Integrated bolt locking method

Abstract

The integrated bolt locking method comprises the steps that a universal loading mold is arranged, wherein the universal loading mold comprises a horizontally-placed profiling positioning module and a vertically-placed profiling positioning module which are correspondingly arranged; a manipulator, a bolt locking mechanism and a visual inspection device are arranged corresponding to the universal loading mold; the mechanical arm grabs a product and conducts profiling positioning on one side corresponding to the horizontal profiling positioning module, the visual detection device conducts positioning in-place detection and positions a bolt locking position, and the bolt locking mechanism conducts corresponding bolt locking. The mechanical arm grabs a product, profiling positioning of one side edge is conducted corresponding to the vertically-placed profiling positioning module, positioning in-place detection is conducted through the visual detection device, the bolt locking position is located, and corresponding bolt locking is conducted through the bolt locking mechanism. And after the bolts on each horizontal side face and each vertical side face are locked, the visual detection module keeps locking state images after operation, image data are saved, and a bolt locking program is completed.

Description

Technical Field

[0001] The invention relates to automated production technology and automated production equipment, and specifically to an integrated bolt locking method. Background Art

[0002] In the modern production process, bolt tightening is required in some occasions. At present, bolt tightening is generally done manually, resulting in low production efficiency and a large amount of labor, which increases the production cost of the enterprise.

[0003] Therefore, it is necessary to provide an integrated bolt locking method to solve the above problems. Summary of the invention

[0004] The object of the present invention is to provide an integrated bolt locking method.

[0005] The technical solution is as follows:

[0006] An integrated bolt locking method, comprising the steps of:

[0007] 1) A universal loading mold is provided, and the universal loading mold includes a correspondingly provided horizontal profiling positioning module and a vertical profiling positioning module. The horizontal profiling positioning module includes a peripheral profiling positioning module provided at four corners of the product, and a side profiling positioning module is provided corresponding to the peripheral profiling positioning module, and a side oblique supporting module is provided in conjunction with the side profiling positioning module, and the side oblique supporting module includes a correspondingly provided group of slope supporting platforms, and a group of slope supporting platforms is provided with a horizontal positioning baffle; the vertical profiling positioning module includes a bottom profiling supporting platform, and vertical side profiling positioning modules are provided on both sides of the bottom profiling supporting platform, and vertical side stop modules are provided on both sides;

[0008] 2) Set up manipulators, bolt locking mechanisms, and visual inspection devices for universal loading molds;

[0009] 3) The bolt locking mechanism includes a bolt locking bracket, on which an axial moving part and a rotating driving part are arranged to form an x-axis moving circumferential rotation adjustment integrated structure, the x-axis moving circumferential rotation adjustment integrated structure is connected to a locking lifting driving part, and the locking lifting driving part is connected to a bolt locking bit;

[0010] 4) The manipulator grabs the product, and the corresponding flat profiling positioning module performs profiling positioning on one side. The visual inspection device performs positioning detection and locates the bolt locking position. The bolt locking mechanism performs the corresponding bolt locking;

[0011] 5) The robot grabs the product, and the corresponding flat profiling positioning module performs profiling positioning on the other side. The visual inspection device performs positioning detection and locates the bolt locking position. The bolt locking mechanism performs the corresponding bolt locking;

[0012] 6) The manipulator grabs the product and performs a side profiling positioning on the corresponding vertical profiling positioning module. The visual inspection device performs positioning detection and locates the bolt locking position. The bolt locking mechanism performs the corresponding bolt locking.

[0013] 7) Repeat step 6) to tighten the bolts on at most the vertical sides;

[0014] 8) After each bolt on the horizontal side and the vertical side is tightened, the visual inspection module retains the image of the tightening status after the operation, saves the image data, and completes the bolt tightening procedure.

[0015] Furthermore, the peripheral profiling and positioning module includes a peripheral profiling and positioning platform arranged corresponding to the four corners of the product.

[0016] Furthermore, the side profiling positioning module includes a middle profiling positioning platform corresponding to a group of slope supporting platforms.

[0017] Furthermore, the vertical side profiling positioning module comprises vertical side profiling support seats arranged on both sides of the bottom profiling support platform, and the vertical side profiling support seats are provided with edge-extending blocking plates on both sides.

[0018] Furthermore, the vertical side stop module includes a whole-board stop block on one side, and a plurality of side-board stop blocks are arranged corresponding to the whole-board stop block.

[0019] Furthermore, the multi-position side plate blocking block includes at least two side blocking bodies arranged corresponding to the two side edges of the whole plate blocking block.

[0020] Furthermore, the whole-plate blocking block comprises a transverse setting frame, and a vertical edge blocking plate is arranged on the side of the transverse setting frame corresponding to the bottom contoured supporting platform.

[0021] Compared with the prior art, the present invention can perform bolt locking after the product is placed horizontally or vertically, effectively improving the bolt locking efficiency, reducing manpower occupation, and facilitating the implementation of optimized production by enterprises. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is one of the structural schematic diagrams of the present invention.

[0023] Figure 2 This is the second structural schematic diagram of the present invention. DETAILED DESCRIPTION

[0024] Example:

[0025] See also Figure 1-2 This embodiment shows an integrated bolt locking method, the steps comprising:

[0026] 1) A universal loading mold 100 is provided, and the universal loading mold 100 includes a correspondingly provided horizontal profiling positioning module 101 and a vertical profiling positioning module 102, wherein the horizontal profiling positioning module 101 includes a peripheral profiling positioning module 1 provided at four corners of the corresponding product, and a side profiling positioning module 2 is provided corresponding to the peripheral profiling positioning module, and a side oblique supporting module 3 is provided in cooperation with the side profiling positioning module 2, and the side oblique supporting module 3 includes a correspondingly provided group of slope supporting platforms 31, and a group of slope supporting platforms is provided with a horizontal positioning baffle 4; the vertical profiling positioning module 102 includes a bottom profiling supporting platform 5, and vertical side profiling positioning modules 6 are provided on both sides of the bottom profiling supporting platform 5, and vertical side stop modules 7 are provided on both sides;

[0027] 2) A manipulator, a bolt locking mechanism 8, and a visual inspection device are provided corresponding to the universal loading mold;

[0028] 3) The bolt locking mechanism 8 includes a bolt locking bracket 81, on which an axial moving member and a rotating driving member are provided to form an x-axis moving circumferential rotation adjustment integrated structure 82, the x-axis moving circumferential rotation adjustment integrated structure 82 is connected to a locking lifting driving member 83, and the locking lifting driving member 83 is connected to a bolt locking bit 84;

[0029] 4) The manipulator grabs the product, and the corresponding flat profiling positioning module performs profiling positioning on one side, the visual inspection device performs positioning detection, and locates the bolt locking position, and the bolt locking mechanism 8 performs the corresponding bolt locking;

[0030] 5) The manipulator grabs the product, and the corresponding flat profiling and positioning module performs profiling positioning on the other side. The visual inspection device performs positioning detection and locates the bolt locking position. The bolt locking mechanism 8 performs the corresponding bolt locking;

[0031] 6) The manipulator grabs the product, and performs a side profiling positioning on the corresponding vertical profiling positioning module. The visual inspection device performs positioning detection, and locates the bolt locking position. The bolt locking mechanism 8 performs the corresponding bolt locking;

[0032] 7) Repeat step 6) to tighten the bolts on at most the vertical sides;

[0033] 8) After each bolt on the horizontal side and the vertical side is tightened, the visual inspection module retains the image of the tightening status after the operation, saves the image data, and completes the bolt tightening procedure.

[0034] The peripheral profiling and positioning module 1 comprises a peripheral profiling and positioning platform 11 arranged corresponding to the four corners of the product.

[0035] The side profiling and positioning module 2 includes a middle profiling and positioning platform 21 corresponding to a group of slope supporting platforms.

[0036] The vertical side profiling positioning module 6 comprises a vertical side profiling support seat 61 arranged on both sides of the bottom profiling support platform, and both sides of the vertical side profiling support seat 61 are provided with edge extending blocking plates 62.

[0037] The vertical side stop module 7 includes a whole-board stop block 70 on one side, and a plurality of side-board stop blocks 71 are provided corresponding to the whole-board stop block 70 .

[0038] The multi-position side plate blocking block 71 includes at least two side blocking bodies 711 arranged corresponding to the two side edges of the whole plate blocking block.

[0039] The whole plate blocking block 70 comprises a transverse setting frame 701 , and a vertical edge blocking plate 702 is arranged on the side of the transverse setting frame 701 corresponding to the bottom contoured supporting platform.

[0040] Compared with the prior art, the present invention can perform bolt locking after the product is placed horizontally or vertically, effectively improving the bolt locking efficiency, reducing manpower occupation, and facilitating the implementation of optimized production by enterprises.

[0041] For those skilled in the art, several modifications and improvements can be made without departing from the inventive concept of the present invention, all of which fall within the protection scope of the present invention.

Claims

1. An integrated bolt locking method, characterized in that: include: 1) A universal loading mold is provided, and the universal loading mold includes a correspondingly provided horizontal profiling positioning module and a vertical profiling positioning module. The horizontal profiling positioning module includes a peripheral profiling positioning module provided at four corners of the product, and a side profiling positioning module is provided corresponding to the peripheral profiling positioning module, and a side oblique supporting module is provided in conjunction with the side profiling positioning module, and the side oblique supporting module includes a correspondingly provided group of slope supporting platforms, and a group of slope supporting platforms is provided with a horizontal positioning baffle; the vertical profiling positioning module includes a bottom profiling supporting platform, and vertical side profiling positioning modules are provided on both sides of the bottom profiling supporting platform, and vertical side stop modules are provided on both sides; 2) Set up manipulators, bolt locking mechanisms, and visual inspection devices for universal loading molds; 3) The bolt locking mechanism includes a bolt locking bracket, on which an axial moving part and a rotating driving part are arranged to form an x-axis moving circumferential rotation adjustment integrated structure, the x-axis moving circumferential rotation adjustment integrated structure is connected to a locking lifting driving part, and the locking lifting driving part is connected to a bolt locking bit; 4) The manipulator grabs the product, and the corresponding flat profiling positioning module performs profiling positioning on one side. The visual inspection device performs positioning detection and locates the bolt locking position. The bolt locking mechanism performs the corresponding bolt locking; 5) The robot grabs the product, and the corresponding flat profiling positioning module performs profiling positioning on the other side. The visual inspection device performs positioning detection and locates the bolt locking position. The bolt locking mechanism performs the corresponding bolt locking; 6) The manipulator grabs the product and performs a side profiling positioning on the corresponding vertical profiling positioning module. The visual inspection device performs positioning detection and locates the bolt locking position. The bolt locking mechanism performs the corresponding bolt locking. 7) Repeat step 6) to tighten the bolts on at most the vertical sides; 8) After each bolt on the horizontal side and the vertical side is tightened, the visual inspection module retains the image of the tightening status after the operation, saves the image data, and completes the bolt tightening procedure.

2. An integrated bolt locking method according to claim 1, characterized in that: The peripheral profiling and positioning module includes a peripheral profiling and positioning table arranged corresponding to the four corners of the product.

3. The integrated bolt locking method according to claim 2, characterized in that: The side profiling positioning module comprises a middle profiling positioning platform corresponding to a group of slope supporting platforms.

4. The integrated bolt locking method according to claim 3, characterized in that: The vertical side profiling positioning module comprises a vertical side profiling support seat arranged on both sides of the bottom profiling support platform, and both sides of the vertical side profiling support seat are provided with edge extending blocking plates.

5. The integrated bolt locking method according to claim 4, characterized in that: The vertical side stop module includes a whole-board stop block on one side, and a plurality of side-board stop blocks are arranged corresponding to the whole-board stop block.

6. An integrated bolt locking method according to claim 5, characterized in that: The multi-position side plate blocking block at least comprises two side blocking bodies which are arranged corresponding to the two side edges of the whole plate blocking block.

7. An integrated bolt locking method according to claim 6, characterized in that: The whole-plate blocking block comprises a transverse setting frame, and a vertical edge blocking plate is arranged on the side of the transverse setting frame corresponding to the bottom contoured supporting platform.

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