Quinoa functional milk beverage processing equipment
By using extrusion heads and weighing components in the quinoa functional milk beverage processing equipment, the problem of inconsistency in concentration caused by the difference in water absorption of quinoa granules is solved, and the consistency of quinoa juice quality and improvement of product quality control effect is achieved.
Patent Information
- Application Number
- CN202510296123.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-13
- Publication Date
- 2025-05-06
AI Technical Summary
During the traditional quinoa milk processing, the difference in water absorption rate of quinoa particles leads to different degree of expansion after soaking, which affects the consistency of the water concentration of quinoa juice, and thus affects the quality and quality control of quinoa milk.
A quinoa functional milk beverage processing equipment is designed. The quinoa juice is grabbed by driving the picking assembly to grab the plug through the extrusion head. The weighing assembly weighs the quinoa residue on the filter and adds water to the quinoa juice water according to the weighing results to ensure the consistency of the quality of the quinoa juice water after each processing.
The consistency of the quality of quinoa juice is achieved, the consistency of products and quality control effects are improved, the complexity of manual operation is reduced, the processing efficiency is improved, and the automation and high precision of the processing process is ensured.
Smart Images

Figure CN119928333A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of plant milk processing, and in particular to a quinoa functional milk beverage processing device. Background Art
[0002] The complete nutritional value and high dietary fiber of quinoa determine its health benefits; in order to increase the taste of quinoa, quinoa juice is generally processed into plant milk for consumption by breaking the wall and squeezing the juice. In the traditional quinoa milk processing process, the quinoa is first soaked, and clean water is added to the quinoa juice obtained by subsequent crushing and filtration in proportion to the weight of the soaked quinoa. However, the water absorption rate of quinoa particles is affected by many factors, including variety, particle size, processing (such as removal of saponins), degree of dryness, etc. Even for the same batch of quinoa, the water absorption rate between particles will vary, resulting in different degrees of expansion of the particles after soaking, affecting subsequent processing. This results in different concentrations of quinoa juice produced in different batches when processing quinoa, which in turn affects the taste of the final quinoa milk, resulting in uncontrollable quality of quinoa milk products and affecting the quality of quinoa milk products.
[0003] Chinese patent CN116213034B discloses a quinoa pre-processing device and process for quinoa plant protein milk products, the device includes a filter press mechanism, a wall breaking machine, a material storage mechanism, a water injection mechanism, a liquid container, a control mechanism and a slag removal mechanism. The invention crushes quinoa by a wall breaking machine to obtain quinoa slurry, squeezes the quinoa slurry by a filter press mechanism to obtain quinoa slag, determines the amount of quinoa slag by the downward pressure of the lower pressure plate of the filter press mechanism, and then adds water to the squeezed juice by a water injection mechanism, thereby controlling the product. However, this method has major defects. First, there is the problem of insufficient dehydration of quinoa slurry in a single pressing by the filter press mechanism. If multiple pressings are performed, there will be the problem of multiple water injections by the water injection mechanism. The water injection mechanism is difficult to control. In addition, because the quinoa slurry has different moisture contents before and after pressing, the displacement of the lower pressure plate before and after pressing differs greatly, which further increases the difficulty of controlling the water injection mechanism. During water injection, the concentration of quinoa juice may be out of control due to parameter deviation (the deviation value will increase with the number of water injections after multiple water injections), resulting in unstable product quality control. Summary of the invention
[0004] In view of the above problems, a quinoa functional milk beverage processing equipment is provided. The present invention drives a picking component to grab the plug through an extrusion head, and then weighs the quinoa residue on the filter screen through a weighing component. According to the weighing result, water is added to the quinoa juice collected on the collecting plate to ensure the consistency of the quality of the quinoa juice after each processing, thereby improving the consistency and quality control effect of the product.
[0005] In order to solve the problems of the prior art, the present invention provides a quinoa functional milk beverage processing equipment, comprising an extrusion cylinder and an extrusion head and a filter screen arranged in the extrusion cylinder, the extrusion head can slide back and forth along the vertical direction of the extrusion cylinder; a weighing component is arranged on the extrusion head for weighing the quinoa residue after the drainage on the filter screen; the filter screen is a funnel-shaped structure, a discharge port is arranged in the center of the filter screen, a plug is installed on the discharge port, the plug is elastically connected to the discharge port, and the plug blocks the discharge port in the initial state; a device for driving the plug to move is arranged at the bottom of the weighing component a picking component; a collecting tray for collecting juice squeezed out of the quinoa slurry is provided below the filter screen, and a connecting pipe connected to the discharge port is provided in the center of the collecting tray; after the quinoa slurry is drained, the extrusion head drives the picking component to contact the plug, and drives the plug to move with it through the picking component, and drives the filter screen through the plug, so that the weighing component weighs the quinoa residue after drainage on the filter screen; after the weighing is completed, the extrusion head drives the filter screen to reset, thereby driving the picking component and the plug to move downward, so that the plug is away from the discharge port, and the quinoa residue on the filter screen is discharged from the discharge port.
[0006] Preferably, a discharge barrel connected to the connecting pipe is provided below the discharge barrel, a rotatable rotating shaft is provided inside the discharge barrel, blades surrounding its axis are provided on the rotating shaft, the blades are of a spiral structure, and a discharge pipe and a first rotating drive motor for driving the rotating shaft to rotate are provided at the bottom of the discharge barrel.
[0007] Preferably, a plurality of filter holes evenly distributed around the axis of the discharge barrel are provided on the bottom peripheral wall, a collecting chamber for collecting juice filtered out of the filter holes is provided outside the discharge barrel, and a first pipe for discharging the liquid in the collecting chamber is provided on the collecting chamber.
[0008] Preferably, a funnel-shaped discharge tray is provided between the connecting pipe and the discharge barrel.
[0009] Preferably, an annular cavity is provided in the extrusion cylinder below the filter screen, a plurality of nozzles evenly distributed around the axis of the extrusion cylinder are provided on the annular cavity, and a second pipe connected to an external water source is provided on the annular cavity.
[0010] Preferably, a connecting rod extending along the axial direction of the extrusion head is provided on the plug, a fixing rod coaxial with the connecting rod is provided in the center of the extrusion head, a channel is provided at the bottom of the fixing rod, the weighing assembly includes a weighing sensor and a slider, the weighing sensor is provided in the channel, the slider is slidably provided on the weighing sensor, the picking assembly is provided at the bottom of the slider, and a flange that can abut against the weighing sensor is provided on the top of the slider.
[0011] Preferably, the pickup assembly includes an electromagnet and a magnetic block, a mounting groove matching the connecting rod is provided at the bottom of the slider, the electromagnet is arranged in the mounting groove, and the magnetic block is arranged at the top of the connecting rod. When the electromagnet is energized, the magnetic block is magnetically connected to the electromagnet.
[0012] Preferably, the collecting plate is provided with an annular groove surrounding its axis, the annular groove is provided with a plurality of evenly distributed through holes, a collecting groove fixedly connected to the annular groove is provided below the annular groove, the collecting groove is an annular structure, and a suction pipe connected to the outside of the collecting groove is provided on the collecting groove.
[0013] Preferably, a gear ring is provided on the top of the filter screen, and the filter screen is rotatably arranged on the extrusion cylinder. A gear meshingly connected to the gear ring is provided on the side of the gear ring, and a second rotary drive motor for driving the gear ring to rotate is provided below the gear.
[0014] Preferably, a driving rod in a horizontal state is provided on the top of the extrusion head, and mounting blocks are provided at both ends of the driving rod. A screw rod and a guide column are provided on the top of the extrusion cylinder. The axes of the screw rod and the guide column are parallel to the axis of the extrusion cylinder. The guide column passes through one of the sliders and slides with it, and the screw rod passes through another slider and threads with it. A third rotary drive motor for driving the screw rod to rotate is provided below the screw rod.
[0015] Compared with the prior art, the present invention has the following beneficial effects:
[0016] 1. The present invention drives the pickup assembly to grab the plug through the extrusion head, and then weighs the quinoa residue on the filter screen through the weighing assembly. According to the weighing result, the quinoa juice collected on the collecting plate is added with water to ensure that the quality of the quinoa juice after each processing is consistent, thereby improving the consistency and quality control effect of the product. The up and down displacement of the extrusion head is used to control the plug to open or close the discharge port, thereby avoiding complex manual operations, realizing the automatic discharge of quinoa residue, and improving the processing efficiency. A more accurate processing of quinoa juice is achieved, ensuring the automation and high precision of the processing process, and helping to improve the quality and production efficiency of quinoa functional milk beverages.
[0017] 2. The present invention realizes a smooth and continuous unloading process by setting a discharge tube and spiral blades, thereby avoiding quinoa residues from remaining in the discharge pipe, reducing the risk of blockage, and making subsequent cleaning and maintenance more convenient, ensuring the stability and long-term cleaning of the system. Through the setting of the filter holes, the quinoa residues and the residual liquid are separated again. The dryness of the quinoa residues is improved, which is beneficial for subsequent treatment and reducing the water content of the waste. The cleanliness of the equipment operation area is maintained, and the juice squeezed out of the quinoa residues can also be further utilized.
[0018] 3. The present invention uses multiple nozzles to backwash the filter, prevent the filter from being blocked, ensure the continuous and efficient operation of the equipment, and extend the service life of the equipment. It can also be used to inject water into the quinoa juice on the collecting plate, so that the equipment can flexibly adjust the spray angle of the nozzle according to the cleaning requirements of the filter, thereby achieving accurate backwashing of the filter. This design allows the nozzle to clean the filter alone and backwash the filter at the same time as injecting water, adapting to different operating requirements. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 The present invention is a three-dimensional structural diagram of quinoa functional milk beverage processing equipment.
[0020] Figure 2 The invention discloses a schematic diagram of the cross-sectional structure when an extrusion head drives a plug to open a discharge port in a quinoa functional milk beverage processing equipment.
[0021] Figure 3 The present invention is a schematic diagram of the cross-sectional structure of a filter screen when weighing the filter screen in a quinoa functional milk beverage processing equipment.
[0022] Figure 4 The present invention is a three-dimensional structural schematic diagram of a filter screen, a collecting plate and an extrusion head in a quinoa functional milk beverage processing equipment.
[0023] Figure 5 The present invention is a three-dimensional structural schematic diagram of a filter screen and a collecting plate in a quinoa functional milk beverage processing equipment.
[0024] Figure 6 yes Figure 2 Enlarged view of point A in the middle.
[0025] Figure 7 It is an exploded view of a slider and a plug in a quinoa functional milk beverage processing equipment.
[0026] Figure 8 The present invention is a three-dimensional cross-sectional structural diagram of a filter screen and an extrusion head in a quinoa functional milk beverage processing device.
[0027] Fig. 9 It is an exploded view of the filter and plug in a quinoa functional milk beverage processing equipment.
[0028] Fig.10 yes Figure 3 Enlarged view of point B in the middle.
[0029] Fig.11 The present invention is a three-dimensional structural schematic diagram of an extrusion cylinder in a quinoa functional milk beverage processing equipment.
[0030] The numbers in the figure are:
[0031] 1. Extrusion cylinder; 11. Extrusion head; 111. Weighing assembly; 1111. Weighing sensor; 1112. Sliding block; 1113. Flange; 1114. Mounting slot; 112. Pickup assembly; 1121. Electromagnet; 1122. Magnetic block; 113. Driving rod; 1131. Mounting block; 1132. Guide column; 1133. Screw rod; 1134. Third rotary drive unit; 114. Fixed rod; 1141. Channel; 12. Filter; 121. Discharge port; 1211. Plug; 1212. Connecting rod; 122, gear ring; 123, gear; 124, second rotary drive motor; 13, collecting tray; 131, connecting pipe; 132, annular groove; 1321, through hole; 133, collecting trough; 1331, suction pipe; 14, discharge barrel; 141, rotating shaft; 1411, blade; 142, first rotary drive motor; 143, filter hole; 144, collecting chamber; 1441, first pipeline; 145, discharge tray; 146, annular chamber; 1461, nozzle; 1462, second pipeline. DETAILED DESCRIPTION
[0032] In order to further understand the features, technical means, specific objectives and functions of the present invention, the present invention is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0033] like Figures 1 to 5 and Fig. 9 As shown: a quinoa functional milk beverage processing equipment, including an extrusion cylinder 1 and an extrusion head 11 and a filter 12 arranged in the extrusion cylinder 1, the extrusion head 11 can slide back and forth along the vertical direction of the extrusion cylinder 1; a weighing component 111 is arranged on the extrusion head 11 for weighing the quinoa residue after drainage on the filter 12; the filter 12 is a funnel-shaped structure, a discharge port 121 is arranged in the center of the filter 12, a plug 1211 is installed on the discharge port 121, the plug 1211 is elastically connected to the discharge port 121, and the plug 1211 blocks the discharge port 121 in the initial state; a picking component 112 is arranged at the bottom of the weighing component 111 for driving the plug 1211 to move; the filter 1 2 is provided below a collecting tray 13 for collecting juice squeezed out of the quinoa slurry, and a connecting pipe 131 connected to the discharge port 121 is provided in the center of the collecting tray 13; after the quinoa slurry is drained, the extrusion head 11 drives the picking component 112 to contact with the plug 1211, and starts to drive the plug 1211 to move through the picking component 112, and drives the filter screen 12 through the plug 1211, so that the weighing component 111 weighs the quinoa residue after drainage on the filter screen 12; after the weighing is completed, the extrusion head 11 drives the filter screen 12 to reset, thereby driving the picking component 112 and the plug 1211 to move downward, so that the plug 1211 is away from the discharge port 121, and the quinoa residue on the filter screen 12 is discharged from the discharge port 121.
[0034] The device is used to process quinoa slurry. First, the quinoa slurry after foaming is placed in the filter screen 12, and the extrusion head 11 is started to move down along the vertical direction of the extrusion cylinder 1. The quinoa slurry on the filter screen 12 is squeezed by the extrusion head 11, so that the juice in the slurry is discharged through the filter screen 12 and collected in the collecting tray 13. The extrusion frequency depends on the state of the quinoa slurry, and multiple extrusions can be performed. After the extrusion is completed, the extrusion head 11 drives the pickup assembly 112 on the weighing assembly 111 to move toward the plug 1211 by moving downward, until the pickup assembly 112 contacts the plug 1211, and the plug 1211 is grabbed by starting the pickup assembly 112, and the pickup assembly 112 is driven to move up by the upward movement of the extrusion head 11. At this time, the upward movement of the plug 1211 drives the upward movement of the filter screen 12. Since the pickup assembly 112 is located below the weighing assembly 111, the quinoa residue after drainage on the filter screen 12 is weighed by the weighing assembly 111. After weighing is completed, the extrusion head 11 drives the filter screen 12 to reset, and the pickup assembly 112 releases the grip of the plug 1211, and the extrusion head 11 moves downward to drive the pickup assembly 112 to squeeze the plug 1211, so that the plug 1211 is away from the discharge port 121, thereby opening the discharge port 121 on the filter screen 12, so that the quinoa residue is discharged from the filter screen 12. The extrusion head 11 returns to the initial position, and the plug 1211 is elastically reset to block the discharge port 121 again, ready for the next round of processing operations. The quinoa residue on the filter screen 12 is weighed by the weighing assembly 111, and the quinoa juice collected on the collecting plate 13 is added with water according to the weighing result, to ensure that the quality of the quinoa juice after each processing is consistent, thereby improving the consistency and quality control effect of the product. The plug 1211 is controlled by the up and down displacement of the extrusion head 11 to open or close the discharge port 121, which avoids complicated manual operations, realizes the automatic discharge of quinoa residues, and improves processing efficiency. The filter 12 is designed in a funnel shape, so that the discharged juice can be quickly collected and guided to the collecting tray 13, reducing residue and improving the extraction rate of quinoa juice. Through the above design, the equipment can achieve more accurate processing of quinoa juice, ensure the automation and high precision of the processing process, and help improve the quality and production efficiency of quinoa functional milk beverages.
[0035] like Figures 1 to 5 As shown: a discharge barrel 14 connected to the connecting pipe 131 is arranged below the discharge barrel 14, a rotatable rotating shaft 141 is arranged inside the discharge barrel 14, a blade 1411 surrounding its axis is arranged on the rotating shaft 141, the blade 1411 is a spiral structure, and a discharge pipe and a first rotating drive motor 142 for driving the rotating shaft 141 to rotate are arranged at the bottom of the discharge barrel 14.
[0036] By setting the connecting pipe 131, the quinoa residues removed and the quinoa juice on the collecting plate 13 can be collected separately, ensuring that the quinoa juice is not mixed with the residues, thereby improving the purity and quality of the product and avoiding the risk of impurities mixing into the juice. After the plug 1211 opens the discharge port 121, the quinoa residues can directly enter the connecting pipe 131 from the discharge port 121, fall into the discharge barrel 14 through the connecting pipe 131, start the first rotary drive motor 142, and the output shaft of the first rotary drive motor 142 drives the rotation of the rotating shaft 141 connected thereto, and drives the rotation of the blade 1411 through the rotation of the rotating shaft 141. The spiral structure of the blade 1411 can gradually push the quinoa residues in the discharge barrel 14 to the discharge pipe, realizing a smooth and continuous discharge process, thereby avoiding the quinoa residues remaining in the discharge pipe, reducing the risk of blockage, and making subsequent cleaning and maintenance more convenient, ensuring the stability and long-term cleaning of the system. Reduce the frequency of manual cleaning of the discharge barrel 14, and improve operating efficiency. The overall structure of the equipment is compact, easy to operate and maintain, which helps to reduce production and maintenance costs.
[0037] like Figures 1 to 5 and Fig.10 As shown: a plurality of filter holes 143 evenly distributed around the axis of the discharge barrel 14 are also provided on the bottom peripheral wall thereof, a collecting chamber 144 for collecting the juice filtered out by the filter holes 143 is provided outside the discharge barrel 14, and a first pipe 1441 for discharging the liquid in the collecting chamber 144 is provided on the collecting chamber 144.
[0038] Since there may still be residual moisture in the quinoa residue under the action of the extrusion head 11, through the setting of the filter hole 143, the small amount of liquid remaining in the quinoa residue is discharged through the filter hole 143 on the bottom peripheral wall of the discharge barrel 14 under the pushing and extrusion of the rotating shaft 141. The discharged liquid enters the collection chamber 144 on the discharge barrel 14 and is discharged through the first pipe 1441 set on the collection chamber 144, so that the quinoa residue and the residual liquid are separated again. The dryness of the residue is improved, which is beneficial to subsequent processing and reducing the water content of the waste. The cleanliness of the equipment operation area is maintained, and the juice squeezed out of the quinoa residue can also be further utilized.
[0039] The filter holes 143 are evenly distributed on the peripheral wall of the discharge barrel 14, which ensures the stability of liquid discharge, does not cause unbalanced operation of the equipment due to liquid accumulation, and ensures the stability of the discharge process and the durability of the equipment. The combined design of the filter holes 143, the collection chamber 144 and the pipeline realizes automatic separation and collection of liquid, reduces the need for manual cleaning, improves the automation level and operation convenience of the equipment, and reduces the maintenance cost of the equipment.
[0040] like Figures 1 to 5 As shown, a funnel-shaped discharge tray 145 is arranged between the connecting pipe 131 and the discharge cylinder 14 .
[0041] Since the discharge barrel 14 is discharged through the spiral blade 1411, its conveying speed is slow, so that the quinoa slag is easy to accumulate in the connecting pipe 131. At the same time, it is necessary to ensure that the quinoa slag can fall quickly after the plug 1211 on the discharge port 121 is opened. By setting a funnel-shaped discharge tray 145 between the connecting pipe 131 and the discharge barrel 14, the quinoa slag can be effectively guided into the discharge barrel 14. The funnel-shaped structure ensures that the slag slides down smoothly, avoids the accumulation or blockage of the slag at the junction of the connecting pipe 131 and the discharge barrel 14, and improves the operating stability of the equipment. At the same time, a larger buffer space is provided between the connecting pipe 131 and the discharge barrel 14, which reduces the risk of the slag overflowing or falling, helps to keep the inside of the equipment clean, and reduces the frequency of equipment maintenance. The funnel-shaped discharge tray 145 structurally supports the connecting pipe 131 and the discharge barrel 14, improves the stability of the overall equipment, and helps to reduce the possibility of structural loosening or displacement during long-term operation.
[0042] like Figures 1 to 5 As shown: an annular cavity 146 is provided in the extrusion cylinder 1 below the filter screen 12, and a plurality of nozzles 1461 evenly distributed around the axis of the extrusion cylinder 1 are provided on the annular cavity 146, and a second pipe 1462 connected to an external water source is provided on the annular cavity 146.
[0043] The annular cavity 146 is connected to an external water source through a second pipe 1462, and water is introduced into the multiple nozzles 1461 in the annular cavity 146. Since the nozzles 1461 are evenly distributed around the axis of the extrusion cylinder 1, the multiple nozzles 1461 can be used to backwash the filter 12 to prevent the filter 12 from being blocked, ensure that the equipment works continuously and efficiently, and extend the service life of the equipment. It can also be used to inject water into the quinoa juice on the collecting plate 13. A flow meter can be provided on the second pipe 1462, which can accurately control the amount of water injected and achieve accurate adjustment of the concentration of quinoa juice. This not only optimizes the taste of the quinoa beverage, but also meets the quality control under different processing requirements, and improves the consistency and stability of the product. The combination of the external water source and the flow control of the equipment forms an integrated and easy-to-operate system, which can be easily adjusted by the operator, saving production time and improving production efficiency. The backwashing process can effectively remove quinoa residues or other impurities that may remain on the surface of the filter 12, ensure that the filter 12 is unobstructed, and improve the filtration efficiency. Water injection helps adjust the concentration of quinoa juice and improve the taste of the final product. Through automatic backwash cleaning, the equipment reduces the frequency and complexity of manual cleaning, reduces the need for downtime cleaning, and thus saves maintenance and operating costs.
[0044] It should be noted that the angle of the nozzle 1461 is designed to be adjustable, because the water flow on the filter 12 will flow back to the collecting plate 13 again, and there is no possibility of water source pollution in the quinoa residue, so that the equipment can flexibly adjust the spray angle of the nozzle 1461 according to the cleaning requirements of the filter 12, thereby achieving accurate backwashing of the filter 12. This design allows the nozzle 1461 to clean the filter 12 alone, and to backwash the filter 12 while injecting water, to meet different operating requirements.
[0045] like Figures 2 to 9 As shown: a connecting rod 1212 extending along the axial direction of the extrusion head 11 is provided on the plug 1211, a fixing rod 114 coaxial with the connecting rod 1212 is provided in the center of the extrusion head 11, a channel 1141 is provided at the bottom of the fixing rod 114, the weighing assembly 111 includes a weighing sensor 1111 and a slider 1112, the weighing sensor 1111 is provided in the channel 1141, the slider 1112 is slidably provided on the weighing sensor 1111, the picking assembly 112 is provided at the bottom of the slider 1112, and a flange 1113 which can abut against the weighing sensor 1111 is provided on the top of the slider 1112.
[0046] The weighing sensor 1111 is an arc-shaped structure, so that the slider 1112 can be set on the weighing sensor 1111. When the slider 1112 grabs the connecting rod 1212 through the pickup assembly 112, the extrusion head 11 approaches the plug 1211, so that the connecting rod 1212 on the plug 1211 can be inserted into the channel 1141 until the pickup assembly 112 grabs the connecting rod 1212. When the extrusion head 11 is lifted, the weight of the filter screen 12 and the quinoa residue will pass through the connecting rod 1211 of the plug. The connecting rod 1212 is transmitted to the slider 1112, so that the slider 1112 slides on the weighing sensor 1111 until the flange 1113 of the slider 1112 abuts against the weighing sensor 1111, and the slider 1112 is supported by the weighing sensor 1111, thereby weighing the quinoa residue on the filter 12 by the weighing sensor 1111, so as to facilitate the judgment of the concentration of the quinoa juice, thereby facilitating the subsequent water injection operation of the quinoa juice, so as to ensure the taste and quality stability of the beverage.
[0047] The arc-shaped structure of the weighing sensor 1111 enables the slider 1112 to be sleeved thereon, and the flange 1113 provided on the slider 1112 abuts against the weighing sensor 1111 during the upward movement, making the weighing more stable. Due to the sliding design of the slider 1112 and the cooperation of the weighing sensor 1111, the entire weighing process does not require an additional transmission device, and the structure is more compact and the cost is lower. The automatic cooperation between the slider 1112 and the weighing sensor 1111 reduces manual operation, and the weighing can be achieved by moving the extrusion head 11 up and down, which further improves the automation of the equipment and simplifies the operation process. The user only needs to monitor the weighing results to determine the concentration, without manual weighing, which effectively reduces the labor intensity, improves the production efficiency of quinoa beverages, reduces the operation time of the intermediate process, and is conducive to mass production. The simple mechanical structure of the slider 1112 and the weighing sensor 1111 reduces the friction and wear of the moving parts, thereby reducing the maintenance cost and frequency. The weighing sensor 1111 is built into the channel 1141, which protects the sensor from being contaminated by external materials and prolongs the service life of the equipment.
[0048] like Figures 2 to 9 As shown: the picking component 112 includes an electromagnet 1121 and a magnetic block 1122. The bottom of the slider 1112 is provided with a mounting groove 1114 that matches the connecting rod 1212. The electromagnet 1121 is arranged in the mounting groove 1114, and the magnetic block 1122 is arranged at the top of the connecting rod 1212. When the electromagnet 1121 is energized, the magnetic block 1122 is magnetically connected to the electromagnet 1121.
[0049] When the extrusion head 11 drives the slider 1112 to approach the plug 1211, the connecting rod 1212 on the plug 1211 is inserted into the channel 1141 of the fixing rod 114, and then the connecting rod 1212 is abutted against the mounting groove 1114 of the slider 1112. At this time, the electromagnet 1121 is energized to generate a magnetic force, which adsorbs the magnetic block 1122 on the connecting rod 1212 through the magnetic force, so that the connecting rod 1212 can be connected to the slider 1112. The extrusion head 11 is lifted, so that the weight of the filter screen 12 and the quinoa residue is transmitted to the slider 1112 through the plug 1211 and the connecting rod 1212, thereby driving the slider 1112 to drive its flange 1113 to move toward the weighing sensor 1111 until the two are abutted, and the quinoa residue is weighed by the weighing sensor 1111.
[0050] The electromagnet 1121 and the magnetic block 1122 in the pickup assembly 112 are arranged to automatically connect the slider 1112 and the connecting rod 1212 when needed, so that the device can complete the weighing preparation process of the quinoa residue without manual intervention. Through the magnetic control connection of the electromagnet 1121, the cumbersome connection steps are reduced, thereby simplifying the operation process and improving the automation level of the equipment. The design of the electromagnet 1121 and the magnetic block 1122 ensures the accurate docking of the slider 1112 and the connecting rod 1212, so that the weighing sensor 1111 can stably and accurately bear the weight of the quinoa residue. Through this stable connection method, vibration and error during the weighing process are avoided, which helps to improve the reliability of the weighing data, thereby more accurately controlling the concentration of the quinoa juice. After the weighing is completed, the power supply of the electromagnet 1121 is disconnected to quickly separate the slider 1112 and the connecting rod 1212, which is convenient for the reset and subsequent processing of the filter 12. This quick separation design not only shortens the operating cycle, but also makes the equipment easier to clean and maintain, effectively reducing the difficulty of cleaning caused by residue accumulation.
[0051] It should be noted that the suction force of the electromagnet 1121 on the magnetic block 1122 is much greater than the weight of the quinoa residue box filter 12. At the same time, in order to ensure that the plug 1211 can be stably connected to the slider 1112, the picking component 112 can also grab the connecting rod 1212 through a mechanical structure outside the magnetic structure. A plurality of spring blocks that slide along its radial direction can be arranged in the mounting groove 1114. The spring blocks are elastically connected to the mounting groove 1114, and the connecting rod 1212 is provided with mounting holes that match the spring blocks. After the connecting rod 1212 is inserted into the mounting groove 1114, the spring blocks are inserted into the mounting hole, thereby improving the connection strength between the two. When the spring blocks need to be away from the mounting hole, the electromagnet 1121 is arranged in the mounting groove 1114 to adsorb the spring blocks, so that the spring blocks shrink in the mounting groove 1114. In the prior art, there are many such picking components 112, which are not described one by one here.
[0052] like Figures 1 to 5 and Fig.10 As shown: the collecting tray 13 is provided with an annular groove 132 surrounding its axis, and the annular groove 132 is provided with a plurality of evenly distributed through holes 1321, and a collecting groove 133 fixedly connected to the annular groove 132 is provided below the annular groove 132, and the collecting groove 133 is an annular structure, and the collecting groove 133 is provided with a suction pipe 1331 connected to the outside thereof.
[0053] The annular groove 132 and the evenly distributed through holes 1321 on the collecting tray 13 enable the quinoa juice on the collecting tray 13 to quickly enter the annular groove 132, thereby avoiding the accumulation of overflow liquid on the collecting tray 13, keeping the working area clean, and the annular groove 132 is fixedly connected to the collecting tank 133, and the liquid is quickly guided by multiple through holes 1321, effectively avoiding the retention of quinoa juice on the surface of the collecting tray 13, improving the working efficiency of the equipment, and reducing the cleaning frequency, while facilitating the unified collection of quinoa juice. The suction pipe 1331 on the collecting tank 133 is connected to the external discharge system, which is convenient for timely discharge or recovery of the collected overflow liquid, avoiding the accumulation of liquid in the collecting tank 133. This design reduces the maintenance amount of the equipment to a certain extent and improves the overall operating efficiency of the equipment. The through holes 1321 and the suction pipe 1331 work together to realize the automatic discharge of the liquid in the annular groove 132, prevent the quinoa juice from remaining in the groove or the collecting tray 13, and prevent the blockage or pollution that may be caused, thereby extending the service life of the equipment.
[0054] like Figures 1 to 5 and Fig.11 As shown: a gear ring 122 is sleeved on the top of the filter 12, and the filter 12 is rotatably arranged on the extrusion cylinder 1, and a gear 123 meshingly connected thereto is arranged beside the gear ring 122, and a second rotary drive motor 124 for driving the gear 123 to rotate is arranged below the gear 123.
[0055] By starting the second rotary drive motor 124, the second rotary drive motor 124 drives the rotation of the gear 123, and the rotation of the gear ring 122 meshing with it is driven by the rotation of the gear ring 123, and the rotation of the filter screen 12 connected thereto is driven by the rotation of the gear ring 122, so that the filter screen 12 can be rotated during the working process. The rotation of the filter screen 12 can drive the slag on the surface to move or fall off, effectively preventing the slag from accumulating on the filter screen 12, reducing the occurrence of blockage, thereby improving the filtration efficiency and stability. At the same time, the rotation of the filter screen 12 makes the quinoa slurry evenly distributed on the filter screen 12, avoiding the accumulation of slurry in a single area, ensuring the uniformity of the filtration process, thereby improving the quality and consistency of the quinoa juice. By rotating the filter screen 12 regularly, the accumulation of slag can be reduced, thereby extending the working cycle of the equipment, reducing the cleaning frequency of the filter screen 12, and reducing the frequency and time cost of equipment maintenance. The structure of the gear ring 122 and the gear 123 facilitates the disassembly and replacement of the filter screen 12, and is relatively convenient to maintain, shortening the equipment downtime, and is conducive to efficient production.
[0056] like Figures 1 to 5 and Fig.11As shown: a driving rod 113 in a horizontal state is arranged on the top of the extrusion head 11, and mounting blocks 1131 are arranged at both ends of the driving rod 113, a screw rod 1133 and a guide column 1132 are arranged on the top of the extrusion cylinder 1, the axes of the screw rod 1133 and the guide column 1132 are parallel to the axis of the extrusion cylinder 1, the guide column 1132 passes through one of the sliders 1112 and slides with it, the screw rod 1133 passes through the other slider 1112 and threads with it, and a third rotary drive motor for driving the screw rod 1133 to rotate is arranged below the screw rod 1133.
[0057] The third rotary drive motor drives the screw rod 1133 connected thereto to rotate, and the screw rod 1133 drives the installation block 1131 to move through the rotation, so that another installation block 1131 on the driving rod 113 slides along the axis of the guide column 1132, so that the extrusion head 11 can achieve stable up and down movement. The threaded connection between the screw rod 1133 and the slider 1112 can ensure the precise control of the position of the extrusion head 11, adapt to different working conditions, and improve the operating accuracy of the extrusion head 11.
[0058] The above embodiments only express one or several implementation modes of the present invention, and the description thereof is relatively specific and detailed, but it cannot be understood as limiting the protection scope of the present invention. It should be pointed out that, for a person of ordinary skill in the art, several variations and improvements can be made without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the attached claims.
Claims
1. A quinoa functional milk beverage processing device, comprising an extrusion cylinder (1), an extrusion head (11) and a filter (12) arranged in the extrusion cylinder (1), wherein the extrusion head (11) can slide back and forth in the vertical direction of the extrusion cylinder (1); characterized in that: The extrusion head (11) is provided with a weighing component (111) for weighing the quinoa residue after drainage on the filter screen (12); The filter screen (12) is a funnel-shaped structure. A discharge port (121) is arranged at the center of the filter screen (12). A plug (1211) is installed on the discharge port (121). The plug (1211) and the discharge port (121) are elastically connected. In an initial state, the plug (1211) blocks the discharge port (121). A picking component (112) for driving the plug (1211) to move is provided at the bottom of the weighing component (111); A collecting plate (13) for collecting juice squeezed out of the quinoa slurry is provided below the filter screen (12), and a connecting pipe (131) connected to the discharge port (121) is provided in the center of the collecting plate (13); After the quinoa slurry is drained, the extrusion head (11) drives the pick-up component (112) to contact the plug (1211), and the pick-up component (112) is started to drive the plug (1211) to move with it, and the plug (1211) drives the filter (12) to make the weighing component (111) weigh the quinoa residue on the filter (12) after the drainage; after the weighing is completed, the extrusion head (11) drives the filter (12) to reset, thereby driving the pick-up component (112) and the plug (1211) to move downward, so that the plug (1211) is away from the discharge port (121), so that the quinoa residue on the filter (12) is discharged from the discharge port (121).
2. The quinoa functional milk beverage processing equipment according to claim 1, characterized in that: A discharge barrel (14) in communication with the connection pipe (131) is arranged below the discharge barrel (14), a rotatable rotating shaft (141) is arranged inside the discharge barrel (14), blades (1411) surrounding the axis of the rotating shaft (141) are arranged on the rotating shaft (141), and the blades (1411) are of a spiral structure. A discharge barrel (14) and a first rotary drive motor (142) for driving the rotating shaft (141) to rotate are arranged at the bottom of the discharge barrel (14).
3. The quinoa functional milk beverage processing equipment according to claim 2, characterized in that: A plurality of filter holes (143) evenly distributed around the axis of the discharge barrel (14) are also provided on the bottom peripheral wall of the discharge barrel (14); a collection chamber (144) for collecting juice filtered out by the filter holes (143) is provided outside the discharge barrel (14); and a first pipe (1441) for discharging liquid in the collection chamber (144) is provided on the collection chamber (144).
4. The quinoa functional milk beverage processing equipment according to claim 2, characterized in that: A discharge tray (145) in the shape of a funnel is arranged between the connecting pipe (131) and the discharge cylinder (14).
5. The quinoa functional milk beverage processing equipment according to claim 1, characterized in that: An annular cavity (146) is provided in the extrusion cylinder (1) below the filter screen (12); a plurality of nozzles (1461) are provided on the annular cavity (146) and are evenly distributed around the axis of the extrusion cylinder (1); and a second pipe (1462) connected to an external water source is provided on the annular cavity (146).
6. The quinoa functional milk beverage processing equipment according to claim 1, characterized in that: The plug (1211) is provided with a connecting rod (1212) extending along the axial direction of the extrusion head (11); a fixing rod (114) coaxial with the connecting rod (1212) is provided at the center of the extrusion head (11); a channel (1141) is provided at the bottom of the fixing rod (114); the weighing assembly (111) comprises a weighing sensor (1111) and a slider (1112); the weighing sensor (1111) is provided in the channel (1141); the slider (1112) is slidably provided on the weighing sensor (1111); the pickup assembly (112) is provided at the bottom of the slider (1112); and a flange (1113) capable of abutting against the weighing sensor (1111) is provided at the top of the slider (1112).
7. The quinoa functional milk beverage processing equipment according to claim 6, characterized in that: The pickup assembly (112) comprises an electromagnet (1121) and a magnetic attraction block (1122); a mounting groove (1114) matching with a connecting rod (1212) is arranged at the bottom of the slider (1112); the electromagnet (1121) is arranged in the mounting groove (1114); the magnetic attraction block (1122) is arranged at the top of the connecting rod (1212); when the electromagnet (1121) is energized, the magnetic attraction block (1122) is magnetically connected to the electromagnet (1121).
8. A quinoa functional milk beverage processing equipment according to any one of claims 1 to 7, characterized in that: The collecting plate (13) is provided with an annular groove (132) surrounding its axis, and a plurality of evenly distributed through holes (1321) are provided on the annular groove (132). A collecting groove (133) fixedly connected to the annular groove (132) is provided below the annular groove (132), and the collecting groove (133) is an annular structure. A suction pipe (1331) communicating with the outside of the collecting groove (133) is provided on the collecting groove (133).
9. A quinoa functional milk beverage processing equipment according to any one of claims 1 to 7, characterized in that: A gear ring (122) is sleeved on the top of the filter screen (12), and the filter screen (12) is rotatably arranged on the extrusion cylinder (1), and a gear (123) meshingly connected therewith is arranged beside the gear ring (122), and a second rotary drive motor (124) for driving the gear ring (123) to rotate is arranged below the gear (123).
10. A quinoa functional milk beverage processing equipment according to any one of claims 1 to 7, characterized in that: A driving rod (113) in a horizontal state is arranged at the top of the extrusion head (11), and mounting blocks (1131) are arranged at both ends of the driving rod (113). A screw rod (1133) and a guide column (1132) are arranged at the top of the extrusion cylinder (1), and the axes of the screw rod (1133) and the guide column (1132) are parallel to the axis of the extrusion cylinder (1). The guide column (1132) passes through one of the sliders (1112) and slides with it, and the screw rod (1133) passes through the other slider (1112) and is threadedly engaged with it. A third rotary drive motor for driving the screw rod (1133) to rotate is arranged below the screw rod (1133).
Citation Information
Patent Citations
Quinoa pre-processing device and process for quinoa plant protein dairy products
CN116213034B