Carbon fiber mold pressing and injection molding integrated forming equipment and forming method thereof

Abstract

The invention relates to the technical field of injection molding machines, and discloses carbon fiber mold pressing and injection molding integrated forming equipment and a forming method thereof.The carbon fiber mold pressing and injection molding integrated forming equipment comprises an operation table, a mounting box is mounted on the operation table, a hydraulic device is arranged in the mounting box, and the carbon fiber mold pressing and injection molding integrated forming equipment further comprises two female molds and a switching assembly which are used for conducting cyclic alternate operation; the discharging assembly is used for assisting product discharging; the curing assembly is used for curing the female mold; through the arrangement of the male mold, the two female molds, the two infrared heaters and the switching assembly, the two female molds are matched with the male mold in turn, the effect of one-time molding of mold pressing and injection molding is achieved, the operation steps are reduced, and the working efficiency is improved; the two female dies and the two infrared heaters alternately carry out the working steps of feeding and heating materials, the working time is saved, the working frequency is increased, and meanwhile the situation that the same infrared heater is used for a long time, so that the infrared heater is overloaded, and the service life is affected can be avoided.

Description

Technical Field

[0001] The invention relates to the technical field of injection molding machines, and in particular to a carbon fiber compression molding and injection molding integrated molding device and a molding method thereof. Background Art

[0002] Carbon fiber composite parts are parts that are made of carbon fiber as a reinforcing material and resin, metal or ceramic as a matrix through a specific process. They have a series of excellent properties and are widely used in many fields. When producing carbon fiber composite parts, the preformed carbon fiber material is placed in a mold, and a certain pressure and temperature are applied by a molding machine to solidify the resin matrix and bond the carbon fibers together to form parts with a certain shape and performance. The fiber preform is then placed in the mold cavity. After the mold is closed, the resin is injected into the mold through an injection device so that the resin penetrates into the fiber preform under a certain pressure, and then solidifies and forms at a certain temperature.

[0003] However, the prior art has the following problems: When producing existing carbon fiber composite parts, it is usually necessary to first press the product into shape using a traditional press, and then take the product out and put it into an injection molding machine for injection molding. One product requires two different devices, a molding machine and an injection molding machine, and needs to be processed twice. The operation steps are relatively cumbersome and the equipment investment cost is high. Summary of the invention

[0004] The purpose of the present invention is to provide a carbon fiber compression molding and injection molding integrated molding device and a molding method thereof in order to solve the above-mentioned problems and overcome the defects of the prior art, as described in detail below.

[0005] To achieve the above object, the present invention provides the following technical solutions: The present invention provides a carbon fiber mold compression injection molding integrated forming equipment, including an operating table, an installation box is installed on the operating table, a hydraulic device is arranged inside the installation box, the output end of the hydraulic device in the installation box is connected to a press table, the bottom of the press table is connected to a male mold, an injection molding pipeline is arranged on the installation box, one end of the injection molding pipeline is connected to an extruder, and the other end of the injection molding pipeline is connected to the male mold, two infrared heaters are installed on the operating table, and the two infrared heaters are respectively located on both sides of the installation box; it also includes two mother molds and a switching component for performing cyclic alternating operations; a feeding component for assisting product feeding; a maintenance component for maintaining the mother mold; the switching component includes a slide, the slide is slidably installed on the inner wall of the top surface of the operating table, the two mother molds are installed on the slide, the two mother molds are respectively located below the infrared heaters during movement, and the two mother molds are alternately located below the male mold during movement.

[0006] Preferably, the bottom surface of the slide is connected with an elliptical ring, the bottom surface of the operating table is rotatably mounted with a rotating shaft through a bracket, the outer wall of the rotating shaft is connected with a broken gear, the outer wall of the press platform is connected with a rack, and the outer wall of the rotating shaft is rotatably connected with a ratchet gear ring.

[0007] Preferably, two groups of teeth are respectively provided on the upper and lower inner sides of the elliptical ring, and a group of teeth is provided on the residual gear. When the group of teeth of the residual gear rotates, they are meshed with the two groups of teeth of the elliptical ring in turn.

[0008] Preferably, the outer wall of the pawl tooth ring is meshed with the rack, the inner wall of the pawl tooth ring is provided with two pawls, the outer wall of the rotating shaft is provided with a ratchet, and the two pawls of the pawl tooth ring are meshed with the ratchet of the rotating shaft.

[0009] Preferably, the unloading assembly includes two sliding rods, both of which are connected to the bottom of the press table, and the two sliding rods are slidably connected to the operating table, a roller is connected between the two sliding rods, a sliding shaft is slidably installed on the bottom surface of the operating table through a bracket, one end of the sliding shaft is connected to a slide groove frame, and the other end of the sliding shaft is connected to a connecting frame, a pry bar is rotatably installed on the bottom surface of the operating table through the bracket, and two mounting frames are installed on the operating table, and a material box is slidably installed between the two mounting frames.

[0010] Preferably, the slide frame is provided with two inclined grooves, the bottom of the inclined groove of the slide frame is provided with an opening, and the roller is in sliding contact with the two inclined grooves of the slide frame during movement.

[0011] Preferably, the bottom end of the pry bar is connected to the connecting frame via a sliding hinge, and the top end of the pry bar is connected to the material box via a sliding hinge, and the material box is located below the male mold during movement.

[0012] Preferably, two maintenance components are provided, and the two maintenance components are respectively arranged on one side of the two infrared heaters close to the installation box, and the maintenance components include a rotating rod, which is rotatably installed on the outer wall of the infrared heater close to the installation box, a brush is connected to the bottom of the rotating rod, a connecting block is connected to the bottom of the rotating rod, a curved block is hinged on the bottom of the connecting block, a limiting rod is connected to the outer wall of the connecting block, and the limiting rod abuts against the curved block, a supporting rod is connected to the outer wall of the infrared heater close to the installation box, and the supporting rod abuts against the bottom of the rotating rod, and resistance rods are respectively connected to the two sides of the mother mold, and the resistance rods contact the curved block when moving, and the mother mold contacts the brush when moving.

[0013] Preferably, the maintenance component also includes a liquid tank, which is installed on an operating table, and an air cylinder is installed on the liquid tank. The outer wall of the mother mold is connected to a fan-shaped block, and the fan-shaped block contacts the air cylinder during movement. Two liquid pipes are respectively installed on both sides of the rotating rod, one end of the liquid pipe is connected to the liquid tank, and the other end of the liquid pipe is provided with an atomizing nozzle.

[0014] A carbon fiber compression molding and injection molding integrated molding method comprises the following steps: Step 1: Place the material into the mother mold under the infrared heater, and the extruder heat-melts the resin; Step 2: Start the infrared heater to heat the material; Step 3: The press table moves up, and the heated female mold and the material are moved to the bottom of the male mold; Step 4: The press table moves down, and the male mold presses the material on the female mold. At this time, another material is placed on another female mold and heated by another infrared heater; Step 5: After the molding is completed, the extruder injects the resin into the male mold through the injection line for injection molding; Step 6: After the injection molding is completed, the press table moves up, and another material moves to the bottom of the male mold to wait for molding and injection molding. The staff removes the finished product and prepares to place the next processing material; Step 7: Repeat the above steps and perform cyclic alternating operations.

[0015] The beneficial effects are: 1. The carbon fiber compression and injection molding integrated molding equipment, through the setting of a male mold, two female molds, two infrared heaters and a switching component, the two female molds cooperate with the male mold in turn to achieve the effect of compression and injection molding in one step, reducing the operation steps and improving work efficiency; the two female molds and two infrared heaters alternately perform the working steps of loading and heating materials, saving working time and speeding up the working frequency. At the same time, it can also avoid overloading the same infrared heater due to long-term use, which affects its service life.

[0016] 2. The carbon fiber compression molding and injection molding integrated molding equipment, through the setting of the unloading component, enables the material box to automatically move backward to catch the falling material after the material processing is completed, and then drive the material to move forward, making it convenient for the staff to take out the material, optimizing the unloading process and avoiding the safety risks of the staff taking the material under the press table.

[0017] 3. The carbon fiber compression molding and injection molding integrated molding equipment, through the setting of the maintenance component, enables the brush to clean the cavity of the mother mold after demolding, to avoid impurities adhering to the cavity and affecting the subsequent processing quality. The brush can also automatically avoid the material on the mother mold to avoid material displacement; through the setting of the liquid tank, the two atomizing nozzles can spray dry lubricant on the cavity surface of the mother mold and the top surface of the material, which plays a role in optimizing the compression molding effect, facilitating demolding, and maintaining the male and female molds. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0019] Figure 1 It is a schematic diagram of the appearance of the present invention; Figure 2 It is a schematic diagram of the overall structure of the present invention; Figure 3 It is a schematic diagram of the structure of the installation box of the present invention; Figure 4 It is a schematic diagram of the pressing table structure of the present invention; Figure 5 is a schematic diagram of the switching component structure of the present invention; Figure 6 It is a schematic diagram of the elliptical ring structure of the present invention; Figure 7 It is a schematic diagram of the structure of the ratchet tooth ring of the present invention; Figure 8 It is a schematic diagram of the structure of the blanking assembly of the present invention; Fig. 9 It is a schematic diagram of the structure of the pry bar of the present invention; Fig.10 It is a schematic diagram of the structure of the maintenance component of the present invention; Fig.11 It is a schematic diagram of the rotating rod structure of the present invention; Fig.12 It is a schematic diagram of the liquid tank structure of the present invention.

[0020] The accompanying drawings are marked as follows: 1. operating table; 2. installation box; 3. press table; 4. male mold; 5. injection molding pipeline; 6. female mold; 7. switching assembly; 71. slide; 72. elliptical ring; 73. rotating shaft; 74. residual gear; 75. rack; 76. ratchet gear ring; 8. unloading assembly; 81. slide bar; 82. roller; 83. slide shaft; 84. slide trough frame; 85. connecting frame; 86. pry bar; 87. installation frame; 88. material box; 9. maintenance assembly; 91. rotating rod; 92. brush; 93. connecting block; 94. curved block; 95. limiting rod; 96. support rod; 97. resistance rod; 98. liquid tank; 99. air cylinder; 910. liquid pipe; 911. fan-shaped block; 10. infrared heater. DETAILED DESCRIPTION

[0021] To make the purpose, technical solution and advantages of the present invention clearer, the technical solution of the present invention will be described in detail below. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other implementation methods obtained by ordinary technicians in this field without making creative work belong to the scope of protection of the present invention. Example

[0022] See also Figure 1 - Figure 7A carbon fiber molding and injection molding integrated molding equipment comprises an operating table 1, an installation box 2 is installed on the operating table 1, a hydraulic device is arranged inside the installation box 2, the output end of the hydraulic device in the installation box 2 is connected to a press table 3, the hydraulic device in the installation box 2 can drive the press table 3 to move up and down, the bottom of the press table 3 is connected to a male mold 4, an injection molding pipeline 5 is arranged on the installation box 2, one end of the injection molding pipeline 5 is connected to an extruder, and the other end of the injection molding pipeline 5 is connected to the male mold 4, the injection molding pipeline 5 can inject the resin extruded by the extruder into the male mold 4, after the molding is completed, the injection molding operation is performed by injecting the resin, so as to achieve the effect of molding and injection molding at one time, reduce the production process, and improve the work efficiency, two infrared heaters 10 are installed on the operating table 1, and the two infrared heaters 10 are respectively located on both sides of the installation box 2, and the infrared heaters 10 can heat the material;It also includes two female molds 6 and a switching component 7 for performing cyclic alternating operations. The switching component 7 includes a slide 71, which is slidably mounted on the inner wall of the top surface of the operating table 1. The two female molds 6 are mounted on the slide 71. The two female molds 6 are respectively located below the infrared heater 10 during movement. The two female molds 6 are alternately located below the male mold 4 during movement. An elliptical ring 72 is connected to the bottom surface of the slide 71. A rotating shaft 73 is rotatably mounted on the bottom surface of the operating table 1 through a bracket. A residual gear 74 is connected to the outer wall of the rotating shaft 73. Two groups of teeth are respectively arranged on the upper and lower inner sides of the elliptical ring 72. A group of teeth is arranged on the residual gear 74. When a group of teeth of the residual gear 74 rotates, they rotate with the elliptical ring 72 in turn. The two sets of teeth of the circular ring 72 are meshed, and during the process of the residual gear 74 rotating one circle, one set of teeth of the residual gear 74 will successively mesh with the two sets of teeth of the elliptical ring 72, so that the residual gear 74 will first drive the elliptical ring 72 to move left during the first 180-degree rotation, and the residual gear 74 will drive the elliptical ring 72 to move right during the second 180-degree rotation. The outer wall of the press table 3 is connected with a rack 75, and the outer wall of the rotating shaft 73 is rotatably connected with a ratchet tooth ring 76. The outer wall of the ratchet tooth ring 76 meshes with the rack 75, and the inner wall of the ratchet tooth ring 76 is provided with two ratchets. The outer wall of the rotating shaft 73 is provided with a ratchet wheel, and the two ratchets of the ratchet tooth ring 76 mesh with the ratchet wheel of the rotating shaft 73 The ratchet tooth ring 76 cooperates with the ratchet wheel of the rotating shaft 73 through the two ratchets inside it, so that the ratchet tooth ring 76 can drive the rotating shaft 73 to rotate 180 degrees during the reciprocating rotation. When the slide 71 moves, it drives the two female molds 6 to move synchronously, so that the two female molds 6 move alternately to the bottom of the male mold 4, and the two female molds 6 also move alternately to the bottom of the two infrared heaters 10. When one of the female molds 6 and the male mold 4 is performing molding and injection molding, the other female mold 6 is located under the infrared heater 10 for loading and heating. The two infrared heaters 10 and the two female molds 6 alternately perform the working steps of loading and heating, which improves the working efficiency and also prolongs the time of the infrared heater 10 in two heatings. The interval time of hot operation allows the infrared heater 10 to get enough rest and heat dissipation, avoiding overheating of the same infrared heater 10 due to long-term high-frequency operation, which affects the service life; through the setting of the male mold 4, two female molds 6, two infrared heaters 10 and the switching component 7, the two female molds 6 are coordinated with the male mold 4 in turn to achieve the effect of molding and injection molding at one time, reducing the operation steps and improving the work efficiency; the two female molds 6 and the two infrared heaters 10 alternately perform the working steps of loading and heating materials, saving working time and speeding up the working frequency. At the same time, it can also avoid overloading the same infrared heater 10 due to long-term use, which affects the service life. ;

[0023] For further information, see Figure 8 - Fig. 9, a material unloading assembly 8 is used to assist in unloading products. The material unloading assembly 8 includes two slide bars 81, both of which are connected to the bottom of the press table 3. The two slide bars 81 are slidably connected to the operating table 1. A roller 82 is connected between the two slide bars 81. A slide shaft 83 is slidably installed on the bottom surface of the operating table 1 through a bracket. One end of the slide shaft 83 is connected to a slide slot frame 84. The slide slot frame 84 is provided with two inclined slots. The bottom of the inclined slot of the slide slot frame 84 is provided with an opening. During the movement of the roller 82, it slides in contact with the two inclined slots of the slide slot frame 84. The roller 82 slides in contact with the two inclined slots of the slide slot frame 84. During the process of moving from bottom to top, the roller 82 enters the two inclined slots through the openings at the bottom of the two inclined slots of the slide slot frame 84. During the subsequent upward movement of the roller 82, the roller 82 drives the slide slot frame 84 to move backward through the two inclined slots. When the roller 82 moves from top to bottom, it drives the slide slot frame 84 to move forward and reset through the two inclined slots. The other end of the slide shaft 83 is connected to a connecting frame 85. The bottom surface of the operating table 1 is rotatably mounted with a pry bar 86. Two mounting frames 87 are mounted on the operating table 1. A material box 88 is slidably mounted between the two mounting frames 87. The bottom end of the pry bar 86 is connected to the connecting frame 85 through a sliding hinge, and the top end of the pry bar 86 is connected to the material box 88 through a sliding hinge. The connecting frame 85 moves forward and uses the lever principle to drive the material box 88 to move backward on the two mounting frames 87 through the pry bar 86. When the connecting frame 85 moves backward, it uses the lever principle to drive the material box 88 to move forward through the pry bar 86. During the movement, the material box 88 is located below the male mold 4. When the pressing table 3 drives the male mold 4 to move upward into place, the material box 88 moves to the bottom of the male mold 4. At this time, the male mold 4 uses its internal The ejection mechanism ejects the material, and the material falls into the material box 88. When the press table 3 and the male mold 4 move down again, the material box 88 drives the material to move forward and leave the movement track of the press table 3 and the male mold 4, and the staff takes out the processed material from the material box 88; through the setting of the unloading component 8, after the material processing is completed, the material box 88 can automatically move backward to catch the falling material, and then drive the material to move forward, which is convenient for the staff to take out the material, optimizes the unloading process, and avoids the safety risks of the staff taking materials under the press table 3.

[0024] Further, see Fig.10 - Fig.12, a curing assembly 9 is used to cure the master mold 6. Two curing assemblies 9 are provided. The two curing assemblies 9 are respectively arranged on one side of the two infrared heaters 10 close to the installation box 2. The curing assembly 9 includes a rotating rod 91. The rotating rod 91 is rotatably installed on the outer wall of one side of the infrared heater 10 close to the installation box 2. A brush 92 is connected to the bottom of the rotating rod 91. A connecting block 93 is connected to the bottom of the rotating rod 91. A curved block 94 is hinged at the bottom of the connecting block 93. A limiting rod 95 is connected to the outer wall of the connecting block 93. The limiting rod 95 abuts against the curved block 94. Since the limiting rod 95 limits the curved block 94 and the connecting block 93, the curved block 94 can only swing in one direction. The outer wall of the infrared heater 10 close to the installation box 2 is connected There is a supporting rod 96, which is in contact with the bottom of the rotating rod 91. Both sides of the mother mold 6 are connected with a resistance rod 97, which contacts the curved surface block 94 when moving, and contacts the brush 92 when the mother mold 6 moves. The brush 92 contacts the cavity of the mother mold 6 when the mother mold 6 moves, and cleans the cavity of the mother mold 6 to maintain the cleanliness of the cavity of the mother mold 6. When the resistance rod 97 contacts the curved surface of the curved surface block 94, the resistance rod 97 moves the curved surface block 94 upward along the curved surface of the curved surface block 94, so that the rotating rod 91 and the brush 92 swing upward, so that the brush 92 avoids the material on the mother mold 6 to prevent the brush 92 from causing the material to deviate; the maintenance component 9 also includes a liquid tank 98, which is installed on the operating table 1. An air cylinder 99 is installed on the box 98, and a fan-shaped block 911 is connected to the outer wall of the mother mold 6. The fan-shaped block 911 contacts the air cylinder 99 during the movement. When the fan-shaped block 911 contacts the air cylinder 99, the fan-shaped block 911 squeezes the air cylinder 99, so that the air cylinder 99 injects air into the liquid box 98. Two liquid pipes 910 are respectively installed on both sides of the rotating rod 91. One end of the liquid pipe 910 is connected to the liquid box 98. The liquid box 98 uses the positive pressure principle to send the dry lubricant inside it to the two liquid pipes 910. The other end of the liquid pipe 910 is provided with an atomizing nozzle. The two liquid pipes 910 spray the dry lubricant into the cavity of the mother mold 6 below through the two atomizing nozzles. When the mother mold 6 moves with the material, the dry and wet lubricants are sprayed on the surface of the material. The dry lubricant can improve the lubricity of the cavity surface, making demolding easier, while reducing the friction of the resin flowing in the cavity, optimizing the injection molding effect, and also maintaining the master mold 6 and the male mold 4 to extend their service life. By setting the maintenance component 9, after the master mold 6 is demolded, the brush 92 can clean the cavity of the master mold 6 to avoid impurities adhering to the cavity and affecting the subsequent processing quality. The brush 92 can also automatically avoid the material on the master mold 6 to avoid material displacement. By setting the liquid tank 98, the two atomizing nozzles can spray the dry lubricant on the cavity surface of the master mold 6 and the top surface of the material, thereby optimizing the molding injection molding effect, facilitating demolding, and maintaining the male mold 4 and the master mold 6. Example

[0025] A carbon fiber compression molding and injection molding integrated molding method, using a carbon fiber compression molding and injection molding integrated molding device in Example 1, further comprising the following steps: Step 1: Place the material into the mother mold 6 located below the infrared heater 10, and the extruder heat-melts the resin; Step 2: Start the infrared heater 10 to heat the material; Step 3: The press table 3 moves upward, and the heated female mold 6 and the material are moved to the bottom of the male mold 4; Step 4: the press table 3 moves downward, and the male mold 4 molds the material on the female mold 6. At this time, another material is placed on another female mold 6 and heated by another infrared heater 10; Step 5: After the molding is completed, the extruder injects the resin into the male mold 4 through the injection pipeline 5 for injection molding; Step 6: After the injection molding is completed, the press table 3 moves up, and another material moves to the bottom of the male mold 4 to wait for molding and injection molding. The staff removes the injection-molded product and prepares to place the next processing material; Step 7: Repeat the above steps and perform cyclic alternating operations.

[0026] With the above structure, the working principle of this case is that the hydraulic device in the installation box 2 can drive the press table 3 to move up and down, and the press table 3 drives the male mold 4 to move down and close the mold with the female mold 6 to mold the material. The infrared heater 10 can heat the material. The injection molding pipeline 5 can inject the resin extruded by the extruder into the male mold 4. After the molding is completed, the injection molding operation is performed by injecting the resin, thereby achieving the effect of molding and injection molding in one step, reducing the production process and improving the work efficiency. When the press table 3 moves, it drives the rack 75 to move up and down synchronously. When the rack 75 moves up and down, it drives the ratchet tooth ring 76 to reciprocate. The ratchet tooth ring 76 cooperates with the ratchet wheel of the rotating shaft 73 through the two ratchets inside it, so that the ratchet tooth ring 76 can drive the rotating shaft 73 to rotate 180 times during the reciprocating rotation. When the pressing platform 3 drives the rack 75 to move upward, the rack 75 drives the rotating shaft 73 to rotate 180 degrees through the ratchet tooth ring 76. When the rotating shaft 73 rotates, it drives the residual gear 74 to rotate. During the process of the residual gear 74 rotating one circle, a set of teeth of the residual gear 74 will successively mesh with the two sets of teeth of the elliptical ring 72. Since the two sets of teeth of the elliptical ring 72 are respectively located above and below the residual gear 74, the residual gear 74 will first drive the elliptical ring 72 to move left during the first 180 degrees of rotation, and the residual gear 74 will drive the elliptical ring 72 to move right during the second 180 degrees of rotation. The residual gear 74 can drive the elliptical ring 72 to move back and forth once when rotating one circle, and the pressing platform 3 can drive the residual gear 74 through the rack 75 when moving upward. The gear 74 rotates 180 degrees, and the elliptical ring 72 drives the slide 71 to move synchronously when it moves. Therefore, when the press table 3 moves downward, the slide 71 does not move. When the press table 3 moves upward, the slide 71 moves to the left. When the press table 3 moves upward for the second time, the slide 71 moves to the right. When the press table 3 moves upward for the third time, the slide 71 moves to the left. And so on. When the slide 71 moves, it drives the two mother molds 6 to move synchronously, so that the two mother molds 6 move alternately to the bottom of the male mold 4. The two mother molds 6 also move alternately to the bottom of the two infrared heaters 10. When one of the mother molds 6 and the male mold 4 is performing molding and injection molding, the other mother mold 6 is located under the infrared heater 10 for loading and heating. The two infrared heaters 10 and the two mother molds 6 perform the loading and heating working steps alternately. The working efficiency is improved, and the interval time between two heating operations of the infrared heater 10 is extended, so that the infrared heater 10 can get sufficient rest and heat dissipation, and the same infrared heater 10 is prevented from overheating due to long-term high-frequency operation, which affects the service life; through the setting of the male mold 4, the two female molds 6, the two infrared heaters 10 and the switching component 7, the two female molds 6 are coordinated with the male mold 4 in turn to achieve the effect of molding and injection molding in one step, reduce the operation steps, and improve the working efficiency; the two female molds 6 and the two infrared heaters 10 alternately perform the working steps of loading and heating materials, save working time, speed up the working frequency, and at the same time avoid overloading the same infrared heater 10 due to long-term use, which affects the service life.

[0027] When the press table 3 moves up and down, it drives the two slide bars 81 to move up and down synchronously. The two slide bars 81 can play a certain limiting role, thereby improving the stability of the press table 3 and improving the mold clamping accuracy. When the two slide bars 81 move, they drive the rollers 82 to move up and down. During the process of the rollers 82 moving from bottom to top, they enter the two inclined slots through the openings at the bottom of the two inclined slots of the slide slot frame 84. In the subsequent process of the rollers 82 moving upward, the rollers 82 drive the slide slot frame 84 to move backward through the two inclined slots. When the rollers 82 move from top to bottom, they drive the slide slot frame 84 to move forward and reset through the two inclined slots. Then the rollers 82 disengage from the two inclined slots through the openings. When the slide slot frame 84 moves, it can drive the slide shaft 83 and the connecting frame 85 to move synchronously. Therefore, when the press table 3 moves up and is about to move up to the position, the connecting frame 85 moves forward. When the press table 3 starts to move down, the connecting frame 85 moves backward, and the connecting frame 85 moves forward. The lever principle is used to drive the material box 88 to move backward on the two mounting frames 87 through the pry bar 86. When the connecting frame 85 moves backward, the lever principle is used to drive the material box 88 to move forward through the pry bar 86. Therefore, when the pressing table 3 drives the male mold 4 to move upward into place, the material box 88 moves to the bottom of the male mold 4. At this time, the male mold 4 uses its internal ejection mechanism to eject the material, and the material falls into the material box 88. When the pressing table 3 and the male mold 4 move downward again, the material box 88 drives the material to move forward and leaves the movement trajectory of the pressing table 3 and the male mold 4. The staff takes out the processed material in the material box 88; through the setting of the unloading component 8, after the material processing is completed, the material box 88 can automatically move backward to catch the falling material, and then drive the material to move forward, which is convenient for the staff to take out the material, optimizes the unloading process, and avoids the safety risks of the staff taking materials under the pressing table 3.

[0028] Taking the right maintenance component 9 as an example, when the mother mold 6 moves to the right, it drives the two resistance rods 97 and the fan-shaped block 911 above it to move synchronously. The resistance rod 97 on the right first contacts the curved surface block 94. Since the limit rod 95 limits the curved surface block 94 and the connecting block 93, the curved surface block 94 can only swing to the right but not to the left. After the resistance rod 97 contacts the curved surface block 94, the curved surface block 94 is pushed to the right to rotate the curved surface block 94. Subsequently, the curved surface block 94 slides over the top edge of the mother mold 6 and the resistance rod 97 on the left. During this process, the brush 92 contacts the cavity of the mother mold 6 to clean the cavity of the mother mold 6 and maintain the cleanliness of the cavity of the mother mold 6. Subsequently, the mother mold 6 moves to the bottom of the infrared heater 10 on the right. The operator installs new material. When the mother mold 6 starts to move to the left, the resistance rod 97 on the left contacts the curved surface of the curved block 94. Since the curved block 94 cannot swing to the left, the resistance rod 97 pushes the curved block 94 upward along the curved surface of the curved block 94. When the curved block 94 moves upward, it drives the rotating rod 91 and the brush 92 to swing upward. Subsequently, the curved block 94 slides over the top edge of the mother mold 6 and the resistance rod 97 on the right. During this process, the rotating rod 91 and the brush 92 remain in a lifted state, so that the brush 92 does not contact the mother mold 6 and the material above it, so as to avoid the brush 92 driving the material to deviate. When the curved block 94 is not in contact with the resistance rod 97 and the mother mold 6, the curved block 94, the rotating rod 91 and the brush 92 are Falling due to gravity, the rotating rod 91 falls on the supporting rod 96, and the brush 92 generates a certain vibration, thereby shaking off the impurities attached to its surface to maintain the cleanliness of the brush 92; the liquid tank 98 is filled with dry lubricant, and when the mother mold 6 moves to the left and to the right, the fan-shaped block 911 will come into contact with the air cylinder 99 once. When the fan-shaped block 911 contacts the air cylinder 99, the fan-shaped block 911 squeezes the air cylinder 99, so that the air cylinder 99 injects air into the liquid tank 98. The liquid tank 98 uses the positive pressure principle to send the dry lubricant inside to the two liquid pipes 910, so that when the mother mold 6 moves to the right, the two liquid pipes 910 spray the dry lubricant into the cavity of the mother mold 6 below through two atomizing nozzles. When the mother mold 6 moves to the left with the material, the dry and wet lubricants The lubricant is sprayed on the surface of the material, and then after the male mold 4 moves down, the dry lubricant adheres to the cavity of the male mold 4. The dry lubricant can improve the lubricity of the cavity surface, facilitate demoulding, and at the same time reduce the friction of the resin flowing in the cavity, optimize the injection molding effect, and also play a role in maintaining the female mold 6 and the male mold 4, extending the service life; through the setting of the maintenance component 9, the brush 92 can clean the cavity of the female mold 6 after the female mold 6 is demoulded to avoid impurities adhering to the cavity and affecting the subsequent processing quality; through the setting of the liquid tank 98, the two atomizing nozzles can spray the dry lubricant on the cavity surface of the female mold 6 and the top surface of the material, which optimizes the molding injection molding effect, facilitates demoulding, and maintains the male mold 4 and the female mold 6.

[0029] The above is only a specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art can easily think of changes or substitutions within the technical scope disclosed by the present invention, which should be included in the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope of the claims.

Claims

1. A carbon fiber compression molding and injection molding integrated molding device, comprising an operating table (1), characterized in that: The operating table (1) is provided with an installation box (2), the interior of the installation box (2) is provided with a hydraulic device, the output end of the hydraulic device in the installation box (2) is connected to a press table (3), the bottom of the press table (3) is connected to a male mold (4), an injection molding pipeline (5) is provided on the installation box (2), one end of the injection molding pipeline (5) is connected to an extruder, and the other end of the injection molding pipeline (5) is connected to the male mold (4), and two infrared heaters (10) are installed on the operating table (1), and the two infrared heaters (10) are respectively located on two sides of the installation box (2); It also includes two female molds (6) and a switching assembly (7) for performing cyclic alternating operations; A material unloading component (8), used to assist in unloading of products; A curing component (9) for curing the master mold (6); The switching assembly (7) comprises a slide (71) which is slidably mounted on the inner wall of the top surface of the operating table (1). The two female molds (6) are both mounted on the slide (71). The two female molds (6) are respectively located below the infrared heater (10) during the movement. The two female molds (6) are alternately located below the male mold (4) during the movement.

2. The carbon fiber compression molding and injection molding integrated molding equipment according to claim 1, characterized in that: The bottom surface of the slide (71) is connected to an elliptical ring (72); the bottom surface of the operating table (1) is rotatably mounted with a rotating shaft (73) via a bracket; the outer wall of the rotating shaft (73) is connected to a residual gear (74); the outer wall of the pressing table (3) is connected to a rack (75); and the outer wall of the rotating shaft (73) is rotatably connected to a ratchet tooth ring (76).

3. The carbon fiber compression molding and injection molding integrated molding device according to claim 2, characterized in that: Two groups of teeth are respectively arranged on the upper and lower inner sides of the elliptical ring (72), and a group of teeth is arranged on the residual gear (74). When the group of teeth of the residual gear (74) rotates, they mesh with the two groups of teeth of the elliptical ring (72) in turn.

4. The carbon fiber compression molding and injection molding integrated molding device according to claim 3, characterized in that: The outer wall of the ratchet tooth ring (76) meshes with the rack (75), the inner wall of the ratchet tooth ring (76) is provided with two ratchets, the outer wall of the rotating shaft (73) is provided with a ratchet wheel, and the two ratchets of the ratchet tooth ring (76) mesh with the ratchet wheel of the rotating shaft (73).

5. The carbon fiber compression molding and injection molding integrated molding device according to claim 4, characterized in that: The material unloading assembly (8) comprises two slide bars (81), the two slide bars (81) are connected to the bottom of the press table (3), the two slide bars (81) are slidably connected to the operating table (1), a roller (82) is connected between the two slide bars (81), a slide shaft (83) is slidably mounted on the bottom surface of the operating table (1) through a bracket, one end of the slide shaft (83) is connected to a slide groove frame (84), and the other end of the slide shaft (83) is connected to a connecting frame (85), a pry bar (86) is rotatably mounted on the bottom surface of the operating table (1) through a bracket, and two mounting frames (87) are mounted on the operating table (1), and a material box (88) is slidably mounted between the two mounting frames (87).

6. The carbon fiber compression molding and injection molding integrated molding device according to claim 5, characterized in that: The slide slot frame (84) is provided with two inclined slots, the bottom of the inclined slot of the slide slot frame (84) is provided with an opening, and the roller (82) is in sliding contact with the two inclined slots of the slide slot frame (84) during movement.

7. The carbon fiber compression molding and injection molding integrated molding device according to claim 6, characterized in that: The bottom end of the pry bar (86) is connected to the connecting frame (85) via a sliding hinge, and the top end of the pry bar (86) is connected to the material box (88) via a sliding hinge. The material box (88) is located below the male mold (4) during the movement.

8. The carbon fiber compression molding and injection molding integrated molding device according to claim 7, characterized in that: Two maintenance components (9) are provided, and the two maintenance components (9) are respectively provided on one side of the two infrared heaters (10) close to the installation box (2). The maintenance component (9) comprises a rotating rod (91), and the rotating rod (91) is rotatably installed on the outer wall of one side of the infrared heater (10) close to the installation box (2). The bottom of the rotating rod (91) is connected to a brush (92), and the bottom of the rotating rod (91) is connected to a connecting block (93), and the bottom of the connecting block (93) is hinged to a curved surface block. (94), the outer wall of the connecting block (93) is connected to a limiting rod (95), the limiting rod (95) abuts against the curved block (94), the outer wall of the infrared heater (10) on one side close to the installation box (2) is connected to a supporting rod (96), the supporting rod (96) abuts against the bottom of the rotating rod (91), and the two sides of the mother mold (6) are respectively connected to abutting rods (97), the abutting rods (97) contact the curved block (94) when moving, and the mother mold (6) contacts the brush (92) when moving.

9. The carbon fiber compression molding and injection molding integrated molding device according to claim 8, characterized in that: The curing assembly (9) further comprises a liquid tank (98), wherein the liquid tank (98) is mounted on the operating table (1), and an air cylinder (99) is mounted on the liquid tank (98); an outer wall of the mother mold (6) is connected to a fan-shaped block (911), and the fan-shaped block (911) contacts the air cylinder (99) during movement; two liquid pipes (910) are respectively mounted on both sides of the rotating rod (91), one end of the liquid pipe (910) is connected to the liquid tank (98), and the other end of the liquid pipe (910) is provided with an atomizing nozzle.

10. A carbon fiber compression molding and injection molding integrated molding method, characterized in that: The carbon fiber compression molding and injection molding integrated molding device according to any one of claims 1 to 9 further comprises the following steps: Step 1: placing the material into a mother mold (6) located below an infrared heater (10), and using an extruder to heat-melt the resin; Step 2: starting the infrared heater (10) to heat the material; Step 3: The press table (3) moves upward, and the heated female mold (6) and the material are moved to the bottom of the male mold (4); Step 4: the press table (3) moves downward, and the male mold (4) molds the material on the female mold (6). At this time, another material is placed on another female mold (6) and heated by another infrared heater (10); Step 5: After the molding is completed, the extruder injects the resin into the male mold (4) through the injection molding pipeline (5) for injection molding; Step 6: After the injection molding is completed, the press table (3) moves upward, and another material moves to the bottom of the male mold (4) to wait for molding and injection molding. The staff removes the injection-molded product and prepares to place the next processing material; Step 7: Repeat the above steps and perform cyclic alternating operations.

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