LED lamp bead surface mounting device
By designing an LED lamp bead patch device containing a variety of innovative components, the problems of insufficient accuracy and poor stability in the prior art are solved, and efficient and stable LED lamp bead patch and waste treatment are achieved, improving production quality and efficiency.
Patent Information
- Application Number
- CN202510410348.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-02
- Publication Date
- 2025-05-02
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing patch devices have insufficient accuracy and poor stability, which affect the production quality and efficiency of LED lamp beads.
An LED lamp bead patch device including a platform, a drive motor, an L-shaped combination table, a patch assembly, a material conveying device and a mating structure is designed. Through dual thread operation, the combination of airbag grooves and column airbags, the design of adsorption nozzles and pin grooves, the transfer of transport paper and waste recycling, and the combination of air pressure adjustment and extrusion parts, high-precision and stable LED lamp bead patches are achieved.
It significantly improves the accuracy and stability of the patch, reduces the loading time, realizes the screening of unqualified LED lamp beads and the effective treatment of waste, and reduces energy consumption.
Smart Images

Figure CN119923036A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of LED lamp beads, and in particular to a patch device for LED lamp beads. Background Art
[0002] As the mainstream lighting components, SMD LED lamp beads have the advantages of high brightness, low power consumption, and long life, and are widely used in various lighting equipment, such as LED lighting, car taillights, and TV set-top boxes. The traditional LED packaging method is mainly through pin packaging, while the SMD packaging technology is to directly stick the LED chip on the substrate and then connect the LED chip and the substrate with wires. This technology has the advantages of small size, large capacity, and good reliability, and has gradually become the mainstream packaging method.
[0003] In the production process of SMD LED lamp beads, an efficient SMD device is needed to ensure that the LED chip can be accurately and stably attached to the substrate. Existing SMD devices may have problems such as insufficient precision and poor stability, which affect the production quality and efficiency of LED lamp beads. Therefore, developing a new type of LED lamp bead SMD device to improve the SMD precision and stability is of great significance to improving the production quality and efficiency of LED lamp beads.
[0004] For example, the specification of “A SMD device for LED lamp beads” disclosed in Chinese invention patent CN116997096A discloses that when the existing LED lamp beads are processed by SMD, they need to be clamped one by one by manual or mechanical clamps, and the LED lamp beads are placed on the surface of the SMD for processing, which has low work efficiency. After working for a long time, the position where the LED lamp beads are manually placed may be tilted, resulting in reduced quality of LED lamp bead production. The above patent can prove the defects of the existing technology.
[0005] Therefore, we make improvements to this and propose a patch device for LED lamp beads. Summary of the invention
[0006] The purpose of the present invention is to address the problems that the existing patch devices may have, such as insufficient precision and poor stability, which affect the production quality and efficiency of LED lamp beads.
[0007] In order to achieve the above-mentioned purpose of the invention, the present invention provides a patch device for LED lamp beads to improve the above-mentioned problem.
[0008] The specific application is as follows: It includes a platform and a driving motor fixedly connected to its bottom for driving, an L-shaped combination table is arranged on the top of the platform, the bending part of the combination table is a fixed structure, the force angle of the combination table will not change, a plurality of rectangular through grooves penetrating from the top to the bottom of the combination table are opened on the combination table, a patch component is arranged on the combination table, and the patch component includes an inner hollow table for adsorbing LED lamp beads, identification cameras are fixedly connected to the ends of both sides of the L-shaped combination table, material transport devices are arranged on both sides of the platform, and a matching structure is arranged on the platform.
[0009] As a preferred technical solution of the present application, the patch assembly also includes a first fixed platform fixedly connected to the inner wall of the combination platform, a first convex plate is fixedly connected to the first fixed platform, linearly arranged airbag grooves are provided on the combination platform, a columnar airbag is fixedly connected to the first convex plate, and a first through hole is provided on the first convex plate.
[0010] As a preferred technical solution of the present application, the patch assembly also includes a second convex plate arranged away from the first convex plate and symmetrical with the inner hollow platform, a second through hole is opened on the inner hollow platform, the central axis of the first through hole and the second through hole are on the same horizontal plane, a second fixed platform is fixedly connected to the inner wall of the combination platform, and the second convex plate is fixedly connected to the second fixed platform. It should be supplemented that both sides of the inner hollow platform are provided with recessed grooves for sliding with the first convex plate and the second convex plate, the second through hole is opened on the recessed groove of the inner hollow platform, a connecting pipe is fixedly connected and connected to the bottom outer wall of the second fixed platform, and a gradient air pipe for providing additional airflow and with a diameter decreasing step by step from top to bottom is fixedly connected and connected to the bottom outer wall of the connecting pipe.
[0011] As a preferred technical solution of the present application, the patch assembly also includes a buffer portion fixedly connected to and communicated with the bottom of the inner hollow platform, a suction nozzle is fixedly connected and communicated with the bottom outer wall of the buffer portion, a suction nozzle is provided with a suction groove, the suction groove is a superimposed groove of a rectangular groove and a circular groove, and a plurality of rectangularly arranged pin grooves are provided in a circle at the end of the suction nozzle that connects the inside and the outside.
[0012] As a preferred technical solution of the present application, the patch assembly also includes a plurality of extrusion parts fixedly connected to the combination table, the extrusion parts are linearly arranged on the combination table, and a plurality of connecting air tubes for connecting the extrusion parts and the internal space of the columnar airbag are fixedly connected and connected on the extrusion parts. The connecting air tube is only connected to a single extrusion part and is connected to a single columnar airbag with the shortest straight-line distance therefrom, that is, the shortest connecting air tube is the connecting part between the two extrusion parts and the columnar airbag at the corner of the combination table, the connecting air tubes extending from the corner to both ends gradually become longer, and the shortest connecting air tube is at the bottom of the stacked connecting air tubes, and the length of the connecting air tubes from the bottom to the top gradually increases to prevent the connecting air tubes from forming a raised extrusion shaking plate due to staggered stacking.
[0013] As a preferred technical solution of the present application, the patch assembly also includes a rotating part fixedly connected to the output end of the driving motor through a coupling, the rotating part is fixedly connected to the combination table, the top of the rotating part is fixedly connected to a fixed part consistent with the shape of the combination table, a plurality of telescopic parts are fixedly connected to the bottom outer wall of the fixed part, and the bottom of the telescopic part is fixedly connected to the top outer wall of the inner hollow table.
[0014] As a preferred technical solution of the present application, the material transport device includes side wing platforms fixedly connected to both sides of the platform, an inner hollow tube is fixedly connected to the top outer wall of the side wing platform, and a plurality of linearly arranged discharge troughs are opened on the top of the inner hollow tube.
[0015] As a preferred technical solution of the present application, the material transporting device also includes a fixing plate fixedly connected to both sides of the inner hollow tube, the fixing plate is obliquely arranged on the inner hollow tube, and a threaded column is rotatably connected to the fixing plate through a bearing. It should be added that the threaded end of the threaded column is a blunt part, so that the threaded column can be driven by the material transporting paper without damaging the material transporting paper.
[0016] As a preferred technical solution of the present application, the material transporting device also includes a limiting roller rotatably connected to a fixed plate, both ends of the threaded column and the limiting roller are arranged on the fixed plate, an internal roller is rotatably connected to the inner wall of the inner hollow tube, a material transporting paper is arranged in the inner hollow tube, and both sides of the inner hollow tube are provided with paper passing grooves for allowing the material transporting paper to pass through.
[0017] As a preferred technical solution of the present application, the matching structure includes a rotating base fixedly connected to the platform, the rotating part is arranged in the rotating base, a buffer belt is hinged on the platform, a U-shaped rod is fixedly connected to the platform, the other end of the buffer belt is hinged to the U-shaped rod, a convex groove is opened on the U-shaped rod, a rocking plate is arranged in the U-shaped rod, a plurality of dampers are fixedly connected on both sides of the rocking plate, the rocking plate is a rectangular structure, two groups of dampers are arranged on the long sides of the rocking plate, a total of four groups of dampers are fixedly connected to the inner walls of the convex groove, and a return spring is arranged on the damper.
[0018] Compared with the prior art, the present invention has the following beneficial effects: In the scheme of this application: 1. In order to solve the problem of unstable packaging of LED lamp beads in the prior art, the present application adopts a patch component that is packaged by a dual-threaded operating component and then alternately loaded by rotating, which greatly reduces the time required for loading, and improves the adsorption stability through the change of its internal air pressure, thereby achieving the effect of stable loading in multiple patch processes; 2. In order to solve the problem of difficulty in screening damaged lamp beads in the prior art, the present application uses the adsorption characteristics of the patch component to screen the pins. When the pins are damaged, missing or not fitted, the damaged components are removed by using the adsorption state, so that qualified LED lamp beads can be stably set on the fitting parts, thereby achieving the effect of screening out unqualified and defective products; 3. The transport paper is transferred by the transport device, so that the loading process can be carried out stably, realizing the input process of raw materials in the patch process. At the same time, the discarded components are transported to both sides of the device through the discarded transport paper, so that the waste materials will not interfere with the patch process. At the same time, the power of the transport paper is recycled, solving the problem of waste transportation in the prior art; 4. By setting up a matching structure, the internal air pressure is changed by utilizing the plate-like object above it to cooperate with the extrusion part on the patch component, so that no additional power source is needed to provide the adsorption force of the patch, thereby reducing energy consumption and solving the problem of excessive energy consumption of the device in the prior art. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 A front view of a patch device for an LED lamp bead provided in this application; Figure 2 A side view of a patch device of an LED lamp bead provided in the present application; Figure 3A schematic diagram of the inner space structure of a LED lamp bead patch device provided in this application; Figure 4 A schematic diagram of the structure of a buffer portion of a patch device for an LED lamp bead provided in this application; Figure 5 A schematic diagram of the structure of an adsorption nozzle of a patch device for an LED lamp bead provided in this application; Figure 6 A schematic diagram of the internal structure of an inner space platform of a patch device for LED lamp beads provided in this application; Figure 7 A schematic diagram of the structure of a combined platform of a patch device for LED lamp beads provided in this application; Figure 8 A schematic diagram of the side wing structure of a patch device for an LED lamp bead provided in this application; Fig. 9 A schematic diagram of the structure of the material carrying paper winding state of a patch device of an LED lamp bead provided in the present application; Fig.10 This is a schematic diagram of the overall structure of the LED lamp bead patch device provided in this application; Fig.11 A schematic diagram of the internal structure of a U-shaped rod of a patch device for an LED lamp bead provided in this application; Fig.12 A schematic diagram of the structure of a shaking plate of a patch device for an LED lamp bead provided in this application; Fig.13 A schematic diagram of the matching structure of a patch device for LED lamp beads and a conveyor belt provided in this application; Fig.14 A patch device for an LED lamp bead provided in this application Fig. 9 The enlarged structural diagram at C in the middle; Fig.15 A patch device for an LED lamp bead provided in this application Fig.12 Enlarged structural diagram at B in the middle.
[0020] Indicated in the figure: 1. Platform; 2. Driving motor; 3. Combination table; 4. Rectangular through slot; 5. Patch assembly; 501. Inner empty platform; 502. First fixed platform; 503. First convex plate; 504. Airbag groove; 505. Columnar airbag; 506. First through hole; 507. Second convex plate; 508. Second through hole; 509. Second fixed platform; 510. Connecting pipe; 511. Gradient air pipe; 512. Buffering part; 513. Adsorption nozzle; 514. Adsorption groove; 515. Pin groove; 516. Extrusion part; 517. Connecting air pipe; 518. Rotating part; 519. Fixed part; 520. Telescopic part; 6. Identify the camera; 7. Material transport device; 701. Side wing platform; 702. Inner hollow tube; 703. Discharging chute; 704. Fixed plate; 705. Threaded column; 706. Limiting roller; 707. Inner roller; 708. Material transport paper; 8. Matching structure; 801. Rotating base; 802. Buffer belt; 803. U-shaped rod; 804. Convex groove; 805. Shaking plate; 806. Damper; 807. Return spring. DETAILED DESCRIPTION
[0021] In order to enable those skilled in the art to better understand the scheme of the present invention, the technical scheme in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present invention.
[0022] As described in the background art, the patch device may have problems such as insufficient precision and poor stability, which affect the production quality and efficiency of LED lamp beads.
[0023] In order to solve this technical problem, the present invention provides a patch device for LED lamp beads, which is used to improve the patch device during the patch process.
[0024] Specifically, please refer to Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 , a patch device for LED lamp beads specifically includes: A platform 1 and a driving motor 2 fixedly connected to its bottom for driving, an L-shaped combination platform 3 is arranged on the top of the platform 1, the bending part of the combination platform 3 is a fixed structure and the force angle will not change, a plurality of rectangular through grooves 4 are opened on the combination platform 3 and pass through the top of the combination platform 3 to the bottom of the combination platform 3, a patch component 5 is arranged on the combination platform 3, the patch component 5 includes an inner hollow platform 501 for adsorbing LED lamp beads, identification cameras 6 are fixedly connected to the ends of both sides of the L-shaped combination platform 3, material transport devices 7 are arranged on both sides of the platform 1, and a matching structure 8 is arranged on the platform 1.
[0025] The present invention provides a device for mounting LED lamp beads, which uses a separate adsorption inner space table 501 so that each LED lamp bead can have a separate air chamber for storage and adsorption during the mounting process, and can adapt to the mounting of lamp beads in different directions. At the same time, the L-shaped cross-loading is used to greatly reduce the time required for the loading process.
[0026] In order to enable those skilled in the art to better understand the solutions of the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings.
[0027] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features and technical solutions in the embodiments may be combined with each other.
[0028] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.
[0029] Example 1, please refer to Figure 1 , Figure 2 , Figure 3 , Figure 6 and Figure 7 A patch device for LED lamp beads, the patch component 5 also includes a first fixed platform 502 fixedly connected to the inner wall of the combination platform 3, the first fixed platform 502 is fixedly connected to a first convex plate 503, the combination platform 3 is provided with linearly arranged airbag grooves 504, the first convex plate 503 is fixedly connected to a columnar airbag 505, and the first convex plate 503 is provided with a first through hole 506.
[0030] The columnar airbag 505 on one side of the inner hollow platform 501 is used as a power source, so that the extrusion part 516 existing outside the assembly platform 3 is squeezed by the shaking plate 805 during rotation to form an air pressure change and thus form a power source.
[0031] The patch assembly 5 also includes a second convex plate 507 which is arranged away from the first convex plate 503 and axially symmetrical with the inner hollow platform 501. A second through hole 508 is provided on the inner hollow platform 501. The central axes of the first through hole 506 and the second through hole 508 are on the same horizontal plane. A second fixed platform 509 is fixedly connected to the inner wall of the combination platform 3. The second convex plate 507 is fixedly connected to the second fixed platform 509. It should be supplemented that both sides of the inner hollow platform 501 are provided with recessed grooves for sliding with the first convex plate 503 and the second convex plate 507. The second through hole 508 is provided on the recessed groove of the inner hollow platform 501. A connecting pipe 510 is fixedly connected and connected to the bottom outer wall of the second fixed platform 509. A gradient air pipe 511 for providing additional airflow and whose diameter decreases step by step from top to bottom is fixedly connected and connected to the bottom outer wall of the connecting pipe 510.
[0032] By using different through holes at different levels, when the inner hollow platform 501 reaches different positions, the air pressure can be adjusted by misaligning the position of the through holes and the position of the inner hollow platform 501, so that the pressure inside a single inner hollow platform 501 changes and the order of gas outlet is changed.
[0033] Please refer to Figure 4 , Figure 5 , Figure 6 and Figure 7 A patch device for LED lamp beads, the patch component 5 also includes a buffer part 512 fixedly connected to the bottom of the inner empty platform 501 and connected thereto, a suction nozzle 513 is fixedly connected and connected to the bottom outer wall of the buffer part 512, and a suction groove 514 is provided on the suction nozzle 513, and the suction groove 514 is a superimposed groove of a rectangular groove and a circular groove, and a plurality of rectangularly arranged pin grooves 515 are provided around the end of the suction nozzle 513 that communicates with the inside and the outside.
[0034] The adsorption groove 514 adapted to the LED lamp beads allows the lamp beads to fit onto the adsorption nozzle 513 more quickly, and during the adsorption process, defective lamp beads can be screened through the pin groove 515, so that the deformed pins cannot generate adsorption force with the pin groove 515 and thus fall off.
[0035] The patch assembly 5 also includes a plurality of extrusion parts 516 fixedly connected to the assembly platform 3, and the extrusion parts 516 are linearly arranged on the assembly platform 3. A plurality of connecting air pipes 517 for connecting the extrusion parts 516 with the internal space of the columnar airbag 505 are fixedly connected and connected to the extrusion parts 516. The connecting air pipe 517 is only connected to a single extrusion part 516 and is connected to a single columnar airbag 505 with the shortest straight-line distance therefrom, that is, the shortest connecting air pipe 517 is the connecting part between the two extrusion parts 516 and the columnar airbag 505 at the corner of the assembly platform 3. The connecting air pipes 517 extending from the corner to both ends gradually become longer, and the shortest connecting air pipe 517 is at the bottom of the stacked connecting air pipes 517. The length of the connecting air pipes 517 from the bottom to the top gradually increases to prevent the connecting air pipes 517 from forming a convex squeeze on the shaking plate 805 due to staggered stacking.
[0036] By providing overlapping and gradually extending communicating air pipes 517, the airflow can be exhausted in coordination with the step-by-step movement of the rocking plate 805 after being moved in a rotating manner, that is, when the extrusion portion 516 is squeezed, it gradually fits against the rocking plate 805 one by one from the corner to both ends.
[0037] The patch component 5 also includes a rotating part 518 fixedly connected to the output end of the driving motor 2 through a coupling, the rotating part 518 is fixedly connected to the combination platform 3, the top of the rotating part 518 is fixedly connected to a fixed part 519 that is consistent with the shape of the combination platform 3, and a plurality of telescopic parts 520 are fixedly connected to the bottom outer wall of the fixed part 519, and the bottom of the telescopic part 520 is fixedly connected to the top outer wall of the inner hollow platform 501.
[0038] Example 2 further optimizes the LED lamp bead patch device provided in Example 1. Specifically, Figure 1, Figure 2 , Figure 3 , Figure 8 , Fig. 9 and Fig.14 As shown, the material transport device 7 includes a side wing platform 701 fixedly connected to both sides of the platform 1, an inner hollow tube 702 is fixedly connected to the top outer wall of the side wing platform 701, and a plurality of linearly arranged discharge troughs 703 are opened on the top of the inner hollow tube 702.
[0039] The symmetrically structured material transport device 7 enables materials to be loaded more quickly during the material transport process on the L-shaped assembly platform 3, thus saving loading time.
[0040] The material transport device 7 also includes a fixed plate 704 fixedly connected to both sides of the inner hollow tube 702. The fixed plate 704 is tiltedly arranged on the inner hollow tube 702. A threaded column 705 is rotatably connected to the fixed plate 704 through a bearing. It should be added that the threaded end of the threaded column 705 is a blunt part, so that the threaded column 705 can be driven by the material transport paper 708 without damaging the material transport paper 708.
[0041] Further, such as Figure 1 , Figure 2 , Figure 3 , Figure 8 , Fig. 9 and Fig.14 As shown, the material transport device 7 also includes a limiting roller 706 rotatably connected to the fixed plate 704, the threaded column 705 and both ends of the limiting roller 706 are arranged on the fixed plate 704, an internal roller 707 is rotatably connected to the inner wall of the inner hollow tube 702, a material transport paper 708 is arranged in the inner hollow tube 702, and both sides of the inner hollow tube 702 are provided with paper passing grooves for allowing the material transport paper 708 to pass through.
[0042] The transport paper 708 passes through the paper threading slot of the inner hollow tube 702, then passes out from the bottom of the threaded column 705, then passes upward between the threaded column 705 and the limiting roller 706, and finally contacts the upper surface of the limiting roller 706, passes vertically downward, and is collected by the receiving roller. Since the receiving roller and the driving structure are existing structures, they are not disclosed in this case.
[0043] Embodiment 3 further optimizes the LED lamp bead patch device provided in Embodiment 1 or 2. Specifically, Fig.10 , Fig.11 , Fig.12 and Fig.15The matching structure 8 includes a rotating base 801 fixedly connected to the platform 1, the rotating part 518 is arranged in the rotating base 801, a buffer belt 802 is hinged on the platform 1, a U-shaped rod 803 is fixedly connected to the platform 1, the other end of the buffer belt 802 is hinged to the U-shaped rod 803, a convex groove 804 is opened on the U-shaped rod 803, a shaking plate 805 is arranged in the U-shaped rod 803, and a plurality of dampers 806 are fixedly connected on both sides of the shaking plate 805. The shaking plate 805 is a rectangular structure, and two groups of dampers 806 are arranged on the long sides of the shaking plate 805, a total of four groups of dampers 806 are fixedly connected to the inner walls of the convex groove 804, and the damper 806 is provided with a return spring 807.
[0044] A rocking plate 805 that can move toward the buffer belts 802 on both sides is used, so that the rocking plate 805 can move in the horizontal plane and can move a certain distance after being squeezed, so that the two ends of the combination table 3 can maintain a vertical state with the processing belt after contacting the rocking plate 805.
[0045] The use process of the LED lamp bead patch device provided by the present invention is as follows: 1. During the use of the device, the PCB board or material that needs to be patched is conveyed to the bottom of the machine through a conveyor belt for patching. Fig.13 As shown, at this time, the single-sided assembly platform 3 reaches the direction of the shaking plate 805 and gradually overlaps with the shaking plate 805. The driving force of the driving motor 2 causes the L-shaped assembly platform 3 to rotate. When the assembly platform 3 gradually overlaps with the shaking plate 805, the columnar airbag 505 in the airbag groove 504 on the assembly platform 3 is squeezed with the shaking plate 805. At the same time, after being squeezed, the shaking plate 805 is slowly offset under the action of the damper 806 and the return spring 807. At the same time, the assembly platform 3 reaches the central position for patch mounting. 2. In this process, the other end of the assembly platform 3 away from the patch is close to the material transport device 7. Since the assembly platform 3 for patching is squeezed, the airflow inside the squeezing part 516 is transported to the columnar airbag 505 close to the material transport device 7 ready to start loading through the connecting air pipe 517, that is, the columnar airbag 505 at one end of the material transport device 7 close to the L-shaped assembly platform 3, that is, the connecting air pipe 517 cross-transports the airflow in the pipeline. At this time, since the inner empty platform 501 needs to be loaded, the telescopic part 520 can press down the inner empty platform 501 to connect the inner hollow space of the inner empty platform 501 with the first through hole 506 and the second through hole 508. At this time, the airflow moves in two directions of the adsorption nozzle 513 and the connecting pipe 510 through the internal circulation space. Most of the airflow passes through the adsorption nozzle 513 to remove dust from the LED lamp beads, and part of the airflow flowing to the connecting pipe 510 is ejected from the sharp nozzle through the gradient air pipe 511 for more effective cleaning. 3. At this time, the extrusion part 516 is still in an extruded state. When the suction nozzle 513 contacts the lamp bead, the rotating part 518 is driven by the driving motor 2 to rotate a certain distance, and the distance must not exceed the length of the discharge trough 703. Due to the deflection of a certain distance, the suction nozzle 513 moves a certain distance in the discharge trough 703 but does not separate. However, at this time, the extrusion part 516 has been separated from the shaking plate 805. The extrusion part 516 starts to reset and negative pressure is generated in the columnar airbag 505, causing the suction nozzle 513 to generate adsorption force. When the pins of the lamp bead are lifted When the pins are missing, the pin grooves 515 cannot be covered, causing the internal negative pressure to gradually weaken, but not instantly. When the telescopic portion 520 lifts the inner hollow platform 501, the suction nozzle 513 connected thereto is lifted at the same time, and the inner hollow platform 501 loses the connection effect with the first through hole 506 and the second through hole 508, and the negative pressure reaches equilibrium. The effective lamp beads are adsorbed on the suction nozzle 513, and the invalid or damaged lamp beads, after rising, cannot overcome the rotating gravity and the negative pressure effect gradually disappears, and perform parabolic motion and move toward the feeding paper 708. 4. There is nothing on the transport paper 708 at one end of the threaded column 705 and the limiting roller 706, but the transport paper 708 is in a stepping state under the action of the discharge roller and the receiving roller. Figure 8 The driving method is not disclosed. The empty feeding paper 708 on one side of the threaded column 705 forms a U-shaped net bag structure under the action of the threaded column 705 and the limiting roller 706. At this time, the damaged lamp bead falls into it. Since the threaded column 705 rotates during the stepping process, the damaged lamp bead gradually moves to both ends in the groove of the threaded column 705 and finally falls on the outermost side. 5. When the lamp beads are transported to the processing position, that is, above the conveyor belt, the extrusion part 516 above them is squeezed and provides airflow for the columnar airbag 505 at the other end. The recognition camera 6 corrects the deviation. The loading is repeated in this way. When the inner empty platform 501 performs the patch operation, it drops again under the action of the telescopic part 520. At this time, the space of the inner empty platform 501 is connected to the second through hole 508. Since the air intake capacity of the gradient air pipe 511 is weak, the internal negative pressure of the inner empty platform 501 is slowly broken, so that the lamp beads and the adsorption nozzle 513 are gradually separated during the patch process, ensuring external force interference during the patch process. It should be added that there is an adsorption nozzle 513 that drops through the gap of the buffer belt 802 during the patch operation.
[0046] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection, an electrical connection, or communication with each other; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0047] Obviously, the embodiments described above are only some embodiments of the present invention, rather than all embodiments. The preferred embodiments of the present invention are given in the accompanying drawings, but they do not limit the patent scope of the present invention. The present invention can be implemented in many different forms. On the contrary, the purpose of providing these embodiments is to make the understanding of the disclosure of the present invention more thorough and comprehensive. Although the present invention has been described in detail with reference to the aforementioned embodiments, for those skilled in the art, it is still possible to modify the technical solutions recorded in the aforementioned specific implementation methods, or to replace some of the technical features therein with equivalents. Any equivalent structure made using the contents of the specification and drawings of the present invention, directly or indirectly used in other related technical fields, is also within the scope of patent protection of the present invention.
Claims
1. A patch device for LED lamp beads, characterized in that: The invention comprises a platform (1) and a driving motor (2) fixedly connected to the bottom of the platform for driving, wherein an L-shaped assembly platform (3) is arranged on the top of the platform (1), a plurality of rectangular through grooves (4) penetrating from the top of the assembly platform (3) to the bottom of the assembly platform (3) are provided on the assembly platform (3), and a patch component (5) is arranged on the assembly platform (3); The patch assembly (5) comprises an inner hollow platform (501) for adsorbing LED lamp beads, the ends of both sides of the L-shaped combination platform (3) are fixedly connected to identification cameras (6), both sides of the platform (1) are provided with material transport devices (7), and the platform (1) is provided with a matching structure (8).
2. The LED lamp bead patch device according to claim 1, characterized in that: The patch assembly (5) further comprises a first fixing platform (502) fixedly connected to the inner wall of the combination platform (3), a first convex plate (503) fixedly connected to the first fixing platform (502), linearly arranged airbag grooves (504) are provided on the combination platform (3), a columnar airbag (505) is fixedly connected to the first convex plate (503), and a first through hole (506) is provided on the first convex plate (503).
3. The LED lamp bead patch device according to claim 2, characterized in that: The patch assembly (5) further comprises a second convex plate (507) which is arranged away from the first convex plate (503) and is axially symmetrical with the inner hollow platform (501); a second through hole (508) is provided on the inner hollow platform (501); a second fixed platform (509) is fixedly connected to the inner wall of the combined platform (3); the second convex plate (507) is fixedly connected to the second fixed platform (509); a connecting pipe (510) is fixedly connected and connected to the bottom outer wall of the second fixed platform (509); and a gradient air pipe (511) for providing additional airflow and having a diameter that decreases step by step from top to bottom is fixedly connected and connected to the bottom outer wall of the connecting pipe (510).
4. The LED lamp bead patch device according to claim 3, characterized in that: The patch assembly (5) further comprises a buffer portion (512) fixedly connected to and in communication with the bottom of the inner hollow platform (501); a suction nozzle (513) is fixedly connected to and in communication with the bottom outer wall of the buffer portion (512); a suction groove (514) is provided on the suction nozzle (513); the suction groove (514) is a superimposed groove of a rectangular groove and a circular groove; and a plurality of rectangularly arranged pin grooves (515) are provided around the end of the suction nozzle (513) that communicates with the inside and the outside.
5. The LED lamp bead patch device according to claim 4, characterized in that: The patch assembly (5) further comprises a plurality of extrusion parts (516) fixedly connected to the assembly platform (3); the extrusion parts (516) are arranged linearly on the assembly platform (3); a plurality of connecting air pipes (517) for connecting the extrusion parts (516) with the internal space of the columnar airbag (505) are fixedly connected and connected to the extrusion parts (516); the connecting air pipe (517) is only connected to a single extrusion part (516) and is connected to a single columnar airbag (505) with the shortest straight-line distance therefrom.
6. The LED lamp bead patch device according to claim 5, characterized in that: The patch assembly (5) further comprises a rotating portion (518) fixedly connected to the output end of the driving motor (2) via a coupling, the rotating portion (518) being fixedly connected to the assembly platform (3), the top end of the rotating portion (518) being fixedly connected to a fixing portion (519) having the same shape as the assembly platform (3), a plurality of telescopic portions (520) being fixedly connected to the bottom outer wall of the fixing portion (519), and the bottom of the telescopic portion (520) being fixedly connected to the top outer wall of the inner hollow platform (501).
7. The LED lamp bead patch device according to claim 6, characterized in that: The material transport device (7) comprises a side platform (701) fixedly connected to both sides of the platform (1), an inner hollow tube (702) being fixedly connected to the top outer wall of the side platform (701), and a plurality of linearly arranged discharge troughs (703) are provided on the top of the inner hollow tube (702).
8. The LED lamp bead patch device according to claim 7, characterized in that: The material transport device (7) further comprises a fixing plate (704) fixedly connected to both sides of the inner hollow tube (702); the fixing plate (704) is tiltedly arranged on the inner hollow tube (702); and a threaded column (705) is rotatably connected to the fixing plate (704) via a bearing.
9. The LED lamp bead patch device according to claim 8, characterized in that: The material transport device (7) further comprises a limiting roller (706) rotatably connected to the fixed plate (704); both ends of the threaded column (705) and the limiting roller (706) are arranged on the fixed plate (704); an internal roller (707) is rotatably connected to the inner wall of the inner hollow tube (702); a material transport paper (708) is arranged in the inner hollow tube (702); and paper threading grooves for allowing the material transport paper (708) to pass through are provided at both sides of the inner hollow tube (702).
10. The LED lamp bead patch device according to claim 9, characterized in that: The matching structure (8) comprises a rotating base (801) fixedly connected to the platform (1), the rotating part (518) is arranged in the rotating base (801), a buffer belt (802) is hinged on the platform (1), a U-shaped rod (803) is fixedly connected to the platform (1), the other end of the buffer belt (802) is hinged to the U-shaped rod (803), a convex groove (804) is provided on the U-shaped rod (803), a rocking plate (805) is arranged in the U-shaped rod (803), and a plurality of dampers (806) are fixedly connected to the two sides of the rocking plate (805), and a return spring (807) is arranged on the damper (806).
Citation Information
Patent Citations
Efficient packaging device and method for integrated circuit chip production and processing
CN117334604A
Batch chip mounting device for LED lamp bead plate
CN212874530U