A cleaning system for magnetic core processing

Abstract

The present application relates to the technical field of magnetic core cleaning, in particular to a cleaning system for magnetic core processing, which comprises a bearing table, a cleaning tank, an inlet door, an outlet door and a water outlet, the cleaning tank is movably installed on the upper surface of the bearing table, the inlet door is arranged on the upper side of the outer surface of the cleaning tank, the outlet door is arranged on the lower side of the outer surface of the cleaning tank, and the water outlet is arranged on the lower side of the outer surface of the cleaning tank, a cleaning assembly is arranged on the cleaning tank, the cleaning assembly comprises a connecting ring fixedly installed on the top of the cleaning tank, and a gear ring is fixedly installed on the top of the connecting ring, the cleaning system for magnetic core processing can capture impurities through the capturing assembly, on the one hand, the excessive impurities can avoid blocking the annular filter plate and affecting the water circulation, on the other hand, the subsequent sewage treatment can be facilitated, the sewage treatment cost is reduced, and the remaining impurities in the cleaning container are less, so that the cleaning container is more convenient to clean.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of magnetic core cleaning, in particular to a cleaning system for magnetic core processing. BACKGROUND

[0002] Magnetic cores will be contaminated by various pollutants during processing, including oil stains, metal particles, dust, etc., which will affect the electrical and mechanical properties of the magnetic cores, so the magnetic cores need to be cleaned.

[0003] Traditional cleaning methods include belt conveying ultrasonic cleaning and stirring cleaning, etc. In the stirring cleaning process, the magnetic cores are easily damaged, such as the magnetic core grinding, cleaning and drying all-in-one machine with the announcement number CN114160489B, in which the stirring assembly can rotate the stirring rod driven by the motor, facilitating the stirring and cleaning of the magnetic cores. During the stirring process, the magnetic cores collide with each other and with the stirring device, causing damage to the magnetic cores and affecting the yield. SUMMARY

[0004] In view of the deficiencies of the prior art, the present application provides a cleaning system for magnetic core processing, which solves the problems raised in the background art.

[0005] To achieve the above purpose, the present application is realized by the following technical scheme: a cleaning system for magnetic core processing, comprising a bearing table, a cleaning tank, an inlet door, an outlet door and a water outlet, the cleaning tank is movably installed on the upper surface of the bearing table, the inlet door is opened on the upper side of the outer surface of the cleaning tank, the outlet door is opened on the lower side of the outer surface of the cleaning tank, and the water outlet is opened on the lower side of the outer surface of the cleaning tank, the cleaning tank is provided with a cleaning assembly, the cleaning assembly comprises a connecting ring fixedly installed on the top of the cleaning tank, the top of the connecting ring is fixedly installed with a gear ring, the upper surface of the bearing table is fixedly installed with a first fixed frame, the upper surface of the first fixed frame is fixedly installed with a servo motor, the output shaft of the servo motor is fixedly installed with a rotating shaft, the outer surface of the rotating shaft is fixedly sleeved with a first gear, and the first gear is engaged with the gear ring;

[0006] A hydraulic rod is movably installed on the upper surface of the cleaning tank, the hydraulic rod is fixedly installed on one side of the first fixed frame, a push rod is fixedly installed on the output shaft of the hydraulic rod, the outer surface of the push rod is fixedly sleeved with a bearing disc, a water passage is formed on the outer surface of the bearing disc, a partition is fixedly installed in the water passage, a cleaning groove is formed on the outer surface of the partition, and a first brush is fixedly installed on the surface of the inner cavity wall of the cleaning tank;

[0007] The bearing disc is provided with a separation assembly, which is used to improve the cleaning effect.

[0008] Optionally, the separation assembly comprises a support column fixedly installed on the upper surface of the bearing disc, a limiting block fixedly installed on the top of the support column, a limiting spring sleeved on the outer circumferential side of the support column, and a telescopic piece movably installed on the outer surface of the support column, wherein one end of the telescopic piece away from the support column is fixedly installed with a sealing plate.

[0009] The upper and lower sides of the inner cavity of the cleaning box are provided with annular grooves, and the inner cavity wall of the cleaning box is provided with an exchange groove, the inner cavity of the cleaning box is communicated with the annular groove and the exchange groove, and the annular groove is fixedly installed with an annular filter plate.

[0010] Optionally, the sealing plate is provided with a capturing assembly, the capturing assembly comprises a capturing box fixedly installed on the bottom of the sealing plate, a capturing groove is formed on one side of the surface of the capturing box, a one-way flap is rotatably connected in the inner cavity of the capturing box through a torsion spring, the one-way flap is located on the inner side of the capturing groove, the width of the one-way flap is greater than the width of the capturing groove, and the one-way flap is in close contact with the capturing groove.

[0011] A filter groove is formed on the side of the surface of the capturing box away from the capturing groove, and a second brush is fixedly installed on the bottom of the sealing plate.

[0012] Optionally, the bearing table is provided with a drying assembly, the drying assembly comprises a second fixed frame fixedly installed on the upper surface of the bearing table, a second gear movably installed on the bottom of the second fixed frame, and the second gear is located on the inner side of the gear ring and is in meshing connection with the gear ring.

[0013] A first rotating wheel is fixedly installed on the upper surface of the second gear, a transmission belt is in transmission connection with the outer surface of the first rotating wheel, a second rotating wheel is in transmission connection with one side of the transmission belt away from the first rotating wheel, a fan is fixedly installed on the bottom of the second rotating wheel, and a drying table is fixedly installed on the upper surface of the bearing table and located directly below the fan.

[0014] Optionally, the sealing plate is located below the bearing disc, and the telescopic piece is in movable contact with the bearing disc.

[0015] Optionally, the sealing plate is movably installed on the outer surface of the push rod, and a limiting protrusion is arranged on the bottom of the push rod, and when the sealing plate is attached to the bearing disc, the water channel is located on the inner side of the sealing plate.

[0016] Optionally, the diameter of the limiting block is greater than the diameter of the support column, the bottom of the limiting spring is fixedly connected with the bearing disc, and the top of the limiting spring is fixedly connected with the telescopic piece.

[0017] Optionally, the size of the feeding door is greater than the size of the separator, the size of the discharging door is greater than the size of the capturing box, and the capturing box is detachable from the sealing plate.

[0018] Optionally, the number of inner teeth of the gear ring is five times the number of outer teeth, and the drying table is internally provided with an electric heating wire.

[0019] The application provides a cleaning system for magnetic core processing.

[0020] 1. The cleaning system for magnetic core processing can separate the magnetic cores through the cleaning assembly, avoid the collision between the magnetic cores in the cleaning process, improve the yield of the magnetic cores, separate the impurities in the cleaning process through the separation assembly, avoid excessive impurities adhering to the surface of the magnetic cores, and improve the cleaning effect.

[0021] 2. The cleaning system for magnetic core processing can capture the impurities through the capturing assembly, on the one hand, avoid the blockage of the annular filter plate caused by excessive impurities, affect the circulation of water, on the other hand, facilitate the subsequent sewage treatment, reduce the sewage treatment cost, and the remaining impurities in the cleaning container are also less, which is more convenient for cleaning the container.

[0022] 3. The cleaning system for magnetic core processing can dry the magnetic cores cleaned in the previous batch through drying in the cleaning process of the next batch of magnetic cores, integrate the drying and cleaning, improve the drying efficiency of the magnetic cores, reduce the redundant equipment, and save the production cost. BRIEF DESCRIPTION OF DRAWINGS

[0023] Figure 1 Structure diagram of the application Figure One ;

[0024] Figure 2 Structure diagram of the application Figure Two ;

[0025] Figure 3 Internal structure diagram of the cleaning box of the application Figure One ;

[0026] Figure 4 Internal structure diagram of the cleaning box of the application Figure Two ;

[0027] Figure 5 Internal structure diagram of the cleaning box of the application Figure Three ;

[0028] Figure 6 Internal structure diagram of the cleaning box of the application Figure Four ;

[0029] Figure 7 Structure diagram of the capturing assembly of the application Figure One ;

[0030] Figure 8 Structure diagram of the capturing assembly of the application Figure Two .

[0031] In the figure: 1, bearing table; 11, cleaning box; 12, feeding door; 13, discharging door; 14, water outlet; 2, connecting ring; 21, gear ring; 22, first fixed frame; 23, servo motor; 24, rotating shaft; 25, first gear; 26, hydraulic rod; 27, push rod; 28, bearing disc; 29, water channel; 210, separator; 211, cleaning groove; 212, first brush; 3, support column; 31, limiting block; 32, limiting spring; 33, telescopic part; 34, sealing plate; 35, annular groove; 36, exchange groove; 37, annular filter plate; 4, capturing box; 41, capturing groove; 42, one-way flap; 43, filter groove; 44, second brush; 5, second fixed frame; 51, second gear; 52, first rotating wheel; 53, transmission belt; 54, second rotating wheel; 55, fan; 56, drying table. DETAILED DESCRIPTION

[0032] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only some of the embodiments of the present application, not all.

[0033] Embodiment 1: Please refer to Figures 1 to 6 The present application provides a technical solution: a cleaning system for magnetic core processing, comprising a bearing table 1, a cleaning box 11, a feeding door 12, a discharging door 13 and a water outlet 14, the cleaning box 11 is movably installed on the upper surface of the bearing table 1, the feeding door 12 is opened on the upper side of the outer surface of the cleaning box 11, the discharging door 13 is opened on the lower side of the outer surface of the cleaning box 11, the water outlet 14 is opened on the lower side of the outer surface of the cleaning box 11, the cleaning box 11 is provided with a cleaning assembly, the cleaning assembly comprises a connecting ring 2 fixedly installed on the top of the cleaning box 11, the top of the connecting ring 2 is fixedly installed with a gear ring 21, the upper surface of the bearing table 1 is fixedly installed with a first fixed frame 22, the upper surface of the first fixed frame 22 is fixedly installed with a servo motor 23, the output shaft of the servo motor 23 is fixedly installed with a rotating shaft 24, the outer surface of the rotating shaft 24 is fixedly sleeved with a first gear 25, and the first gear 25 is engaged with the gear ring 21;

[0034] The middle part of the upper surface of the cleaning box 11 is movably installed with a hydraulic rod 26, the hydraulic rod 26 is fixedly installed on one side of the first fixed frame 22, the output shaft of the hydraulic rod 26 is fixedly installed with a push rod 27, the outer surface of the push rod 27 is fixedly sleeved with a bearing disc 28, the outer surface of the bearing disc 28 is provided with a water channel 29, the water channel 29 is fixedly installed with a separator 210, the outer surface of the separator 210 is provided with a cleaning groove 211, and the surface of the inner cavity wall of the cleaning box 11 is fixedly installed with a first brush 212;

[0035] The bearing disc 28 is provided with a separation assembly, and the separation assembly is used to improve the cleaning effect.

[0036] Specifically, in use, first, the user needs to open the feeding door 12, and then place the magnetic core in the inner cavity of the separator 210. Then, the cleaning agent and water are injected into the inner cavity of the cleaning box 11. Then, the feeding door 12, the discharging door 13 and the water outlet 14 are sealed. Then, the servo motor 23 is started to drive the rotating shaft 24 to rotate, so that the rotating shaft 24 drives the first gear 25 to rotate, and the first gear 25 drives the gear ring 21 to rotate, so that the cleaning box 11 rotates. When the cleaning box 11 rotates, the cleaning agent and water can be mixed to improve the cleaning effect. At the same time, when the cleaning box 11 rotates, the first brush 212 rotates to clean the magnetic core in the inner cavity of the separator 210.

[0037] Further, the separator 210 can separate the magnetic cores to avoid collision between the magnetic cores during cleaning, thereby improving the yield of the magnetic cores. In addition, a rubber film can be arranged in the inner cavity of the separator 210 to reduce the wear between the magnetic cores and the separator 210.

[0038] Embodiment 2: please refer to Figures 3 to 6 The separation assembly comprises a support column 3 fixedly installed on the upper surface of the bearing disc 28, a limiting block 31 fixedly installed at the top of the support column 3, a limiting spring 32 sleeved on the outer circumferential side of the support column 3, and a telescopic piece 33 movably installed on the outer surface of the support column 3. One end of the telescopic piece 33 away from the support column 3 is fixedly installed with a sealing plate 34.

[0039] The upper and lower sides of the inner cavity of the cleaning box 11 are provided with annular grooves 35, and the inner cavity wall of the cleaning box 11 is provided with an exchange groove 36. The inner cavity of the cleaning box 11 is communicated with the annular grooves 35 and the exchange groove 36, and the annular grooves 35 are fixedly installed with annular filter plates 37.

[0040] The sealing plate 34 is below the bearing disc 28, and the telescopic piece 33 is in movable contact with the bearing disc 28.

[0041] The sealing plate 34 is movably installed on the outer surface of the push rod 27, and the bottom of the push rod 27 is provided with a limiting protrusion. When the sealing plate 34 is attached to the bearing disc 28, the water passage 29 is on the inner side of the sealing plate 34.

[0042] The diameter of the limiting block 31 is greater than the diameter of the support column 3. The bottom of the limiting spring 32 is fixedly connected with the bearing disc 28, and the top of the limiting spring 32 is fixedly connected with the telescopic piece 33.

[0043] On the basis of embodiment 1, in the process of cleaning the magnetic core by the first brush 212, the hydraulic rod 26 is started to drive the bearing disc 28 to move downwards, when the bearing disc 28 moves downwards, the sealing plate 34 also moves downwards, at this time, under the action of water pressure, the sealing plate 34 slides on the surface of the push rod 27 and is attached to the bottom of the bearing disc 28;

[0044] When the sealing plate 34 is attached to the bearing disc 28, the water channel 29 is blocked by the sealing plate 34, at this time, in the process of extruding the sealing plate 34 and the bearing disc 28 downwards, part of the water enters the exchange groove 36 through the annular filter plate 37 and is sprayed out from the upper annular filter plate 37, on the one hand, the mixed water in the upper and lower cavities of the cleaning box 11 can be realized, so that the distribution of the cleaning agent is more uniform, the cleaning effect is improved, on the other hand, the sprayed water flow can high-pressure clean the moving magnetic core, further improving the cleaning effect;

[0045] Further, when the bearing disc 28 resets, under the action of water pressure, the sealing plate 34 is separated from the bearing disc 28, the water on the upper side of the bearing disc 28 enters the lower side through the water channel 29, so as to guide the impurities containing magnetic powder or metal particles on the upper side of the bearing disc 28 to the lower side of the bearing disc 28, reducing the impurity content of the water at the magnetic core, and before the water on the lower side of the bearing disc 28 is guided into the upper side of the bearing disc 28 from the exchange groove 36, it will be filtered by the annular filter plate 37, so as to realize the separation of impurities in the cleaning process, compared with the traditional stirring cleaning, the magnetic core can effectively avoid excessive impurities adhering to the surface of the magnetic core when discharging, further improving the cleaning effect, and the bearing disc 28 can further uniformly clean the cleaning agent when moving up and down.

[0046] Embodiment 3: please refer to Figures 5 to 8 The sealing plate 34 is provided with a capture assembly, the capture assembly comprises a capture box 4 fixedly installed at the bottom of the sealing plate 34, a capture groove 41 is formed on one side of the surface of the capture box 4, a one-way flap 42 is rotatably connected in the inner cavity of the capture box 4 through a torsional spring, the one-way flap 42 is located on the inner side of the capture groove 41, the width of the one-way flap 42 is greater than the width of the capture groove 41 and is in close contact with the capture groove 41;

[0047] A filter groove 43 is formed on the side of the surface of the capture box 4 away from the capture groove 41, and a second brush 44 is fixedly installed at the bottom of the sealing plate 34;

[0048] The size of the feeding door 12 is greater than that of the separator 210, the size of the discharging door 13 is greater than that of the capture box 4, and the capture box 4 is detachable from the sealing plate 34.

[0049] On the basis of embodiment 2, when the sealing plate 34 moves downward, under the action of water pressure, water will re-open the one-way flap 42 into the inner cavity of the capture box 4, and flow out of the filter groove 43, and the impurities in the water will be filtered by the filter groove 43 and retained in the inner cavity of the capture box 4, when the sealing plate 34 resets with the carrier disc 28, the capture groove 41 resets under the elastic force of the torsional spring, avoiding the impurities from flowing out, realizing the capture of the impurities, on the one hand, avoiding too much impurities causing the annular filter plate 37 to be blocked, affecting the circulation of water, on the other hand, it can facilitate subsequent sewage treatment, reducing the cost of sewage treatment;

[0050] When the cleaning operation is completed, the sewage can be discharged through the water outlet 14, then the discharge door 13 is opened, the capture box 4 is disassembled, when the capture box 4 at different positions is disassembled, the cleaning box 11 can be rotated, so that the discharge door 13 corresponds to the capture box 4 at different positions, when the magnetic core at different positions is taken out by opening the connecting ring 2, the same operation can also be performed, after disassembling the capture box 4, the impurities in the capture box 4 need to be cleaned and reinstalled, in addition, the inner cavity of the cleaning box 11 also needs to be cleaned, compared with the traditional stirring and cleaning method, the impurities captured by the capture assembly are less, and the remaining impurities in the container are also less, which is more convenient for cleaning.

[0051] Embodiment 4: please refer to Figure 1 The second fixed frame 5 is movably installed at the bottom of the second gear 51, and the second gear 51 is located on the inner side of the gear ring 21 and is in meshing connection with the gear ring 21.

[0052] The first rotating wheel 52 is fixedly installed on the middle part of the upper surface of the second gear 51, the outer surface of the first rotating wheel 52 is in transmission connection with the transmission belt 53, the side, away from the first rotating wheel 52, of the transmission belt 53 is in transmission connection with the second rotating wheel 54, the bottom of the second rotating wheel 54 is fixedly installed with the fan 55, and the upper surface of the carrier table 1 is fixedly installed with the drying table 56.

[0053] The number of teeth on the inner side of the gear ring 21 is five times the number of teeth on the outer side, and the drying table 56 is internally provided with an electric heating wire.

[0054] On the basis of embodiment 3, when a batch of magnetic cores is cleaned, they can be placed on the drying table 56 and externally connected with a power supply, so that the drying table 56 dries the magnetic cores, at the same time, when the next batch of magnetic cores is cleaned, the rotation of the gear ring 21 drives the second gear 51 to rotate, the second gear 51 drives the first rotating wheel 52 to rotate, the transmission belt 53 drives the second rotating wheel 54 to rotate, and the second rotating wheel 54 drives the fan 55 to rotate, so as to dry the magnetic cores, improving the drying efficiency of the magnetic cores.

[0055] In summary, during the manufacturing process, the clamping cover can be arranged on the top of the separator 210 to avoid the magnetic core from separating from the separator 210 during the cleaning process.

[0056] While embodiments of the application have been shown and described, it is to be understood that the embodiments described are merely divergences of the principles and spirit of the application and that numerous modifications, changes, substitutions, and alterations can be made thereto without departing from the spirit and scope of the application as defined by the appended claims and their equivalents.

Claims

1. A cleaning system for magnetic core processing, comprising a support platform (1), a cleaning tank (11), a feed gate (12), a discharge gate (13), and a water outlet (14), wherein the cleaning tank (11) is movably mounted on the upper surface of the support platform (1), the feed gate (12) is located on the upper side of the outer surface of the cleaning tank (11), the discharge gate (13) is located on the lower side of the outer surface of the cleaning tank (11), and the water outlet (14) is located on the lower side of the outer surface of the cleaning tank (11), characterized in that: The cleaning tank (11) is provided with a cleaning assembly, which includes a connecting ring (2) fixedly installed on the top of the cleaning tank (11), a gear ring (21) fixedly installed on the top of the connecting ring (2), a first fixing frame (22) fixedly installed on the upper surface of the support platform (1), a servo motor (23) fixedly installed on the upper surface of the first fixing frame (22), a rotating shaft (24) fixedly installed on the output shaft of the servo motor (23), and a first gear (25) fixedly sleeved on the outer surface of the rotating shaft (24), the first gear (25) meshing with the gear ring (21); A hydraulic rod (26) is movably installed in the middle of the upper surface of the cleaning tank (11). The hydraulic rod (26) is fixedly installed on one side of the first fixed frame (22). A push rod (27) is fixedly installed on the output shaft of the hydraulic rod (26). A bearing plate (28) is fixedly sleeved on the outer surface of the push rod (27). A water channel (29) is opened on the outer surface of the bearing plate (28). A separator (210) is fixedly installed in the water channel (29). A cleaning groove (211) is opened on the outer surface of the separator (210). A first brush (212) is fixedly installed on the surface of the inner wall of the cleaning tank (11). The carrier plate (28) is provided with a separation component, which is used to improve the cleaning effect; The separation assembly includes a support column (3) fixedly installed on the upper surface of the support plate (28), a limit block (31) fixedly installed on the top of the support column (3), a limit spring (32) sleeved on the outer periphery of the support column (3), a telescopic member (33) movably installed on the outer surface of the support column (3), and a sealing plate (34) fixedly installed at the end of the telescopic member (33) away from the support column (3). The cleaning tank (11) has annular grooves (35) on both the upper and lower sides of its inner cavity. An exchange groove (36) is provided in the inner wall of the cleaning tank (11). The inner cavity of the cleaning tank (11) is connected to the exchange groove (36) through the annular groove (35). An annular filter plate (37) is fixedly installed in the annular groove (35).

2. The cleaning system for magnetic core processing according to claim 1, characterized in that: The sealing plate (34) is provided with a capture assembly, which includes a capture box (4) fixedly installed at the bottom of the sealing plate (34). A capture groove (41) is opened on one side of the surface of the capture box (4). A one-way flap (42) is rotatably connected to the inner cavity of the capture box (4) by a torsion spring. The one-way flap (42) is located inside the capture groove (41). The width of the one-way flap (42) is greater than the width of the capture groove (41) and is in close contact with the capture groove (41). A filter groove (43) is provided on the side of the surface of the capture box (4) away from the capture groove (41), and a second brush (44) is fixedly installed at the bottom of the sealing plate (34).

3. A cleaning system for magnetic core processing according to claim 2, characterized in that: A drying assembly is provided on the support platform (1). The drying assembly includes a second fixing frame (5) fixedly installed on the upper surface of the support platform (1). A second gear (51) is movably installed at the bottom of the second fixing frame (5). The second gear (51) is located inside the gear ring (21) and meshes with the gear ring (21). A first rotating wheel (52) is fixedly installed in the middle of the upper surface of the second gear (51). A transmission belt (53) is connected to the outer surface of the first rotating wheel (52). A second rotating wheel (54) is connected to the side of the transmission belt (53) away from the first rotating wheel (52). A fan (55) is fixedly installed at the bottom of the second rotating wheel (54). A drying table (56) is fixedly installed on the upper surface of the support platform (1). The drying table (56) is located directly below the fan (55).

4. A cleaning system for magnetic core processing according to claim 3, characterized in that: The sealing plate (34) is located below the bearing plate (28), and the telescopic member (33) is in active contact with the bearing plate (28).

5. A cleaning system for magnetic core processing according to claim 4, characterized in that: The sealing plate (34) is movably installed on the outer surface of the push rod (27), and the bottom of the push rod (27) is provided with a limiting protrusion. When the sealing plate (34) is in contact with the bearing plate (28), the water channel (29) is located inside the sealing plate (34).

6. A cleaning system for magnetic core processing according to claim 5, characterized in that: The diameter of the limiting block (31) is larger than the diameter of the support column (3). The bottom of the limiting spring (32) is fixedly connected to the bearing plate (28), and the top of the limiting spring (32) is fixedly connected to the telescopic member (33).

7. A cleaning system for magnetic core processing according to claim 6, characterized in that: The size of the feed gate (12) is larger than the size of the separator (210), the size of the discharge gate (13) is larger than the size of the capture box (4), and the capture box (4) is detachable from the sealing plate (34).

8. A cleaning system for magnetic core processing according to claim 6, characterized in that: The number of teeth on the inner side of the toothed ring (21) is five times the number of teeth on the outer side, and the drying table (56) is equipped with heating wires inside.

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