A hoist load experiment device and method based on a swing jib centralized control system

Abstract

The present invention discloses a hoist load experiment device and method based on a swing jib centralized control system, which includes a first base, a second base, a hoist unit, an installation mechanism, a load assembly and a first buffer mechanism. The hoist unit is arranged at the top of the first base, the installation mechanism is arranged between the hoist unit and the first base, the load assembly is arranged at the top of the second base, and the first buffer mechanism is arranged inside the second base. The first buffer mechanism is used to reduce the impact force when the load assembly falls. By setting the first buffer mechanism in the present invention, when the load limit is exceeded, the impact force during the fall of the load assembly can be buffered by the first buffer mechanism when the load assembly falls, thereby avoiding a large impact force between the second base and the load assembly. At the same time, through the cooperation of the second buffer mechanism and the pressurizing mechanism, triple buffer protection can be carried out when the material box falls, improving the working stability of the experimental device and prolonging the service life of the experimental device.

Description

Technical Field

[0001] The present invention relates to the technical field of winches, and particularly relates to a winch load experiment device and method based on a swing jib tower control system. Background Art

[0002] The swing jib tower control system is a device for controlling and operating a swing jib tower. A winch is an essential device therein. The winch drives the amplitude variation and hoisting operation of the swing jib and the tower by controlling the winding and unwinding of the wire rope.

[0003] In order to ensure the stable operation of the winch in the swing jib tower control system, it is necessary to conduct a load experiment on the winch. For example, in the patent with the application number 202210256705.4 and the name of a winch load test device and its test method for winch production, the wire rope of the winch is connected to a water-filled material box, and then the winch works to lift the material box, and thus the load experiment can be carried out.

[0004] Although the device in the above patent can conduct the load experiment quickly and simply, after the winch reaches the load limit, the wire rope breaks, resulting in the direct and rapid fall of the material box. However, the above device does not handle the rapidly falling material box, causing the material box to directly hit the base, which easily leads to damage to the device, reduces the working stability of the experimental device, and shortens the service life of the experimental device at the same time. Summary of the Invention

[0005] The purpose of the present invention is to provide a winch load experiment device and method based on a swing jib tower control system to solve the problems raised in the above background art.

[0006] To achieve the above purpose, the present invention provides the following technical solution: A winch load experiment device based on a swing jib tower control system, comprising:

[0007] A first base;

[0008] A second base;

[0009] A winch unit, which is arranged at the top of the first base;

[0010] An installation mechanism, which is arranged between the winch unit and the first base;

[0011] A load component, which is arranged at the top of the second base;

[0012] A first buffer mechanism, which is arranged inside the second base, and the first buffer mechanism is used to reduce the impact force of the falling load component.

[0013] Preferably, the winch unit includes:

[0014] A frame, with the mounting mechanism disposed between the frame and the first base;

[0015] A body, with the body fixedly connected to the top of the frame.

[0016] Preferably, the mounting mechanism includes:

[0017] A slot, which is opened at the top of the first base, and the outer wall of the frame is movably inserted and connected with the inner wall of the slot;

[0018] A plug, a first moving cavity is opened inside the first base, a moving slot is opened between the first moving cavity and the slot, and the outer wall of the plug is slidably connected with the inner wall of the moving slot;

[0019] A moving block, which is slidably arranged on the inner wall of the first moving cavity;

[0020] A fixing rod, which is fixedly connected to the inner wall of the first moving cavity, a connecting hole is opened on one side of the plug, and the outer wall of the fixing rod is movably inserted and connected with the inner wall of the connecting hole;

[0021] A fixing disk, a connecting cavity is opened on the inner wall of the connecting hole, the outer wall of the fixing disk is slidably connected with the inner wall of the connecting cavity, and one end of the fixing rod is fixedly connected to one side of the fixing disk;

[0022] A first spring, which is arranged on one side of the fixing disk and sleeved on the outer wall of the fixing rod;

[0023] A reinforcement mechanism, which is arranged on the top of the moving block.

[0024] Preferably, the reinforcement mechanism includes:

[0025] A plug rod, a moving hole is opened at the bottom end of the inner wall of the slot, the inside of the moving hole is communicated with the inside of the first moving cavity, and the outer wall of the plug rod is movably inserted and connected with the inner wall of the moving hole;

[0026] An inclined surface, which is opened on the top of the moving block;

[0027] A second spring, a circular groove is opened on the inner wall of the moving hole, a fixing ring is slidably connected to the inner wall of the circular groove, the fixing ring is fixedly sleeved on the outer wall of the plug rod, the second spring is arranged on the top of the fixing ring and sleeved on the outer wall of the plug rod;

[0028] A roller, a rotating groove is opened at the bottom end of the plug rod, and the roller is rotatably connected to the inner wall of the rotating groove;

[0029] Synchronization mechanism, the synchronization mechanism is arranged inside the first movable cavity, and the synchronization mechanism is used for the synchronous movement of two moving blocks.

[0030] Preferably, the synchronization mechanism includes:

[0031] Turntable, the turntable is rotatably connected to the inner wall of the first movable cavity;

[0032] Connecting rod, one end of the connecting rod is rotatably connected to the side of the top end of the turntable, and the other end of the connecting rod is rotatably connected to the top end of the moving block;

[0033] Servo motor, an installation cavity is opened inside the first base, the servo motor is installed inside the installation cavity, and the output end of the servo motor is drivingly connected to the bottom end of the turntable.

[0034] Preferably, the load assembly includes:

[0035] Material box, the material box is arranged on the top end of the second base;

[0036] Fixed frame, the fixed frame is fixedly connected to the top end of the second base;

[0037] Rope passing roller, a slot is opened at the top end of the fixed frame, vertical plates are symmetrically fixedly connected to the inner wall of the slot, and the rope passing roller is rotatably connected between the two vertical plates;

[0038] Connection ring, a connection column is fixedly connected to the top end of the material box, and the connection ring is arranged at the top end of the connection column;

[0039] I-shaped block, the I-shaped block is fixedly connected to the material box, guide grooves are opened on both sides of the fixed frame, and the I-shaped block is slidably arranged on the inner wall of the guide groove;

[0040] Rotating wheel, a rotating cavity is opened on the inner wall of the I-shaped block, the rotating wheel is rotatably connected to the inner wall of the rotating cavity, and the outer wall of the rotating wheel is attached to the outer wall of the guide groove.

[0041] Preferably, the first buffer mechanism includes:

[0042] Movable plate, a second movable cavity is opened inside the second base, and the outer wall of the movable plate is slidably connected to the inner wall of the second movable cavity;

[0043] Top block, the bottom end of the top block is fixedly connected to the top end of the movable plate, a top groove is opened at the top end of the second base, and the outer wall of the top block is movably inserted into the inner wall of the top groove;

[0044] A third spring, a boss is fixedly connected to the bottom end of the inner wall of the second movable cavity, bottom holes are formed in the bottom ends of the movable plate and the top block, the boss is inserted through the inner wall of the bottom hole, and the third spring is arranged between the top end of the boss and the inner wall of the bottom hole;

[0045] A second buffer mechanism is arranged below the movable plate.

[0046] Preferably, the second buffer mechanism includes:

[0047] A top plate, a clamping hole is formed in the bottom end of the inner wall of the second movable cavity, and the top plate is inserted through the inner wall of the clamping hole;

[0048] A connecting rod, the top end of the connecting rod is fixedly connected to the bottom end of the top plate, a communication hole is formed in the inner wall of the clamping hole, and the outer wall of the connecting rod is movably inserted through the inner wall of the communication hole;

[0049] A fourth spring, an inflation cavity is formed in the inner wall of the communication hole, a pressing plate is slidably connected to the inner wall of the inflation cavity, the top end of the pressing plate is fixedly connected to the bottom end of the connecting rod, and the fourth spring is arranged below the pressing plate;

[0050] A piston plate, the piston plate is slidably connected to the inner wall of the inflation cavity, and the piston plate is arranged below the fourth spring;

[0051] A pressurizing mechanism is arranged below the piston plate.

[0052] Preferably, the pressurizing mechanism includes:

[0053] An air pump, an air inlet pipe is arranged at the output end of the air pump, and the air inlet pipe is fixedly inserted into the interior of the second base;

[0054] A connecting pipe, the connecting pipe is fixedly inserted through the outer wall of the air inlet pipe, and the interior of the connecting pipe is communicated with the interior of the inflation cavity.

[0055] The present invention also provides a winch load experiment method based on a rocker jib tower centralized control system, including the following steps:

[0056] Step 1: Embed the winch unit to be tested into the embedding groove, then the servo motor works to drive the turntable to rotate counterclockwise. Through the connection of the connecting rod, the counterclockwise rotation of the turntable drives the two moving blocks to move towards each other. The movement of the moving block causes the inclined plane to squeeze the roller, so that the insertion rod rises, and the insertion rod is inserted out of the movable hole and inserted into the installation hole at the bottom end of the rack. The moving block continues to move, causing the moving block to squeeze the insertion block, so that the insertion block can be moved out of the movable groove and inserted into the outer wall of the rack, thereby completing the horizontal and vertical positioning of the rack in the embedding groove;

[0057] Step 2: Pull out the steel wire rope in the machine body, bypass it from the top of the wire passing roller and connect it with the connecting ring, and then add the required amount of water into the feed box. At this time, the machine body works, and the released steel wire rope is gradually wound up. At the same time, the wound steel wire rope lifts the feed box to conduct a load test on the machine body;

[0058] Step 3: After the feed box is lifted by the work of the machine body, the top block moves upward under the elastic action of the third spring. The movement of the top block drives the movable plate to move until the movable plate abuts against the top end of the inner wall of the second movable cavity, causing the first buffer mechanism to start working. Then the air pump works to continuously inflate the air inlet pipe, and through the connection of the connecting pipe, the gas enters the inside of the inflation cavity to squeeze the top end of the piston plate, causing the piston plate to rise. The rising of the piston plate drives the fourth spring to rise and compress the fourth spring. The rising of the fourth spring drives the abutting plate to rise, the rising of the abutting plate drives the connecting rod to rise, and the rising of the connecting rod drives the top plate to rise, causing the second buffer mechanism to start working.

[0059] Technical effects and advantages of the present invention:

[0060] (1) With the setting of the first buffer mechanism in the present invention, when the load limit is exceeded and the load component falls, the first buffer mechanism can buffer the falling impact force, thus avoiding a large impact force between the second base and the load component. At the same time, through the cooperation of the second buffer mechanism and the pressurizing mechanism, triple buffer protection can be carried out when the feed box falls, improving the working stability of the experimental device and extending the service life of the experimental device;

[0061] (2) With the setting of the installation mechanism and the reinforcement mechanism in the present invention, by moving the moving block, the insertion block can be inserted into the groove on the outer wall of the frame to longitudinally position the frame in the insertion groove. At the same time, the moving block can also move to insert the insertion rod into the hole at the bottom end of the frame to horizontally position the frame in the insertion groove, thus avoiding the cumbersome bolt positioning method and improving the connection stability between the winch unit and the experimental device. Description of the drawings

[0062] Figure 1 It is a three-dimensional structure schematic diagram of the present invention.

[0063] Figure 2 It is a three-dimensional structure schematic diagram of the winch unit of the present invention.

[0064] Figure 3 It is a front sectional view structure schematic diagram of the first base of the present invention.

[0065] Figure 4 It is a front sectional view structure schematic diagram of the insertion block of the present invention.

[0066] Figure 5 It is a top view structure schematic diagram of the turntable of the present invention.

[0067] Figure 6 This is a front sectional view structure diagram of the top block of the present invention.

[0068] Figure 7 This is a structure diagram of the inflation state in the inflation cavity of the present invention.

[0069] Figure 8 This is a three-dimensional structure diagram of the I-shaped block of the present invention.

[0070] In the figure: 101, the first base; 102, the second base; 103, the frame; 104, the body; 200, the slot; 201, the first moving cavity; 202, the moving slot; 203, the plug; 204, the moving block; 205, the fixed rod; 206, the connecting hole; 207, the connecting cavity; 208, the fixed disk; 209, the first spring; 210, the moving hole; 211, the plug rod; 212, the inclined surface; 213, the annular groove; 214, the fixed ring; 215, the second spring; 216, the turntable; 217, the installation cavity; 218, the servo motor; 219, the connecting rod; 220, the rotating slot; 221, the roller; 301, the material box; 302, the fixed frame; 303, the slotted opening; 304, the vertical plate; 305, the rope passing roller; 306, the connecting column; 307, the connecting ring; 308, the guiding groove; 309, the I-shaped block; 310, the rotating cavity; 311, the rotating wheel; 401, the second moving cavity; 402, the moving plate; 403, the top block; 404, the top slot; 405, the convex platform; 406, the bottom hole; 407, the third spring; 501, the clamping hole; 502, the top plate; 503, the communicating hole; 504, the connecting rod; 506, the inflation cavity; 507, the abutting plate; 508, the piston plate; 509, the fourth spring; 510, the air pump; 511, the air inlet pipe; 512, the connecting pipe. Detailed implementation manners

[0071] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0072] The present invention provides a Figures 1-8 winch load experiment device based on a rocker boom tower control system as shown. Embodiment

[0073] It includes a first base 101, a second base 102, a hoist unit, a mounting mechanism, a load assembly, and a first buffer mechanism. The hoist unit is arranged at the top of the first base 101, the mounting mechanism is arranged between the hoist unit and the first base 101, the load assembly is arranged at the top of the second base 102, and the first buffer mechanism is arranged inside the second base 102. The first buffer mechanism is used to mitigate the impact force when the load assembly falls. The hoist unit is fixed through the mounting mechanism, and then the hoist unit is connected to the load assembly, and the load experiment can be carried out. When the load limit is exceeded, when the load assembly falls, the first buffer mechanism can buffer the falling impact force, thereby avoiding a large impact force between the second base 102 and the load assembly, improving the working stability of the experimental device and extending the service life of the experimental device.

[0074] Among them, the first buffer mechanism includes a movable plate 402, a top block 403, and a third spring 407. A second movable cavity 401 is formed inside the second base 102. The outer wall of the movable plate 402 is slidably connected to the inner wall of the second movable cavity 401. The bottom end of the top block 403 is fixedly connected to the top end of the movable plate 402. A plurality of top blocks 403 are arranged at the top of the movable plate 402. A rubber pad is attached to the top end of the top block 403. A top groove 404 is formed at the top of the second base 102. The outer wall of the top block 403 is movably inserted into the inner wall of the top groove 404. A boss 405 is fixedly connected to the bottom end of the inner wall of the second movable cavity 401. Bottom holes 406 are formed at the bottom ends of the movable plate 402 and the top block 403. The boss 405 is inserted into the inner wall of the bottom hole 406. The third spring 407 is arranged between the top end of the boss 405 and the inner wall of the bottom hole 406. A second buffer mechanism is arranged below the movable plate 402. After the feed box 301 is lifted by the operation of the machine body 104, the top block 403 moves upward under the elastic action of the third spring 407. The movement of the top block 403 drives the movement of the movable plate 402 until the movable plate 402 abuts against the top end of the inner wall of the second movable cavity 401, so that when the feed box 301 falls, it will first contact a plurality of top blocks 403, thereby causing the top block 403 to move downward, and the falling impact force can be buffered through the third spring 407, avoiding a large hard collision between the feed box 301 and the second base 102.

[0075] Among them, the second buffer mechanism includes a top plate 502, a connecting rod 504, a fourth spring 509, a piston plate 508 and a pressurizing mechanism. A clamping hole 501 is formed at the bottom end of the inner wall of the second moving cavity 401. The top plate 502 is inserted into the inner wall of the clamping hole 501. The top end of the connecting rod 504 is fixedly connected to the bottom end of the top plate 502. Rubber pads are attached to the bottom end of the moving plate 402 and the top end of the top plate 502. A communication hole 503 is formed in the inner wall of the clamping hole 501. The outer wall of the connecting rod 504 is movably inserted into the inner wall of the communication hole 503. An inflation cavity 506 is formed in the inner wall of the communication hole 503. A pressing plate 507 is slidably connected to the inner wall of the inflation cavity 506. The top end of the pressing plate 507 is fixedly connected to the bottom end of the connecting rod 504. The fourth spring 509 is arranged below the pressing plate 507. The piston plate 508 is slidably connected to the inner wall of the inflation cavity 506. The piston plate 508 is arranged below the fourth spring 509. The pressurizing mechanism is arranged below the piston plate 508. The pressurizing mechanism includes an air pump 510 and a connecting pipe 512. An air inlet pipe 511 is arranged at the output end of the air pump 510. The air inlet pipe 511 is fixedly inserted into the interior of the second base 102. The connecting pipe 512 is fixedly inserted into the outer wall of the air inlet pipe 511. The interior of the connecting pipe 512 is communicated with the interior of the inflation cavity 506. When the air pump 510 works, it continuously inflates the air inlet pipe 511, and then through the connection of the connecting pipe 512, the gas enters the interior of the inflation cavity 506, squeezing the top end of the piston plate 508, causing the piston plate 508 to rise. The rising of the piston plate 508 drives the fourth spring 509 to rise and compresses the fourth spring 509. The rising of the fourth spring 509 drives the pressing plate 507 to rise. The rising of the pressing plate 507 drives the connecting rod 504 to rise. The rising of the connecting rod 504 drives the top plate 502 to rise. Thus, when the material box 301 falls and drives the top block 403 and the moving plate 402 to descend, during the descending process of the moving plate 402, it will contact the rising top plate 502, causing the top plate 502 to move downward, and then through the connection of the connecting rod 504, driving the pressing plate 507 to move downward. The downward movement of the pressing plate 507 can buffer the impact force through the fourth spring 509. At the same time, the fourth spring 509 will also generate an impact force on the piston plate 508, causing the piston plate 508 to move downward. At this time, the compressed air below the piston plate 508 will buffer the piston plate 508. Therefore, three buffer protections can be carried out during the falling process of the material box 301, further ensuring the stability of the operation of the experimental device. The air pump 510 is electrically connected to an external power supply through an external switch, which is convenient for the operator to control the air pump 510 and improves the safety and convenience of the operation of the air pump 510. Embodiment

[0076] Compared with the first embodiment, the hoisting unit includes a frame 103 and a body 104. The installation mechanism is arranged between the frame 103 and the first base 101. The body 104 is fixedly connected to the top of the frame 103. A groove is formed on the outer wall of the frame 103, and an installation hole is formed in the groove. Generally, the hoisting unit is installed and made to work by inserting bolts into the installation holes.

[0077] Among them, the installation mechanism includes an embedded groove 200, a plug 203, a moving block 204, a fixed rod 205, a fixed disk 208, a first spring 209 and a reinforcement mechanism. The embedded groove 200 is formed at the top of the first base 101. The outer wall of the frame 103 is movably inserted and connected with the inner wall of the embedded groove 200. A first moving cavity 201 is formed inside the first base 101. An activity groove 202 is formed between the first moving cavity 201 and the embedded groove 200. The outer wall of the plug 203 is slidably connected with the inner wall of the activity groove 202. The moving block 204 is slidably arranged on the inner wall of the first moving cavity 201. The fixed rod 205 is fixedly connected to the inner wall of the first moving cavity 201. A connection hole 206 is formed on one side of the plug 203. The outer wall of the fixed rod 205 is movably inserted and connected with the inner wall of the connection hole 206. A connection cavity 207 is formed on the inner wall of the connection hole 206. The outer wall of the fixed disk 208 is slidably connected with the inner wall of the connection cavity 207. One end of the fixed rod 205 is fixedly connected to one side of the fixed disk 208. The first spring 209 is arranged on one side of the fixed disk 208. The first spring 209 is sleeved on the outer wall of the fixed rod 205. The reinforcement mechanism is arranged at the top of the moving block 204. When the hoisting unit is conducting an experiment, the frame 103 is directly inserted into the embedded groove 200, and then the moving block 204 is moved. During the movement of the moving block 204, the plug 203 will be extruded, so that the plug 203 moves out of the activity groove 202 and is inserted into the groove on the outer wall of the frame 103, thereby longitudinally positioning the frame 103 in the embedded groove 200. Moreover, a groove adapted to the fixed rod 205 is formed at the top of the moving block 204, so that the fixed rod 205 will not block the movement of the moving block 204, and the moving block 204 can stably move in the first moving cavity 201. At the same time, the first spring 209 is positioned by the fixed disk 208, so that after the moving block 204 moves in the reverse direction, the plug 203 will automatically move in the reverse direction and retract into the activity groove 202, thereby improving the convenience of the installation mechanism.

[0078] Among them, the reinforcement mechanism includes a plug rod 211, an inclined surface 212, a second spring 215, a roller 221 and a synchronization mechanism. At the bottom end of the inner wall of the slot 200, a movable hole 210 is opened. The inside of the movable hole 210 is communicated with the inside of the first movable cavity 201. The outer wall of the plug rod 211 is movably inserted and connected with the inner wall of the movable hole 210. The inclined surface 212 is opened at the top end of the moving block 204. An annular groove 213 is opened on the inner wall of the movable hole 210. A fixed ring 214 is slidably connected to the inner wall of the annular groove 213. The fixed ring 214 is fixedly sleeved on the outer wall of the plug rod 211. The second spring 215 is arranged at the top end of the fixed ring 214. The second spring 215 is sleeved on the outer wall of the plug rod 211. A rotating groove 220 is opened at the bottom end of the plug rod 211. The roller 221 is rotatably connected to the inner wall of the rotating groove 220. The synchronization mechanism is arranged inside the first movable cavity 201. The synchronization mechanism is used for the synchronous movement of the two moving blocks 204. When the moving block 204 moves, the inclined surface 212 will squeeze the roller 221, so that the plug rod 211 rises in the movable hole 210, and the plug rod 211 is inserted into the hole at the bottom end of the frame 103, so as to horizontally position the frame 103 in the slot 200. And a groove adapted to the plug rod 211 is opened on the outer wall of the plug block 203, so that when the plug block 203 is inserted into the groove on the outer wall of the frame 103, it will not be blocked by the plug rod 211. At the same time, through the arrangement of the second spring 215, after the moving block 204 moves in the reverse direction, the plug rod 211 can automatically move down and retract into the movable hole 210, thereby improving the convenience of the reinforcement mechanism.

[0079] Among them, the synchronization mechanism includes a turntable 216, a connecting rod 219 and a servo motor 218. The turntable 216 is rotatably connected to the inner wall of the first movable cavity 201. The end of the connecting rod 219 is rotatably connected to the side of the top end of the turntable 216. The other end of the connecting rod 219 is rotatably connected to the top end of the moving block 204. An installation cavity 217 is opened inside the first base 101. The servo motor 218 is installed inside the installation cavity 217. The output end of the servo motor 218 is drivingly connected to the bottom end of the turntable 216. By driving the turntable 216 to rotate through the operation of the servo motor 218, under the connection of the connecting rod 219, the two moving blocks 204 can move synchronously relative to each other or move away from each other, further improving the convenience of the installation mechanism and the reinforcement mechanism. The servo motor 218 is electrically connected to the external power supply through an external switch, which is convenient for the operator to control the servo motor 218 and improves the safety and convenience of the operation of the servo motor 218. Embodiment

[0080] Compared with the first embodiment, the load component includes a material box 301, a fixed frame 302, a rope passing roller 305, a connecting ring 307, an I-shaped block 309 and a rotating wheel 311. The material box 301 is arranged at the top of the second base 102, and the fixed frame 302 is fixedly connected to the top of the second base 102. A slot 303 is opened at the top of the fixed frame 302, and vertical plates 304 are symmetrically and fixedly connected to the inner wall of the slot 303. The rope passing roller 305 is rotatably connected between the two vertical plates 304. A connecting column 306 is fixedly connected to the top of the material box 301, and the connecting ring 307 is arranged at the top of the connecting column 306. The I-shaped block 309 is fixedly connected to the material box 301. Guide grooves 308 are opened on both sides of the fixed frame 302, and the I-shaped block 309 is slidably arranged on the inner wall of the guide groove 308. A rotating cavity 310 is opened in the inner wall of the I-shaped block 309, and the rotating wheel 311 is rotatably connected to the inner wall of the rotating cavity 310. The outer wall of the rotating wheel 311 is attached to the outer wall of the guide groove 308. Pull out the steel wire rope in the machine body 104 and bypass it from the top of the rope passing roller 305 and then connect it to the connecting ring 307. Then add the required amount of water into the material box 301. At this time, the machine body 104 works, and the released steel wire rope is gradually wound up. At the same time, the wound steel wire rope lifts the material box 301 to conduct the load experiment of the machine body 104. A water inlet pipe is arranged at the top of the material box 301, and a baffle is arranged at the top of the water inlet pipe by means of flange connection. Thus, water can be added into the material box 301 through the water inlet pipe, and the baffle blocks the splashing of water, so as to avoid the phenomenon of water spilling out of the material box 301 during the load experiment, thereby improving the working stability of the load component.

[0081] The present invention also provides a winch load experiment method based on a rocker boom centralized control system, including the following steps:

[0082] Step 1: Embed the winch unit to be tested into the embedding groove 200. Then the servo motor 218 works to drive the turntable 216 to rotate counterclockwise. Through the connection of the connecting rod 219, the counterclockwise rotation of the turntable 216 drives the two moving blocks 204 to move towards each other. The movement of the moving block 204 causes the inclined surface 212 to squeeze the roller 221, so that the insertion rod 211 rises, and the insertion rod 211 is inserted out of the movable hole 210 and inserted into the installation hole at the bottom end of the frame 103. The moving block 204 continues to move to squeeze the insertion block 203, so that the insertion block 203 can be moved out of the movable groove 202 and inserted into the outer wall of the frame 103, thereby completing the horizontal and vertical positioning of the frame 103 in the embedding groove 200.

[0083] Step 2: Pull out the steel wire rope in the machine body 104, wind it around from the top of the wire rope roller 305 and connect it with the connecting ring 307. Then add the required amount of water into the material box 301. At this time, the machine body 104 works, and the released steel wire rope is gradually wound up. At the same time, the wound steel wire rope lifts the material box 301 to conduct a load test on the machine body 104;

[0084] Step 3: After the material box 301 is lifted by the work of the machine body 104, the top block 403 moves upward under the elastic action of the third spring 407. The movement of the top block 403 drives the movable plate 402 to move until the movable plate 402 abuts against the top end of the inner wall of the second movable cavity 401, causing the first buffer mechanism to start working. Then the air pump 510 works to continuously inflate the air inlet pipe 511. Then, through the connection of the connecting pipe 512, the gas enters the inside of the inflation cavity 506 and squeezes the top end of the piston plate 508, causing the piston plate 508 to rise. The rise of the piston plate 508 drives the fourth spring 509 to rise and compresses the fourth spring 509. The rise of the fourth spring 509 drives the abutting plate 507 to rise. The rise of the abutting plate 507 drives the connecting rod 504 to rise. The rise of the connecting rod 504 drives the top plate 502 to rise, causing the second buffer mechanism to start working.

[0085] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements on some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. A hoist load experiment device based on a rocker boom guyed mast centralized control system, characterized in that, Comprising: A first base (101); A second base (102); A hoisting unit, which is arranged at the top of the first base (101); An installation mechanism, which is arranged between the hoisting unit and the first base (101); A load assembly, which is arranged at the top of the second base (102); A first buffer mechanism, which is arranged inside the second base (102), and the first buffer mechanism is used to reduce the impact force of the load assembly when it falls. The installation mechanism includes: A slot (200), which is opened at the top of the first base (101); A plug (203), a first movable cavity (201) is opened inside the first base (101), a movable slot (202) is opened between the first movable cavity (201) and the slot (200), and the outer wall of the plug (203) is slidably connected to the inner wall of the movable slot (202); A moving block (204), which is slidably arranged on the inner wall of the first movable cavity (201); A fixing rod (205), which is fixedly connected to the inner wall of the first movable cavity (201), a connection hole (206) is opened on one side of the plug (203), and the outer wall of the fixing rod (205) is movably inserted into the inner wall of the connection hole (206); A fixing disk (208), a connection cavity (207) is opened on the inner wall of the connection hole (206), the outer wall of the fixing disk (208) is slidably connected to the inner wall of the connection cavity (207), and one end of the fixing rod (205) is fixedly connected to one side of the fixing disk (208); A first spring (209), which is arranged on one side of the fixing disk (208), and the first spring (209) is sleeved on the outer wall of the fixing rod (205); A reinforcement mechanism, which is arranged at the top of the moving block (204).

2. The hoist load experiment device based on the swing jib centralized control system according to claim 1, wherein, The hoisting unit includes: A frame (103), the installation mechanism is arranged between the frame (103) and the first base (101), and the outer wall of the frame (103) is movably inserted into the inner wall of the slot (200); A body (104), which is fixedly connected to the top of the frame (103).

3. The winch load experiment device based on the rocker boom guyed mast centralized control system according to claim 1, characterized in that, The reinforcement mechanism includes: A plug rod (211), a movable hole (210) is opened at the bottom end of the inner wall of the slot (200), the inside of the movable hole (210) is communicated with the inside of the first movable cavity (201), and the outer wall of the plug rod (211) is movably inserted into the inner wall of the movable hole (210); An inclined surface (212), which is opened at the top of the moving block (204); The second spring (215), an annular groove (213) is formed on the inner wall of the movable hole (210), a fixed ring (214) is slidably connected to the inner wall of the annular groove (213), the fixed ring (214) is fixedly sleeved on the outer wall of the insertion rod (211), the second spring (215) is arranged at the top end of the fixed ring (214), and the second spring (215) is sleeved on the outer wall of the insertion rod (211); The roller (221), a rotating groove (220) is formed at the bottom end of the insertion rod (211), and the roller (221) is rotatably connected to the inner wall of the rotating groove (220); The synchronization mechanism is arranged inside the first movable cavity (201), and the synchronization mechanism is used for synchronously moving the two moving blocks (204).

4. The hoist load experiment device based on the swing arm gin pole centralized control system according to claim 3, characterized in that, The synchronization mechanism includes: The turntable (216), the turntable (216) is rotatably connected to the inner wall of the first movable cavity (201); The connecting rod (219), one end of the connecting rod (219) is rotatably connected to the side of the top end of the turntable (216), and the other end of the connecting rod (219) is rotatably connected to the top end of the moving block (204); The servo motor (218), an installation cavity (217) is formed inside the first base (101), the servo motor (218) is installed inside the installation cavity (217), and the output end of the servo motor (218) is drivingly connected to the bottom end of the turntable (216).

5. The hoist load experiment device based on the swing arm gin pole centralized control system according to claim 1, characterized in that, The load assembly includes: The material box (301), the material box (301) is arranged at the top end of the second base (102); The fixed frame (302), the fixed frame (302) is fixedly connected to the top end of the second base (102); The rope-passing roller (305), a slot (303) is formed at the top end of the fixed frame (302), vertical plates (304) are symmetrically and fixedly connected to the inner wall of the slot (303), and the rope-passing roller (305) is rotatably connected between the two vertical plates (304); The connecting ring (307), a connecting column (306) is fixedly connected to the top end of the material box (301), and the connecting ring (307) is arranged at the top end of the connecting column (306); The I-shaped block (309), the I-shaped block (309) is fixedly connected to the material box (301), guiding grooves (308) are formed on both sides of the fixed frame (302), and the I-shaped block (309) is slidably arranged on the inner wall of the guiding groove (308); The runner (311), a rotating cavity (310) is formed inside the I-shaped block (309), the runner (311) is rotatably connected to the inner wall of the rotating cavity (310), and the outer wall of the runner (311) is attached to the outer wall of the guiding groove (308).

6. The hoist load test device based on the swing arm gin pole centralized control system according to claim 1, characterized in that The first buffer mechanism includes: The movable plate (402), a second movable cavity (401) is formed inside the second base (102), and the outer wall of the movable plate (402) is slidably connected to the inner wall of the second movable cavity (401); The top block (403), the bottom end of the top block (403) is fixedly connected to the top end of the movable plate (402), a top groove (404) is opened at the top end of the second base (102), and the outer wall of the top block (403) is movably inserted into the inner wall of the top groove (404); The third spring (407), a boss (405) is fixedly connected to the bottom end of the inner wall of the second movable cavity (401), bottom holes (406) are opened at the bottom ends of the movable plate (402) and the top block (403), the boss (405) is inserted into the inner wall of the bottom hole (406), and the third spring (407) is arranged between the top end of the boss (405) and the inner wall of the bottom hole (406); The second buffer mechanism, the second buffer mechanism is arranged below the movable plate (402).

7. The hoist load test device based on the swing jib tower control system according to claim 6, characterized in that, The second buffer mechanism includes: The top plate (502), a clamping hole (501) is opened at the bottom end of the inner wall of the second movable cavity (401), and the top plate (502) is inserted into the inner wall of the clamping hole (501); The connecting rod (504), the top end of the connecting rod (504) is fixedly connected to the bottom end of the top plate (502), a communication hole (503) is opened on the inner wall of the clamping hole (501), and the outer wall of the connecting rod (504) is movably inserted into the inner wall of the communication hole (503); The fourth spring (509), an air charging cavity (506) is opened on the inner wall of the communication hole (503), a pressing plate (507) is slidably connected to the inner wall of the air charging cavity (506), the top end of the pressing plate (507) is fixedly connected to the bottom end of the connecting rod (504), and the fourth spring (509) is arranged below the pressing plate (507); The piston plate (508), the piston plate (508) is slidably connected to the inner wall of the air charging cavity (506), and the piston plate (508) is arranged below the fourth spring (509); The pressurizing mechanism, the pressurizing mechanism is arranged below the piston plate (508).

8. The hoist load test device based on the rocker boom guyed mast centralized control system according to claim 7, characterized in that, The pressurizing mechanism includes: The air pump (510), an air inlet pipe (511) is arranged at the output end of the air pump (510), and the air inlet pipe (511) is fixedly inserted into the inside of the second base (102); The connecting pipe (512), the connecting pipe (512) is fixedly inserted into the outer wall of the air inlet pipe (511), and the inside of the connecting pipe (512) is communicated with the inside of the air charging cavity (506).

9. A winch load experiment method based on a swing jib centralized control system according to any one of claims 1-8, characterized in that, Including the following steps: Step 1: Embed the winch unit to be experimented inside the embedding groove (200). Then, the servo motor (218) operates to drive the turntable (216) to rotate counterclockwise. Through the connection of the connecting rod (219), the counterclockwise rotation of the turntable (216) drives the two moving blocks (204) to move towards each other. The movement of the moving blocks (204) causes the inclined surface (212) to squeeze the rollers (221), thereby causing the insertion rod (211) to rise, so that the insertion rod (211) is inserted out of the movable hole (210) and inserted into the installation hole at the bottom of the frame (103). The continuous movement of the moving blocks (204) causes the moving blocks (204) to squeeze the insertion block (203), so that the insertion block (203) can be moved out of the movable groove (202) and inserted into the outer wall of the frame (103), thus completing the lateral and longitudinal positioning of the frame (103) in the embedding groove (200). Step 2: Pull out the steel wire rope in the machine body (104) and wind it around the top of the wire rope roller (305) and then connect it to the connecting ring (307). Then, add the required amount of water into the feed box (301). At this time, the machine body (104) operates, and the released steel wire rope is gradually wound up. At the same time, the wound steel wire rope lifts the feed box (301) to conduct the load experiment of the machine body (104). Step 3: After the feed box (301) is lifted by the operation of the machine body (104), the top block (403) moves upward under the elastic action of the third spring (407). The movement of the top block (403) drives the movable plate (402) to move until the movable plate (402) abuts against the top end of the inner wall of the second movable cavity (401), causing the first buffer mechanism to start working. Then, the air pump (510) operates to continuously inflate the air inlet pipe (511). Then, through the connection of the connecting pipe (512), the gas enters the inside of the inflation cavity (506) to squeeze the top end of the piston plate (508), causing the piston plate (508) to rise. The rise of the piston plate (508) drives the fourth spring (509) to rise and compress the fourth spring (509). The rise of the fourth spring (509) drives the abutting plate (507) to rise. The rise of the abutting plate (507) drives the connecting rod (504) to rise. The rise of the connecting rod (504) drives the top plate (502) to rise, causing the second buffer mechanism to start working.

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