Plane milling device for cylinder head cover
By designing a milling plane device with multi-directional positioning and stable clamping, the problem of low stability in the milling plane processing in the prior art is solved, and a more efficient and accurate machining effect is achieved.
Patent Information
- Application Number
- CN202311852299.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-29
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2043-12-29
AI Technical Summary
During the milling plane processing of the existing cylinder head cover, the contact surface of the fixing device is limited and the stability is not high, which affects the processing effect.
A milling plane device including a base plate, a positioning plate and a movable plate is designed. Through structures such as columns, lifting cylinders, flat-head elastic pins, conical elastic pins and clamping cylinders, multi-directional positioning and stable clamping of the cylinder head cover are achieved.
It effectively improves the stability and machining efficiency of the cylinder head cover, ensuring the accuracy and quality of milling plane processing.
Smart Images

Figure CN119927285A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of cylinder head cover processing, in particular to a cylinder head cover milling surface device. Background Art
[0002] The motorcycle cylinder head cover is an important part of the motorcycle engine. It is installed above the engine cylinder and the valve clearance adjustment screw is installed inside. The semi-finished cylinder head cover is made by die-casting process, and then the finished product is made by CNC finishing. During the milling process of the cylinder head cover, the ordinary milling plane fixture is supported on both sides of the top of the cylinder head cover, the contact surface is limited, the stability is not high, and the processing effect is affected. Summary of the invention
[0003] The present invention aims to solve the problems existing in the above-mentioned prior art and provides a milling device for a cylinder head cover, which can effectively clamp and fix the cylinder head cover, facilitate operation, improve processing efficiency, enhance stability and improve processing effect.
[0004] The invention solves the technical problem by adopting a technical solution: a milling plane device for a cylinder head cover, a milling plane device for a cylinder head cover, comprising a base plate, a positioning plate and a movable plate, the top of the base plate is fixedly connected with a column, the top of the column is connected to the positioning plate, a lifting cylinder is installed at the bottom of the positioning plate, the bottom of the lifting cylinder is connected to the movable plate, a flat-head elastic pin is installed at the top of the movable plate, a conical elastic pin is installed at the top of the movable plate, a cylinder head cover is placed on the top of the conical elastic pin, the cylinder head cover is also placed on the top of the flat-head elastic pin, and an inner hole is opened on the side of the cylinder head cover The conical elastic pin and the flat elastic pin reach the inside of the inner hole, a clamping cylinder is installed at the bottom of the positioning plate, a clamping block is arranged at the bottom of the clamping cylinder, the clamping block is under the cylinder head cover, a movable hole is opened inside the movable plate, the clamping block passes through the movable hole, a positioning column is arranged at the bottom of the positioning plate, the bottom of the positioning column is against the top of the cylinder head cover, a hand-pull valve is installed on the side of the column, an intake pipe is arranged on the side of the hand-pull valve, an inner pipe is arranged on the side of the hand-pull valve, a throttle valve is arranged on the side of the lifting cylinder, a throttle valve is also arranged on the side of the clamping cylinder, the throttle valve is connected to the inner pipe, and an opening is opened on the top of the positioning plate , the bottom plate is installed inside the milling machine, the milling cutter processes the clamped cylinder head cover through the opening, the cylinder head cover is placed on the top of the flat head elastic pin and the tapered elastic pin, the inner hole of the cylinder head cover corresponds to the flat head elastic pin and the tapered elastic pin, the tapered elastic pin and the flat head elastic pin reach the inside of the inner hole, the cylinder head cover is positioned in the X direction and the Y direction, the hand-pull valve is pulled, due to the effect of the throttle valve, the lifting cylinder retracts and runs, the lifting cylinder drives the movable plate to move upward smoothly, the cylinder head cover is pulled up to the Z direction positioning surface, the top of the cylinder head cover is aligned with the bottom of the positioning column They hold each other against each other, the clamping cylinder runs, the clamping cylinder contracts and drives the clamping block to move upward quickly, the clamping block clamps the cylinder head cover below the positioning contact surface, the cylinder head cover is fixed, the milling machine runs, and the milling cutter passes through the opening to mill the surface of the cylinder head cover. After the processing is completed, pull the hand-pull valve, the clamping cylinder is released, the clamping block moves away from the cylinder head cover, the lifting cylinder extends and runs, the lifting cylinder drives the movable plate to return smoothly, and the whole action process is completed. The whole process effectively clamps and fixes the cylinder head cover, which is convenient for operation and improves processing efficiency. The enhanced stability improves the processing effect.
[0005] For further improvement, the base plate, positioning plate and movable plate are parallel to each other, and an opening is also provided on the base plate. While the base plate meets the installation and support requirements, the opening is provided to reduce its own weight. The movable plate moves up and down smoothly between the base plate and the positioning plate. The movable plate always remains horizontal during the up and down movement. The cylinder head cover provided on the movable plate also remains horizontal, and the stability is enhanced.
[0006] To further improve, there are two flat-head elastic pins and two tapered elastic pins. The two flat-head elastic pins and the two tapered elastic pins correspond to the four inner holes of the cylinder head cover. While the cylinder head cover is positioned in the X and Y directions, the two flat-head elastic pins and the two tapered elastic pins provide sufficient support to the cylinder head cover, so that the cylinder head cover remains stable.
[0007] For further improvement, there are three clamping cylinders, three movable holes opened in the movable plate, and three clamping blocks pass through the three movable holes respectively, thereby increasing the movable space of the clamping cylinders and the clamping blocks and preventing the movable plate from contacting and colliding with the clamping blocks during the rising process.
[0008] For further improvement, the top of the base plate is fixedly connected with an optical axis, the top of the optical axis is connected to the positioning plate, the optical axis passes through the inside of the movable plate, a linear bearing is arranged inside the movable plate, the linear bearing is sleeved on the surface of the optical axis, and the optical axis enhances support while effectively limiting the movable plate to prevent the movable plate from moving up and down and deviating. The linear bearing interacts with the optical axis to reduce friction and improve smoothness.
[0009] To further improve, there are two optical axes, which are diagonally arranged, and there are two lifting cylinders, which are also diagonally arranged. The forces of the two lifting cylinders are balanced, and the limits of the two optical axes are balanced, which further ensures that the movable plate and the cylinder head cover move up and down smoothly to the precise position.
[0010] For further improvement, a groove is provided on the side of the movable plate, and the upright posts reach inside the groove. There are four upright posts and four grooves respectively. The arrangement of the groove saves space, and the weight of the movable plate itself is also reduced.
[0011] To be further improved, the top of the clamping block is fixedly connected to a limiting column, and there are two limiting columns. The two limiting columns reach the inside of the clamping cylinder. The two limiting columns ensure that the clamping block moves vertically up and down to improve stability, and ensure that the clamping block can clamp the cylinder head cover efficiently.
[0012] For further improvement, two throttle valves are respectively arranged on the sides of the lifting cylinder and the clamping cylinder, and the inner tube has two groups of air inlet and air outlet. One throttle valve adjusts the size of the air inlet of the lifting cylinder or the clamping cylinder, and the other throttle valve adjusts the size of the air outlet of the lifting cylinder or the clamping cylinder. The operation is simple and convenient to use.
[0013] The beneficial effects of the present invention are:
[0014] 1. The cylinder head cover is placed on the top of the flat elastic pin and the tapered elastic pin. The inner hole of the cylinder head cover corresponds to the flat elastic pin and the tapered elastic pin. The tapered elastic pin and the flat elastic pin reach the inside of the inner hole. The cylinder head cover is positioned in the X and Y directions. The hand-pull valve is pulled. Due to the effect of the throttle valve, the lifting cylinder is retracted and the lifting cylinder drives the movable plate to move upward smoothly. The cylinder head cover is pulled up to the Z direction positioning surface. The top of the cylinder head cover and the bottom of the positioning column are against each other. The clamping cylinder is operated and clamped. The cylinder contracts and drives the clamp to move upward quickly. The clamp clamps the cylinder head cover below the positioning contact surface, and the cylinder head cover is fixed. The milling machine runs, and the milling cutter passes through the opening to mill the surface of the cylinder head cover. After the processing is completed, the hand-pull valve is pulled, the clamping cylinder is released, the clamp moves away from the cylinder head cover, and the lifting cylinder extends and runs. The lifting cylinder drives the movable plate to return to its position smoothly, and the whole action process is completed. The whole process effectively clamps and fixes the cylinder head cover, which is convenient for operation and improves processing efficiency. The enhanced stability improves the processing effect.
[0015] 2. While strengthening the support through the optical axis, the movable plate is effectively limited to prevent the movable plate from moving up and down. The linear bearing interacts with the optical axis to reduce friction and improve smoothness. The two lifting cylinders have balanced forces and the two optical axes have balanced limits, which further ensures that the movable plate and the cylinder head cover move up and down smoothly to the precise position. The setting of the groove saves space and the weight of the movable plate itself is also reduced. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a structural schematic diagram of the present invention;
[0017] Figure 2 For the present invention Figure 1 Enlarged view of point A in the middle;
[0018] Figure 3 For the present invention Figure 1 Enlarged view of point B in the middle;
[0019] Figure 4 A bottom view of a cylinder head cover of the present invention;
[0020] Figure 5 This is a diagram showing the installation of the inner tube of the present invention;
[0021] Figure 6 For the present invention Figure 5 Enlarged view of point C in the middle;
[0022] Figure 7 It is a schematic diagram of the structure of the clamping cylinder of the present invention;
[0023] Figure 8 A top view of the movable panel of the present invention;
[0024] Fig. 9For the present invention Figure 8 The enlarged view of D in the middle;
[0025] Fig.10 It is the structural right view of the present invention.
[0026] Explanation of the accompanying drawings: 1. Base plate; 2. Positioning plate; 3. Movable plate; 4. Column; 5. Lifting cylinder; 6. Flat-head elastic pin; 7. Conical elastic pin; 8. Cylinder head cover; 9. Inner hole; 10. Clamping cylinder; 11. Clamping block; 12. Movable hole; 13. Positioning column; 14. Hand-pull valve; 15. Inlet pipe; 16. Inner pipe; 17. Throttle valve; 18. Opening; 19. Optical axis; 20. Linear bearing; 21. Groove; 22. Limit column. DETAILED DESCRIPTION
[0027] The following is combined with Figure 1-10 This embodiment is further described:
[0028] like Figure 1-10 As shown: a milling surface device for a cylinder head cover in this embodiment includes a base plate 1, a positioning plate 2 and a movable plate 3. A column 4 is fixedly connected to the top of the base plate 1, and the top of the column 4 is connected to the positioning plate 2. A lifting cylinder 5 is installed at the bottom of the positioning plate 2, and the bottom of the lifting cylinder 5 is connected to the movable plate 3. A flat-head elastic pin 6 is installed at the top of the movable plate 3, and a conical elastic pin 7 is installed at the top of the movable plate 3. A cylinder head cover 8 is placed on the top of the conical elastic pin 7, and the cylinder head cover 8 is also placed on the top of the flat-head elastic pin 6. An inner hole 9 is opened on the side of the cylinder head cover 8, and the conical elastic pin 7 and the flat-head elastic pin 6 reach the inside of the inner hole 9. A clamping cylinder 10 is installed at the bottom of the positioning plate 2, and a clamping block 11 is arranged at the bottom of the clamping cylinder 10. The clamping block 11 is below the cylinder head cover 8, and a movable hole 12 is opened inside the movable plate 3. The clamping block 11 passes through the movable hole 12. A positioning column 13 is arranged at the bottom of the positioning plate 2, and the bottom of the positioning column 13 abuts against the top of the cylinder head cover 8 A hand-pull valve 14 is installed on the side of the column 4, an air intake pipe 15 is arranged on the side of the hand-pull valve 14, an inner tube 16 is arranged on the side of the hand-pull valve 14, a throttle valve 17 is arranged on the side of the lifting cylinder 5, and a throttle valve 17 is also arranged on the side of the clamping cylinder 10. The throttle valve 17 is connected to the inner tube 16. An opening 18 is opened on the top of the positioning plate 2. The bottom plate 1 is installed inside the milling machine. The milling cutter processes the clamped cylinder head cover 8 through the opening 18. The bottom plate 1, the positioning plate 2 and The movable plates 3 are parallel to each other, the bottom plate 1 is also provided with an opening 18, there are two flat-head elastic pins 6, two conical elastic pins 7, three clamping cylinders 10, three movable holes 12 opened in the movable plate 3, the top of the clamping block 11 is fixedly connected to a limiting column 22, there are two limiting columns 22, and the two limiting columns 22 reach the inside of the clamping cylinder 10, two throttle valves 17 are respectively arranged on the sides of the lifting cylinder 5 and the clamping cylinder 10, and the inner tube 16 has two groups of air inlet and air outlet.
[0029] like Figure 8-10 As shown: an optical axis 19 is fixedly connected to the top of the base plate 1, and the top of the optical axis 19 is connected to the positioning plate 2. The optical axis 19 passes through the inside of the movable plate 3. A linear bearing 20 is arranged inside the movable plate 3. The linear bearing 20 is sleeved on the surface of the optical axis 19. There are two optical axes 19, and the two optical axes 19 are arranged diagonally. There are also two lifting cylinders 5, and the two lifting cylinders 5 are also arranged diagonally. A groove 21 is opened on the side of the movable plate 3, and the column 4 reaches the inside of the groove 21. There are four columns 4 and four grooves 21 respectively.
[0030] When the present invention is in use: the cylinder head cover 8 is placed on the top of the flat-head elastic pin 6 and the tapered elastic pin 7, the inner hole 9 of the cylinder head cover 8 corresponds to the flat-head elastic pin 6 and the tapered elastic pin 7, the two tapered elastic pins 7 and the two flat-head elastic pins 6 reach the inside of the four inner holes 9 respectively, the cylinder head cover 8 is positioned in the X direction and the Y direction, the two flat-head elastic pins 6 and the two tapered elastic pins 7 give the cylinder head cover 8 sufficient support, the cylinder head cover 8 remains in a stable state, the hand-pull valve 14 is pulled, and due to the action of the throttle valve 17, the two lifting cylinders 5 are retracted, and the two lifting cylinders 5 drive the movable plate 3 to move upward smoothly. There are two optical axes 19 inside the movable plate 3. While the optical axis 19 enhances the support, it effectively limits the movable plate 3 to prevent the movable plate 3 from moving up and down and deviating. The linear bearing 20 and the optical axis 19 interact with each other to reduce friction and improve smoothness. The cylinder head cover 8 is pulled up to the Z-direction positioning surface. The top of the cylinder head cover 8 and the bottom of the positioning column 13 are against each other. The three clamping cylinders 10 are running. The three clamping cylinders 10 contract and drive the three clamping blocks 11 to move upward quickly. The clamping blocks 11 clamp the cylinder head cover 8 below the positioning contact surface. The cylinder head cover 8 is fixed. The milling machine is running. The milling cutter passes through the opening 18 to perform milling surface processing on the cylinder head cover 8. After the processing is completed, the hand-pull valve 14 is pulled, the clamping cylinder 10 is released, the clamping block 11 is away from the cylinder head cover 8, and the lifting cylinder 5 extends and runs. The lifting cylinder 5 drives the movable plate 3 to return smoothly. The whole action process is completed. The whole process effectively clamps and fixes the cylinder head cover 8, which is convenient for operation and improves processing efficiency. The stability is enhanced and the processing effect is improved.
[0031] Although the present invention has been shown and described with reference to preferred embodiments, it will be understood by those skilled in the art that various changes in form and details may be made therein within the scope of the claims.
Claims
1. A cylinder head cover milling device, comprising a base plate (1), a positioning plate (2) and a movable plate (3), characterized in that: The top of the base plate (1) is fixedly connected with a column (4), the top of the column (4) is connected to the positioning plate (2), the bottom of the positioning plate (2) is installed with a lifting cylinder (5), the bottom of the lifting cylinder (5) is connected to the movable plate (3), the top of the movable plate (3) is installed with a flat elastic pin (6), the top of the movable plate (3) is installed with a conical elastic pin (7), the top of the conical elastic pin (7) is placed with a cylinder head cover (8), the cylinder head cover (8) is also placed on the top of the flat elastic pin (6), the side of the cylinder head cover (8) is provided with an inner hole (9), the conical elastic pin (7) and the flat elastic pin (6) reach the inside of the inner hole (9), the bottom of the positioning plate (2) is installed with a clamping cylinder (10), the bottom of the clamping cylinder (10) is provided with a clamping block (11), the clamping block (11) is arranged on the cylinder head Below the cover (8), a movable hole (12) is provided inside the movable plate (3), the clamping block (11) passes through the movable hole (12), a positioning column (13) is provided at the bottom of the positioning plate (2), the bottom of the positioning column (13) abuts against the top of the cylinder head cover (8), a hand-pull valve (14) is installed on the side of the column (4), an air intake pipe (15) is provided on the side of the hand-pull valve (14), an inner tube (16) is provided on the side of the hand-pull valve (14), a throttle valve (17) is provided on the side of the lifting cylinder (5), a throttle valve (17) is also provided on the side of the clamping cylinder (10), the throttle valve (17) is connected to the inner tube (16), an opening (18) is provided on the top of the positioning plate (2), the bottom plate (1) is installed inside the milling machine, and the milling cutter passes through the opening (18) to process the clamped cylinder head cover (8).
2. A cylinder head cover milling device according to claim 1, characterized in that: The bottom plate (1), the positioning plate (2) and the movable plate (3) are parallel to each other, and the bottom plate (1) is also provided with an opening (18).
3. The cylinder head cover milling device according to claim 1, characterized in that: There are two flat-head elastic pins (6) and two conical elastic pins (7).
4. The cylinder head cover milling device according to claim 1, characterized in that: There are three clamping cylinders (10) and three movable holes (12) opened on the movable plate (3).
5. The cylinder head cover milling device according to claim 1, characterized in that: The top of the base plate (1) is fixedly connected with an optical axis (19), the top of the optical axis (19) is connected to the positioning plate (2), the optical axis (19) passes through the inside of the movable plate (3), a linear bearing (20) is arranged inside the movable plate (3), and the linear bearing (20) is sleeved on the surface of the optical axis (19).
6. The cylinder head cover milling device according to claim 5, characterized in that: There are two optical axes (19), which are arranged diagonally. There are also two lifting cylinders (5), which are also arranged diagonally.
7. The cylinder head cover milling device according to claim 1, characterized in that: A groove (21) is provided on the side of the movable plate (3), and the upright posts (4) extend into the groove (21). There are four upright posts (4) and four grooves (21) respectively.
8. The cylinder head cover milling device according to claim 1, characterized in that: The top of the clamping block (11) is fixedly connected to a limiting column (22), there are two limiting columns (22), and the two limiting columns (22) reach the inside of the clamping cylinder (10).
9. The cylinder head cover milling device according to claim 1, characterized in that: Two throttle valves (17) are respectively arranged on the sides of the lifting cylinder (5) and the clamping cylinder (10), and the inner tube (16) has two groups of air inlet and air outlet.
Citation Information
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