X-ray detection device for insulating cardboard

By designing an insulated cardboard X-ray detection device, using the centralized device, the second measuring device and the auxiliary device, the problem of unfixed position and inability to automatically measure the dimensions in the insulated cardboard detection is solved, and a stable and automatic detection process is realized, which improves the detection efficiency and accuracy.

CN119915844AActive Publication Date: 2025-05-02TAIZHOU XINYUAN ELECTRICAL EQUIP
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Patent Information

Application Number
CN202510402249.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-01
Publication Date
2025-05-02
Estimated Expiration
2045-04-01

AI Technical Summary

Technical Problem

During the inspection process, the existing insulating cardboard detection system has the insulating cardboard position that is not fixed and is prone to deviation, which leads to the occurrence of misjudgment of X-ray machines. At the same time, it is impossible to fully detect the thickness and length and width of the insulating cardboard, which requires manual measurement and is time-consuming and labor-intensive.

Method used

An insulated cardboard X-ray detection device is designed, including a belt conveyor, a centralizer, an industrial X-ray machine, an auxiliary device and a second measuring device. Through the guide block and rack system of the centralized center device, stable centralized centering and comprehensive detection of insulated cardboard is achieved; the rotating roller and encoder system in the second measuring device measure the width of the insulated cardboard; the auxiliary device and discharge device realize automatic sorting.

Benefits of technology

The stable detection of insulated cardboard is achieved, which avoids the misjudgment of X-ray machines. It can automatically measure the thickness and width of insulated cardboard, reduces the time and labor of manual measurement, and improves detection efficiency and accuracy.

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Abstract

The invention discloses an insulating paperboard X-ray detection device which comprises a belt conveyor, one end of the belt conveyor is sequentially provided with a centering device, an industrial X-ray machine, an auxiliary device, a second measuring device and a discharging device, the top of an inner ring at one end of a belt of the belt conveyor is provided with a balance plate, and the balance plate is connected with the two sides of the belt conveyor. The outer ring of the industrial X-ray machine is provided with a protective cover, the centering device comprises a guide block, and the guide block is in sliding contact with the surface of the belt conveyor. The X-ray detection device for the insulating cardboard solves the problems that the position of an existing insulating cardboard on a conveying belt is not fixed and deviates, so that misjudgment of the X-ray machine is easily caused; meanwhile, the X-ray machine can detect the thickness of the insulating paper board but cannot detect the length and width of the insulating paper board, when the size of the insulating paper board is required, the size of the insulating paper board needs to be measured manually through a measuring tape or a vernier caliper or the like, and time and labor are wasted.
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Description

Technical Field

[0001] The invention relates to the technical field of insulating paperboard detection, in particular to an insulating paperboard X-ray detection device. Background Art

[0002] The publication number CN210512930U discloses an insulating paperboard detection system, which includes an insulating paperboard thickness measuring device at the rear of the first belt conveyor, including a frame, an upper bracket and a lower bracket are fixed on the frame, an upper cylinder is provided on the upper bracket, an upper contact roller is mounted on the lower end of the cylinder rod of the upper cylinder, a pressure plate is provided at the bottom of the upper contact roller, and a thickness meter is provided on the upper cylinder; a lower cylinder is provided on the lower bracket, and the lower contact roller is mounted on the upper end of the cylinder rod of the lower cylinder. The insulating paperboard metal detection device in front of the first belt conveyor includes a frame, and an upper X-ray detector and a lower X-ray detector are provided above and below the opening in the middle of the frame; the insulating paperboard surface quality detection device in front of the second belt conveyor includes a frame, and cameras are provided above and below the opening in the middle of the frame. This patent is designed to solve the current problems of slow speed, time-consuming and labor-intensive manual detection of the thickness and surface defects of insulating paperboard.

[0003] The types of insulating cardboard mainly include low-density board, medium-density board and high-density board classified by density. When performing X-ray inspection on high-density insulating cardboard, it is necessary to ensure that the equipment parameters are set accurately, the test piece is placed stably and accurately, so as to obtain a clear X-ray image. By interpreting and analyzing the image, it can be determined whether there are defects inside the insulating cardboard, such as cracks, surface or internal metal foreign matter, etc. X-ray inspection is a non-destructive inspection technology that can be carried out without destroying the test piece, so it is widely used in the quality inspection of materials such as insulating cardboard.

[0004] By adjusting the detection range of the X-ray machine, the operator needs to select the appropriate detection area and parameters according to the size, shape, material and specific requirements of the insulation cardboard. By adjusting the detection range, it is ensured that the X-rays can penetrate the insulation cardboard to achieve a comprehensive detection of the entire insulation cardboard, while avoiding radiation to unnecessary areas, so as to better judge the quality of the insulation cardboard. However, the position of the existing insulation cardboard on the conveyor belt is not fixed and offset, which will easily cause the X-ray machine to misjudge. At the same time, the X-ray machine can detect the thickness of the insulation cardboard but cannot detect the length and width of the insulation cardboard. When the size of the insulation cardboard is required, it is necessary to manually measure the size of the insulation cardboard using a tape measure or a vernier caliper, which is time-consuming and laborious.

[0005] Therefore, an insulating paperboard X-ray detection device is needed to solve the above problems. Summary of the invention

[0006] The object of the present invention is to provide an insulating paperboard X-ray detection device to solve the technical problems raised in the above background technology.

[0007] To achieve the above object, the present invention provides the following technical solutions: an insulating paperboard X-ray detection device, comprising a flow-through seat and a belt conveyor, wherein a centering device, an industrial X-ray machine, an auxiliary device, a second measuring device and a discharge device are sequentially arranged at one end of the belt conveyor; A balance plate is arranged on the top of the inner ring at one end of the belt of the belt conveyor, and the balance plate is connected to both sides of the belt conveyor. A protective cover is arranged on the outer ring of the industrial X-ray machine. The centering device includes a guide block, and the guide block is in sliding contact with the surface of the belt conveyor. The guide block is respectively connected and fixed to one end of a rack, and the middle position of the opposite ends of the two racks is connected to the servo motor, and the middle position of one of the racks is connected to the first encoder.

[0008] Furthermore, a sliding groove is provided at the bottom of the guide block, the sliding groove is slidably connected to the slider, one side of the slider close to the guide block is in contact with the first elastic member, the other side of the first elastic member is in contact with the inner wall of the sliding groove, a sliding rod is provided on the inner ring of the first elastic member, one end of the sliding rod is slidably connected to a sliding hole provided on the inner wall of the sliding groove, the other end of the sliding rod is connected to the slider, the slider is in contact with the trigger switch, and the trigger switch is connected to the inner wall of the sliding groove.

[0009] Furthermore, the second measuring device includes a rotating roller, the outer rings at both ends of the rotating roller are fixedly connected to the inner ring of the bearing, the outer ring of the bearing is slidably connected to the rectangular groove opened in the support block, one end of the rotating roller is connected to the output end of the second encoder, and the second encoder is connected to one of the support blocks.

[0010] Furthermore, a top plate is arranged on the top of the bearing, the top plate is slidably connected to the rectangular groove, the top of the rectangular groove is connected to one end of a symmetrically arranged second elastic member, and the other end of the second elastic member is connected to the inner wall of the rectangular groove.

[0011] Furthermore, the auxiliary device includes a sliding frame, the sliding frame and the anti-rotation blocks are symmetrically arranged, the bottoms of both ends of the sliding frame are connected to one end of the first spring-type telescopic rod, the other end of the first spring-type telescopic rod is connected to the bottom of a stable groove opened in the support frame, the two ends of the sliding frame slide with the inner wall of the stable groove, the bottom of the anti-rotation block is connected to one end of the second spring-type telescopic rod, the bottom of the second spring-type telescopic rod is rotatably connected to both ends of the stable roller, the top of the middle position of the sliding frame is rotatably connected to the bottom of the starting gear, the starting gear is connected to one end of the screw, and the other end of the screw is threadedly connected to the support frame.

[0012] Furthermore, the sliding frame is slidably connected to the symmetrically arranged anti-rotation block, the top of the anti-rotation block is connected to one end of the adjusting rod, the other end of the adjusting rod is slidably connected to the adjusting block, the adjusting block is slidably connected to the adjusting groove opened at the top of the support frame, the adjusting block has a through threaded hole, and the through threaded hole is threadedly connected to the bolt.

[0013] Furthermore, the discharge device includes a disengagement plate, one end of the disengagement plate away from the belt is rotatably connected to both sides of the belt conveyor, and the bottom of the other end of the disengagement plate is connected to the output end of the micro electric push rod, and the micro electric push rod is connected to the belt conveyor.

[0014] Compared with the prior art, the invention has the following beneficial effects: the X-ray detection device for insulating paperboard is reasonable and has the following advantages: (1) The industrial X-ray machine senses the arrival of the insulating cardboard through X-rays, the belt conveyor stops, and then the signal is transmitted to the servo motor in the centering device. The servo motor drives the rack, and the rack can drive the guide block to center the insulating cardboard, thereby achieving a comprehensive inspection of the entire insulating cardboard and avoiding radiation to unnecessary areas, so as to better judge the quality and thickness of the insulating cardboard and prevent the occurrence of misjudgment by the X-ray machine. At the same time, the encoder is connected to the rack transmission to decrease, and the width of the insulating cardboard is further measured; the starting gear and the screw are driven by the rack to rotate, and the screw moves downward under the influence of the threaded support frame, and the slide frame and the anti-rotation block are moved downward, so that the stabilizing roller at the bottom of the second spring-type telescopic rod contacts the insulating cardboard, and finally the insulating cardboard is sent to the second measuring device with the belt conveyor to prevent the insulating cardboard from being stuck in the front side of the second measuring device, and at the same time ensure that the insulating cardboard stably enters the lower end of the industrial X-ray machine for inspection.

[0015] (2) The rotating roller in the second measuring device contacts the surface of the insulating paperboard and rotates, and the rotating roller is connected to the second encoder, so that the second encoder can measure the width of the insulating paperboard. The second elastic member arranged on the top of the bearing can improve the fault tolerance of the surface contact of insulating paperboards with different thicknesses, thereby further measuring insulating paperboards with different thicknesses and avoiding obstruction of the second measuring device. (3) Through detection, for insulating cardboard that meets the standards, the micro electric push rod will rise and lift the disengagement plate to discharge the insulating cardboard from the belt conveyor, leaving the qualified insulating cardboard. The drive of the micro electric push rod, the lifting is started when the second measuring device completes the measurement, and the closing is to set the lowering time of the micro electric push rod according to the length of the unqualified insulating cardboard and the conveying progress, thereby realizing automatic sorting. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 for Figure 1 Enlarged view of point A in the middle; Figure 3 It is a schematic diagram of the bottom structure of the support frame and the protective cover in the present invention; Figure 4 It is a schematic diagram of the internal structure of the support frame and the protective cover in the present invention; Figure 5 It is a schematic diagram of the bottom structure of the auxiliary device in the present invention; Figure 6 It is a schematic diagram of the top structure of the auxiliary device in the present invention; Figure 7 An exploded view of the guide block in the present invention; Figure 8 for Figure 7 Enlarged view of point B in the middle; Fig. 9 is a schematic structural diagram of a second measuring device in the present invention; Fig.10 It is a structural schematic diagram of the support block in the present invention; Fig.11 It is a schematic diagram of the structure of the discharge device in the present invention; Fig.12 for Figure 5 Enlarged view of point C in the middle.

[0017] In the figure: 1-belt conveyor, 2-support frame, 3-protective cover, 4-industrial X-ray machine, 5-centering device, 51-guide block, 52-rack, 53-servo motor, 54-first encoder, 55-first elastic member, 56-slide rod, 57-slider, 58-travel switch, 6-auxiliary device, 61-slide frame, 62-first spring-type telescopic rod, 63-anti-rotation block, 64-second spring-type telescopic rod, 65-stabilizing roller, 66-adjusting rod, 67-starting gear, 68-screw, 69-adjusting block, 7-second measuring device, 71-rotating roller, 72-bearing, 73-support block, 74-top plate, 75-second elastic member, 76-second encoder, 8-discharge device, 81-detachment plate, 82-micro electric push rod. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0019] See also Figure 1-12The present invention provides a technical solution: an insulating paperboard X-ray detection device, including a flow-through seat 3, a belt conveyor 1, and a centering device 5, an industrial X-ray machine 4, an auxiliary device 6, a second measuring device 7 and a discharge device 8 are sequentially arranged at one end of the belt conveyor 1; A balance plate is arranged at the top of the inner ring of one end of the belt of the belt conveyor 1, and the balance plate is connected to both sides of the belt conveyor 1. A protective cover 3 is arranged at the outer ring of the industrial X-ray machine 4. The balance plate can prevent the belt from twisting when the auxiliary device 6 cooperates with the belt conveyor 1 to transport the insulating cardboard into the second measuring device 7 for measurement, thereby preventing the second measuring device 7 from failing to measure the insulating cardboard. At the same time, the protective cover 3 can prevent X-rays from causing harm to the human body.

[0020] The centering device 5 includes a guide block 51, which is in sliding contact with the surface of the belt conveyor 1. The guide block 51 is respectively connected and fixed to one end of a rack 52. The middle position of the opposite ends of the two racks 52 is connected to the servo motor 53. The middle position of one of the racks 52 is connected to the first encoder 54. The industrial X-ray machine 4 senses the arrival of the insulating cardboard through X-rays, and then the signal is transmitted to the servo motor 53 in the centering device 5. The servo motor 53 drives the rack 52. The rack 52 can drive the guide block 51 to center the insulating cardboard, thereby realizing a comprehensive detection of the entire insulating cardboard and avoiding radiation to unnecessary areas, so as to better judge the quality and thickness of the insulating cardboard and prevent the occurrence of misjudgment of the industrial X-ray machine 4. At the same time, the first encoder 54 is connected to the rack 52 to reduce the width value, and further measure the width of the insulating cardboard.

[0021] A slide groove is provided at the bottom of the guide block 51, and the slide groove is slidably connected with the slider 57. One side of the slider 57 close to the guide block 51 contacts the first elastic member 55, and the other side of the first elastic member 55 contacts the inner wall of the slide groove. A slide rod 56 is provided on the inner ring of the first elastic member 55, and one end of the slide rod 56 is slidably connected with a slide hole provided on the inner wall of the slide groove, and the other end of the slide rod 56 is connected to the slider 57. The slider 57 contacts the trigger switch 58, and the trigger switch 58 is connected to the inner wall of the slide groove. The slider 57 contacts the insulating paperboard, and the slider 57 is pressed to trigger the travel switch 58 to measure the width of the insulating paperboard, and reset the guide block 51. After the guide block 51 is reset, the rack 52 transmission auxiliary device 6 and the belt conveyor 1 continue to cooperate to transport the insulating paperboard into the second measuring device 7 for measurement.

[0022] The second measuring device 7 includes a rotating roller 71. The outer rings at both ends of the rotating roller 71 are connected and fixed to the inner ring of the bearing 72. The outer ring of the bearing 72 is slidably connected to the rectangular groove provided in the support block 73. One end of the rotating roller 71 is connected to the output end of the second encoder 76. The second encoder 76 is connected to one of the support blocks 73. A top plate 74 is arranged on the top of the bearing 72. The top plate 74 is slidably connected to the rectangular groove. The top of the rectangular groove is connected to one end of a symmetrically arranged second elastic member 75. The other end of the second elastic member 75 is connected to the inner wall of the rectangular groove. The rotating roller 71 in the second measuring device 7 contacts and rotates with the surface of the insulating paperboard. The rotating roller 71 is transmission-connected with the second encoder 76, so that the second encoder 76 can measure the width of the insulating paperboard. The second elastic member 75 arranged on the top of the bearing 72 can improve the fault tolerance of the surface contact of the insulating paperboards with different thicknesses, so as to further measure the insulating paperboards with different thicknesses and avoid obstruction of the second measuring device 7.

[0023] The auxiliary device 6 includes a sliding frame 61, the sliding frame 61 and a symmetrically arranged anti-rotation block 63, the bottoms of both ends of the sliding frame 61 are connected to one end of a first spring-type telescopic rod 62, the other end of the first spring-type telescopic rod 62 is connected to the bottom of a stable groove opened by the support frame 2, the two ends of the sliding frame 61 slide with the inner wall of the stable groove, the bottom of the anti-rotation block 63 is connected to one end of a second spring-type telescopic rod 64, the bottom of the second spring-type telescopic rod 64 is rotatably connected to both ends of a stable roller 65, the top of the middle position of the sliding frame 61 is rotatably connected to the bottom of a starting gear 67, the starting gear 67 is connected to one end of a screw 68, the other end of the screw 68 is threadedly connected to the support frame 2, the sliding frame 61 is slidably connected to the symmetrically arranged anti-rotation block 63, the top of the anti-rotation block 63 is connected to the adjusting One end of the section rod 66 is connected, and the other end of the adjusting rod 66 is slidably connected to the adjusting block 69. The adjusting block 69 is slidably connected to the adjusting groove opened on the top of the support frame 2. The adjusting block 69 is provided with a through threaded hole, which is threadedly connected to the bolt. The starting gear 67 and the screw 68 are driven to rotate through the rack 52. The screw 68 is affected by the threaded support frame 2 and moves downward. At the same time, the slide frame 61 and the anti-rotation block 63 are moved downward, so that the stabilizing roller 65 at the bottom of the second spring-type telescopic rod 64 is in contact with the insulating cardboard. Finally, the insulating cardboard is sent into the second measuring device 7 in cooperation with the belt conveyor 1 to avoid the insulating cardboard being stuck in the front side of the second measuring device 7, and at the same time, it is ensured that the insulating cardboard stably enters the lower end of the industrial X-ray machine 4 for detection.

[0024] The discharge device 8 includes a disengagement plate 81, one end of the disengagement plate 81 away from the belt is rotatably connected to both sides of the belt conveyor 1, and the bottom of the other end of the disengagement plate 81 is connected to the output end of the micro-electric push rod 82, and the micro-electric push rod 82 is connected to the belt conveyor 1. By detecting the insulating cardboard that meets the standards, the micro-electric push rod 82 will lift the disengagement plate 81 to discharge the insulating cardboard from the belt conveyor 1, and the drive of the micro-electric push rod 82, the lifting starts when the second measuring device 7 completes the measurement, and the closing is to set the lowering time of the micro-electric push rod 82 according to the length of the unqualified insulating cardboard and the conveying progress, thereby realizing automatic sorting.

[0025] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.

Claims

1. An insulating paperboard X-ray detection device, comprising a belt conveyor (1), characterized in that: A centering device (5), an industrial X-ray machine (4), an auxiliary device (6), a second measuring device (7) and a discharging device (8) are sequentially arranged at one end of the belt conveyor (1); a balance plate is arranged at the top of the inner ring of one end of the belt of the belt conveyor (1), the balance plate is connected to both sides of the belt conveyor (1), and a protective cover (3) is arranged on the outer ring of the industrial X-ray machine (4); the centering device (5) includes a guide block (51), the guide block (51) is in sliding contact with the surface of the belt conveyor (1), the guide block (51) is respectively connected and fixed to one end of a rack (52), and the middle position of the opposite ends of the two racks (52) is connected to the servo motor (53) in transmission connection; the middle position of one of the racks (52) is connected to the first encoder (54) in transmission connection.

2. The insulating paperboard X-ray detection device according to claim 1, characterized in that: A sliding groove is provided at the bottom of the guide block (51), and the sliding groove is slidably connected to the slider (57). One side of the slider (57) close to the guide block (51) contacts with the first elastic member (55), and the other side of the first elastic member (55) contacts with the inner wall of the sliding groove. A sliding rod (56) is provided on the inner ring of the first elastic member (55), and one end of the sliding rod (56) is slidably connected to a sliding hole provided on the inner wall of the sliding groove, and the other end of the sliding rod (56) is connected to the slider (57), and the slider (57) contacts with a trigger switch (58), and the trigger switch (58) is connected to the inner wall of the sliding groove.

3. The X-ray detection device for insulating paperboard according to claim 1, characterized in that: The second measuring device (7) comprises a rotating roller (71), the outer rings at both ends of the rotating roller (71) are fixedly connected to the inner ring of a bearing (72), the outer ring of the bearing (72) is slidably connected to a rectangular groove provided in a support block (73), one end of the rotating roller (71) is connected to the output end of a second encoder (76), and the second encoder (76) is connected to one of the support blocks (73).

4. The X-ray detection device for insulating paperboard according to claim 3, characterized in that: A top plate (74) is arranged on the top of the bearing (72), and the top plate (74) is slidably connected to the rectangular groove. The top of the rectangular groove is connected to one end of a symmetrically arranged second elastic member (75), and the other end of the second elastic member (75) is connected to the inner wall of the rectangular groove.

5. The X-ray detection device for insulating paperboard according to claim 1, characterized in that: The auxiliary device (6) comprises a sliding frame (61), the sliding frame (61) and a symmetrically arranged anti-rotation block (63), the bottoms of both ends of the sliding frame (61) are connected to one end of a first spring-type telescopic rod (62), the other end of the first spring-type telescopic rod (62) is connected to the bottom of a stable groove opened on the support frame (2), the two ends of the sliding frame (61) slide with the inner wall of the stable groove, the bottom of the anti-rotation block (63) is connected to one end of a second spring-type telescopic rod (64), the bottom of the second spring-type telescopic rod (64) is rotatably connected to both ends of a stable roller (65), the top of the middle position of the sliding frame (61) is rotatably connected to the bottom of a starting gear (67), the starting gear (67) is connected to one end of a screw rod (68), and the other end of the screw rod (68) is threadedly connected to the support frame (2).

6. The X-ray detection device for insulating paperboard according to claim 5, characterized in that: The sliding frame (61) is slidably connected to a symmetrically arranged anti-rotation block (63); the top of the anti-rotation block (63) is connected to one end of an adjusting rod (66); the other end of the adjusting rod (66) is slidably connected to an adjusting block (69); the adjusting block (69) is slidably connected to an adjusting groove provided at the top of the support frame (2); a through threaded hole is provided in the adjusting block (69); and the through threaded hole is threadedly connected to a bolt.

7. The X-ray detection device for insulating paperboard according to claim 1, characterized in that: The discharging device (8) comprises a disengagement plate (81), one end of the disengagement plate (81) away from the belt is rotatably connected to two sides of the belt conveyor (1), and the bottom of the other end of the disengagement plate (81) is connected to the output end of a micro electric push rod (82), and the micro electric push rod (82) is connected to the belt conveyor (1).

Citation Information

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