Cleaning equipment for aluminum product pipeline production
The aluminum pipe cleaning equipment driven by a dual-axis motor utilizes the combined motion of scrapers, brushes, and rollers to achieve efficient cleaning of the inner wall of aluminum pipes, solving the problem of difficult-to-remove adhesive impurities from the inner wall of aluminum pipes and improving cleaning efficiency and quality.
Patent Information
- Application Number
- CN202422002401.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-19
- Publication Date
- 2025-11-28
- Estimated Expiration
- 2034-08-19
AI Technical Summary
Existing technologies are insufficient for efficiently cleaning adhesive impurities from the inner walls of aluminum pipes, resulting in repeated cleaning, high labor costs, and low efficiency.
The cleaning equipment, driven by a dual-axis motor, combines a propulsion mechanism, a disturbance mechanism, and a cleaning mechanism. Through the combined movement of scrapers, brushes, and rollers, it achieves efficient cleaning of the inner walls of aluminum pipes.
It improves the efficiency and quality of cleaning the inner wall of aluminum pipes, reduces labor costs, and solves the problem of incomplete cleaning of impurities from the inner wall of aluminum pipes.
Smart Images
Figure CN223603064U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of pipeline cleaning equipment, specifically a cleaning equipment for the production of aluminum product pipelines. Background Technology
[0002] Aluminum pipes are a type of non-ferrous metal pipe, mainly made of pure aluminum or aluminum alloy through extrusion processing into tubular metal materials. As the name suggests, aluminum pipes are pipes made of aluminum or aluminum alloys. Aluminum, as a metallic element abundant in the earth's crust, is widely used in industry and daily life due to its lightweight, good electrical and thermal conductivity, and corrosion resistance.
[0003] Aluminum tubes can be classified by shape into square tubes, round tubes, patterned tubes, and special-shaped tubes; by extrusion method into seamless aluminum tubes and ordinary extruded tubes; and by precision into ordinary aluminum tubes and precision aluminum tubes, with precision aluminum tubes usually requiring further processing such as cold drawing and rolling.
[0004] The residue on the inner wall of aluminum pipes is usually highly adhesive. Ordinary flushing devices can only remove loose debris on the surface, while the remaining impurities stuck to the inner wall of the aluminum pipe cannot be effectively cleaned. Multiple repeated cleanings are required to achieve a clean result, which consumes a lot of labor costs and results in low work efficiency. Utility Model Content
[0005] The purpose of this invention is to provide a cleaning device for the production of aluminum product pipes, so as to solve the problems mentioned in the background art.
[0006] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:
[0007] This utility model relates to a cleaning device for aluminum pipe manufacturing, comprising a fixed cylinder, a dual-shaft motor fixedly connected to the outer surface of the fixed cylinder, and drive shafts fixedly connected to both output ends of the dual-shaft motor. A gear two is fixedly connected to the end of the drive shaft on the left side away from the dual-shaft motor, and a gear ring is meshed with the bottom of the gear two. A cleaning disc is fixedly connected to the side of the gear ring away from the dual-shaft motor. The device also includes:
[0008] The propulsion mechanism includes a drive ring fixedly connected to the inner wall of the cleaning disc, a slider fixedly connected to the end of the drive ring away from the cleaning disc, a support ring fixedly connected to the inner wall of the fixed cylinder, a round shaft slidably connected to the inner wall of the support ring, a shaped groove opened on the outer surface of the round shaft, the inner wall of the shaped groove slidably connected to the outer surface of the slider, and a blade rotatably connected to the end of the round shaft away from the drive ring.
[0009] The disturbing mechanism comprises a plurality of scrapers rotationally connected to the outer surface of the blade, a plurality of springs I rotationally connected to the side of the scrapers away from the blade, and a fixing ring rotationally connected to the end of the plurality of springs I away from the scrapers.
[0010] Further, the side of the driving ring close to the blade is fixedly connected with a plurality of slide rods, the end of the plurality of slide rods away from the driving ring is penetrated through the side wall of the blade and extends to the outside, and the extension of the plurality of slide rods is fixedly connected with the fixing ring.
[0011] Further, the side of the gear II away from the gear ring is meshingly connected with a gear disc, the outer surface of the gear disc is rotationally connected with a protective shell, the inner wall of the protective shell is rotationally connected with the outer surface of the cleaning disc, and a plurality of round holes are formed in the outer surface of the protective shell.
[0012] Further, the inside of the protective shell is provided with a cleaning mechanism, the cleaning mechanism comprises a plurality of brush discs rotationally connected to the inner wall of the round holes, the end of the plurality of brush discs close to the fixing cylinder is fixedly connected with a gear III, and the side of the plurality of gear IIIs close to the fixing cylinder is fixedly connected with a disc.
[0013] Further, the side of the cleaning disc and the gear disc close to each other is provided with a sliding groove, the inner wall of the two sliding grooves is rotationally connected with the outer surface of the disc, the side of the cleaning disc and the gear disc close to each other is provided with a rack, and the side of the two racks close to each other is meshingly connected with the outer surface of the gear III.
[0014] Further, the end of the fixing cylinder away from the double-shaft motor is fixedly connected with a limiting ring, and the outer surface of the limiting ring is rotationally connected with the inner wall of the cleaning disc.
[0015] Further, the end of the transmission shaft on the right side away from the double-shaft motor is fixedly connected with a gear I, the side of the gear I away from the fixing cylinder is meshingly connected with a rotating disc, and the inner wall of the rotating disc is rotationally connected with the outer surface of the fixing cylinder.
[0016] Further, the outer surface of the rotating disc is provided with a plurality of placing grooves, the inner wall of the plurality of placing grooves is provided with a dust cleaning mechanism, the dust cleaning mechanism comprises a spring II fixedly connected to the inner wall of the placing groove, the end of the spring II away from the placing groove is fixedly connected with a support, and the side of the support away from the rotating disc is rotationally connected with two rollers.
[0017] Further, the outer surface of the fixing cylinder is rotationally connected with a plurality of rollers through a plurality of connecting rods, the two rollers are arranged in a group around the fixing cylinder as the center, and the side of the two rollers close to each other is fixedly connected with a spring III.
[0018] The utility model has the following beneficial effects:
[0019] (1) The utility model discloses, put the device into the pipeline that needs to clean, open double shaft motor drive both sides transmission shaft and rotate simultaneously, drive propulsion mechanism drive blade left and right movement, when blade push scraper moves left, spring one push scraper expands outward, and the impurity attached to the inner wall of aluminium product pipeline is contacted, and it is disturbed, with drive ring through the slide bar drive blade rotation, thereby drive scraper rotates when disturbing the attachment of the inner wall of aluminium product pipeline, when the circular axle drives blade to move right, scraper is driven inward by spring one and is received, and scraper is away from the inner wall of aluminium product pipeline, and such reciprocating motion increases the cleaning effect of the attachment of the inner wall of aluminium product pipeline, improves work efficiency.
[0020] (2) The utility model discloses, with the rotation of gear ring drive cleaning disc rotation, the top of gear two is connected with the rack of the inner wall of toothed disc and engages, and toothed disc is driven and rotates with gear two to the same direction, with the rotation of toothed disc and cleaning disc to the opposite direction, the rack of the side of mutual approach is connected with the outer surface of gear three and engages, thereby drive gear three rotation, drive multiple brush disc rotation on the inner wall of aluminium product pipeline through gear three rotation, thereby further clean the attachment of the inner wall of aluminium product pipeline, improve the quality of the cleaning of the inner wall of aluminium product pipeline.
[0021] (3) The utility model discloses, the roller of the outer surface of carousel is contacted with the inner wall of aluminium product pipeline, and spring two is extruded and generates opposite elastic force and pushes the support to the inner wall of aluminium product pipeline, thereby increase the friction of roller and the inner wall of aluminium product pipeline, improve the cleaning effect of roller to the inner wall of aluminium product pipeline, solve the problem that the clearance of several brush discs cannot clean the inner wall of aluminium product pipeline in place in the process of cleaning the inner wall of aluminium product pipeline.
[0022] Of course, implementing any product of the utility model does not necessarily need to achieve all the advantages mentioned above at the same time. DRAWINGS
[0023] In order to more clearly illustrate the technical scheme of the embodiments of the utility model, the following will introduce the drawing needed to be used in the embodiment briefly, and obviously, the drawing in the following description is only some embodiments of the utility model, and for the ordinary skilled person in the art, other drawings can also be obtained according to these drawings without creating labor.
[0024] Figure 1 It is the overall structure schematic diagram of the utility model;
[0025] Figure 2 It is the overall front view cross section structure schematic diagram of the utility model;
[0026] Figure 3 It is the structure enlarged schematic diagram of the utility model Figure 2 A.
[0027] Figure 4 For the utility model Figure 2 The structure amplification schematic view of B;
[0028] Figure 5 For the utility model turntable structure schematic view;
[0029] Figure 6 For the utility model gear two structure schematic view;
[0030] Figure 7 For the utility model cleaning mechanism structure schematic view;
[0031] Figure 8 For the utility model cleaning disc structure schematic view;
[0032] Figure 9 For the utility model advancing mechanism structure schematic view;
[0033] Figure 10 For the utility model Figure 9 The structure amplification schematic view of C.
[0034] In the drawings, the component list represented by each sign is as follows:
[0035] In the drawings: 1, double shaft motor;101, transmission shaft;102, turntable;103, cleaning disc;104, gear one;105, fixed cylinder;106, toothed disc;107, tooth ring;108, protective shell;109, gear two;110, limiting ring;111, sliding groove;2, cleaning mechanism;201, disc;202, brush disc;203, gear three;3, disturbing mechanism;301, scraper;302, spring one;303, fixed ring;304, blade;4, ash removal mechanism;401, spring two;402, support;403, roller;501, spring three;502, roller;6, advancing mechanism;601, support ring;602, driving ring;603, round shaft;604, sliding block;605, special-shaped groove;606, sliding rod. DETAILED DESCRIPTION
[0036] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0037] Please refer to Figures 1-10As shown, the utility model is a kind of cleaning equipment for aluminum product pipeline production, including fixed cylinder 105, the outer surface of fixed cylinder 105 is fixedly connected with double-shaft motor 1, the both sides output of double-shaft motor 1 are all fixedly connected with transmission shaft 101, the transmission shaft 101 located left side is fixedly connected with gear two 109 at the end away from double-shaft motor 1, gear two 109 is meshedly connected with gear ring 107 at bottom, gear ring 107 is fixedly connected with cleaning disc 103 at the side away from double-shaft motor 1, the surface of cleaning disc 103 has helical groove, improve efficiency when cleaning aluminum product pipeline, still include:
[0038] Propelling mechanism 6, propelling mechanism 6 includes the drive ring 602 fixedly connected on the inner wall of cleaning disc 103, the end of drive ring 602 away from cleaning disc 103 is fixedly connected with sliding block 604, the inner wall of fixed cylinder 105 is fixedly connected with support ring 601, the inner wall of support ring 601 is slidably connected with circular shaft 603, the outer surface of circular shaft 603 is provided with profiled groove 605, the inner wall of profiled groove 605 is slidably connected with the outer surface of sliding block 604, the end of circular shaft 603 away from drive ring 602 is rotatably connected with blade 304, make scraper reciprocating motion by setting profiled groove 605, improve the cleaning of adhering matter of aluminum product pipeline;
[0039] Disturbance mechanism 3, disturbance mechanism 3 includes several scraper 301 rotatably connected on the outer surface of blade 304, the side of several scraper 301 away from blade 304 is rotatably connected with spring one 302, the end of several spring one 302 away from scraper 301 is rotatably connected with fixed ring 303, make scraper 301 can produce vibration effect in the process of cleaning by setting spring one 302, accelerate cleaning.
[0040] The side of drive ring 602 close to blade 304 is fixedly connected with several slide rods 606, the end of several slide rods 606 away from drive ring 602 is all through the side wall of blade 304 and extends to outside, the extension of several slide rods 606 is fixedly connected with fixed ring 303, drive blade 304 to rotate by setting slide rod 606, to drive scraper 301 to rotate.
[0041] The side of gear two 109 away from gear ring 107 is meshedly connected with gear disc 106, the outer surface of gear disc 106 is rotatably connected with protective shell 108, the inner wall of protective shell 108 is rotatably connected with the outer surface of cleaning disc 103, several round holes are set in the outer surface of protective shell 108, place the sundries fallen into gear disc 106 by setting protective shell 108 to cause device unable to normally operate.
[0042] The interior of the protective shell 108 is provided with a cleaning mechanism 2, which comprises a plurality of brush discs 202 rotationally connected to the inner wall of the circular hole, and a plurality of gear threes 203 fixedly connected to one end of the brush discs 202 close to the fixed cylinder 105, and a plurality of circular discs 201 fixedly connected to one side of the gear threes 203 close to the fixed cylinder 105.
[0043] The side close to each other of the cleaning disc 103 and the tooth disc 106 is provided with a sliding groove 111, and the inner walls of the two sliding grooves 111 are rotationally connected to the outer surface of the circular disc 201. The side close to each other of the cleaning disc 103 and the tooth disc 106 is provided with a rack, and the side close to each other of the two racks is meshingly connected to the outer surface of the gear three 203. The two racks are arranged to move in opposite directions to drive the brush disc 202 to rotate.
[0044] The end of the fixed cylinder 105 away from the double-shaft motor 1 is fixedly connected with a limiting ring 110, and the outer surface of the limiting ring 110 is rotationally connected to the inner wall of the cleaning disc 103. The limiting ring 110 is arranged to prevent the cleaning disc 103 from deviating during rotation and to keep it stable.
[0045] The end of the transmission shaft 101 on the right side away from the double-shaft motor 1 is fixedly connected with a gear one 104, the side away from the fixed cylinder 105 of the gear one 104 is meshingly connected with a rotating disc 102, and the inner wall of the rotating disc 102 is rotationally connected to the outer surface of the fixed cylinder 105. When the gear one 104 is driven to rotate by the transmission shaft 101, the rotating disc 102 is driven to rotate in the same direction as the gear one 104, so that the rotating direction of the cleaning disc 103 is opposite to that of the rotating disc 102. During the cleaning of the inner wall of the aluminum product pipeline, the device can maintain stability.
[0046] The outer surface of the rotating disc 102 is provided with a plurality of placing grooves, and the inner walls of the plurality of placing grooves are provided with dust cleaning mechanisms 4. The dust cleaning mechanism 4 comprises a spring two 401 fixedly connected to the inner wall of the placing groove, a support 402 fixedly connected to the end of the spring two 401 away from the placing groove, and two rollers 403 rotationally connected to the side of the support 402 away from the rotating disc 102. The rollers 403 arranged on the outer surface of the rotating disc 102 are in contact with the inner wall of the aluminum product pipeline, which solves the problem that the gaps of the brush discs 202 cannot clean the inner wall of the aluminum product pipeline during the cleaning process.
[0047] The outer surface of the fixed cylinder 105 is rotationally connected with a plurality of rollers 502 through a plurality of connecting rods. The two rollers 502 are symmetrically arranged around the fixed cylinder 105, and the side close to each other of the two rollers 502 is fixedly connected with a spring three 501. The spring three 501 is arranged to keep the rollers 502 moving in the uneven pipe wall.
[0048] In use, first put the device into the pipe to be cleaned, the two sides of the fixing cylinder 105 are provided with rollers 502, the staff moves the rollers 502 forward through the computer terminal system, thereby driving the device to move inside the aluminum product pipe.
[0049] The double-shaft motor 1 is turned on to drive the two transmission shafts 101 to rotate simultaneously, thereby driving the gear two 109 to rotate, the bottom of the gear two 109 is meshed and connected with the outer surface of the gear ring 107, thereby driving the gear ring 107 to rotate in the opposite direction, with the rotation of the cleaning disc 103 driving the driving ring 602 to rotate, the end of the driving ring 602 is provided with a sliding block 604, with the rotation of the sliding block 604 in the inner wall of the special-shaped groove 605 formed on the surface of the circular shaft 603, the circular shaft 603 is driven to move back and forth left and right, thereby driving the blade 304 to move left and right, when the blade 304 pushes the scraper 301 to move left, the spring one 302 pushes the scraper 301 to expand outward, the scraper 301 contacts the impurities attached to the inner wall of the aluminum product pipe to disturb them, with the driving ring 602 driving the blade 304 to rotate through the sliding rod 606, thereby driving the scraper 301 to rotate while disturbing the attachments on the inner wall of the aluminum product pipe, when the circular shaft 603 drives the blade 304 to move right, the scraper 301 is driven by the spring one 302 to move inward, the scraper 301 moves away from the inner wall of the aluminum product pipe, and such reciprocating movement increases the cleaning effect of the attachments on the inner wall of the aluminum product pipe.
[0050] With the rotation of the gear ring 107 driving the cleaning disc 103 to rotate, the top of the gear two 109 is meshed and connected with the gear rack arranged on the inner wall of the gear disc 106, the gear disc 106 is driven to rotate in the same direction as the gear two 109, with the gear disc 106 rotating in the opposite direction of the cleaning disc 103, the gear rack arranged on the side close to each other is meshed and connected with the outer surface of the gear three 203, thereby driving the gear three 203 to rotate, the rotation of the gear three 203 drives the plurality of brush discs 202 to rotate on the inner wall of the aluminum product pipe, thereby further cleaning the small attachments on the inner wall of the aluminum product pipe.
[0051] With the rotation of the transmission shaft 101 driving the gear one 104 to rotate, the rotating disc 102 rotates in the same direction as the gear one 104, and therefore rotates in the opposite direction of the cleaning disc 103, which can make the device stable during the cleaning work on the inner wall of the aluminum product pipe, with the device advancing forward on the inner wall of the aluminum product pipe, the roller 403 arranged on the outer surface of the rotating disc 102 contacts the inner wall of the aluminum product pipe, the spring two 401 is extruded to generate an opposite elastic force to push the support 402 to move towards the inner wall of the aluminum product pipe, thereby increasing the friction between the roller 403 and the inner wall of the aluminum product pipe and improving the cleaning effect of the roller 403 on the inner wall of the aluminum product pipe, which solves the problem that the gap of the brush disc 202 cannot clean the inner wall of the aluminum product pipe to the right position during the cleaning process.
[0052] The preferred embodiments disclosed above are only used to help describe the utility model. The preferred embodiments do not describe all the details and do not limit the utility model to the specific embodiments. Obviously, according to the content of the specification, many modifications and changes can be made. The specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that the persons skilled in the art can well understand and utilize the utility model. The utility model is limited by the claims and the entire scope and equivalents thereof.
Claims
1. A kind of cleaning equipment of aluminum product pipeline production, including fixed cylinder (105), the outer surface of the fixed cylinder (105) is fixedly connected with double-shaft motor (1), the output end of both sides of the double-shaft motor (1) is fixedly connected with transmission shaft (101), the left side transmission shaft (101) is fixedly connected with gear two (109) at the end away from double-shaft motor (1), the bottom of the gear two (109) is engagedly connected with gear ring (107), the side of the gear ring (107) away from double-shaft motor (1) is fixedly connected with cleaning disc (103), it is characterized by, Also includes: The driving mechanism (6) includes a driving ring (602) fixedly connected to the inner wall of the cleaning disc (103), and the driving ring (602) is fixedly connected with a sliding block (604) away from the cleaning disc (103). The inner wall of the fixed cylinder (105) is fixedly connected with a support ring (601), the inner wall of the support ring (601) is slidingly connected with a circular shaft (603), the outer surface of the circular shaft (603) is provided with a special-shaped groove (605), the inner wall of the special-shaped groove (605) is slidingly connected with the outer surface of the sliding block (604), and the one end of the circular shaft (603) away from the driving ring (602) is rotatably connected with a blade (304). The disturbance mechanism (3) includes a plurality of scrapers (301) rotatably connected to the outer surface of the blade (304), and the one side of the plurality of scrapers (301) away from the blade (304) is rotatably connected with a spring (302). The one end of the plurality of spring (302) away from the scraper (301) is rotatably connected with a fixed ring (303).
2. The apparatus for cleaning of the production of pipes from aluminum products according to claim 1, characterized by the fact that: The one side of the driving ring (602) close to the blade (304) is fixedly connected with a plurality of slide rods (606), the one end of the plurality of slide rods (606) away from the driving ring (602) penetrates the side wall of the blade (304) and extends to the outside, and the extension of the plurality of slide rods (606) is fixedly connected with the fixed ring (303).
3. The apparatus according to claim 2, wherein: The one side of the gear two (109) away from the gear ring (107) is meshingly connected with a toothed disc (106), the outer surface of the toothed disc (106) is rotatably connected with a protective shell (108), the inner wall of the protective shell (108) is rotatably connected with the outer surface of the cleaning disc (103), and a plurality of circular holes are formed in the outer surface of the protective shell (108).
4. The apparatus according to claim 3, wherein: The inside of the protective shell (108) is provided with a cleaning mechanism (2), the cleaning mechanism (2) includes a plurality of brush discs (202) rotatably connected to the inner wall of the circular hole, the one end of the plurality of brush discs (202) close to the fixed cylinder (105) is fixedly connected with a gear three (203), and the one side of the plurality of gear three (203) close to the fixed cylinder (105) is fixedly connected with a disc (201).
5. The apparatus for cleaning of the production of aluminum product pipes according to claim 4, characterized in that: The one side of the cleaning disc (103) and the toothed disc (106) close to each other is provided with a sliding groove (111), the inner wall of the two sliding grooves (111) is rotatably connected with the outer surface of the disc (201), and the one side of the cleaning disc (103) and the toothed disc (106) close to each other is provided with a rack. The one side of the two racks close to each other is meshingly connected with the outer surface of the gear three (203).
6. The apparatus for cleaning of the production of aluminum product pipes according to claim 5, characterized in that: The one end of the fixed cylinder (105) away from the double-shaft motor (1) is fixedly connected with a limiting ring (110), and the outer surface of the limiting ring (110) is rotatably connected with the inner wall of the cleaning disc (103).
7. The apparatus according to claim 6, wherein: The gear one (104) is meshedly connected with a rotating disc (102) on the side away from the fixed cylinder (105), and the inner wall of the rotating disc (102) is rotationally connected with the outer surface of the fixed cylinder (105).
8. The apparatus according to claim 7, wherein: The outer surface of the rotating disc (102) is provided with a plurality of placing grooves, and the inner wall of each placing groove is provided with an ash removal mechanism (4); the ash removal mechanism (4) comprises a spring two (401) fixedly connected to the inner wall of the placing groove; the end of the spring two (401) away from the placing groove is fixedly connected with a support (402); and the support (402) is rotationally connected with two rollers (403) on the side away from the rotating disc (102).
9. The apparatus for cleaning of an aluminum product pipe production according to claim 8, characterized in that: The outer surface of the fixed cylinder (105) is rotationally connected with a plurality of rollers (502) through a plurality of connecting rods; the two rollers (502) in each group are arranged around the fixed cylinder (105) as the center; and the side of the two rollers (502) close to each other is fixedly connected with a spring three (501).