An apparatus for post-casting treatment of flanges of aluminum products
By designing a post-processing equipment for aluminum flange casting, and utilizing the coordinated work of the moving and grinding mechanisms, the synchronous feeding and full-surface grinding of multiple flanges were achieved. This solved the problems of low efficiency and high equipment cost in traditional methods, and improved the grinding efficiency and equipment utilization rate of aluminum flanges.
Patent Information
- Application Number
- CN202510373671.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-27
- Publication Date
- 2025-11-28
- Estimated Expiration
- 2045-03-27
AI Technical Summary
Existing technologies for grinding aluminum flanges suffer from low efficiency and high equipment costs. Traditional methods cannot grind multiple flange surfaces simultaneously and require a large amount of space.
A post-processing device for aluminum flange casting was designed, comprising a moving mechanism, a conveying mechanism, and a grinding mechanism. Through the cooperation of electric sliders, hydraulic cylinders, and pneumatic cylinders, multiple flanges are simultaneously fed, positioned, and ground. Multiple sets of grinding wheels are used to simultaneously grind all surfaces of the flanges.
It enables rapid loading and grinding of multiple flanges, shortens grinding time, improves efficiency, reduces equipment space occupation and maintenance costs, and is applicable to flanges of different diameters.
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Figure CN119927728B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to the technical field of aluminum product flange casting, in particular to an aluminum product flange post-casting treatment equipment. BACKGROUND
[0002] A flange is a connecting piece between workpieces such as pipes and valves, and an aluminum product flange usually needs to be polished after casting to improve the smoothness, aesthetics and corrosion resistance of the surface. In the prior art, there are two ways to polish the cast aluminum product flange: the first way is to continuously rotate the flange plate by a rotating device, and simultaneously polish the specific surface of the flange plate by a polishing wheel or a polishing disc. The above polishing method can quickly polish the specific surface of multiple flange plates simultaneously. The second way is to put the flange plate to be polished into a vibration grinding machine, and continuously rub all surfaces of the flange plate by the vibration medium in the vibration grinding machine until the polishing of the flange plate is completed.
[0003] However, the above two traditional polishing methods have the following problems: 1. In the process of polishing the flange plate by the vibration grinding machine, in order to avoid the mutual collision and wear of the flange plates in the vibration grinding machine, only one flange plate can be polished at a time, and the time required for polishing a single flange plate is long, resulting in a long time and low efficiency for the overall polishing of the flange plate; 2. Although the method of polishing the flange plate by the rotating device with the polishing wheel or the polishing disc can polish the surfaces of multiple flange plates simultaneously, it can only polish one surface at a time, and multiple polishing devices are required to polish all surfaces of the flange plate, resulting in a large number of devices required for polishing the flange plate, and high overall space use cost and device maintenance cost. SUMMARY
[0004] To achieve the above-mentioned purpose, the application provides the following technical scheme: an aluminum product flange post-casting treatment equipment, comprising an operation table, a supporting mechanism and a polishing mechanism, wherein the operation table is provided with a moving mechanism, and the moving mechanism is provided with a conveying mechanism.
[0005] The moving mechanism comprises a moving assembly one and a moving assembly two arranged in front of and behind the operation table.
[0006] The conveying mechanism comprises a rotating rod arranged on the moving assembly two, and the moving assembly two and the corresponding rotating rod are jointly provided with an adjusting assembly, and the front side of the rotating rod is provided with a docking assembly.
[0007] The supporting mechanism comprises a supporting table arranged on the moving assembly one through a rod piece one, the supporting table is provided with a lifting assembly, and the polishing mechanism is provided with a positioning assembly located above the lifting assembly.
[0008] The polishing mechanism comprises a polishing assembly one, a polishing assembly two and a polishing assembly three arranged on the moving assembly one, wherein the polishing assembly one is located on the left side of the supporting table, the polishing assembly two is located on the right side of the supporting table, and the polishing assembly three is located on the front side of the supporting table.
[0009] Preferably, the moving assembly one comprises a guide rail one symmetrically arranged on the upper side of the operation table, a plurality of electric sliding blocks one symmetrically arranged on the guide rail one, and a conveying plate symmetrically arranged on the upper side of the electric sliding blocks one.
[0010] Preferably, the moving assembly two comprises two groups of guide rails two symmetrically arranged on the upper side of the operation table, a plurality of electric sliding blocks two symmetrically arranged on the guide rails two, and an L-shaped conveying frame symmetrically arranged on the electric sliding blocks two.
[0011] Preferably, the adjusting assembly comprises a gear one arranged on the rear end of the corresponding rotating rod, a pneumatic cylinder arranged on the lower side of the gear one through a support one arranged on the rear side of the vertical section of the L-shaped conveying frame, and a rack arranged on the pneumatic cylinder through a plate one and symmetrically arranged on the left and right sides of the gear one.
[0012] Preferably, the connecting assembly comprises a plurality of cams uniformly distributed in front and back, a V-shaped groove arranged on the side surface of the cam, and a connecting rod arranged between the smaller ends of two adjacent cams.
[0013] Preferably, the lifting assembly comprises a hydraulic cylinder one arranged on the lower side of the supporting table and penetrating the supporting table, a plate two arranged on the hydraulic cylinder one and moving up and down, a U-shaped support arranged on the left and right ends of the plate two and opening upward, a support two arranged on the upper end of the vertical section of the U-shaped support, a connecting shaft one arranged between the support two, a plurality of V-shaped wheels one arranged on the connecting shaft one and corresponding to the cams, and a motor one arranged on the left U-shaped support through a support three.
[0014] Preferably, the positioning assembly comprises a positioning plate arranged on the polishing mechanism through a left-right symmetrical L-shaped connecting plate, the upper side of the positioning plate is fixedly provided with a hydraulic cylinder two with an extending end penetrating through the positioning plate, the extending end of the hydraulic cylinder two is fixedly provided with a U-shaped plate one moving up and down, the upper side of the U-shaped plate one is fixedly provided with a guide rod one symmetrically arranged front and back and slidingly connected with the positioning plate, a connecting shaft two is rotatably arranged between the vertically arranged front and back symmetrical sections of the U-shaped plate one, and a plurality of V-shaped wheels two corresponding to the V-shaped wheels one are fixedly arranged on the connecting shaft two.
[0015] Preferably, the polishing assembly one comprises an L-shaped support one fixedly arranged on the upper side of the conveying plate through the rod two, the left side of the vertical section of the L-shaped support one is fixedly provided with a hydraulic cylinder three with an extending end penetrating through the vertical section of the L-shaped support one, the extending end of the hydraulic cylinder three is fixedly provided with a U-shaped plate two moving left and right and having an opening facing right, the left side of the U-shaped plate two is fixedly provided with a guide rod two symmetrically arranged front and back and slidingly connected with the vertical section of the L-shaped support one, a connecting shaft three is rotatably arranged between the horizontally arranged front and back symmetrical sections of the U-shaped plate two, a plurality of polishing wheels one corresponding to the V-shaped wheels one are fixedly arranged on the connecting shaft three, a motor two is fixedly arranged on the horizontal plate at the rear side of the U-shaped plate two, and the driving end of the motor two and the rear end of the connecting shaft three are both fixedly provided with a pulley two drivingly connected through a belt two.
[0016] Preferably, the polishing assembly two comprises an L-shaped support two fixedly arranged on the upper side of the conveying plate through the rod three, the upper sides of the vertical sections of the L-shaped support one and the L-shaped support two are both fixedly connected with the lower ends of the vertical sections of the corresponding L-shaped connecting plates, the right side of the vertical section of the L-shaped support two is fixedly provided with a hydraulic cylinder four with an extending end penetrating through the vertical section of the L-shaped support two, the extending end of the hydraulic cylinder four is fixedly provided with a back-shaped frame moving left and right, the right side of the back-shaped frame is fixedly provided with a guide rod three symmetrically arranged front and back and slidingly connected with the vertical section of the L-shaped support two, a plurality of groups of polishing wheels two corresponding to the V-shaped wheels one are rotatably arranged on the left side of the back-shaped frame, each group is composed of polishing wheels two symmetrically arranged front and back, the opposite sides of the front and back symmetrical polishing wheels two are both provided with guide planes, the right sides of all the polishing wheels two are fixedly provided with a pulley three drivingly connected through a toothed belt, the pulley three is located on the inner side of the back-shaped frame, the right side of the last pulley three is fixedly provided with a gear two, the right side of the back-shaped frame is fixedly provided with a motor three, and the driving end of the motor three is fixedly provided with a gear three meshingly connected with the gear two.
[0017] Preferably, the polishing assembly three comprises an L-shaped support three fixedly arranged on the upper side of the conveying plate through the fourth rod, a hydraulic cylinder five with a telescopic end fixedly arranged on the right side of the vertical section of the L-shaped support three and penetrating the vertical section of the L-shaped support three, an L-shaped plate moving left and right fixedly arranged on the telescopic end of the hydraulic cylinder five, a guide rod four symmetrically fixedly arranged on the right side of the longitudinal plate of the L-shaped plate and slidingly connected with the vertical section of the L-shaped support three, a motor four fixedly arranged on the front side of the horizontal plate of the L-shaped plate, and a connecting shaft four fixedly arranged on the driving end of the motor four, wherein a plurality of polishing wheels three corresponding to the V-shaped wheels one one one are uniformly fixedly arranged on the connecting shaft four.
[0018] Compared with the prior art, the present application has the following advantages:
[0019] 1、The moving mechanism, the conveying mechanism and the polishing mechanism cooperate, which can not only realize the synchronous feeding and discharging of multiple flange plates, but also realize the synchronous polishing of all surfaces of the multiple flange plates, and the feeding and discharging operation and the polishing operation can be quickly connected, so that the operation steps of the overall polishing of the flange plate are greatly simplified, the polishing time of the overall flange plate is shortened, the continuity and efficiency of the overall polishing of the flange plate are improved, and the space use cost and equipment maintenance cost of the overall polishing of the flange plate are saved.
[0020] 2、The supporting mechanism can position and support flange plates of different diameters, and through cooperation with the conveying mechanism and the polishing mechanism, the feeding, discharging and polishing of flange plates of different diameters can be realized, so that the flexibility and application range of the present application are ensured, and the production efficiency of the overall flange plate is improved. BRIEF DESCRIPTION OF DRAWINGS
[0021] Figure 1 It is a structural schematic diagram of the present application.
[0022] Figure 2 It is a structural schematic diagram of the moving assembly one.
[0023] Figure 3 It is a partial sectional view of the conveying mechanism.
[0024] Figure 4 It is a side view of the supporting mechanism.
[0025] Figure 5 It is a partial structural diagram of the lifting assembly.
[0026] Figure 6 It is a partial sectional view of the polishing assembly one and the polishing assembly three.
[0027] Figure 7 It is a partial sectional view of the polishing assembly two.
[0028] In the figure: 1, operation platform; 2, moving mechanism; 21, moving assembly one; 211, guide rail one; 212, electric sliding block one; 213, conveying plate; 22, moving assembly two; 221, guide rail two; 222, electric sliding block two; 223, L-shaped conveying frame; 3, conveying mechanism; 31, rotating rod; 32, adjusting assembly; 321, gear one; 322, pneumatic cylinder; 323, rack; 33, butt joint assembly; 331, cam; 332, V-shaped groove; 333, connecting rod; 4, supporting mechanism; 41, supporting table; 42, lifting assembly; 421, hydraulic cylinder one; 422, U-shaped support; 423, connecting shaft one; 424, V-shaped wheel one; 425, motor one; 43, positioning assembly; 431, positioning plate; 432, hydraulic cylinder two; 433, U-shaped plate one; 434, connecting shaft two; 435, V-shaped wheel two; 5, polishing mechanism; 51, polishing assembly one; 511, L-shaped support one; 512, hydraulic cylinder three; 513, U-shaped plate two; 514, connecting shaft three; 515, polishing wheel one; 516, motor two; 52, polishing assembly two; 521, L-shaped support two; 522, hydraulic cylinder four; 523, back-shaped frame; 524, polishing wheel two; 525, gear two; 526, motor three; 527, gear three; 53, polishing assembly three; 531, L-shaped support three; 532, hydraulic cylinder five; 533, L-shaped plate; 534, motor four; 535, connecting shaft four; 536, polishing wheel three. DETAILED DESCRIPTION
[0029] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of protection of the present application.
[0030] Please refer to Figure 1 and Figure 2 An aluminum product flange post-casting treatment equipment, including operation platform 1, supporting mechanism 4 and polishing mechanism 5, operation platform 1 is provided with moving mechanism 2, and moving mechanism 2 is provided with conveying mechanism 3.
[0031] Please refer to Figure 1 Moving mechanism 2 includes moving assembly one 21 and moving assembly two 22 arranged in front and back on operation platform 1.
[0032] Please refer to Figure 1 and Figure 2The moving assembly 21 includes a front and back symmetrical guide rail 211 fixedly arranged on the upper side of the operation table 1, and a left and right moving electric sliding block 212 slidably arranged on the guide rail 211.
[0033] Please refer to Figure 1 The moving assembly 22 includes two groups of left and right symmetrical guide rails 221 fixedly arranged on the upper side of the operation table 1, each group consisting of left and right symmetrical guide rails 221, and a front and back moving electric sliding block 222 slidably arranged on the guide rail 221. The upper sides of the left and right symmetrical electric sliding blocks 222 are fixedly arranged with an L-shaped conveying frame 223.
[0034] Please refer to Figure 1 The conveying mechanism 3 includes a rotating rod 31 rotatably arranged on the vertical section of the L-shaped conveying frame 223, and an adjusting assembly 32 arranged on the L-shaped conveying frame 223 and the corresponding rotating rod 31. The front side of the rotating rod 31 is provided with a docking assembly 33.
[0035] Please refer to Figure 1 and Figure 3 The adjusting assembly 32 includes a gear 321 fixedly arranged at the rear end of the corresponding rotating rod 31, and a pneumatic cylinder 322 fixedly arranged at the rear side of the vertical section of the L-shaped conveying frame 223 through a support 1, below the corresponding gear 321. The extension end of the pneumatic cylinder 322 is fixedly arranged with a rack 323 which moves left and right and is engaged with the corresponding gear 321.
[0036] Please refer to Figure 1 , Figure 3 and Figure 4 The docking assembly 33 includes a plurality of cams 331 uniformly distributed front and back, and a V-shaped groove 332 circumferentially formed on the side surface of the cam 331. The smaller end between the two adjacent cams 331 is fixedly arranged with a connecting rod 333. The rear surface of the last side cam 331 is fixedly connected with the front end of the corresponding rotating rod 31, and the rotating rod 31 coincides with the axis of the corresponding connecting rod 333.
[0037] The corresponding plate 1 and rack 323 are driven by the pneumatic cylinder 322 to move left, and the rack 323 is driven to rotate by the corresponding gear 321 through the engagement transmission, and the corresponding rotating rod 31 is driven to rotate until the corresponding cam 331 and connecting rod 333 are synchronously rotated by one hundred and eighty degrees, at which time the larger end of the cam 331 is vertically upward.
[0038] Please refer to Figure 2The supporting mechanism 4 comprises a supporting table 41 fixedly arranged on the conveying plate 213 by a rod, a lifting assembly 42 arranged on the supporting table 41, and a positioning assembly 43 arranged above the lifting assembly 42 on the polishing mechanism 5.
[0039] Please refer to Figure 2 , Figure 4 and Figure 5 , the lifting assembly 42 comprises a hydraulic cylinder one 421 fixedly arranged at the lower side of the supporting table 41 and having a telescopic end penetrating through the supporting table 41, a plate two moving up and down fixedly arranged at the telescopic end of the hydraulic cylinder one 421, U-shaped supports 422 with openings upward symmetrically fixedly arranged at the left and right ends of the plate two, seat two fixedly arranged at the upper ends of the vertical sections of the U-shaped supports 422, a connecting shaft one 423 rotatably arranged between the front and back seat two, a plurality of V-shaped wheels one 424 corresponding to the cam 331 fixedly arranged on the connecting shaft one 423, a motor one 425 fixedly arranged on the left U-shaped support 422 through a seat three, and pulleys one drivingly connected by a belt one fixedly arranged at the left end of the connecting shaft one 423 and the driving end of the motor one 425.
[0040] When the multiple flanges are to be synchronously fed onto the supporting mechanism 4, the conveying plate 213 is first moved to the rightmost end along the guide rail one 211 by the electric sliding block one 212, then the corresponding rotating rod 31 and the cam 331 are driven to rotate one hundred and eighty degrees by the right air cylinder 322 until the larger end of the cam 331 is vertically upward, at which time the multiple flanges to be polished can be hung on the corresponding cams 331 on the right side, wherein the V-shaped grooves 332 on the cams 331 can appropriately limit the hung flanges, then the right L-shaped conveying frame 223 is moved to the frontmost end along the corresponding guide rail two 221 by the corresponding electric sliding block two 222, so that the flanges on the corresponding cams 331 are respectively aligned with the corresponding pairs of V-shaped wheels one 424, then the U-shaped supports 422 and the V-shaped wheels one 424 are synchronously adjusted by a certain distance by the plate two driven by the hydraulic cylinder one 421, and the corresponding rotating rod 31 and the cam 331 are again driven to rotate to the reset position by the right air cylinder 322, the larger end of the cam 331 is gradually rotated downward, the flanges are synchronously gradually moved downward, until the flanges are stably supported by the corresponding pairs of V-shaped wheels one 424 adjusted by a certain distance upward, and the flanges are completely separated from the corresponding cams 331 as the cam 331 is continuously rotated to the reset position until the smaller end of the cam 331 is vertically upward, so that the multiple flanges are synchronously fed onto the corresponding pairs of V-shaped wheels one 424.
[0041] The operation mode described above can not only realize synchronous rapid feeding of multiple flanges, improve the overall feeding efficiency of the flanges, but also can realize supporting of flanges within a certain diameter range, and through cooperation with the conveying mechanism 3 and the polishing mechanism 5, can realize feeding and subsequent polishing of flanges of different diameters, thereby ensuring the flexibility and application range of the polishing equipment operation.
[0042] Please refer to Figure 2 and Figure 4 , the positioning assembly 43 includes a positioning plate 431 arranged on the polishing mechanism 5 through left and right symmetrical L-shaped connecting plates, the upper side of the positioning plate 431 is fixedly provided with a hydraulic cylinder two 432 with a telescopic end penetrating through the positioning plate 431, the telescopic end of the hydraulic cylinder two 432 is fixedly provided with a U-shaped plate one 433 moving up and down, the upper side of the U-shaped plate one 433 is fixedly provided with a guide rod one symmetrically in front and back and slidingly connected with the positioning plate 431, the U-shaped plate one 433 is rotatably provided with a connecting shaft two 434 between the vertically symmetrical front and back sections, and the connecting shaft two 434 is uniformly provided with a plurality of V-shaped wheels two 435 corresponding to the V-shaped wheels one 424.
[0043] When all surfaces of the multiple flanges to be fed are to be polished synchronously, the U-shaped plate one 433 and the connecting shaft two 434 are first driven downward by the hydraulic cylinder two 432, and the V-shaped wheels two 435 are synchronously driven downward by the connecting shaft two 434, until the V-shaped wheels two 435 cooperate with the corresponding pairs of V-shaped wheels one 424 to butt joint and position the corresponding flanges. This "triangle" type positioning mode can ensure the stability of flange positioning and subsequent polishing processing, then all surfaces of the positioned multiple flanges are polished synchronously by the polishing mechanism 5, and the motor one 425 drives the left connecting shaft one 423 and the corresponding V-shaped wheels one 424 to synchronously rotate directionally through the cooperation of the pulley one on the connecting shaft one 423 and the belt one, the V-shaped wheels one 424 drive the corresponding flanges to rotate directionally through friction, so that the flanges can move relative to all polishing wheels in the polishing mechanism 5, thereby enabling each surface of the flanges to be uniformly polished by the corresponding polishing wheel. The part of the left V-shaped wheels one 424 in contact with the flanges is rough enough to ensure that the V-shaped wheels one 424 can drive the corresponding flanges to rotate directionally through friction.
[0044] When the flanges polished are to be unloaded, the V-shaped wheel two 435 is first moved upward by the hydraulic cylinder two 432 to release the positioning of the corresponding flanges, and then the larger end of the cam 331 on the right is driven by the pneumatic cylinder 322 to rotate around the corresponding rotating rod 31 until it is vertically upward, and the larger end of the cam 331 lifts the corresponding flanges upward, so that the flanges are completely separated from the corresponding pair of V-shaped wheels one 424, and then the L-shaped conveying frame 223 on the right is moved to the last end by the electric sliding block two 222 along the corresponding guide rail two 221, so that the polished flanges are taken out simultaneously by the cam 331 on the right.
[0045] In the process of polishing the flanges on the right, the larger end of the corresponding cam 331 is driven by the pneumatic cylinder 322 on the left to rotate around the corresponding rotating rod 31 until it is vertically upward, and a new set of flanges to be polished are hung on the corresponding cam 331 on the left, and when the flanges on the right are polished and taken out, the conveying plate 213 is moved to the leftmost end by the electric sliding block one 212 along the guide rail one 211, and then the L-shaped conveying frame 223 on the left is moved to the front end by the corresponding electric sliding block two 222 along the corresponding guide rail two 221, so that the flanges on the corresponding cam 331 on the left are aligned with the corresponding pair of V-shaped wheels one 424, and then a new set of flanges can be loaded, and the left and right sets of flanges to be polished are alternately loaded and continuously polished.
[0046] The above operation mode can not only realize the synchronous and rapid loading and unloading of multiple flanges, but also realize the synchronous polishing of all surfaces of multiple flanges, and can realize the rapid connection of flange loading and unloading operation and polishing operation, so as to greatly simplify the operation steps of flange polishing, shorten the polishing time of flanges, improve the continuity and efficiency of flange polishing, and save the space use cost and equipment maintenance cost of flange polishing.
[0047] Please refer to Figure 2 , the polishing mechanism 5 includes polishing assembly one 51, polishing assembly two 52 and polishing assembly three 53 arranged on the upper side of the conveying plate 213, wherein the polishing assembly one 51 is located on the left side of the supporting table 41, the polishing assembly two 52 is located on the right side of the supporting table 41, and the polishing assembly three 53 is located on the front side of the supporting table 41.
[0048] Please refer to Figure 2 and Figure 6The polishing assembly one 51 comprises an L-shaped support one 511 fixedly arranged on the upper side of the conveying plate 213 through the second rod, a left side of a vertical section of the L-shaped support one 511 is fixedly arranged with a hydraulic cylinder three 512 with a telescopic end penetrating through the vertical section of the L-shaped support one 511, the telescopic end of the hydraulic cylinder three 512 is fixedly arranged with a U-shaped plate two 513 moving left and right and opening rightward, the left side of the U-shaped plate two 513 is fixedly arranged with a guide rod two symmetrically in front and back and slidingly connected with the vertical section of the L-shaped support one 511, the U-shaped plate two 513 is jointly and rotatably arranged with a connecting shaft three 514 between the front and back symmetrical horizontal plates, the connecting shaft three 514 is fixedly arranged with a plurality of polishing wheels one 515 corresponding to the V-shaped wheels one 424 in front and back on the connecting shaft three 514, the horizontal plate on the rear side of the U-shaped plate two 513 is fixedly arranged with a motor two 516, and the driving end of the motor two 516 and the rear end of the connecting shaft three 514 are both fixedly arranged with pulleys two drivingly connected through a belt two.
[0049] When the outer arc surface of the flange plate is polished, the flange plate is first positioned by the pair of V-shaped wheels one 424 and the corresponding V-shaped wheels two 435, and the left V-shaped wheel one 424 drives the flange plate to rotate by friction, then the U-shaped plate two 513 and the connecting shaft three 514 are driven by the hydraulic cylinder three 512 to move rightward, the connecting shaft three 514 drives the polishing wheel one 515 to move rightward synchronously, until the polishing wheel one 515 contacts the corresponding outer arc surface of the flange plate, at this time, the motor two 516 drives the connecting shaft two 434 and the polishing wheel one 515 to rotate synchronously in a designated direction through the pulley two and the belt two, so that the polishing wheel one 515 polishes the outer arc surface of the corresponding flange plate, wherein since there is also friction between the polishing wheel one 515 and the corresponding flange plate, in order to avoid the flange plate rotating synchronously with the polishing wheel one 515, the left V-shaped wheel one 424 applies a reverse friction force to the flange plate, so that the flange plate continuously rotates while relatively rotating with the polishing wheel one 515, and the polishing wheel one 515 can uniformly polish the outer arc surface of the flange plate.
[0050] Please refer to Figure 2 and Figure 7The polishing assembly two 52 comprises an L-shaped support two 521 fixedly arranged on the upper side of the conveying plate 213 through a third rod, wherein the upper side of the vertical section of the L-shaped support one 511 and the L-shaped support two 521 is fixedly connected with the lower end of the vertical section of the corresponding L-shaped connecting plate, the right side of the vertical section of the L-shaped support two 521 is fixedly provided with a hydraulic cylinder four 522 penetrating through the vertical section of the L-shaped support two 521, the telescopic end of the hydraulic cylinder four 522 is fixedly provided with a left-right moving back-shaped frame 523, the right side of the back-shaped frame 523 is fixedly provided with a guide rod three symmetrically arranged in front and back and slidingly connected with the vertical section of the L-shaped support two 521, the left side of the back-shaped frame 523 is uniformly rotatably provided with a plurality of polishing wheels two 524 corresponding to the V-shaped wheel one 424, each group is composed of the polishing wheels two 524 symmetrically arranged in front and back, the opposite side of the symmetrically arranged polishing wheels two 524 is provided with a guide plane, and the right side of all the polishing wheels two 524 is fixedly provided with a belt pulley three driven by a toothed belt, wherein the belt pulley three is located on the inner side of the back-shaped frame 523, the right side of the last belt pulley three is fixedly provided with a gear two 525, the right side of the back-shaped frame 523 is fixedly provided with a motor three 526, and the driving end of the motor three 526 is fixedly provided with a gear three 527 meshingly connected with the gear two 525.
[0051] When the front and back surfaces of the flange plate stably positioned and oriented rotating are polished synchronously, the back-shaped frame 523 is driven by the hydraulic cylinder four 522 to move leftward, and the polishing wheels two 524 are synchronously moved leftward, until a section on the right side of the flange plate is completely located between the symmetrically arranged polishing wheels two 524, wherein the symmetrically arranged polishing wheels two 524 can ensure that the flange plate is stably positioned and moved to between the paired polishing wheels two 524 through the guide planes on the opposite sides, and the rotating polishing wheels two 524 can polish the surface of the flange plate through the camber surface, at this time, the gear two 525 and the gear three 527 are meshingly driven by the motor three 526, the gear three 527 drives the corresponding belt pulley three and the polishing wheels two 524 to rotate, the belt pulley three drives all the polishing wheels two 524 to synchronously rotate through the toothed belt, so that the paired polishing wheels two 524 polish the front and back surfaces of the flange plate synchronously.
[0052] Please refer to Figure 2 and Figure 6The polishing assembly three 53 comprises an L-shaped support three 531 fixedly arranged on the upper side of the conveying plate 213 through a rod four, a right side of a vertical section of the L-shaped support three 531 is fixedly provided with a hydraulic cylinder five 532 with a telescopic end penetrating through the vertical section of the L-shaped support three 531, the telescopic end of the hydraulic cylinder five 532 is fixedly provided with an L-shaped plate 533 moving left and right, the right side of a longitudinal plate of the L-shaped plate 533 is fixedly provided with a guide rod four symmetrically arranged in front and back with respect to the vertical section of the L-shaped support three 531 in sliding connection, the front side of a horizontal plate of the L-shaped plate 533 is fixedly provided with a motor four 534, the driving end of the motor four 534 is fixedly provided with a connecting shaft four 535, a plurality of polishing wheels three 536 corresponding to the V-shaped wheels one 424 are uniformly fixedly arranged on the connecting shaft four 535.
[0053] When the inner arc surface of the flange plate stably positioned and oriented to rotate is polished, the L-shaped plate 533 and the motor four 534 are driven by the hydraulic cylinder five 532 to move leftward, the connecting shaft four 535 is driven by the motor four 534 to synchronously move the polishing wheels three 536 until the polishing wheels three 536 contact the corresponding inner arc surface of the flange plate, at this time, the connecting shaft four 535 is driven by the motor four 534 to directionally rotate to polish the corresponding inner arc surface of the flange plate, wherein the flange plate is continuously rotated while relatively rotating with the polishing wheels three 536 by the left V-shaped wheels one 424 applying reverse friction force to the flange plate, and the polishing wheels three 536 can uniformly polish the inner arc surface of the flange plate, the above-mentioned operation mode can realize uniform polishing and polishing of all surfaces of the plurality of flange plates, thereby improving the polishing efficiency of all surfaces of the flange plate as a whole.
[0054] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and alterations can be made to the embodiments without departing from the principles and spirit of the present application, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An aluminum product flange post-casting treatment apparatus, comprising an operation table, a supporting mechanism and a polishing mechanism, characterized in that: The operation table is provided with a moving mechanism, and the moving mechanism is provided with a conveying mechanism; The moving mechanism comprises a moving assembly one and a moving assembly two which are arranged on the operation table in front and back; The conveying mechanism comprises a rotating rod arranged on the moving assembly two, and the moving assembly two and the corresponding rotating rod are jointly provided with an adjusting assembly, and the front side of the rotating rod is provided with a docking assembly; The supporting mechanism comprises a supporting table arranged on the moving assembly one through a rod piece one, and the supporting table is provided with a lifting assembly, and the polishing mechanism is provided with a positioning assembly located above the lifting assembly; The polishing mechanism comprises a polishing assembly one, a polishing assembly two and a polishing assembly three arranged on the moving assembly one, wherein the polishing assembly one is located on the left side of the supporting table, the polishing assembly two is located on the right side of the supporting table, and the polishing assembly three is located on the front side of the supporting table; The docking assembly comprises a plurality of cams which are uniformly distributed in front and back, and a V-shaped groove is formed around the side surface of the cam, and a connecting rod is fixedly arranged between the smaller ends of two adjacent cams in front and back, wherein the rear surface of the last cam is fixedly connected with the front end of the corresponding rotating rod, and the axis of the rotating rod coincides with the corresponding connecting rod; The lifting assembly comprises a hydraulic cylinder one which is fixedly arranged on the lower side of the supporting table and whose telescopic end penetrates through the supporting table, the telescopic end of the hydraulic cylinder one is fixedly provided with a plate two which moves up and down, the left and right ends of the plate two are fixedly provided with U-shaped supports which are symmetrically arranged and have openings facing upwards, the upper ends of the vertically arranged sections of the U-shaped supports which are symmetrically arranged in front and back are fixedly provided with seat two, the connecting shaft one is rotatably arranged between the seat two which are symmetrically arranged in front and back, a plurality of V-shaped wheels one which correspond to the cam one are fixedly arranged on the connecting shaft one in front and back, wherein the left U-shaped support is fixedly provided with a motor one through a seat three, and the rear end of the left connecting shaft one and the driving end of the motor one are fixedly provided with a pulley one which is drivingly connected through a belt one.
2. An apparatus for post-casting treatment of flanges of aluminum products according to claim 1, characterized in that: The moving assembly one comprises guide rails one which are fixedly arranged on the upper side of the operation table in front and back, and the guide rails one are symmetrically arranged, and the electric sliding blocks one which move left and right are slidingly arranged on the guide rails one, and the upper sides of all the electric sliding blocks one are fixedly provided with a conveying plate.
3. An apparatus for post-casting treatment of flanges of aluminum products according to claim 1, characterized in that: The moving assembly two comprises two groups of guide rails two which are fixedly arranged on the upper side of the operation table and are symmetrically arranged left and right, each group of guide rails two comprises guide rails two which are symmetrically arranged left and right, the electric sliding blocks two which move forward and backward are slidingly arranged on the guide rails two, and the upper sides of the electric sliding blocks two which are symmetrically arranged left and right are fixedly provided with an L-shaped conveying frame.
4. An apparatus for post-casting treatment of flanges of aluminum products according to claim 3, characterized in that: The adjusting assembly comprises a gear one which is fixedly arranged at the rear end of the corresponding rotating rod, the rear side of the vertically arranged section of the L-shaped conveying frame is fixedly provided with a pneumatic cylinder which is located below the corresponding gear one through a seat one, and the telescopic end of the pneumatic cylinder is fixedly provided with a rack which moves left and right and is meshingly connected with the corresponding gear one through a plate one.
5. An apparatus for post-casting treatment of flanges of aluminum products according to claim 1, characterized in that: The positioning assembly comprises a positioning plate arranged on the polishing mechanism through left-right symmetrical L-shaped connecting plates, the upper side of the positioning plate is fixedly provided with a hydraulic cylinder two with an extension end penetrating through the positioning plate, the extension end of the hydraulic cylinder two is fixedly provided with a U-shaped plate one moving up and down, the upper side of the U-shaped plate one is fixedly provided with a guide rod one symmetrically arranged in front and back and slidingly connected with the positioning plate, a connecting shaft two is rotatably arranged between the front and back vertical sections of the U-shaped plate one, and a plurality of V-shaped wheels two corresponding to the V-shaped wheels one are fixedly arranged on the connecting shaft two.
6. An apparatus for post-casting processing of flanges of aluminum products according to claim 1, characterized in that: The polishing assembly one comprises an L-shaped support one fixedly arranged on the upper side of the conveying plate through a rod two, a hydraulic cylinder three with an extension end penetrating through the vertical section of the L-shaped support one is fixedly arranged on the left side of the vertical section of the L-shaped support one, the extension end of the hydraulic cylinder three is fixedly provided with a U-shaped plate two moving left and right and having an opening facing right, the left side of the U-shaped plate two is fixedly provided with a guide rod two symmetrically arranged in front and back and slidingly connected with the vertical section of the L-shaped support one, a connecting shaft three is rotatably arranged between the front and back horizontal plates of the U-shaped plate two, a plurality of polishing wheels one corresponding to the V-shaped wheels one are fixedly arranged on the connecting shaft three, a motor two is fixedly arranged on the horizontal plate at the rear side of the U-shaped plate two, and the driving end of the motor two and the rear end of the connecting shaft three are fixedly provided with a pulley two drivingly connected through a belt two.
7. An apparatus for post-casting treatment of flanges of aluminum products according to claim 6, characterized in that: The polishing assembly two comprises an L-shaped support two fixedly arranged on the upper side of the conveying plate through a rod three, the upper sides of the vertical sections of the L-shaped support one and the L-shaped support two are fixedly connected with the lower ends of the vertical sections of the corresponding L-shaped connecting plates, a hydraulic cylinder four with an extension end penetrating through the vertical section of the L-shaped support two is fixedly arranged on the right side of the vertical section of the L-shaped support two, the extension end of the hydraulic cylinder four is fixedly provided with a back-shaped frame moving left and right, the right side of the back-shaped frame is fixedly provided with a guide rod three symmetrically arranged in front and back and slidingly connected with the vertical section of the L-shaped support two, a plurality of groups of polishing wheels two corresponding to the V-shaped wheels one are rotatably arranged on the left side of the back-shaped frame, each group is composed of front and back symmetrically arranged polishing wheels two, the opposite sides of the front and back symmetrically arranged polishing wheels two are provided with guide planes, the right sides of all the polishing wheels two are fixedly provided with a pulley three drivingly connected through a toothed belt, the pulley three is located on the inner side of the back-shaped frame, the right side of the last pulley three is fixedly provided with a gear two, the right side of the back-shaped frame is fixedly provided with a motor three, and the driving end of the motor three is fixedly provided with a gear three meshingly connected with the gear two.
8. An apparatus for post-casting treatment of flanges of aluminum products according to claim 1, characterized in that: The polishing assembly three comprises an L-shaped support three fixedly arranged on the upper side of the conveying plate through a rod four, a hydraulic cylinder five with an extension end penetrating through the vertical section of the L-shaped support three is fixedly arranged on the right side of the vertical section of the L-shaped support three, the extension end of the hydraulic cylinder five is fixedly provided with an L-shaped plate moving left and right, the right side of the vertical plate of the L-shaped plate is fixedly provided with a guide rod four symmetrically arranged in front and back and slidingly connected with the vertical section of the L-shaped support three, a motor four is fixedly arranged on the front side of the horizontal plate of the L-shaped plate, the driving end of the motor four is fixedly provided with a connecting shaft four, and a plurality of polishing wheels three corresponding to the V-shaped wheels one are fixedly arranged on the connecting shaft four.
Citation Information
Patent Citations
Polishing and derusting equipment for inner ring of flange plate
CN115213789A
Flange producing and machining equipment
CN119681728A