Heat preservation rock wool board producing and processing device

Abstract

The invention discloses a heat preservation rock wool board producing and processing device which comprises a first working platform and a second working platform, a positioning plate, a linear driving module, a feeding and discharging area and a processing area are arranged on the first working platform, and the positioning plate is slidably connected to the first working platform; the linear driving module is used for driving the positioning plate to move between the feeding and discharging area and the machining area. The second working platform is arranged on one side of the first working platform, the height of the second working platform is lower than that of the first working platform, the second working platform corresponds to the machining area, a cutting mechanism, a polishing mechanism and a transmission mechanism are sequentially arranged on the second working platform, and the polishing mechanism is in transmission connection with the cutting mechanism through the transmission mechanism. The heat preservation rock wool board producing and machining device is reasonable in structure and has the advantage of integrating cutting, polishing and trimming, the steps of intermediate transferring and multiple times of clamping are reduced, and the working efficiency and the producing and machining quality can be improved easily.

Description

Technical Field

[0001] The invention relates to a thermal insulation rock wool board production and processing device. Background Art

[0002] Rock wool products are internationally recognized as the main energy-saving materials in the "fifth conventional energy" for their excellent fireproof and heat-insulating properties. Every ton of rock wool products used for insulation in buildings can save at least 1 ton of oil energy per year, which is in line with the trend of low carbon, energy saving and emission reduction. Therefore, as an ideal building insulation material, rock wool is facing unprecedented development opportunities and challenges.

[0003] The traditional thermal insulation rock wool board includes panels on both sides and a rock wool core board in the middle. When producing and processing the thermal insulation rock wool board, it is necessary to cut it into thermal insulation rock wool boards of appropriate size according to the design requirements. After cutting, the burrs on the cut edges need to be polished and trimmed. In the prior art, a cutting device and a polishing device are usually used to cut and polish the thermal insulation rock wool board respectively, but this method requires the thermal insulation rock wool board to be transferred in the middle and clamped separately in different devices, resulting in reduced production efficiency. In addition, during the process of transfer and multiple clamping, it is easy to have an adverse effect on the surface quality of the thermal insulation rock wool board. Summary of the invention

[0004] The object of the present invention is to provide a thermal insulation rock wool board production and processing device, which has a reasonable structure and has the advantages of integrated cutting and grinding and trimming, reduces the steps of intermediate transportation and multiple clamping, and is conducive to improving work efficiency and production and processing quality.

[0005] To achieve the above-mentioned purpose, the technical solution of the present invention is to design a thermal insulation rock wool board production and processing device, including a first working platform and a second working platform; The first working platform is provided with a positioning plate, a linear drive module, a loading and unloading area and a processing area, the positioning plate is slidably connected to the first working platform, and the linear drive module is used to drive the positioning plate to move between the loading and unloading area and the processing area; The second working platform is arranged on one side of the first working platform, the height of the second working platform is lower than that of the first working platform, and the second working platform corresponds to the processing area. A cutting mechanism, a grinding mechanism and a transmission mechanism are sequentially arranged on the second working platform, the cutting mechanism comprises a cutting motor, a cutting shaft and a cutting blade, the cutting motor is fixedly connected to the second working platform, the two ends of the cutting shaft are respectively fixedly connected to the cutting motor and the cutting blade, and a driving pulley is arranged on the cutting shaft, the grinding mechanism comprises a grinding bracket, an upper grinding shaft, a lower grinding shaft, an upper grinding wheel and a lower grinding wheel, the grinding bracket is fixedly connected to the second working platform, the upper grinding shaft and the grinding bracket are connected to the upper grinding shaft and the lower grinding wheel, and the grinding bracket is fixedly connected to the upper grinding shaft and the grinding bracket. The frame is rotatably connected, the upper grinding wheel is fixedly connected to the upper grinding shaft, the lower grinding shaft is located below the upper grinding shaft, and the lower grinding shaft is rotatably connected to the grinding bracket, the lower grinding wheel is fixedly connected to the lower grinding shaft, the upper grinding shaft is provided with a second circular gear and a third circular gear, the lower grinding shaft is provided with a fourth circular gear meshing with the third circular gear, the transmission mechanism includes a transmission bracket and a transmission shaft, the transmission bracket is fixedly connected to the second working platform, the transmission shaft is rotatably connected to the transmission bracket, and the transmission shaft is provided with a driven pulley and a first circular gear, the driven pulley is connected to the driving pulley through a belt, and the first circular gear is meshingly connected to the second circular gear.

[0006] Preferably, a brush wheel mechanism is provided on the second working platform, and the transmission mechanism is located between the grinding mechanism and the brush wheel mechanism, and the brush wheel mechanism includes a brush wheel bracket, a brush wheel shaft and a brush wheel, the brush wheel bracket is fixedly connected to the second working platform, the brush wheel shaft is rotatably connected to the brush wheel bracket, the brush wheel is fixedly connected to the brush wheel shaft, an active bevel gear is provided on the transmission shaft, and a driven bevel gear meshing with the active bevel gear is provided on the brush wheel shaft.

[0007] Preferably, a positioning groove is provided on the top of the positioning plate.

[0008] Preferably, a gantry across the positioning groove is provided on the top of the positioning plate, a pressure plate is provided in the gantry, two guide columns are symmetrically provided on the top of the pressure plate, the top ends of the two guide columns pass through the gantry and are connected to a lifting plate, a return spring sleeved on the guide column is connected between the lifting plate and the gantry, and a pressure inclined surface is provided on the top of the lifting plate, and a plurality of pressure roller frames arranged at equal intervals are provided in the processing area, and a pressure roller for contacting the pressure inclined surface is rotatably connected to the pressure roller frames.

[0009] Preferably, a processing gap is provided between the first working platform and the second working platform, and the cutting blade, the upper grinding wheel, the lower grinding wheel and the brush wheel are all located in the processing gap.

[0010] Preferably, a waste collection trough is provided below the processing gap.

[0011] Preferably, the positioning plate is slidably connected to the first working platform via a slide rail, and a connecting block is provided on the side of the positioning plate. The linear drive module includes a translation motor and a screw rod. The translation motor is fixedly connected to the first working platform, one end of the screw rod is fixedly connected to the translation motor, and the screw rod is threadedly connected to the connecting block.

[0012] The advantages and beneficial effects of the present invention are: providing a thermal insulation rock wool board production and processing device, which has a reasonable structure and has the advantages of integrated cutting and grinding and trimming, reducing the steps of intermediate transfer and multiple clamping, which is beneficial to improving work efficiency and production and processing quality; and, by providing a brush wheel mechanism, it is possible to clean the cutting waste and grinding waste adhered to the cutting edge, thereby improving the cleanliness of the thermal insulation rock wool board. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the present invention.

[0014] Figure 2 yes Figure 1 Enlarged view of point A in the middle.

[0015] Figure 3 It is a schematic diagram of the connection structure of the cutting mechanism, the grinding mechanism and the transmission mechanism in the present invention.

[0016] Figure 4 It is a schematic diagram of the positioning plate in the present invention. DETAILED DESCRIPTION

[0017] The specific implementation of the present invention is further described below in conjunction with the accompanying drawings and embodiments. The following embodiments are only used to more clearly illustrate the technical solution of the present invention, and cannot be used to limit the protection scope of the present invention.

[0018] The technical solution specifically implemented in the present invention is: like Figures 1 to 4 As shown, a thermal insulation rock wool board production and processing device comprises a first working platform 1 and a second working platform 2; The first working platform 1 is provided with a positioning plate 5, a linear drive module, a loading and unloading area 3 and a processing area 4, the positioning plate 5 is slidably connected to the first working platform 1, and the linear drive module is used to drive the positioning plate 5 to move between the loading and unloading area 3 and the processing area 4; The second working platform 2 is arranged on one side of the first working platform 1. The height of the second working platform 2 is lower than that of the first working platform 1, and the second working platform 2 corresponds to the processing area 4. A cutting mechanism, a grinding mechanism and a transmission mechanism are sequentially arranged on the second working platform 2. The cutting mechanism includes a cutting motor 6, a cutting shaft 7 and a cutting blade 8. The cutting motor 6 is fixedly connected to the second working platform 2. The two ends of the cutting shaft 7 are respectively fixedly connected to the cutting motor 6 and the cutting blade 8, and a driving pulley 9 is arranged on the cutting shaft 7. The grinding mechanism includes a grinding bracket 10, an upper grinding shaft 11, a lower grinding shaft 12, an upper grinding wheel 13 and a lower grinding wheel 14. The grinding bracket 10 is fixedly connected to the second working platform 2. The upper grinding shaft 11 is rotatably connected to the grinding bracket 10. The grinding wheel 13 is fixedly connected to the upper grinding shaft 11, the lower grinding shaft 12 is located below the upper grinding shaft 11, and the lower grinding shaft 12 is rotatably connected to the grinding bracket 10, the lower grinding wheel 14 is fixedly connected to the lower grinding shaft 12, the upper grinding shaft 11 is provided with a second circular gear 15 and a third circular gear 16, the lower grinding shaft 12 is provided with a fourth circular gear 17 meshing with the third circular gear 16, the transmission mechanism includes a transmission bracket 18 and a transmission shaft 19, the transmission bracket 18 is fixedly connected to the second working platform 2, the transmission shaft 19 is rotatably connected to the transmission bracket 18, and the transmission shaft 19 is provided with a driven pulley 20 and a first circular gear 21, the driven pulley 20 is transmission-connected to the driving pulley 9 through a belt 22, and the first circular gear 21 is meshingly connected to the second circular gear 15.

[0019] By adopting the above scheme, the working principle of the thermal insulation rock wool board production and processing device of the present invention is as follows: when in use, the thermal insulation rock wool board 100 to be processed is placed on the positioning plate 5, and the part to be cut of the thermal insulation rock wool board 100 is extended between the first working platform 1 and the second working platform 2, and the positioning plate 5 is driven by the linear drive module to move the thermal insulation rock wool board 100 from the loading and unloading area 3 to the processing area 4, and continues to move in the processing area 4. During the movement of the processing area 4, the positioning plate 5 first moves to the cutting mechanism, and the thermal insulation rock wool board 100 is cut by the cutting mechanism. Specifically, the cutting motor 6 drives the cutting shaft 7 and the cutting blade 8 to rotate, and the rotation direction of the cutting blade 8 is the same as the moving direction of the thermal insulation rock wool board 100. During the movement of the thermal insulation rock wool board 100, the thermal insulation rock wool board 100 contacts the cutting blade 8 for cutting; after completion, the positioning plate 5 moves to the grinding mechanism, and the cutting edge of the thermal insulation rock wool board 100 is ground and trimmed by the grinding mechanism. Specifically, when the cutting shaft 7 and the cutting blade 8 are driven to rotate, ... cutting shaft 7 and the cutting blade 8 are driven to rotate, and the cutting shaft 7 and the cutting blade 8 are driven to rotate, When the shaft 7 rotates, the driving pulley 9, the belt 22 and the driven pulley 20 drive the transmission shaft 19 to rotate together, so that the transmission shaft 19 drives the upper grinding shaft 11 to rotate through the meshing of the first circular gear 21 and the second circular gear 15, and the upper grinding shaft 11 drives the lower grinding shaft 12 through the meshing of the third circular gear 16 and the fourth circular gear 17, so that the upper grinding shaft 11 and the lower grinding shaft 12 respectively drive the upper grinding wheel 13 and the lower grinding wheel 14 to rotate, and the thermal insulation rock wool board 10 0 passes between the upper grinding wheel 13 and the lower grinding wheel 14 during the movement, and the rotation directions of the upper grinding wheel 13 and the lower grinding wheel 14 are opposite to the movement direction of the thermal insulation rock wool board 100, and the upper grinding wheel 13 and the lower grinding wheel 14 are respectively in contact with the top and bottom of the cutting edge for grinding and trimming; after completion, the positioning plate 5 is driven by the linear drive module to carry the thermal insulation rock wool board 100 from the processing area 4 back to the loading and unloading area 3, and finally the processed thermal insulation rock wool board 100 is removed from the positioning plate 5.

[0020] Furthermore, a brush wheel mechanism is provided on the second working platform 2, and the transmission mechanism is located between the grinding mechanism and the brush wheel mechanism. The brush wheel mechanism includes a brush wheel bracket 23, a brush wheel shaft 24 and a brush wheel 25. The brush wheel bracket 23 is fixedly connected to the second working platform 2, the brush wheel shaft 24 is rotatably connected to the brush wheel bracket 23, and the brush wheel 25 is fixedly connected to the brush wheel shaft 24. An active bevel gear 26 is provided on the transmission shaft 19, and a driven bevel gear 27 meshing with the active bevel gear 26 is provided on the brush wheel shaft 24.

[0021] By adopting the above scheme, after the thermal insulation rock wool board 100 completes the grinding and trimming processing, the linear drive module drives the positioning plate 5 to continue to move to the brush wheel mechanism in the processing area 4, and the cutting waste and grinding waste adhered to the cutting edge of the thermal insulation rock wool board 100 are cleaned by the brush wheel mechanism. Specifically, when the transmission shaft 19 rotates, the engagement of the active bevel gear 26 and the driven bevel gear 27 drives the brush wheel shaft 24 and the brush wheel 25 to rotate downward. During the movement of the thermal insulation rock wool board 100, its cutting edge contacts the brush wheel 25, and the cutting waste and grinding waste adhered to the cutting edge are brushed off and cleaned by the brush wheel 25. After completion, the linear drive module drives the positioning plate 5 to carry the thermal insulation rock wool board 100 from the processing area 4 back to the loading and unloading area 3.

[0022] Furthermore, a positioning groove is provided on the top of the positioning plate 5 .

[0023] By adopting the above solution, a positioning groove is provided for positioning the thermal insulation rock wool board 100 , and one side of the positioning groove is open so that the portion to be cut off of the thermal insulation rock wool board 100 can extend to the first working platform 1 and the second working platform 2 .

[0024] Furthermore, a gantry 28 is provided on the top of the positioning plate 5 and spans over the positioning groove. A pressure plate 29 is provided in the gantry 28. Two guide columns 30 are symmetrically provided on the top of the pressure plate 29. The top ends of the two guide columns 30 pass through the gantry 28 and are connected to a lifting plate 31. A return spring 32 sleeved on the guide column 30 is connected between the lifting plate 31 and the gantry 28, and a pressure inclined surface 33 is provided on the top of the lifting plate 31. The processing area 4 is provided with a plurality of equally spaced pressure roller frames 34, and a pressure roller 35 for contacting the pressure inclined surface 44 is rotatably connected to the pressure roller frame 34.

[0025] By adopting the above scheme, when the positioning plate 5 brings the thermal insulation rock wool board 100 into the processing area 4 and before starting the cutting process, the pressure inclined surface 33 of the lifting plate 31 will contact the pressure roller 35, so that the pressure roller 35 squeezes the lifting plate 31 downward through the contact with the pressure inclined surface 33, and the lifting plate 31 drives the pressure plate 29 downward and compresses the return spring 32, so that the pressure plate 29 presses and fixes the thermal insulation rock wool board 100 in the positioning groove, and there are multiple pressure rollers 35 to ensure that the pressure rollers 35 act on the lifting plate 31 during the subsequent cutting, grinding, trimming and cleaning processes, so as to ensure that the thermal insulation rock wool board 100 can be pressed and fixed in each process, so as to avoid the thermal insulation rock wool board 100 from moving during the processing and affecting the processing quality. When the positioning plate 5 returns to the loading and unloading area 3 with the thermal insulation rock wool board 100, the lifting plate 31 will disengage from the pressure roller 35, and drive the pressure plate 29 upward under the elastic force of the return spring 32 to loosen the thermal insulation rock wool board 100 so that the thermal insulation rock wool board 100 can be removed from the positioning plate 5.

[0026] Furthermore, a processing gap 36 is provided between the first working platform 1 and the second working platform 2 , and the cutting blade 8 , the upper grinding wheel 13 , the lower grinding wheel 14 and the brush wheel 25 are all located in the processing gap 36 .

[0027] By adopting the above scheme, when the thermal insulation rock wool board 100 is placed on the positioning plate 5, the part of the thermal insulation rock wool board 100 to be cut off extends into the processing gap 36. During the process of the positioning plate 5 driving the thermal insulation rock wool board 100 to move in the processing area 4, the cutting blade 8, the grinding wheel and the brush wheel 25 respectively contact the thermal insulation rock wool board 100 and perform corresponding processing.

[0028] Furthermore, a waste collection trough 37 is provided below the processing gap 36 .

[0029] By adopting the above solution, a waste collection trough 37 is provided for collecting the cut materials, cutting waste and grinding waste.

[0030] Furthermore, the positioning plate 5 is slidably connected to the first working platform 1 through a slide rail 38, and a connecting block 39 is provided on the side of the positioning plate 5. The linear drive module includes a translation motor 40 and a screw rod 41. The translation motor 40 is fixedly connected to the first working platform 1, one end of the screw rod 41 is fixedly connected to the translation motor 40, and the screw rod 41 is threadedly connected to the connecting block 39.

[0031] By adopting the above solution, the translation motor 40 is controlled to run forward and reversely to drive the screw rod 41 to rotate, so that the screw rod 41 drives the positioning plate 5 to move along the slide rail 37 through the threaded connection with the connecting block 39.

[0032] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principles of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.

Claims

1. A thermal insulation rock wool board production and processing device, comprising a first working platform and a second working platform, characterized in that: The first working platform is provided with a positioning plate, a linear drive module, a loading and unloading area and a processing area, the positioning plate is slidably connected to the first working platform, and the linear drive module is used to drive the positioning plate to move between the loading and unloading area and the processing area; The second working platform is arranged on one side of the first working platform, the height of the second working platform is lower than that of the first working platform, and the second working platform corresponds to the processing area. A cutting mechanism, a grinding mechanism and a transmission mechanism are sequentially arranged on the second working platform, the cutting mechanism comprises a cutting motor, a cutting shaft and a cutting blade, the cutting motor is fixedly connected to the second working platform, the two ends of the cutting shaft are respectively fixedly connected to the cutting motor and the cutting blade, and a driving pulley is arranged on the cutting shaft, the grinding mechanism comprises a grinding bracket, an upper grinding shaft, a lower grinding shaft, an upper grinding wheel and a lower grinding wheel, the grinding bracket is fixedly connected to the second working platform, the upper grinding shaft and the grinding bracket are connected to the upper grinding shaft and the lower grinding wheel, and the grinding bracket is fixedly connected to the upper grinding shaft and the grinding bracket. The frame is rotatably connected, the upper grinding wheel is fixedly connected to the upper grinding shaft, the lower grinding shaft is located below the upper grinding shaft, and the lower grinding shaft is rotatably connected to the grinding bracket, the lower grinding wheel is fixedly connected to the lower grinding shaft, the upper grinding shaft is provided with a second circular gear and a third circular gear, the lower grinding shaft is provided with a fourth circular gear meshing with the third circular gear, the transmission mechanism includes a transmission bracket and a transmission shaft, the transmission bracket is fixedly connected to the second working platform, the transmission shaft is rotatably connected to the transmission bracket, and the transmission shaft is provided with a driven pulley and a first circular gear, the driven pulley is connected to the driving pulley through a belt, and the first circular gear is meshingly connected to the second circular gear.

2. The thermal insulation rock wool board production and processing device according to claim 1 is characterized in that: A brush wheel mechanism is provided on the second working platform, and the transmission mechanism is located between the grinding mechanism and the brush wheel mechanism. The brush wheel mechanism includes a brush wheel bracket, a brush wheel shaft and a brush wheel. The brush wheel bracket is fixedly connected to the second working platform, the brush wheel shaft is rotatably connected to the brush wheel bracket, the brush wheel is fixedly connected to the brush wheel shaft, an active bevel gear is provided on the transmission shaft, and a driven bevel gear meshing with the active bevel gear is provided on the brush wheel shaft.

3. The thermal insulation rock wool board production and processing device according to claim 2 is characterized in that: A positioning groove is arranged on the top of the positioning plate.

4. The thermal insulation rock wool board production and processing device according to claim 3 is characterized in that: A gantry spanning the positioning groove is provided on the top of the positioning plate, a pressure plate is provided in the gantry, two guide columns are symmetrically provided on the top of the pressure plate, the top ends of the two guide columns penetrate the gantry and are connected with a lifting plate, a return spring sleeved on the guide column is connected between the lifting plate and the gantry, and a pressure inclined surface is provided on the top of the lifting plate, and a plurality of pressure roller frames arranged at equal intervals are provided in the processing area, and a pressure roller for contacting the pressure inclined surface is rotatably connected to the pressure roller frame.

5. The thermal insulation rock wool board production and processing device according to claim 4 is characterized in that: A processing gap is provided between the first working platform and the second working platform, and the cutting blade, the upper grinding wheel, the lower grinding wheel and the brush wheel are all located in the processing gap.

6. The thermal insulation rock wool board production and processing device according to claim 5, characterized in that: A waste collection trough is provided below the processing gap.

7. The thermal insulation rock wool board production and processing device according to claim 1, characterized in that: The positioning plate is slidably connected to the first working platform via a slide rail, and a connecting block is provided on the side of the positioning plate. The linear drive module includes a translation motor and a lead screw. The translation motor is fixedly connected to the first working platform, one end of the lead screw is fixedly connected to the translation motor, and the lead screw is threadedly connected to the connecting block.

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