Motor slide wire cable walking device

By designing the motor sliding cable walking device, the pulley and locking mechanism are used to automatically adjust the position of the cable, which solves the problem that the cable is wound by the wheel when the belt station is switched, improves the degree of system automation and the service life of the cable, and reduces maintenance costs.

CN119921252APending Publication Date: 2025-05-02QINGHAI HUANGHE HYDROPOWER DEVELOPMENT CO LTD +1
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Patent Information

Application Number
CN202510105130.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-22
Publication Date
2025-05-02

AI Technical Summary

Technical Problem

The existing cable sliding wire system is easily wound by wheels when the belt station is switched, resulting in cable breakage and crushing, and there are problems such as poor conductivity, poor wear resistance, poor stability and easy mechanical damage.

Method used

A motor sliding cable walking device is designed, adopting a combined structure of the main support beam, the first pillar, the second pillar, the sliding cable and the pulley. The sliding cable and the cable are connected through the pulley, so that the cable can automatically adjust its position, and a locking mechanism and a protective plate are set to improve stability and reduce friction.

Benefits of technology

It improves the degree of automation of the system, reduces the possibility of cable damage, extends the service life of the cable, reduces the frequency and cost of maintenance and replacement of cables, and reduces performance degradation and damage caused by wear.

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Abstract

The invention belongs to the technical field of cable laying devices, and discloses a motor slide wire cable walking device which comprises a main supporting beam, a first supporting column, a second supporting column, a slide wire and a pulley. The first strut and the second strut are arranged at intervals in the length direction of the main supporting beam, one end of the first strut and one end of the second strut are fixedly connected with the main supporting beam, and the two ends of the slide wire are fixedly connected with the first strut and the second strut respectively; a plurality of pulleys are connected to the slide wire in a sliding mode, a wire passing ring is fixedly connected to the bottom of each pulley, and the cable is configured to penetrate through the wire passing ring on each pulley. According to the slide wire cable walking device, the slide wire and the cable are connected through the pulley, so that the position of the cable can be automatically adjusted along with stretching of the belt, the automation degree of a system is improved, the possibility of cable damage is reduced, the maintenance and replacement cost caused by cable damage is reduced, and the service life of the cable is prolonged.
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Description

Technical Field

[0001] The invention belongs to the technical field of cable laying devices, and in particular relates to a motor sliding line cable running device. Background Art

[0002] In some power plants, there are usually multiple coal conveying fuel belt lines. In order to meet the needs of switching positions of the coal conveying belt under different operating modes, the plug-in and pull-out motor of the belt head position switching of the coal conveying trestle needs to move with the belt bracket, and the cable slide needs to slide frequently to extend and retract. When some belt lines are switched, the plug-in and pull-out motor slide cable is installed at a low position and is close to the belt device wheel. When the belt is switching between coal stacking and coal taking positions, the slide cable is often entangled on the wheel, which causes the cable to be broken or crushed. The existing cable slide system has the following problems:

[0003] 1. Poor conductivity: leads to low efficiency of power transmission and affects the normal operation of the equipment.

[0004] 2. Poor wear resistance: easy to wear, shortening the service life.

[0005] 3. Poor stability: prone to failure, affecting production efficiency.

[0006] 4. Easy to cause mechanical damage: often being caught in the wheels and being broken or crushed, increasing maintenance costs. Summary of the invention

[0007] In view of the above problems, the present invention provides a motor sliding cable running device, which adopts the following technical solutions:

[0008] A motor sliding cable running device, comprising a main support beam, a first support, a second support, a sliding wire and a pulley;

[0009] Wherein, the first pillar and the second pillar are arranged at intervals along the length direction of the main support beam, one end of the first pillar and one end of the second pillar are fixedly connected to the main support beam, and two ends of the sliding line are fixedly connected to the first pillar and the second pillar respectively; a plurality of pulleys are slidably connected to the sliding line, a passing coil is fixedly connected to the bottom of each pulley, and the cable is configured to pass through the passing coil on each pulley.

[0010] Furthermore, the first pillar and the second pillar are perpendicular to the main support beam, and the first pillar and the second pillar have the same height.

[0011] Furthermore, the sliding line and the length direction of the main support beam are parallel to each other.

[0012] Furthermore, the distance between the slide wire and the main support beam is greater than the radius of the pulley.

[0013] Furthermore, two ends of the slide wire are detachably connected to the first pillar and the second pillar.

[0014] Furthermore, the bottom of each of the first pillar and the second pillar is provided with a locking mechanism, the locking mechanism comprising a locking block, a ejector pin and a spring, and both ends of the slide wire are provided with a plurality of grooves along the length direction;

[0015] The top of the locking block is fixedly connected to the bottom of the first pillar or the second pillar, a first through hole is arranged on the upper edge of the locking block parallel to the length direction of the slide line, the slide line is slidably connected to the first through hole, and a step hole is arranged on the upper edge of the locking block perpendicular to the direction of the first through hole;

[0016] The step hole comprises a second through hole and a third through hole which are interconnected, wherein the inner diameter of the second through hole is larger than the inner diameter of the third through hole, the second through hole is connected to the first through hole, and a step surface is provided at the connection between the second through hole and the third through hole; a convex surface matching the groove is provided at the top of the ejector pin, a limiting ring is provided below the convex surface of the ejector pin, the limiting ring is located in the second through hole, and the ejector pin is slidably connected to the third through hole; the spring is located in the second through hole and is sleeved on the ejector pin, the top of the spring abuts against the limiting ring, and the bottom of the spring abuts against the step surface.

[0017] Furthermore, a handle is provided at the bottom of the ejector pin, the outer diameter of the handle is larger than the outer diameter of the ejector pin, and the handle is detachably connected to the bottom of the ejector pin.

[0018] Furthermore, the pulley includes a roller, a wheel frame and a pin shaft, the roller is rotatably connected to the wheel frame via the pin shaft, the pin shaft is axially provided with a wire passing hole, the sliding wire is configured to slide in the wire passing hole of the pin shaft, and the top of the wheel frame is detachably connected to the wire passing wire.

[0019] Furthermore, it also includes a protective plate, the top of which is fixedly connected to the bottom of the main support beam, and the bottom of the protective plate extends below the lowest point of the cable.

[0020] Furthermore, the side surface of the protective plate close to the slide wire is a smooth surface.

[0021] Beneficial effects of the present invention:

[0022] 1. The sliding wire cable walking device of the present invention connects the sliding wire and the cable through a pulley, so that the cable can automatically adjust its position following the extension and retraction of the belt, thereby improving the automation level of the system and reducing the possibility of cable damage, thereby reducing the repair and replacement costs caused by cable damage. During the movement of the cable, the friction force on the cable is small, so that the cable is less worn during long-term use, reducing performance degradation and damage caused by wear, thereby extending the service life of the cable and reducing the frequency and cost of maintenance and replacement of the cable.

[0023] 2. By setting up a locking mechanism, the sliding line can be quickly locked and released, thereby facilitating the replacement and installation of the pulley.

[0024] 3. By setting up the protective plate, a smooth and unobstructed operating environment is provided for the sliding cable, so that the cable can move naturally and smoothly, greatly reducing friction resistance and improving operating efficiency.

[0025] Other features and advantages of the present invention will be described in the following description, and partly become obvious from the description, or be understood by implementing the present invention. The purpose and other advantages of the present invention can be realized and obtained by the structures pointed out in the description and the drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0027] Figure 1 It shows a structural schematic diagram of a motor sliding cable running device according to an embodiment of the present invention;

[0028] Figure 2 A schematic diagram showing the installation of a locking mechanism and a first pillar and a second pillar according to an embodiment of the present invention is shown;

[0029] Figure 3 It shows a structural schematic diagram of a locking mechanism according to an embodiment of the present invention;

[0030] Figure 4 shows a side view of a pulley according to an embodiment of the present invention;

[0031] Figure 5 A front view of a pulley according to an embodiment of the present invention is shown.

[0032] In the figure: 1. main support beam; 2. first pillar; 3. second pillar; 4. sliding line; 5. pulley; 6. cable; 7. wire pass coil; 8. workstation junction box; 9. ground junction box; 10. locking mechanism; 11. locking block; 12. ejector pin; 121. limiting ring; 13. spring; 14. groove; 15. first through hole; 16. second through hole; 17. third through hole; 18. convex surface; 19. handle; 20. roller; 21. wheel frame; 22. pin shaft; 23. wire pass hole; 24. protective plate; 25. workstation body. DETAILED DESCRIPTION

[0033] In order to make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the technical solution in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0034] It should be noted that the terms "first", "second" etc. in the present application are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequential order. It should be understood that the data used in this way can be interchanged in appropriate circumstances, so that the embodiments of the present application described here. In the present application, the orientation or positional relationship indicated by the terms "upper", "lower", "left", "right", "front", "back", "top", "bottom", "inside", "outside", "middle", "vertical", "horizontal", "lateral", "longitudinal" etc. are based on the orientation or positional relationship shown in the accompanying drawings.

[0035] The embodiment of the present invention provides a motor sliding line cable walking device, which can be used for replacing the plug-in and pull-out pin motor at the belt head station of the coal conveyor trestle, and can also be used in other cable laying scenarios, completely solving the problem of cable winding around wheels, eliminating the hidden danger of cable breakage, reducing the workload of manual maintenance, extending the service life of the cable, and reducing the frequency and cost of maintenance and replacement of the cable.

[0036] like Figure 1 As shown, a motor sliding line cable running device includes a main support beam 1, a first support column 2, a second support column 3, a sliding line 4 and a pulley 5.

[0037] Among them, the first pillar 2 and the second pillar 3 are arranged at intervals along the length direction of the main support beam 1, one end of the first pillar 2 and one end of the second pillar 3 are fixedly connected to the main support beam 1, and the two ends of the slide line 4 are fixedly connected to the first pillar 2 and the second pillar 3 respectively. The first pillar 2 and the second pillar 3 are used to fix the slide line 4, providing solid support for the subsequent stable operation of the slide line 4.

[0038] There are multiple pulleys 5 slidably connected to the sliding line 4, and the bottom of each pulley 5 is fixedly connected to a coil 7. The cable 6 is configured to pass through the coil 7 on each pulley 5. One end of the cable 6 is connected to the work station junction box 8, and the other end of the cable 6 is connected to the ground junction box 9.

[0039] For example, the contact surface between the coil 7 and the cable 6 is a smooth surface, which reduces the wear of the cable 6 and the coil 7; the coil 7 is made of plastic because the plastic material has a smaller friction coefficient.

[0040] The embodiment of the present invention connects the slide wire 4 and the cable 6 via the pulley 5, so that the cable 6 can automatically adjust its position following the expansion and contraction of the belt, thereby improving the automation level of the system.

[0041] For example, the main support beam 1 may be made of channel steel, or the support beam on the modified equipment may be used, thereby reducing the equipment cost.

[0042] For example, the first pillar 2 and the second pillar 3 are perpendicular to the main support beam 1, and the heights of the first pillar 2 and the second pillar 3 are the same, so that the sliding line 4 is determined to be a straight line, and the length directions of the sliding line 4 and the main support beam 1 are parallel to each other, ensuring that the sliding line 4 maintains an equal distance from each part of the main support beam 1, so that the cable 6 can be evenly stressed during operation, reducing failures caused by shaking or deviation of the sliding line 4, reducing wear and tear, and extending the service life.

[0043] The embodiment of the present invention ensures the linearity of the slide line 4 by accurately setting the positions of the first support 2 and the second support 3, so that the sliding of the cable 6 is more stable and reliable.

[0044] For example, the first pillar 2 and the second pillar 3 are both made of channel steel, and the first pillar 2, the second pillar 3 are welded to the main support beam 1, which is convenient for construction and modification, and is particularly suitable for equipment modification.

[0045] For example, the distance between the sliding line 4 and the main support beam 1 is greater than the radius of the pulley 5, so that the pulley 5 does not collide with the main support beam 1 when sliding on the sliding line 4. The lengths of the first pillar 2 and the second pillar 3, and the positions where the sliding line 4 is connected to the first pillar 2 and the second pillar 3 should take into account the diameter of the pulley 5. For example, when the lengths of the first pillar 2 and the second pillar 3 are both 10 cm, the two ends of the sliding line 4 are respectively connected to the end of the first pillar 2 away from the main support beam 1 and the end of the second pillar 3 away from the main support beam 1. At this time, the diameter of the pulley 5 shall not be greater than 20 cm, so as to ensure that the pulley 5 does not collide with the main support beam 1 when sliding on the sliding line 4.

[0046] For example, the slide wire 4 can adopt a low-cost steel wire rope, and the two ends of the slide wire 4 are detachably connected to the first pillar 2 and the second pillar 3, so as to facilitate the installation and replacement of the slide wire 4.

[0047] like Figure 2 As shown, for example, the bottom of the first support 2 and the bottom of the second support 3 are both provided with a locking mechanism 10, such as Figure 3 As shown, the locking mechanism 10 includes a locking block 11, a push pin 12 and a spring 13, and both ends of the sliding wire 4 are provided with a plurality of grooves 14 along the length direction.

[0048] Among them, the top of the locking block 11 is fixedly connected to the bottom of the first pillar 2 or the second pillar 3, and a first through hole 15 is arranged on the upper edge of the locking block 11 parallel to the length direction of the sliding line 4. The inner diameter of the first through hole 15 is matched with the outer diameter of the sliding line 4. The sliding line 4 is slidably connected to the first through hole 15, and a step hole is arranged on the upper edge of the locking block 11 perpendicular to the direction of the first through hole 15.

[0049] The step hole includes a second through hole 16 and a third through hole 17 which are connected to each other, wherein the inner diameter of the second through hole 16 is larger than the inner diameter of the third through hole 17, the second through hole 16 is connected to the first through hole 15, and the connection between the second through hole 16 and the third through hole 17 has a step surface.

[0050] A convex surface 18 matching the groove 14 is provided at the top of the ejector pin 12, and a limit ring 121 is provided below the convex surface 18 of the ejector pin 12. The limit ring 121 is located in the second through hole 16. The ejector pin 12 is slidably connected to the third through hole 17. A handle 19 is provided at the bottom of the ejector pin 12. The outer diameter of the handle 19 is greater than the outer diameter of the ejector pin 12. The handle 19 is detachably connected to the bottom of the ejector pin 12, for example, the handle 19 is threadedly connected to the ejector pin 12.

[0051] The spring 13 is located in the second through hole 16 and sleeved on the ejector pin 12 . The top of the spring 13 abuts against the limiting ring 121 , and the bottom of the spring 13 abuts against the step surface.

[0052] The principle of the locking mechanism 10 locking the slide wire 4 is: pull the handle 19 downward, the spring 13 is compressed, one end of the slide wire 4 is passed through the first through hole 15, release the handle 19, and adjust the position of the slide wire 4 along the length direction. When the groove 14 of the slide wire 4 is aligned with the convex surface 18 of the ejector pin 12, the ejector pin 12 moves toward the slide wire 4 under the action of the spring 13, and the convex surface 18 of the ejector pin 12 slides into the groove 14 of the slide wire 4, thereby limiting the slide wire 4 from continuing to move along the length direction, thereby completing the locking of one end of the slide wire 4.

[0053] The locking mechanism 10 of the embodiment of the present invention can quickly lock and release the slide wire 4, thereby facilitating the replacement and installation of the pulley 5.

[0054] like Figure 4 and Figure 5As shown, for example, the pulley 5 includes a roller 20, a wheel frame 21 and a pin 22, the roller 20 is rotatably connected to the wheel frame 21 through the pin 22, the pin 22 is axially provided with a wire passing hole 23, the sliding wire 4 is configured to slide in the wire passing hole 23 of the pin 22, and the top of the wheel frame 21 is detachably connected to the wire passing coil 7, for example, the top of the wheel frame 21 is connected to the wire passing coil 7 through a thread.

[0055] For example, the motor sliding line cable running device also includes a protective plate 24, the top of the protective plate 24 is fixedly connected to the bottom of the main support beam 1, the bottom of the protective plate 24 extends below the lowest point of the cable 6, and the side of the protective plate 24 close to the sliding line 4 is a smooth surface.

[0056] By providing a smooth surface on the protective plate 24, a smooth and unobstructed operating environment is provided for the sliding cable, so that the cable 6 can move naturally and smoothly, greatly reducing friction resistance and improving operating efficiency.

[0057] The motor sliding cable running device of the embodiment of the present invention is used for replacing the plug-in and pull-out pin motor at the belt head station of the coal conveying trestle. Figure 1 As shown, the belt coal pipe guide trough bracket below the workstation body 25 can be used as the main support beam 1, and the first support column 2 and the second support column 3 are welded on the main support beam 1. After the pulley 5 is slidably installed on the slide line 4, the slide line 4 is fixed on the first support column 2 and the second support column 3, and finally the cable 6 is passed through the coil 7 on each pulley 5.

[0058] After the cable of the pin switching motor at the belt head station of the coal conveyor trestle adopts the sliding cable walking device of the embodiment of the present invention, during the switching process, even without supervision, it can safely follow the natural and smooth extension and retraction of the belt, completely eliminating the hidden danger of being hung up by the bracket. After actual operation inspection, it operates normally.

[0059] When the motor sliding cable running device of the embodiment of the present invention is used in other scenarios, it can also be implemented with reference to the above method, which will not be described in detail.

[0060] The motor sliding cable traveling device of the embodiment of the present invention can make the cable 6 retract and automatically adjust its position, avoiding the situation where the cable 6 is entangled on the wheel, reducing the possibility of damage to the cable 6, thereby reducing the repair and replacement costs caused by damage to the cable 6, thereby achieving a reduction in maintenance costs.

[0061] In the motor sliding line cable traveling device of the embodiment of the present invention, the cable 6 is slidably connected to the coil 7, and the pulley 5 is slidably connected to the sliding line 4. During the movement of the cable 6, the friction force applied to the cable 6 is small, so that the cable 6 is less worn during long-term use, reducing the performance degradation and damage caused by wear, thereby extending the service life of the cable 6 and reducing the frequency and cost of maintaining and replacing the cable 6.

[0062] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein; and these modifications or substitutions do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. A motor sliding cable running device, characterized in that: It comprises a main support beam (1), a first support column (2), a second support column (3), a sliding line (4) and a pulley (5); The first pillar (2) and the second pillar (3) are arranged at intervals along the length direction of the main support beam (1); one end of the first pillar (2) and one end of the second pillar (3) are fixedly connected to the main support beam (1); two ends of the slide wire (4) are fixedly connected to the first pillar (2) and the second pillar (3) respectively; a plurality of pulleys (5) are slidably connected to the slide wire (4); a coil (7) is fixedly connected to the bottom of each pulley (5); and the cable (6) is configured to pass through the coil (7) on each pulley (5).

2. The motor sliding cable running device according to claim 1, characterized in that: The first pillar (2) and the second pillar (3) are both perpendicular to the main support beam (1), and the first pillar (2) and the second pillar (3) have the same height.

3. The motor sliding cable running device according to claim 1, characterized in that: The sliding line (4) and the main support beam (1) are parallel in length direction to each other.

4. The motor sliding cable running device according to claim 1, characterized in that: The distance between the slide wire (4) and the main support beam (1) is greater than the radius of the pulley (5).

5. The motor sliding cable running device according to any one of claims 1 to 4, characterized in that: The two ends of the sliding wire (4) are detachably connected to the first support column (2) and the second support column (3).

6. The motor sliding cable running device according to claim 5, characterized in that: The bottom of the first pillar (2) and the bottom of the second pillar (3) are both provided with a locking mechanism (10), the locking mechanism (10) comprising a locking block (11), a push pin (12) and a spring (13), and both ends of the sliding wire (4) are provided with a plurality of grooves (14) along the length direction; The top of the locking block (11) is fixedly connected to the bottom of the first pillar (2) or the second pillar (3); a first through hole (15) is arranged on the upper side of the locking block (11) in parallel with the length direction of the sliding line (4); the sliding line (4) is slidably connected to the first through hole (15); and a step hole is arranged on the upper side of the locking block (11) in a direction perpendicular to the first through hole (15); The step hole comprises a second through hole (16) and a third through hole (17) which are connected to each other, wherein the inner diameter of the second through hole (16) is larger than the inner diameter of the third through hole (17), the second through hole (16) is connected to the first through hole (15), and a step surface is provided at the connection between the second through hole (16) and the third through hole (17); a convex surface (18) matching the groove (14) is provided at the top of the ejector pin (12), a limiting ring (121) is provided below the convex surface (18) of the ejector pin (12), the limiting ring (121) is located in the second through hole (16), and the ejector pin (12) is slidably connected to the third through hole (17); the spring (13) is located in the second through hole (16) and is sleeved on the ejector pin (12), the top of the spring (13) abuts against the limiting ring (121), and the bottom of the spring (13) abuts against the step surface.

7. The motor sliding cable running device according to claim 6, characterized in that: A handle (19) is provided at the bottom of the ejector pin (12); the outer diameter of the handle (19) is greater than the outer diameter of the ejector pin (12); and the handle (19) is detachably connected to the bottom of the ejector pin (12).

8. The motor sliding cable running device according to any one of claims 1 to 4, characterized in that: The pulley (5) comprises a roller (20), a wheel frame (21) and a pin (22); the roller (20) is rotatably connected to the wheel frame (21) via the pin (22); the pin (22) is provided with a wire passing hole (23) along the axial direction; the sliding wire (4) is configured to slide in the wire passing hole (23) of the pin (22); and the top of the wheel frame (21) is detachably connected to the wire passing coil (7).

9. The motor sliding cable running device according to claim 1, characterized in that: It also includes a protective plate (24), the top of which is fixedly connected to the bottom of the main support beam (1), and the bottom of which extends below the lowest point of the cable (6).

10. The motor sliding cable running device according to claim 9, characterized in that: The side surface of the protective plate (24) close to the slide wire (4) is a smooth surface.