An automatic cutting device for aluminum profiles of doors and windows
Through the conveying system driven by the servo motor and the precise positioning mechanism, combined with the U-shaped correction plate and baffle design, the problems of slow conveying, positioning deviation and debris splashing in the door and window aluminum profile cutting device are solved, and efficient and accurate cutting processing is achieved, improving production efficiency and safety.
Patent Information
- Application Number
- CN202510369184.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-26
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2045-03-26
AI Technical Summary
The existing aluminum profile cutting devices of doors and windows have problems such as slow conveying process of aluminum profiles, large positioning deviations, poor cutting accuracy, serious debris splashing and frequent manual assisted operations, resulting in low production efficiency and increased costs.
The servo motor-driven conveyor system, screw transmission, gear rack mechanism and cylinder press wheel are used to achieve efficient conveying, precise positioning and cutting of aluminum profiles. Combined with the U-shaped correction plate and baffle design, it ensures cutting accuracy and safety, and cleans up debris through transmission belts and brushes.
It improves the accuracy and efficiency of aluminum profile cutting, reduces labor costs, improves the working environment, reduces waste rate and cleaning costs, and improves the consistency and automation of the production process.
Smart Images

Figure CN119927305B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of processing of aluminum profiles for doors and windows, and particularly relates to an automatic cutting device for aluminum profiles for doors and windows. Background Art
[0002] In the field of processing aluminum profiles for doors and windows, the cutting process is a core link, and its effectiveness directly affects product quality and production efficiency. There are many problems with existing cutting devices. On the one hand, the transportation process of aluminum profiles is slow and the positioning deviation is large, resulting in poor cutting accuracy and greatly reduced product quality. On the other hand, a large amount of debris will fly out during the cutting process, seriously polluting the working environment. At the same time, it is extremely difficult to calibrate and position aluminum profiles of different widths, and manual assistance is often required, which not only reduces production efficiency but also increases labor costs. These problems have greatly hindered the progress of the aluminum profile processing industry for doors and windows. To solve the deficiencies of the existing technology, we propose an automatic cutting device for aluminum profiles for doors and windows. Summary of the Invention
[0003] The main purpose of the present invention is to provide an automatic cutting device for aluminum profiles for doors and windows, which can effectively solve the problems in the background art.
[0004] To achieve the above purpose, the technical solution adopted by the present invention is as follows:
[0005] An automatic cutting device for aluminum profiles for doors and windows includes a material transportation base platform. Above the material transportation base platform, there is a cross beam. Two second vertical plates are symmetrically arranged at the upper end of the cross beam. A second servo motor is arranged at the front end of one of the second vertical plates. The output end of the second servo motor penetrates through the second vertical plate and is provided with a first lead screw. A moving block is arranged on the outer surface of the first lead screw. Two first slide rails are arranged at the upper end of the cross beam. A U-shaped connecting plate is arranged on one side of the moving block. A third servo motor is arranged at the top of the U-shaped connecting plate. The output end of the third servo motor penetrates through the U-shaped connecting plate and is provided with a second lead screw. A moving plate is arranged on the outer surface of the second lead screw. A second slide rail is arranged on one side of the U-shaped connecting plate. A disc cutting machine is arranged on one side of the moving plate.
[0006] On the upper end of the material transportation base platform, two L-shaped mounting plates are symmetrically arranged. At the front end of one of the L-shaped mounting plates, a first L-shaped support plate is provided. At the front end of the first L-shaped support plate, a fourth servo motor is provided. The output end of the fourth servo motor penetrates through the first L-shaped support plate and is provided with a second rotating rod. Two second gears are arranged on the outer surface of the second rotating rod. At one end of each of the two L-shaped mounting plates, a third gear is installed. A first transmission belt is installed on the outer surfaces of the second gear and the third gear. A first threaded rod is arranged inside the third gear. Limiting plates are arranged on both sides of the L-shaped mounting plate. A guide rod is arranged inside the limiting plate. One end of the guide rod is provided with a U-shaped correction plate. A fixed connection plate is arranged between the two U-shaped correction plates. An embedded bearing is embedded at one end of the fixed connection plate. A plurality of rotating rollers are arranged inside the U-shaped correction plate;
[0007] On the upper end of the material transportation base platform, two first vertical plates are symmetrically arranged. Track grooves are opened at one end of each of the two first vertical plates. A rack is arranged at the other end of the first vertical plate. U-shaped support plates are arranged above the two first vertical plates. Two track wheels are arranged at the lower end of the U-shaped support plate. A first fixing plate is arranged at one end of the U-shaped support plate. A first servo motor is arranged at the upper end of the first fixing plate. The output end of the first servo motor penetrates through the first fixing plate and is provided with a first rotating rod. A first gear is arranged on the outer surface of the first rotating rod;
[0008] On one side of the cross beam, two second fixing plates are symmetrically arranged. A cylinder is arranged at the upper end of the second fixing plate. The output end of the cylinder penetrates through the second fixing plate and is provided with a pressing wheel. A third fixing plate is arranged on one side of the material transportation base platform. A fifth servo motor is arranged at the upper end of the third fixing plate. A coupling is arranged at the output end of the fifth servo motor. The other end of the coupling is provided with a first conveying roller. A fourth gear is arranged on the outer surface of the other end of the first conveying roller. A second transmission belt is arranged on the outer surface of the fourth gear. A fifth gear is arranged on the inner surface of the other end of the second transmission belt. A rotating brush is arranged inside the fifth gear;
[0009] On the left side of the material transportation base platform, two mounting frames are symmetrically arranged. Two third slide rails are symmetrically installed inside the mounting frames. Sliders are arranged inside the third slide rails. Connectors are arranged at the front ends of the two sliders. A second conveying roller is arranged between the two connectors. A second threaded rod is arranged on one side of the connector. A hexagonal connection block is arranged at the other end of the second threaded rod. Two nuts are arranged on the outer surface of the second threaded rod. A material conveyor belt is sleeved on the outer surfaces of the first conveying roller and the second conveying roller;
[0010] A support frame is provided at the upper end of the material transportation base platform. Two second L-shaped support plates are symmetrically provided at the upper end of the support frame. A sixth servo motor is provided at the top of one of the second L-shaped support plates. The output end of the sixth servo motor penetrates through the second L-shaped support plate and is provided with a third lead screw. A fixed rod is provided between the other second L-shaped support plate and the support frame. L-shaped connecting blocks are provided on the outer surfaces of both the third lead screw and the fixed rod. A first baffle is provided at the lower ends of the two L-shaped connecting blocks. Two second baffles are symmetrically provided at the upper end of the material transportation base platform.
[0011] Preferably, the two first vertical plates are symmetrically welded to the upper end of the material transportation base platform. The rack is detachably connected to one end of the first vertical plate. The two track wheels are detachably installed at the lower end of the U-shaped support plate. The track wheels slide horizontally in the track groove. The first fixing plate is welded to one end of the U-shaped support plate. The first servo motor is detachably connected to the upper end of the first fixing plate. The two first servo motors have the same rotational speed and opposite rotational directions. The output end of the first servo motor penetrates through the first fixing plate and is detachably connected to the first rotating rod. The first gear is welded to the outer surface of the first rotating rod. The first gear meshes with the rack. The cross beam is detachably connected to the upper ends of the two U-shaped support plates.
[0012] Preferably, the two second vertical plates are symmetrically welded to the upper end of the cross beam. The second servo motor is detachably connected to the front end of one of the second vertical plates. The output end of the second servo motor penetrates through the second vertical plate and is detachably connected to the first lead screw. The moving block is threadedly connected to the outer surface of the first lead screw. The two first slide rails are both detachably connected to the upper end of the cross beam. The moving block is slidably connected to the two first slide rails.
[0013] Preferably, the U-shaped connecting plate is welded to one side of the moving block. The third servo motor is detachably connected to the top of the U-shaped connecting plate. The output end of the third servo motor penetrates through the U-shaped connecting plate and is detachably connected to the second lead screw. The moving plate is threadedly connected to the outer surface of the second lead screw. The second slide rail is detachably connected to one side of the U-shaped connecting plate. The moving plate is slidably connected to the surface of the second slide rail. The disc cutter is detachably connected to one side of the moving plate.
[0014] Preferably, the two L-shaped mounting plates are both detachably connected to the upper end of the material transportation base platform. The first L-shaped support plate is welded to the front end of one of the L-shaped mounting plates. The fourth servo motor is detachably connected to the front end of the first L-shaped support plate. The output end of the fourth servo motor penetrates through the first L-shaped support plate and is detachably connected to the second rotating rod. The two second gears are both welded to the outer surface of the second rotating rod. The third gear is inserted into the L-shaped mounting plate at one end and is rotatably connected to the L-shaped mounting plate.
[0015] Preferably, the first drive belt is sleeved on the outer surfaces of the second gear and the third gear. The inner surface of the first drive belt meshes with the outer surfaces of the second gear and the third gear. The first threaded rod is threadedly connected inside the third gear. The two limit plates are respectively welded on both sides of the L-shaped mounting plate. The guide rod is slidably connected inside the limit plates. The U-shaped correction plate is welded to one end of the guide rod. The fixed connection plate is welded between the two U-shaped correction plates. The first threaded rod is rotationally connected with the embedded bearing.
[0016] Preferably, the two second fixing plates are symmetrically welded on one side of the cross beam. The cylinder is detachably connected to the upper end of the second fixing plate. The output end of the cylinder penetrates through the second fixing plate and is detachably connected to the pressing wheel. The third fixing plate is detachably connected to one side of the material transporting base platform. The fifth servo motor is detachably connected to the upper end of the third fixing plate. The output end of the fifth servo motor is connected to the first conveying roller through a coupling. The fourth gear is welded on the outer surface of the first conveying roller. The second drive belt meshes with the outer surface of the fourth gear. The inner surface of the other end of the second drive belt meshes with the fifth gear. The fifth gear is welded on the outer surface of the rotating brush.
[0017] Preferably, the two mounting frames are symmetrically and detachably connected to the left side of the material transporting base platform. The third slide rail is detachably installed inside the mounting frames. The slider is slidably connected to the third slide rail. The connecting piece is welded to the front ends of the two sliders. The second conveying roller is rotationally connected between the two connecting pieces. The second threaded rod is rotationally connected to one side of the connecting piece. The hexagonal connecting block is welded to the other end of the second threaded rod. The two nuts are both threadedly connected to the outer surface of the second threaded rod.
[0018] Preferably, the material conveyor belt is a polyurethane conveyor belt. The support frame is detachably connected to the upper end of the material transporting base platform. The two second L-shaped support plates are symmetrically welded to the upper end of the support frame. The sixth servo motor is detachably connected to the top of one of the second L-shaped support plates. The output end of the sixth servo motor penetrates through the second L-shaped support plate and is connected to the third lead screw. The fixed rod is welded between the other second L-shaped support plate and the support frame. One L-shaped connecting block is threadedly connected to the outer surface of the third lead screw. The other L-shaped connecting block is slidably connected to the outer surface of the fixed rod. The first baffle is welded to the lower ends of the two L-shaped connecting blocks. The two second baffles are symmetrically welded to the upper end of the material transporting base platform.
[0019] Compared with the prior art, the present invention has the following beneficial effects:
[0020] 1. The automatic cutting device for door and window aluminum profiles can efficiently convey the aluminum profiles to be cut by starting the fifth servo motor to drive the coupling to drive the first conveying roller and the material conveyor belt, greatly improving the efficiency of the preliminary preparation for processing. During the conveying of the aluminum profiles, the sixth servo motor drives the third lead screw to rotate, causing the L-shaped connecting block to drive the first baffle to move downward, accurately resisting and positioning the aluminum profiles. This positioning method solves the problem that the aluminum profiles are always in the conveying state and cannot be cut, ensures the accuracy of the cutting position, effectively improves the cutting accuracy. Moreover, after the aluminum profiles are positioned, the fifth servo motor can be timely turned off to cancel the conveying, facilitating the smooth progress of the subsequent cutting operation, further improving the coherence and automation degree of the entire cutting process, thereby enhancing the production efficiency and reducing the labor cost.
[0021] 2. The automatic cutting device for door and window aluminum profiles, during the conveying of the aluminum profiles, by controlling the start of the fourth servo motor, cleverly utilizes the coordinated operation of the second rotating rod, the second gear, the first transmission belt and the third gear, enabling the first threaded rod to push the fixed connecting plate, and then driving the U-shaped correction plate to move. The design of the limiting plate and the guide rod ensures the smooth movement of the U-shaped correction plate. The synchronous movement of multiple U-shaped correction plates can drive the rotating rollers to accurately clamp both sides of the aluminum profiles. This design can quickly and efficiently complete the calibration and positioning of aluminum profiles with different widths, making them accurately located at the center of the material conveyor belt, not only ensuring the stability during the conveying process, but also providing an accurate reference for the subsequent cutting process, greatly improving the accuracy and efficiency of aluminum profile processing and reducing the scrap rate.
[0022] 3. The automatic cutting device for door and window aluminum profiles, after the aluminum profiles are calibrated and positioned, starts the first servo motor. Through the meshing of the first gear and the rack and the sliding of the track wheel in the track groove, the U-shaped support plate drives the cross beam and the disc cutter to move horizontally, accurately determining the cutting length. Then the air cylinder pushes the pressure wheel to press down the material conveyor belt, making it concave at the cutting position. The third servo motor drives the disc cutter to move downward, and the second servo motor drives it to move horizontally to complete the cutting. This method avoids cutting the material conveyor belt, ensures the normal operation and service life of the equipment. At the same time, the second baffle effectively blocks the flying of the chips generated by cutting, improves the working environment, reduces the cleaning cost, and improves the safety and efficiency of the cutting operation.
[0023] 4. After the aluminum profile is cut by this automatic cutting device for door and window aluminum profiles, reverse the sixth servo motor to move the first baffle upward, and then start the fifth servo motor to drive the material conveyor belt to convey, so that the aluminum profile can be sent to the designated position for subsequent processing, ensuring the continuity of the production process. Moreover, when the fifth servo motor drives the first conveying roller to rotate, the fourth gear will rotate synchronously. Through the transmission of the second transmission belt, the fifth gear drives the rotating brush to rotate. The rotating brush can effectively clean the cutting debris remaining on the surface of the material conveyor belt, avoiding the problem of affecting the subsequent processing accuracy of aluminum profiles due to more debris on the conveyor belt, improving the product quality, reducing the defective rate, and lowering the production cost.
[0024] 5. When conveying aluminum profiles of different weights and shapes by this automatic cutting device for door and window aluminum profiles, the tension of the material conveyor belt can be flexibly adjusted as needed. First, loosen the two nuts, and then use a hex wrench to rotate the hexagon connecting block to drive the second threaded rod to rotate. Since the second threaded rod is rotationally connected to the connecting piece, when rotating, it pushes the connecting piece to move. At this time, the two sliders slide smoothly in the third slide rail to ensure the smooth movement of the connecting piece. The movement of the two connecting pieces drives the second conveying roller to move, realizing the adjustment of the distance between the second conveying roller and the first conveying roller, and then accurately adjusting the tension of the material conveyor belt to ensure the stable conveying of aluminum profiles and improve the accuracy and efficiency of cutting and processing. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 is the overall structural schematic diagram of the present invention;
[0026] Figure 2 is the overall structural schematic diagram of another angle of the present invention;
[0027] Figure 3 is the partial structural schematic diagram of the present invention;
[0028] Figure 4 is the Figure 3 structural schematic diagram of the A position in the present invention;
[0029] Figure 5 is the structural schematic diagram of the adjustment structure of the disc cutting machine of the present invention;
[0030] Figure 6 is the structural schematic diagram of the aluminum profile conveying and correcting assembly of the present invention;
[0031] Figure 7 is the sectional view of the L-shaped mounting plate and the third gear of the present invention;
[0032] Figure 8 is the transmission structural schematic diagram of the first conveying roller and the rotating brush of the present invention;
[0033] Figure 9It is a schematic structural diagram of the tightness adjustment component of the material conveyor belt of the present invention;
[0034] Figure 10 It is a schematic partial structure diagram of the present invention.
[0035] In the figure: 1, material transportation base platform; 2, first vertical plate; 3, track groove; 4, rack; 5, U-shaped support plate; 6, track wheel; 7, first fixing plate; 8, first servo motor; 9, first rotating rod; 10, first gear; 11, cross beam; 12, second vertical plate; 13, second servo motor; 14, first lead screw; 15, moving block; 16, first slide rail; 17, U-shaped connecting plate; 18, third servo motor; 19, second lead screw; 20, moving plate; 21, second slide rail; 22, disc cutting machine; 23, second fixing plate; 24, air cylinder; 25, pressing wheel; 26, L-shaped mounting plate; 27, first L-shaped support plate; 28, fourth servo motor; 29, second rotating rod; 30, second gear; 31, third gear; 32, first transmission belt; 33, first threaded rod; 34, limiting plate; 35, guide rod; 36, U-shaped correction plate; 37, fixed connecting plate; 38, embedded bearing; 39, rotating roller; 40, third fixing plate; 41, fifth servo motor; 42, coupling; 43, first conveying roller; 44, fourth gear; 45, second transmission belt; 46, fifth gear; 47, rotating brush; 48, mounting frame; 49, third slide rail; 50, slider; 51, connecting piece; 52, second conveying roller; 53, second threaded rod; 54, hexagonal connecting block; 55, nut; 56, material conveyor belt; 57, support frame; 58, second L-shaped support plate; 59, sixth servo motor; 60, third lead screw; 61, fixed rod; 62, L-shaped connecting block; 63, first baffle; 64, second baffle. Detailed implementation manners
[0036] In order to make the technical means, creative features, achieved purposes and effects of the present invention easy to understand, the present invention will be further described below in conjunction with specific implementation manners.
[0037] Example 1, as Figure 1 、 Figure 2 、 Figure 10As shown in the figure, an automatic cutting device for door and window aluminum profiles. The third fixing plate 40 is detachably connected to one side of the material transporting base platform 1. The fifth servo motor 41 is detachably connected to the upper end of the third fixing plate 40. The output end of the fifth servo motor 41 is detachably connected to the first conveying roller 43 through a coupling 42. The support frame 57 is detachably connected to the upper end of the material transporting base platform 1. Two second L-shaped support plates 58 are symmetrically welded to the upper end of the support frame 57. The sixth servo motor 59 is detachably connected to the top of one second L-shaped support plate 58. The output end of the sixth servo motor 59 penetrates through the second L-shaped support plate 58 and is detachably connected to the third lead screw 60. The fixing rod 61 is welded between the other second L-shaped support plate 58 and the support frame 57. One L-shaped connecting block 62 is threadedly connected to the outer surface of the third lead screw 60. The other L-shaped connecting block 62 is slidably connected to the outer surface of the fixing rod 61. The first baffle 63 is welded to the lower ends of the two L-shaped connecting blocks 62.
[0038] Starting the fifth servo motor 41 to drive the coupling 42 to drive the first conveying roller 43 and the material conveyor belt 56 can efficiently convey the aluminum profiles to be cut. During the conveying process of the aluminum profiles, the sixth servo motor 59 drives the third lead screw 60 to rotate, so that the L-shaped connecting block 62 drives the first baffle 63 to move downwards, accurately resisting and positioning the aluminum profiles. This positioning method solves the problem that the aluminum profiles are always in the conveying state and cannot be cut, and after the aluminum profiles are positioned, the fifth servo motor 41 can be timely turned off to cancel the conveying, which is convenient for the subsequent cutting operation to proceed smoothly.
[0039] Embodiment 2, as Figure 1 、 Figure 2 、 Figure 6 、 Figure 7 As shown in the figure, an automatic cutting device for door and window aluminum profiles. Two L-shaped mounting plates 26 are both detachably connected to the upper end of the material transporting base platform 1. The first L-shaped support plate 27 is welded to the front end of one L-shaped mounting plate 26. The fourth servo motor 28 is detachably connected to the front end of the first L-shaped support plate 27. The output end of the fourth servo motor 28 penetrates through the first L-shaped support plate 27 and is detachably connected to the second rotating rod 29. Two second gears 30 are both welded to the outer surface of the second rotating rod 29. The third gear 31 is inserted into one end of the L-shaped mounting plate 26 and is rotatably connected to the L-shaped mounting plate 26. The first transmission belt 32 is sleeved on the outer surfaces of the second gear 30 and the third gear 31. The inner surface of the first transmission belt 32 meshes with the outer surfaces of the second gear 30 and the third gear 31. The first threaded rod 33 is threadedly connected to the third gear 31. Two limiting plates 34 are respectively welded on both sides of the L-shaped mounting plate 26. The guide rod 35 is slidably connected in the limiting plates 34. The U-shaped correction plate 36 is welded to one end of the guide rod 35. The fixed connecting plate 37 is welded between the two U-shaped correction plates 36. The first threaded rod 33 is rotatably connected to the embedded bearing 38.
[0040] During the conveying process of the aluminum profile, by controlling the start of the fourth servo motor 28, the coordinated operation of the second rotating rod 29, the second gear 30, the first transmission belt 32, and the third gear 31 is cleverly utilized, so that the first threaded rod 33 pushes the fixed connection plate 37, and then drives the U-shaped correction plate 36 to move. The design of the limit plate 34 and the guide rod 35 ensures the smooth movement of the U-shaped correction plate 36. The synchronous action of multiple U-shaped correction plates 36 can drive the rotating roller 39 to accurately clamp both sides of the aluminum profile, making it accurately located at the center position of the material conveyor belt 56.
[0041] Embodiment 3, as Figures 1 - 5 shown, an automatic cutting device for door and window aluminum profiles, two first vertical plates 2 are symmetrically welded to the upper end of the material conveying base platform 1, the rack 4 is detachably connected to one end of the first vertical plate 2, two track wheels 6 are detachably installed at the lower end of the U-shaped support plate 5, and the track wheels 6 slide horizontally in the track groove 3. The first fixing plate 7 is welded to one end of the U-shaped support plate 5, the first servo motor 8 is detachably connected to the upper end of the first fixing plate 7. The two first servo motors 8 have the same rotational speed and opposite rotational directions. The output end of the first servo motor 8 passes through the first fixing plate 7 and is detachably connected to the first rotating rod 9. The first gear 10 is welded to the outer surface of the first rotating rod 9, and the first gear 10 meshes with the rack 4. The cross beam 11 is detachably connected to the upper ends of the two U-shaped support plates 5. Two second vertical plates 12 are symmetrically welded to the upper end of the cross beam 11. The second servo motor 13 is detachably connected to the front end of one second vertical plate 12. The output end of the second servo motor 13 passes through the second vertical plate 12 and is detachably connected to the first lead screw 14. The moving block 15 is threadedly connected to the outer surface of the first lead screw 14. Two first slide rails 16 are both detachably connected to the upper end of the cross beam 11. The moving block 15 is slidably connected to the two first slide rails 16. The U-shaped connecting plate 17 is welded to one side of the moving block 15. The third servo motor 18 is detachably connected to the top of the U-shaped connecting plate 17. The output end of the third servo motor 18 passes through the U-shaped connecting plate 17 and is detachably connected to the second lead screw 19. The moving plate 20 is threadedly connected to the outer surface of the second lead screw 19. The second slide rail 21 is detachably connected to one side of the U-shaped connecting plate 17. The moving plate 20 is slidably connected to the surface of the second slide rail 21. The disc cutting machine 22 is detachably connected to one side of the moving plate 20. Two second fixing plates 23 are symmetrically welded to one side of the cross beam 11. The air cylinder 24 is detachably connected to the upper end of the second fixing plate 23. The output end of the air cylinder 24 passes through the second fixing plate 23 and is detachably connected to the pressing wheel 25. Two second baffles 64 are symmetrically welded to the upper end of the material conveying base platform 1.
[0042] After the aluminum profile is calibrated and positioned, the first servo motor 8 is started. Through the meshing of the first gear 10 and the rack 4 and the sliding of the track wheel 6 in the track groove 3, the U-shaped support plate 5 drives the cross beam 11 and the disc cutting machine 22 to move horizontally, accurately determining the cutting length. Then, the air cylinder 24 pushes the pressing wheel 25 downward to make the material conveyor belt 56 concave at the cutting position. The third servo motor 18 drives the disc cutting machine 22 to move downward, and the second servo motor 13 drives it to move horizontally to complete the cutting. This method avoids cutting the material conveyor belt 56. At the same time, the second baffle 64 effectively blocks the flying of the chips generated by cutting.
[0043] Embodiment 4, as Figure 1 、 Figure 2 、 Figure 8 shown, an automatic cutting device for door and window aluminum profiles. The third fixing plate 40 is detachably connected to one side of the material transporting base platform 1. The fifth servo motor 41 is detachably connected to the upper end of the third fixing plate 40. The output end of the fifth servo motor 41 is detachably connected to the first conveying roller 43 through a coupling 42. The fourth gear 44 is welded on the outer surface of the first conveying roller 43. The second transmission belt 45 is meshed with the outer surface of the fourth gear 44. The other end inner surface of the second transmission belt 45 is meshed with the fifth gear 46. The fifth gear 46 is welded on the outer surface of the rotating brush 47.
[0044] After the aluminum profile is cut, the sixth servo motor 59 is reversed to move the first baffle 63 upward, and then the fifth servo motor 41 is started to drive the material conveyor belt 56 to convey, so that the aluminum profile can be sent to the designated position for subsequent processing. Moreover, when the fifth servo motor 41 drives the first conveying roller 43 to rotate, the fourth gear 44 will rotate synchronously. Through the transmission of the second transmission belt 45, the fifth gear 46 drives the rotating brush 47 to rotate. The rotating brush 47 can effectively clean the cutting chips remaining on the surface of the material conveyor belt 56, avoiding the problem of affecting the subsequent processing accuracy of the aluminum profile due to more chips on the conveyor belt.
[0045] Embodiment 5, as Figure 1 、 Figure 2 、 Figure 9 shown, an automatic cutting device for door and window aluminum profiles. Two mounting frames 48 are symmetrically and detachably connected to the left side of the material transporting base platform 1. The third slide rail 49 is detachably installed in the mounting frame 48. The slider 50 is slidably connected to the third slide rail 49. The connecting piece 51 is welded to the front ends of the two sliders 50. The second conveying roller 52 is rotatably connected between the two connecting pieces 51. The second threaded rod 53 is rotatably connected to one side of the connecting piece 51. The hexagonal connecting block 54 is welded to the other end of the second threaded rod 53. Two nuts 55 are both threadedly connected to the outer surface of the second threaded rod 53.
[0046] When transporting aluminum profiles of different weights and shapes, the tension of the material conveyor belt 56 can be flexibly adjusted as needed. During specific operations, first loosen the two nuts 55, and then use a hex wrench to rotate the hexagon connecting block 54 to drive the rotation of the second threaded rod 53. Since the second threaded rod 53 is rotatably connected to the connecting member 51, when rotating, it pushes the connecting member 51 to move. At this time, the two sliders 50 slide smoothly in the third slide rail 49 to ensure the smooth movement of the connecting member 51. The movement of the two connecting members 51 drives the movement of the second conveying roller 52, realizing the adjustment of the distance between the second conveying roller 52 and the first conveying roller 43, and then precisely adjusting the tension of the material conveyor belt 56 to ensure the stable transportation of aluminum profiles.
[0047] It should be noted that the present invention is an automatic cutting device for door and window aluminum profiles. When in use, start the fifth servo motor 41 to drive the coupling 42 to drive the first conveying roller 43 and the material conveyor belt 56 for transportation. Then move one end of the aluminum profile to be cut and processed to the upper end of the material conveyor belt 56 for transportation. At the same time, control the sixth servo motor 59 to start and drive the third lead screw 60 to rotate. At this time, the L-shaped connecting block 62 will drive the first baffle 63 to move downward as the third lead screw 60 rotates. After moving to the lowest position, the first baffle 63 will resist the aluminum profile during transportation. After one end of the aluminum profile abuts against the first baffle 63, the fifth servo motor 41 can be turned off to cancel its transportation. Then the aluminum profile can be cut, solving the problem that the aluminum profile is always in a transportation state and cannot be cut.
[0048] While transporting the aluminum profile, control the fourth servo motor 28 to start and drive the second rotating rod 29 to rotate. At this time, the two second gears 30 will rotate synchronously as the second rotating rod 29 rotates. At this time, under the driving action of the two first transmission belts 32, the two third gears 31 will be driven to rotate synchronously. Since the third gear 31 is rotatably connected to the L-shaped mounting plate 26 and the first threaded rod 33 is threadedly connected to the third gear 31, when the third gear 31 rotates, it will drive the first threaded rod 33 to push the fixed connection plate 37 towards the center position, and at the same time drive the two U-shaped calibration plates 36 to move. Here, under the action of the limiting plate 34 and the guide rod 35, the two U-shaped calibration plates 36 can move more smoothly. When the multiple U-shaped calibration plates 36 move synchronously, they will drive the multiple rotating rollers 39 to move until the multiple rotating rollers 39 clamp both sides of the aluminum profile, then the calibration and positioning of aluminum profiles of different widths can be completed, making it in the center position of the material conveyor belt 56. At the same time, the material conveyor belt 56 transports the aluminum profile, and after transporting it to the designated position, it can be cut and processed.
[0049] After calibrating and positioning the aluminum profile, control the first servo motor 8 to start and drive the first rotating rod 9 and the first gear 10 to rotate. Since the first gear 10 meshes with the rack 4 at one end of the first vertical plate 2, and the track wheels 6 at the lower end of the U-shaped support plate 5 horizontally slide in the track groove 3 opened at the other end of the first vertical plate 2, when the first servo motor 8 drives the first gear 10 to rotate, it will drive the U-shaped support plate 5 to move horizontally. When the two U-shaped support plates 5 move synchronously, they will drive the cross beam 11 and the disk cutting machine 22 installed on its upper end to move horizontally. After moving to a position where the distance between the disk cutting machine 22 and the first baffle 63 is the required cutting length of the aluminum profile, turn off the first servo motor 8. Then, push the pressure wheel 25 downward by the cylinder 24. Until the pressure wheel 25 contacts the surface of the material conveyor belt 56 and continues to move downward, it will press down the material conveyor belt 56. At this time, the material conveyor belt 56 below the cutting position of the aluminum profile will sink downward. Then, start the third servo motor 18 to drive the second lead screw 19 to rotate. The moving plate 20 will drive the disk cutting machine 22 to move downward as the second lead screw 19 rotates. After moving to the lowest position, start the disk cutting machine 22. At the same time, start the second servo motor 13 to drive the first lead screw 14 to rotate. At this time, the moving block 15 will drive the U-shaped connecting plate 17 and the disk cutting machine 22 to move horizontally as the first lead screw 14 rotates. When the disk cutting machine 22 moves horizontally, it can cut the aluminum profile. Since the material conveyor belt 56 below the cutting position of the aluminum profile is in a sunken state, it is possible to avoid cutting the material conveyor belt 56 during cutting. At the same time, under the action of the second baffle 64, it can effectively solve the problem of debris flying everywhere when cutting the aluminum profile.
[0050] After the aluminum profile is cut, reverse the sixth servo motor 59 to drive the first baffle 63 to move upward. Then, start the fifth servo motor 41 to continue driving the material conveyor belt 56 to convey, and the aluminum profile can be conveyed to the designated position for subsequent processing. When the fifth servo motor 41 drives the first conveying roller 43 to rotate, it will synchronously drive the fourth gear 44 to rotate. At this time, under the driving action of the second transmission belt 45, the fifth gear 46 will also rotate synchronously, and at the same time drive the rotating brush 47 to rotate. When the rotating brush 47 rotates, it can clean the cutting debris remaining on the surface of the material conveyor belt 56, avoiding too much debris on the surface of the material conveyor belt 56 affecting the subsequent processing accuracy when conveying the aluminum profile later.
[0051] When transporting aluminum profiles of different weights and shapes, the tension of the material conveyor belt 56 can be adjusted according to specific circumstances. During the adjustment, first loosen the two nuts 55, and then use a hexagon wrench to drive the hexagon connecting block 54 to rotate. When the hexagon connecting block 54 rotates, it will drive the second threaded rod 53 to rotate. Since the other end of the second threaded rod 53 is rotatably connected to the connecting member 51, when the second threaded rod 53 rotates, it will push the connecting member 51 to move. When the connecting member 51 moves, the two sliders 50 will move along with it within the third slide rail 49, so that the movement of the connecting member 51 can be made more stable. When the two connecting members 51 move, they will drive the second conveying roller 52 between them to move, so that the distance between the second conveying roller 52 and the first conveying roller 43 can be adjusted, and thus the tension of the material conveyor belt 56 can be adjusted.
[0052] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. The above embodiments and the descriptions in the specification only illustrate the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.
Claims
1. An automatic cutting device for door and window aluminum profiles, comprising a material transporting base platform (1), characterized in that: Above the material transporting base platform (1), there is a cross beam (11). At the upper end of the cross beam (11), two second vertical plates (12) are symmetrically arranged. At the front end of one of the second vertical plates (12), there is a second servo motor (13). The output end of the second servo motor (13) penetrates through the second vertical plate (12) and is provided with a first lead screw (14). A moving block (15) is arranged on the outer surface of the first lead screw (14). At the upper end of the cross beam (11), two first slide rails (16) are arranged. On one side of the moving block (15), there is a U-shaped connecting plate (17). At the top of the U-shaped connecting plate (17), there is a third servo motor (18). The output end of the third servo motor (18) penetrates through the U-shaped connecting plate (17) and is provided with a second lead screw (19). A moving plate (20) is arranged on the outer surface of the second lead screw (19). On one side of the U-shaped connecting plate (17), there is a second slide rail (21). On one side of the moving plate (20), there is a disc cutting machine (22); On the upper end of the material transporting base platform (1), two L-shaped mounting plates (26) are symmetrically arranged. At the front end of one of the L-shaped mounting plates (26), there is a first L-shaped support plate (27). At the front end of the first L-shaped support plate (27), there is a fourth servo motor (28). The output end of the fourth servo motor (28) penetrates through the first L-shaped support plate (27) and is provided with a second rotating rod (29). Two second gears (30) are arranged on the outer surface of the second rotating rod (29). At one end of each of the two L-shaped mounting plates (26), a third gear (31) is installed. A first transmission belt (32) is installed on the outer surfaces of the second gear (30) and the third gear (31). A first threaded rod (33) is arranged inside the third gear (31). Limit plates (34) are arranged on both sides of the L-shaped mounting plate (26). A guide rod (35) is arranged inside the limit plate (34). One end of the guide rod (35) is provided with a U-shaped calibration plate (36). A fixed connection plate (37) is arranged between the two U-shaped calibration plates (36). An embedded bearing (38) is embedded at one end of the fixed connection plate (37). A plurality of rotating rollers (39) are arranged inside the U-shaped calibration plate (36); On the upper end of the material transporting base platform (1), two first vertical plates (2) are symmetrically arranged. Track grooves (3) are opened at one end of each of the two first vertical plates (2). A rack (4) is arranged at the other end of the first vertical plate (2). Above the two first vertical plates (2), a U-shaped support plate (5) is arranged. Two track wheels (6) are arranged at the lower end of the U-shaped support plate (5). At one end of the U-shaped support plate (5), there is a first fixing plate (7). At the upper end of the first fixing plate (7), there is a first servo motor (8). The output end of the first servo motor (8) penetrates through the first fixing plate (7) and is provided with a first rotating rod (9). A first gear (10) is arranged on the outer surface of the first rotating rod (9); On one side of the cross beam (11), two second fixed plates (23) are symmetrically arranged. At the upper end of the second fixed plate (23), a cylinder (24) is provided. The output end of the cylinder (24) penetrates through the second fixed plate (23) and is provided with a pressing wheel (25). On one side of the material transporting base platform (1), a third fixed plate (40) is provided. At the upper end of the third fixed plate (40), a fifth servo motor (41) is provided. The output end of the fifth servo motor (41) is provided with a coupling (42). The other end of the coupling (42) is provided with a first conveying roller (43). On the outer surface of the other end of the first conveying roller (43), a fourth gear (44) is provided. On the outer surface of the fourth gear (44), a second transmission toothed belt (45) is provided. On the inner surface of the other end of the second transmission toothed belt (45), a fifth gear (46) is provided. Inside the fifth gear (46), a rotating brush (47) is provided; On the left side of the material transporting base platform (1), two mounting frames (48) are symmetrically arranged. Inside the mounting frames (48), two third slide rails (49) are symmetrically installed. Inside the third slide rails (49), sliders (50) are provided. At the front ends of the two sliders (50), a connecting piece (51) is provided. Between the two connecting pieces (51), a second conveying roller (52) is provided. On one side of the connecting piece (51), a second threaded rod (53) is provided. The other end of the second threaded rod (53) is provided with a hexagonal connecting block (54). On the outer surface of the second threaded rod (53), two nuts (55) are provided. A material conveying belt (56) is sleeved on the outer surfaces of the first conveying roller (43) and the second conveying roller (52); On the upper end of the material transporting base platform (1), a support frame (57) is provided. At the upper end of the support frame (57), two second L-shaped support plates (58) are symmetrically arranged. At the top of one of the second L-shaped support plates (58), a sixth servo motor (59) is provided. The output end of the sixth servo motor (59) penetrates through the second L-shaped support plate (58) and is provided with a third lead screw (60). Between the other second L-shaped support plate (58) and the support frame (57), a fixed rod (61) is provided. L-shaped connecting blocks (62) are provided on the outer surfaces of the third lead screw (60) and the fixed rod (61). At the lower ends of the two L-shaped connecting blocks (62), a first baffle (63) is provided. On the upper end of the material transporting base platform (1), two second baffles (64) are symmetrically arranged.
2. The automatic cutting device for door and window aluminum profiles according to claim 1, characterized in that: Two of the first vertical plates (2) are symmetrically welded to the upper end of the material transporting base platform (1). The rack (4) is detachably connected to one end of the first vertical plate (2). Two of the track wheels (6) are detachably installed at the lower end of the U-shaped support plate (5). The track wheels (6) slide horizontally in the track groove (3). The first fixing plate (7) is welded to one end of the U-shaped support plate (5). The first servo motor (8) is detachably connected to the upper end of the first fixing plate (7). The two first servo motors (8) have the same rotational speed and opposite rotational directions. The output end of the first servo motor (8) passes through the first fixing plate (7) and is detachably connected to the first rotating rod (9). The first gear (10) is welded to the outer surface of the first rotating rod (9). The first gear (10) meshes with the rack (4). The cross beam (11) is detachably connected to the upper ends of the two U-shaped support plates (5).
3. An automatic cutting device for door and window aluminum profiles according to claim 1, characterized in that: Two of the second vertical plates (12) are symmetrically welded to the upper end of the cross beam (11). The second servo motor (13) is detachably connected to the front end of one of the second vertical plates (12). The output end of the second servo motor (13) passes through the second vertical plate (12) and is detachably connected to the first lead screw (14). The moving block (15) is threadedly connected to the outer surface of the first lead screw (14). Two of the first slide rails (16) are both detachably connected to the upper end of the cross beam (11). The moving block (15) is slidably connected to the two first slide rails (16).
4. An automatic cutting device for door and window aluminum profiles according to claim 1, characterized in that: The U-shaped connecting plate (17) is welded to one side of the moving block (15). The third servo motor (18) is detachably connected to the top of the U-shaped connecting plate (17). The output end of the third servo motor (18) passes through the U-shaped connecting plate (17) and is detachably connected to the second lead screw (19). The moving plate (20) is threadedly connected to the outer surface of the second lead screw (19). The second slide rail (21) is detachably connected to one side of the U-shaped connecting plate (17). The moving plate (20) is slidably connected to the surface of the second slide rail (21). The disc cutting machine (22) is detachably connected to one side of the moving plate (20).
5. An automatic cutting device for door and window aluminum profiles according to claim 1, characterized in that: Two of the L-shaped mounting plates (26) are both detachably connected to the upper end of the material transporting base platform (1). The first L-shaped support plate (27) is welded to the front end of one of the L-shaped mounting plates (26). The fourth servo motor (28) is detachably connected to the front end of the first L-shaped support plate (27). The output end of the fourth servo motor (28) passes through the first L-shaped support plate (27) and is detachably connected to the second rotating rod (29). Two of the second gears (30) are both welded to the outer surface of the second rotating rod (29). The third gear (31) is inserted into one end of the L-shaped mounting plate (26) and is rotatably connected to the L-shaped mounting plate (26).
6. An automatic cutting device for door and window aluminum profiles according to claim 1, characterized in that: The first transmission belt (32) is sleeved on the outer surfaces of the second gear (30) and the third gear (31). The inner surface of the first transmission belt (32) meshes with the outer surfaces of the second gear (30) and the third gear (31). The first threaded rod (33) is threadedly connected inside the third gear (31). The two limiting plates (34) are respectively welded on both sides of the L-shaped mounting plate (26). The guide rod (35) is slidably connected inside the limiting plates (34). The U-shaped correction plate (36) is welded to one end of the guide rod (35). The fixed connection plate (37) is welded between the two U-shaped correction plates (36). The first threaded rod (33) is rotatably connected to the embedded bearing (38).
7. An automatic cutting device for door and window aluminum profiles according to claim 1, characterized in that: The two second fixing plates (23) are symmetrically welded to one side of the cross beam (11). The cylinder (24) is detachably connected to the upper end of the second fixing plate (23). The output end of the cylinder (24) passes through the second fixing plate (23) and is detachably connected to the pressing wheel (25). The third fixing plate (40) is detachably connected to one side of the material transporting base platform (1). The fifth servo motor (41) is detachably connected to the upper end of the third fixing plate (40). The output end of the fifth servo motor (41) is detachably connected to the first conveying roller (43) through a coupling (42). The fourth gear (44) is welded to the outer surface of the first conveying roller (43). The second transmission belt (45) meshes with the outer surface of the fourth gear (44). The inner surface of the other end of the second transmission belt (45) meshes with the fifth gear (46). The fifth gear (46) is welded to the outer surface of the rotating brush (47).
8. An automatic cutting device for door and window aluminum profiles according to claim 1, characterized in that: The two mounting frames (48) are symmetrically and detachably connected to the left side of the material transporting base platform (1). The third slide rail (49) is detachably installed inside the mounting frame (48). The slider (50) is slidably connected to the third slide rail (49). The connecting member (51) is welded to the front ends of the two sliders (50). The second conveying roller (52) is rotatably connected between the two connecting members (51). The second threaded rod (53) is rotatably connected to one side of the connecting member (51). The hexagonal connecting block (54) is welded to the other end of the second threaded rod (53). The two nuts (55) are both threadedly connected to the outer surface of the second threaded rod (53).
9. An automated cutting device for door and window aluminum profiles according to claim 1, characterized in that: The material conveyor belt (56) is a polyurethane conveyor belt. The support frame (57) is detachably connected to the upper end of the material transportation base platform (1). Two of the second L-shaped support plates (58) are symmetrically welded to the upper end of the support frame (57). The sixth servo motor (59) is detachably connected to the top of one of the second L-shaped support plates (58). The output end of the sixth servo motor (59) passes through the second L-shaped support plate (58) and is detachably connected to the third lead screw (60). The fixed rod (61) is welded between the other second L-shaped support plate (58) and the support frame (57). One of the L-shaped connection blocks (62) is threadedly connected to the outer surface of the third lead screw (60), and the other L-shaped connection block (62) is slidably connected to the outer surface of the fixed rod (61). The first baffle (63) is welded to the lower ends of the two L-shaped connection blocks (62). Two of the second baffles (64) are symmetrically welded to the upper end of the material transportation base platform (1).
Citation Information
Patent Citations
Small cutting machine for aluminum profile machining
CN212976893U
Aluminum profile cutting machine
CN220073394U