0016] When this technology is used for assembly and installation, a specified positioning distance is set on the positioning distance sensor, and the linkage motor drives the linkage screw to rotate. The linkage screw drives the two linkage sleeves to move closer to each other under the action of the thread transmission force, and the concave straightening plate is driven to move right through the linkage sleeve. The concave straightening plate simultaneously drives the two corner straightening guides to move right, while the other concave straightening plate moves left. When the distance value sensed by the positioning distance sensor is the same as the positioning distance set by the controller, the linkage motor is turned off by the controller. The steel plate composite shear wall is lifted into the gap between the two side straightening guides, and the bottom of the steel plate composite shear wall is guided along the two side straightening guides to enter between the two concave straightening plates. The inner wall side positions of the two concave straightening plates can respectively assemble and straighten the two sides of the steel plate composite shear wall and guide them downward, and the corner position of the concave straightening plate can assemble and straighten the corner position of the steel plate composite shear wall and guide them downward.
[0017] A construction method, the method comprising the following steps: Step 1: Fix the installation by inserting the expansion bolts into the holes of the mounting support plate to firmly fix the mounting support plate to the installation foundation; Step 2: Synchronously assemble and straighten the joints, push the electric cylinder to push the hinged slot plate forward, and straighten the steel plate to contact the outer wall of the embedded steel bar at the specified position; Step 3: Assemble the straightening linkage, the reduction motor drives the bidirectional screw to rotate, and the straightening steel plate moves upward along the bottom position of the outer wall of the embedded steel bar to straighten it, so that the embedded steel bar can be vertically straightened; Step 4: Assembly guide straightening: start the linkage motor through the controller, and the inner wall side positions of the two concave straightening plates are respectively assembled and straightened and guided downward on both sides of the steel plate composite shear wall. At the same time, the assembly and straightening guides are also assembled and straightened and guided downward on the corner positions of the steel plate composite shear wall to complete the assembly and installation construction operations of the steel plate composite shear wall.
[0018] Technical effects and advantages of the present invention: 1. The present invention synchronously assembles the straightening and docking mechanism, pushes the electric cylinder to push the hinged slot plate forward, the hinged slot plate drives multiple connecting shafts to move forward, the connecting shaft drives two hinged sleeve rods to move forward, the two concave blocks approach each other, the straightening steel plate contacts the outer wall of the two embedded steel bars, and the other straightening steel plate also contacts the outer wall of the two embedded steel bars. When the distance value sensed by the interval distance sensor is the same as the distance value set by the controller, the controller closes the electric cylinder, and the straightening steel plate can contact the outer wall position of the embedded steel bar according to the specified position, so that multiple embedded steel bars installed on the foundation can be straightened and accurately docked, which greatly improves the assembly and installation accuracy between the steel plate combined shear wall and the multiple embedded steel bars, saves time and effort during assembly and installation, and greatly improves the assembly and installation efficiency of the steel plate combined shear wall; 2. The present invention utilizes an assembly straightening linkage mechanism, a reduction motor drives a bidirectional screw to rotate, and the bidirectional screw drives two articulated sleeves to move away from each other under the action of the thread transmission force, and the articulated sleeve slides rightward along the inner wall of the slide frame, while the other articulated sleeve slides leftward along the inner wall of the slide frame, and the sleeve rod is pulled to drive the linkage rod to move upward, the support frame drives the guide column to move upward, and the sleeve slider drives the straightening steel plate to move upward, which can realize vertical synchronous straightening operation for multiple embedded steel bars, and multiple bent embedded steel bars can be straightened to a vertical state for assembly and installation construction, which greatly improves the assembly and installation accuracy between the steel plate combined shear wall and multiple embedded steel bars, and saves time and effort during assembly and installation construction; 3. The present invention sets a specified positioning distance on the positioning distance sensor through the assembly guide straightening component, and the linkage screw drives the two linkage sleeves to approach each other under the action of the thread transmission force, and the concave straightening plate drives the two corner straightening guide plates to move right at the same time, while the other concave straightening plate moves left. The side positions of the inner walls of the two concave straightening plates can respectively assemble and straighten the two sides of the steel plate combined shear wall and guide them to move downward, and the corner positions of the concave straightening plates can assemble and straighten the corner positions of the steel plate combined shear wall and guide them to move downward, and multiple installation holes can be accurately straightened and guided respectively, and then plugged into the outer walls of multiple embedded steel bars, which greatly improves the assembly and installation accuracy between the steel plate combined shear wall and the multiple embedded steel bars, thereby greatly improving the assembly and installation construction efficiency of the steel plate combined shear wall; According to the mutual influence of the above-mentioned multiple effects, the straightening steel plate is firstly allowed to contact the outer wall position of the embedded steel bar according to the specified position, and then the sleeve slider drives the straightening steel plate to move up, so as to realize the vertical synchronous straightening operation of multiple embedded steel bars, and finally the inner wall side positions of the two concave straightening plates can respectively assemble and straighten the two sides of the steel plate composite shear wall and guide them to move downward, and the corner positions of the concave straightening plates can assemble and straighten the corner positions of the steel plate composite shear wall and guide them to move downward. In summary, the assembly and installation accuracy between the steel plate composite shear wall and multiple embedded steel bars is greatly improved, and the assembly and installation construction is more time-saving and labor-saving, which greatly improves the assembly and installation construction efficiency of the steel plate composite shear wall. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the main structure of the steel plate combined shear wall installation device of the present invention.
[0020] Figure 2 It is a schematic diagram of the cross-sectional structure of the steel plate combined shear wall installation device of the present invention.
[0021] Figure 3 It is a schematic diagram of the partial structure of the connection between the hinge slot plate and the connecting shaft of the present invention.
[0022] Figure 4 For the present invention Figure 1 Enlarged structural diagram at A in the middle.
[0023] Figure 5 It is a schematic diagram of the partial structure of the connection between the sleeve plate and the mounting support plate of the present invention.
[0024] Figure 6 It is a schematic diagram of the vertical cross-section structure of the steel plate combined shear wall installation device of the present invention.
[0025] Figure 7 It is a schematic diagram of the local structure of the vertical section of the connection between the articulated sleeve block and the linkage shaft of the present invention.
[0026] Figure 8 It is a bottom view structural schematic diagram of the steel plate combined shear wall installation device of the present invention.
[0027] Fig. 9 It is a schematic diagram of the top view of the assembly guide and straightening component of the present invention.
[0028] Fig.10 It is a schematic diagram of the partial structure of the connection between the linkage sleeve plate and the concave straightening plate of the present invention.
[0029] The accompanying drawings are marked as follows: 1. Installation foundation; 2. Support frame; 3. Installation support plate; 4. Pushing electric cylinder; 5. Articulated slot plate; 6. Connecting shaft; 7. Articulated sleeve rod; 8. Pushing shaft; 9. Concave block; 10. Sleeve slide block; 11. Straightening steel plate; 12. Interval distance sensor; 13. Induction block; 14. Embedded steel bar; 15. Guide column; 16. Controller; 17. Sleeve plate; 18. Retracting electric cylinder; 19. Sliding frame; 20. Bidirectional screw; 21. Reducer motor; 22. Articulated sleeve block; 23. Linkage shaft; 24. Pull sleeve rod; 25. Linkage rod; 26. Concave lifting block; 27. Vertical distance sensor; 28. Guide frame; 29. Steel plate combined shear wall; 30. Mounting hole; 31. Linkage screw; 32. Linkage motor; 33. Linkage sleeve plate; 34. Positioning distance sensor; 35. Induction support block; 36. Concave straightening plate; 37. Side straightening guide plate; 38. Corner straightening guide plate. DETAILED DESCRIPTION
[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0031] As attached Figure 1 - Attachment Fig.10 A steel plate composite shear wall installation device is shown, which is provided with a synchronous assembly straightening docking mechanism, an assembly straightening linkage mechanism, and an assembly guide straightening component. The settings of each mechanism and component can greatly improve the assembly and installation accuracy between the steel plate composite shear wall 29 and multiple embedded steel bars 14, making the assembly and installation construction more time-saving and labor-saving, and greatly improving the assembly and installation construction efficiency of the steel plate composite shear wall 29. The specific structural settings of each mechanism and component are as follows.
[0032] In this embodiment, as shown in the attached Figure 1 - Attachment Figure 4 As shown, the support frame 2 is slidably installed above the installation foundation 1, the installation support plate 3 is located on one side of the support frame 2, and a synchronous assembly straightening and docking mechanism is installed on the upper surface of the support frame 2; the synchronous assembly straightening and docking mechanism includes a pushing electric cylinder 4 fixedly arranged on the upper surface of the support frame 2, and the output end of the pushing electric cylinder 4 is fixedly connected to a hinged groove plate 5, the inner wall of the hinged groove plate 5 is fixedly connected to a plurality of connecting shafts 6, and the outer wall of each connecting shaft 6 is rotatably connected to two hinged sleeve rods 7.
[0033] A push shaft 8 is rotatably connected to the inner wall of the hinged sleeve rod 7 and away from the connecting shaft 6. A concave block 9 is fixedly installed on the top of the push shaft 8. A sleeve slider 10 is fixedly connected to one side of the concave block 9. The sleeve slider 10 is slidably connected to the support frame 2; a straightening steel plate 11 is fixedly connected to one side of the sleeve slider 10, and a spacing distance sensor 12 is fixedly installed on the upper surface of the straightening steel plate 11. A sensing block 13 is provided on one side of the spacing distance sensor 12, and the sensing block 13 is fixedly connected to another straightening steel plate 11; a plurality of embedded steel bars 14 are inserted into the inner wall of the installation foundation 1; an assembly straightening linkage mechanism is provided on one side of the installation support plate 3; an assembly guide straightening component is provided on the upper surface of the installation support plate 3.
[0034] In this embodiment, as shown in the attached Figure 1 - Attachment Figure 4 As shown, a guide column 15 is fixedly connected to one side of the inner wall of the support frame 2, and the sleeve slider 10 is slidably connected to the guide column 15; the vertical cross-section of the guide column 15 is circular, so that the guide column 15 can guide and slide the sleeve slider 10. A controller 16 is installed at one end of the mounting support plate 3, and the controller 16 is fixedly connected to the mounting support plate 3, so that the controller 16 can start the push cylinder 4, and the push cylinder 4 pushes the hinge slot plate 5 forward.
[0035] In this embodiment, as shown in the attached Figure 5 - Attachment Figure 7 As shown, the assembly straightening linkage mechanism includes a socket plate 17 fixedly mounted on one side of the mounting support plate 3; a contraction electric cylinder 18 is fixedly mounted on one side of the socket plate 17, and the output end of the contraction electric cylinder 18 is fixedly connected to a slide frame 19, the outer wall of the output end of the contraction electric cylinder 18 is slidably connected to the socket plate 17, and the inner wall of the slide frame 19 is rotatably connected to a bidirectional screw 20.
[0036] A reduction motor 21 is fixedly installed at one end of the sliding frame 19, and the reduction motor 21 is used to drive the bidirectional screw 20 to rotate. The outer wall of the bidirectional screw 20 is threadedly connected to two hinged sleeves 22. The two threads on the outer wall of the bidirectional screw 20 are opposite and symmetrically opened, and the two hinged sleeves 22 are both slidably connected to the sliding frame 19.
[0037] A linkage shaft 23 is fixedly connected to one side of the inner wall of each articulated sleeve 22, and a pulling sleeve rod 24 is rotatably connected to the outer wall of the linkage shaft 23. A linkage rod 25 is rotatably connected to the inner wall of the pulling sleeve rod 24 and at a position away from the linkage shaft 23. A concave lifting block 26 is fixedly installed at one end of the linkage rod 25, and the concave lifting block 26 is fixedly connected to the support frame 2. A vertical distance sensor 27 is provided between the two articulated sleeves 22, and the vertical distance sensor 27 is fixedly connected to the slide frame 19. The output end of the reduction motor 21 is fixedly connected to the bidirectional screw 20, and the outer walls of the two articulated sleeves 22 and the inner wall of the slide frame 19 are both smooth surfaces. The vertical cross-section shapes of the linkage shaft 23 and the linkage rod 25 are both circular, and the center point of the linkage shaft 23 is higher than the center point of the linkage rod 25.
[0038] In this embodiment, as shown in the attached Figure 8 - Attachment Fig.10 As shown, the assembly guide and straightening component includes a guide frame 28 fixedly arranged on the upper surface of the mounting support plate 3; a steel plate composite shear wall 29 is provided above the guide frame 28, and a plurality of mounting holes 30 are opened at the bottom end of the steel plate composite shear wall 29, and the mounting holes 30 are movably plugged with the embedded steel bars 14.
[0039] The inner wall of the guide frame 28 is rotatably connected with a linkage screw 31, and a linkage motor 32 is fixedly installed at one end of the guide frame 28. The linkage motor 32 is used to drive the linkage screw 31 to rotate. The outer wall of the linkage screw 31 is threadedly connected with two linkage sleeves 33, and the two linkage sleeves 33 are both slidably connected to the guide frame 28. The two threads on the outer wall of the linkage screw 31 are opposite and symmetrically opened; one side of the linkage sleeve 33 is fixedly connected with an induction support block 35, and a positioning distance sensor 34 is installed on one side of the induction support block 35, and the positioning distance sensor 34 is fixedly connected to another linkage sleeve 33; the other side of each linkage sleeve 33 is fixedly connected with a concave straightening plate 36, and the upper surface of the concave straightening plate 36 is fixedly connected with a side straightening guide plate 37, and corner straightening guide plates 38 are provided on both sides of the side straightening guide plate 37, and the two corner straightening guide plates 38 are fixedly connected to the concave straightening plate 36. The two corner straightening guide plates 38 are symmetrically arranged with respect to the side straightening guide plate 37 , and the cross-sectional shape of the concave straightening plate 36 is concave.
[0040] The working principle of the steel plate combined shear wall installation device of the present invention is as follows: First, when the present invention is fixedly installed, holes are drilled on the installation foundation 1 according to the installation holes of the installation support plate 3, expansion bolts are inserted into the holes of the installation support plate 3, and then the installation support plate 3 is firmly fixed to the installation foundation 1, so that the installation support plate 3 can support the socket plate 17 and increase the stability of the socket plate 17.
[0041] Secondly, when the present invention performs synchronous assembly, straightening and docking, the controller 16 is used to start the pushing electric cylinder 4, which pushes the hinged slot plate 5 forward, and the hinged slot plate 5 drives multiple connecting shafts 6 to move forward, and the connecting shaft 6 drives two hinged sleeve rods 7 to move forward, and the hinged sleeve rod 7 drives the push shaft 8 to move left, and the push shaft 8 drives the concave block 9 to move left, and the concave block 9 drives the sleeve slide 10 to move left, and the sleeve slide 10 slides to the left along the outer wall of the guide column 15, and at the same time, the other concave block 9 moves to the right, so that the two concave blocks 9 are close to each other.
[0042] The sleeve slide block 10 slides leftward along the inner wall of the support frame 2, and the sleeve slide block 10 drives the straightening steel plate 11 to move leftward, and the straightening steel plate 11 contacts the outer walls of the two embedded steel bars 14, and the other straightening steel plate 11 also contacts the outer walls of the two embedded steel bars 14. The distance sensing of the sensing block 13 is realized by the interval distance sensor 12. When the distance value sensed by the interval distance sensor 12 is the same as the distance value set by the controller 16, the controller 16 closes the push electric cylinder 4, and the straightening steel plate 11 can contact the outer wall position of the embedded steel bar 14 according to the specified position.
[0043] Then, when the present invention performs assembly straightening linkage, the controller 16 is used to start the reduction motor 21, which drives the bidirectional screw 20 to rotate, and the bidirectional screw 20 rotates inside the slide frame 19. At the same time, the bidirectional screw 20 drives the two articulated sleeves 22 to move away from each other under the action of the thread transmission force, so that the articulated sleeve 22 slides rightward along the inner wall of the slide frame 19, and at the same time, the other articulated sleeve 22 slides leftward along the inner wall of the slide frame 19. The articulated sleeve 22 drives the linkage shaft 23 to move rightward, the linkage shaft 23 drives the pulling sleeve rod 24 to move rightward, the pulling sleeve rod 24 drives the linkage rod 25 to move upward, the linkage rod 25 causes the concave lifting block 26 to move upward, the concave lifting block 26 drives the support frame 2 to move upward, and the support frame 2 drives the guide column 15 to move upward.
[0044] The guide column 15 enables multiple sleeve slides 10 to move upward synchronously, and the sleeve slides 10 drive the straightening steel plate 11 to move upward. The straightening steel plate 11 can move upward and straighten along the bottom position of the outer wall of the embedded steel bar 14, so that the embedded steel bar 14 can be vertically straightened. In this way, multiple embedded steel bars 14 can be vertically straightened synchronously. When multiple bent embedded steel bars 14 can be straightened to a vertical state for assembly and installation, the top surface of the push electric cylinder 4 is sensed by the vertical distance sensor 27. When the distance value sensed by the vertical distance sensor 27 is the same as the distance value set by the controller 16, the lower surface of the straightening steel plate 11 is higher than the upper surface of the embedded steel bar 14.
[0045] The controller 16 starts the retracting electric cylinder 18, and the output end of the retracting electric cylinder 18 drives the sliding frame 19 to move forward and retract, the sliding frame 19 drives the bidirectional screw 20 to move forward, the bidirectional screw 20 drives the two articulated sleeves 22 to move forward, the articulated sleeves 22 drive the linkage shaft 23 to move forward, the linkage shaft 23 makes the pulling sleeve rod 24 move forward, the pulling sleeve rod 24 drives the linkage rod 25 to move forward, and the linkage rod 25 drives the concave lifting block 26 to move forward. At the same time, the concave lifting block 26 drives the support frame 2 to move the guide column 15 forward, the guide column 15 drives the multiple sleeve slides 10 to move forward, and the sleeve slides 10 drive the straightening steel plate 11 to move forward, so that the straightening steel plate 11 is no longer located above the embedded steel bar 14, and the multiple straightening steel plates 11 will not block the position above the embedded steel bar 14.
[0046] Finally, when the present invention performs assembly guide straightening, a specified positioning distance is set on the positioning distance sensor 34, and the linkage motor 32 is started through the controller 16. The linkage motor 32 drives the linkage screw 31 to rotate, and the linkage screw 31 drives the two linkage sleeves 33 to approach each other under the action of the thread transmission force, and the linkage sleeve 33 slides rightward along the inner wall of the guide frame 28, while the other linkage sleeve 33 moves leftward along the inner wall of the guide frame 28. The concave straightening plate 36 is driven to move rightward by the linkage sleeve 33, and the concave straightening plate 36 causes the side straightening guide plate 37 to move rightward. The concave straightening plate 36 simultaneously drives the two corner straightening guide plates 38 to move rightward, while the other concave straightening plate 36 moves leftward. The distance sensing of the induction support block 35 is performed through the positioning distance sensor 34. When the distance value sensed by the positioning distance sensor 34 is the same as the positioning distance set by the controller 16, the linkage motor 32 is turned off through the controller 16.
[0047] The steel plate composite shear wall 29 is tied to the top with a lifting rope, so that the steel plate composite shear wall 29 is lifted into the gap between the two side straightening guide plates 37, and the bottom of the steel plate composite shear wall 29 is guided along the two side straightening guide plates 37 to enter between the two concave straightening plates 36. At the same time, the corner straightening guide plate 38 can guide the corner position of the steel plate composite shear wall 29, so that the inner wall side positions of the two concave straightening plates 36 can respectively assemble and straighten the two sides of the steel plate composite shear wall 29 and guide it to move downward, and the corner position of the concave straightening plate 36 can assemble and straighten the corner position of the steel plate composite shear wall 29 and guide it to move downward. In this way, the mounting holes 30 at the bottom of the steel plate composite shear wall 29 can be accurately positioned, assembled and installed with the embedded steel bars 14 that have been successfully vertically straightened, and the multiple mounting holes 30 can be respectively inserted into the outer walls of the multiple embedded steel bars 14 to complete the assembly and installation construction operation of the steel plate composite shear wall 29. Then, the gap between the steel plate composite shear wall 29 and the installation foundation 1 is reinforced by pouring concrete to complete the assembly and installation construction operation.
[0048] The contents not described in detail in the specification belong to the prior art known to those skilled in the art, and the model parameters of each electrical appliance are not specifically limited, and conventional equipment can be used. In this technical solution, the electrical control components not mentioned are not shown in the figure because they belong to the prior art and will not be described here.
[0049] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims
1. A steel plate composite shear wall installation device, comprising an installation foundation (1), a support frame (2) and an installation support plate (3), wherein the support frame (2) is slidably installed above the installation foundation (1), and the installation support plate (3) is located on one side of the support frame (2), characterized in that: A synchronous assembly straightening and docking mechanism is installed on the upper surface of the support frame (2); The synchronous assembly straightening and docking mechanism comprises a driving electric cylinder (4) fixedly arranged on the upper surface of the support frame (2), and the output end of the driving electric cylinder (4) is fixedly connected to a hinged slot plate (5), the inner wall of the hinged slot plate (5) is fixedly connected to a plurality of connecting shafts (6), and the outer wall of each connecting shaft (6) is rotatably connected to two hinged sleeve rods (7); A push shaft (8) is rotatably connected to the inner wall of the hinge sleeve rod (7) and at a position away from the connecting shaft (6); a concave block (9) is fixedly installed on the top of the push shaft (8); a sleeve sliding block (10) is fixedly connected to one side of the concave block (9); and the sleeve sliding block (10) is slidably connected to the support frame (2); A straightening steel plate (11) is fixedly connected to one side of the sleeve sliding block (10), a spacing distance sensor (12) is fixedly mounted on the upper surface of the straightening steel plate (11), a sensing block (13) is provided on one side of the spacing distance sensor (12), and the sensing block (13) is fixedly connected to another straightening steel plate (11); The inner wall of the installation foundation (1) is plugged with a plurality of pre-buried steel bars (14); An assembly and straightening linkage mechanism is provided on one side of the mounting support plate (3); An assembly guide and straightening component is provided on the upper surface of the mounting support plate (3).
2. The steel plate combined shear wall installation device according to claim 1 is characterized in that: The plurality of connecting shafts (6) are arranged in equidistant order from right to left, and the two hinge sleeve rods (7) are rotationally connected.
3. The steel plate combined shear wall installation device according to claim 1, characterized in that: A guide column (15) is fixedly connected to one side of the inner wall of the support frame (2), and the sleeve slide block (10) is slidably connected to the guide column (15); The vertical cross-section of the guide column (15) is circular.
4. The steel plate combined shear wall installation device according to claim 1, characterized in that: A controller (16) is installed at one end of the mounting support plate (3), and the controller (16) is fixedly connected to the mounting support plate (3).
5. The steel plate combined shear wall installation device according to claim 1, characterized in that: The assembly straightening linkage mechanism comprises a sleeve plate (17) fixedly mounted on one side of the mounting support plate (3); A contraction electric cylinder (18) is fixedly mounted on one side of the sleeve plate (17), and a slide frame (19) is fixedly connected to the output end of the contraction electric cylinder (18), an outer wall of the output end of the contraction electric cylinder (18) is slidably connected to the sleeve plate (17), and a bidirectional screw (20) is rotatably connected to the inner wall of the slide frame (19); A reduction motor (21) is fixedly mounted on one end of the slide frame (19), and the reduction motor (21) is used to drive the bidirectional screw (20) to rotate, and the outer wall of the bidirectional screw (20) is threadedly connected to two hinged sleeves (22), and the two threads on the outer wall of the bidirectional screw (20) are opposite and symmetrically arranged, and the two hinged sleeves (22) are both slidably connected to the slide frame (19); A linkage shaft (23) is fixedly connected to one side of the inner wall of each hinged sleeve block (22); a pulling sleeve rod (24) is rotatably connected to the outer wall of the linkage shaft (23); a linkage rod (25) is rotatably connected to the inner wall of the pulling sleeve rod (24) at a position away from the linkage shaft (23); a concave lifting block (26) is fixedly installed at one end of the linkage rod (25); and the concave lifting block (26) is fixedly connected to the support frame (2); A vertical distance sensor (27) is provided between the two hinged sleeve blocks (22), and the vertical distance sensor (27) is fixedly connected to the slide frame (19).
6. The steel plate combined shear wall installation device according to claim 5, characterized in that: The output end of the reduction motor (21) is fixedly connected to the bidirectional screw (20), and the outer walls of the two hinged sleeves (22) and the inner wall of the slide frame (19) are both smooth surfaces.
7. The steel plate combined shear wall installation device according to claim 5, characterized in that: The vertical cross-sections of the linkage shaft (23) and the linkage rod (25) are both circular, and the center point of the linkage shaft (23) is higher than the center point of the linkage rod (25).
8. The steel plate combined shear wall installation device according to claim 1, characterized in that: The assembly guide and straightening assembly comprises a guide frame (28) fixedly arranged on the upper surface of the mounting support plate (3); A steel plate composite shear wall (29) is provided above the guide frame (28), a plurality of mounting holes (30) are provided at the bottom end of the steel plate composite shear wall (29), and the mounting holes (30) are movably plugged into the embedded steel bars (14); The inner wall of the guide frame (28) is rotatably connected to a linkage screw (31); a linkage motor (32) is fixedly mounted on one end of the guide frame (28); the linkage motor (32) is used to drive the linkage screw (31) to rotate; the outer wall of the linkage screw (31) is threadedly connected to two linkage sleeves (33); the two linkage sleeves (33) are both slidably connected to the guide frame (28); and the outer wall of the linkage screw (31) has two threads that are opposite and symmetrically arranged; A sensing support block (35) is fixedly connected to one side of the linkage sleeve (33), a positioning distance sensor (34) is installed on one side of the sensing support block (35), and the positioning distance sensor (34) is fixedly connected to another linkage sleeve (33); The other side of each linkage sleeve plate (33) is fixedly connected to a concave straightening plate (36), the upper surface of the concave straightening plate (36) is fixedly connected to a side straightening guide plate (37), both sides of the side straightening guide plate (37) are provided with corner straightening guide plates (38), and the two corner straightening guide plates (38) are fixedly connected to the concave straightening plate (36).
9. The steel plate combined shear wall installation device according to claim 8, characterized in that: The two corner straightening guide plates (38) are symmetrically arranged with respect to the side straightening guide plate (37), and the cross-sectional shape of the concave straightening plate (36) is concave.
10. A construction method, using the steel plate combined shear wall installation device according to any one of claims 1 to 9, characterized in that: The method comprises the following steps: Step 1: Fix the installation by inserting expansion bolts into the holes of the installation support plate (3) to firmly fix the installation support plate (3) and the installation foundation (1); Step 2: synchronously assemble and straighten the joints, push the electric cylinder (4) to push the hinged slot plate (5) forward, and make the straightening steel plate (11) contact the outer wall of the embedded steel bar (14) at a designated position; Step 3: assemble the straightening linkage, the reduction motor (21) drives the bidirectional screw (20) to rotate, and the straightening steel plate (11) moves upward along the bottom position of the outer wall of the embedded steel bar (14) for straightening, thereby allowing the embedded steel bar (14) to be vertically straightened; Step 4: Assembly guide straightening: The linkage motor (32) is started by the controller (16), and the inner wall side positions of the two concave straightening plates (36) are respectively assembled and straightened and guided downward on both sides of the steel plate combined shear wall (29), and the assembly and straightening and guiding downward on the corner position of the steel plate combined shear wall (29) are simultaneously performed, thereby completing the assembly and installation construction operation of the steel plate combined shear wall (29).
Citation Information
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