Process frame and vehicle door system mounting method
By designing a process frame that includes a main frame, positioning structure and compression structure, the problem of difficulty in ensuring the installation accuracy of rail transit vehicle door system and the sacrifice of space and weight of integrated door system is solved, efficient and accurate door system installation is achieved, and weight is reduced.
Patent Information
- Application Number
- CN202510221657.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-27
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2045-02-27
AI Technical Summary
During the installation process of the existing rail transit vehicle door system, due to the deviation from the theoretical profile, the installation accuracy is difficult to ensure, and repeated adjustments are required, which reduces the installation efficiency; at the same time, the integrated door system has great sacrifices in space and weight.
A process frame is designed, including the main frame, positioning structure and pressing structure. By accurately adjusting and calibrating the installation positioning or fixing mechanism in each direction, it provides an accurate reference to achieve the precise installation of various components of the door system.
Through the use of the process frame, there is no need for repeated adjustments during the installation of the door system, which is simple to operate, high efficiency and high installation quality. At the same time, the process frame can be removed after the door system is installed on the vehicle body, reducing the real weight of the door system.
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Figure CN119928928A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of rail transit vehicle door systems, and in particular to a process frame and a vehicle door system installation method. Background Art
[0002] Currently, rail vehicle door systems are transported to vehicle manufacturers in the form of multiple primary sub-components, and then the sub-components are installed on the vehicle body one by one in a specific order. However, due to the deviation between the actual vehicle body and the theoretical outline, direct installation cannot guarantee the installation accuracy of the door system, and repeated adjustments are required during the installation process, which greatly reduces the efficiency of installation and debugging.
[0003] In order to simplify the measurement and adjustment steps, domestic vehicle manufacturers have conducted exploratory research with door system suppliers. For example, the patent CN221213981U discloses a EMU plug door system and EMU car body, which essentially separates part of the car body as an integrated frame for door system installation; the patent CN2528672Y installs the door system sealing frame on a rectangular door frame, and the door system components are integrated into the rectangular door frame. In the above-mentioned schemes, the integrated frame is used as a door system component, and each door system must be equipped with an integrated frame. The cost of achieving precise manufacturing of each integrated frame is high, so the deviation between the actual profile of the integrated frame and the theoretical profile still exists, and the repetition of the door system installation and debugging process is still inevitable. In essence, it is just to transfer the installation and debugging workload on the whole vehicle to the integrated frame; at the same time, in order to ensure the connection strength between the integrated frame and the car body and the rigidity of the frame itself, the weight of the door system is greatly increased, and the packaging and transportation costs are increased simultaneously. From the perspective of the entire industry chain, the efficiency is reduced instead of increased. Summary of the invention
[0004] The purpose of this application is to provide a process framework and a vehicle door system installation method, which can not only overcome the problems of cumbersome steps and difficult to ensure installation accuracy of the traditional step-by-step installation and debugging method, but also solve the problem of large space and weight sacrifice of the integrated door system.
[0005] In order to achieve the above objectives, this application is implemented by adopting the following technical solutions: In a first aspect, the present application discloses a process frame, characterized in that it comprises a main frame, a positioning structure, and a clamping structure, wherein the positioning structure and the clamping structure are fixed on the main frame; The positioning structure includes an upper sealing surface fixing mechanism, a side sealing surface positioning mechanism, a threshold fixing structure, a door leaf positioning structure, a bearing drive mechanism positioning structure and a swing arm positioning structure; and is used for corresponding positioning and installation of corresponding parts in the door system; The clamping structure includes a side sealing surface clamping structure and a bearing drive mechanism clamping structure; The load-bearing drive mechanism positioning structure and the load-bearing drive mechanism pressing structure interact with each other to realize the positioning and installation of the load-bearing drive mechanism, and the side sealing surface positioning mechanism and the side sealing surface pressing mechanism interact with each other to realize the positioning and installation of the side sealing surface; The coordinates of the upper sealing surface fixing mechanism, the side sealing surface positioning mechanism, the threshold fixing structure, the bearing drive mechanism positioning structure, and the swing arm positioning structure in the main frame are precisely adjusted and calibrated; the main frame is provided with mounting side panels, and the mounting side panels are fixed on both sides of the main frame. According to a further solution of the present application, the upper sealing surface fixing mechanism includes an upper sealing surface positioning plate and an upper sealing surface positioning block, wherein the upper sealing surface positioning block is fixed to the bottom surface of the upper sealing surface positioning plate, and the upper sealing surface positioning plate and the upper sealing surface positioning block are jointly installed on the top of the main frame and partially expose the edge of the main frame.
[0006] According to a further solution of the present application, the side sealing surface positioning mechanism is arranged on the two mounting side plates, and the side sealing surface pressing mechanism is arranged on the opposite surfaces of the two mounting side plates.
[0007] According to a further solution of the present application, the door leaf positioning structure includes a door leaf top limiting mechanism and a door leaf bottom limiting mechanism, wherein the door leaf top limiting mechanism is disposed at the top of the main frame, and the door leaf bottom limiting mechanism is disposed at the bottom of the door leaf positioning structure.
[0008] In a further solution of the present application, the bearing drive mechanism positioning structure comprises a mechanism positioning plate and a mechanism positioning block, the mechanism positioning block and the mechanism positioning plate are arranged up and down and are detachably fixed to the upper end of the mounting side plate; The bearing drive mechanism clamping structure comprises a mechanism pressing plate and a mechanism fastener, wherein the mechanism fastener is connected to the mechanism pressing plate and fixed to the mechanism positioning plate.
[0009] According to a further solution of the present application, the swing arm positioning structure includes a swing arm positioning plate, and a swing arm fastener is fixed on the swing arm positioning plate.
[0010] In a second aspect, the present application provides a vehicle door system installation method based on the above process framework, which comprises the following steps: Fit the outer side of the door leaf to the door leaf positioning structure to adjust and fix the position; The upper sealing surface is attached to the upper sealing surface positioning structure and fixed; The side sealing surface is fitted onto the side plate and the side sealing surface positioning mechanism and fixed via the side sealing surface pressing mechanism; Fit the threshold to the threshold fixing structure and press it tightly; Fit the swing arm to the side plate and swing arm positioning plate and press and fix them, and position them in the vehicle width and height direction; The load-bearing driving mechanism is fitted to the load-bearing driving mechanism positioning structure, and is pressed and fixed by the load-bearing driving mechanism pressing structure; the door leaf is connected to the load-bearing driving mechanism; wherein the door leaf, the upper sealing surface, the side sealing surface, the threshold, the load-bearing driving mechanism and the process frame form a temporary assembly; According to the size of the opening of the vehicle body, insert the temporary assembly into the vehicle body from the outside to the inside, and adjust the posture of the temporary assembly to match the opening of the vehicle body; The temporary assembly is connected and fastened to the interface reserved for the vehicle body, the fixed structure on the process frame is removed, and the process frame is separated and withdrawn from the vehicle body.
[0011] Further solutions of this application, Fitting the upper sealing surface to the lower surface of the sealing surface positioning plate to perform height positioning of the upper sealing surface; The upper sealing surface is fitted with a sealing surface positioning block to limit the upper sealing surface in the vehicle width direction.
[0012] Further solutions of this application, The door leaf is placed in the main frame, and the door leaf is constrained in the vehicle width direction by the door leaf top limiting mechanism and the door leaf bottom limiting mechanism in the door leaf positioning structure, and the door leaf is adjusted in the vehicle body height direction by the door leaf height adjustment mechanism in the door leaf positioning structure.
[0013] Further solutions of this application, The driving mechanism is placed between two mounting side plates and is limited by the mechanism positioning plate and the mechanism positioning block in the driving mechanism positioning structure; The driving mechanism is fixed on the mounting side plate by cooperating with the mechanism pressing plate and the mechanism fastener in the bearing driving mechanism pressing structure.
[0014] The beneficial effects of this application are: A process frame is designed in the present application, and positioning or fixing mechanisms are installed in various directions on the process frame. In actual use, the adjustable structure on the process frame is adjusted, calibrated and checked to provide an accurate reference for the installation of the door system. The components of the door system are directly installed on the process frame in a specific order. The door system and the process frame form a temporary assembly. The door system can be adjusted once and for all without repeated adjustments. The operation is simple, efficient, and of high installation quality, and the dependence on the technical level of the operators is low. After the door system is installed on the vehicle body, the process frame can also be withdrawn to reduce the actual weight of the vehicle door system. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic diagram of the structure when the door system is installed on the process frame in Example 1 of the present application; Figure 2This is a schematic diagram of the structure after the door system is installed on the process frame in Example 1 of the present application; Figure 3 This is a schematic diagram of the structure of the process framework in Example 1 of the present application; Figure 4 This is a schematic diagram of the structure after the door system is fixed on the process frame in Example 1 of the present application; Figure 5 In order to reflect the structural diagram of the upper sealing surface fixing mechanism in the first embodiment of the present application; Figure 6 In order to reflect the schematic diagram of the side sealing surface positioning and clamping mechanism structure in the first embodiment of the present application; Figure 7 In order to reflect the schematic diagram of the positioning and clamping structure of the bearing drive mechanism in the first embodiment of the present application; Figure 8 In order to reflect the schematic diagram of the swing arm positioning structure in the first embodiment of the present application; Fig. 9 This is a schematic diagram of the door leaf top limiting mechanism in the first embodiment of the present application; Fig.10 A schematic diagram of a door leaf bottom limiting mechanism in Embodiment 1 of the present application; Fig.11 A schematic diagram of a door leaf height adjustment mechanism in Embodiment 1 of the present application; Fig.12 A schematic flow chart of the vehicle door system installation method in the second application embodiment.
[0016] in: 1-process frame, 2-door system, 3-car body, 11-main frame, 12-install side panel, 13-upper sealing surface fixing mechanism, 14a-side sealing surface positioning mechanism, 14b-side sealing surface pressing mechanism, 15-sill fixing structure, 16a-bearing drive mechanism positioning structure, 16b-bearing drive mechanism pressing structure, 17-swing arm positioning structure, 18-door leaf positioning structure, 1301-upper sealing surface positioning plate, 1302-upper sealing surface positioning block, 1501-install transition piece, 1601-mechanism positioning plate, 1602-mechanism positioning block, 1603-mechanism pressing plate, 1604-mechanism fastener, 1 701-swing arm positioning plate, 1702-swing arm adjustment gasket, 1703-swing arm fastener, 1801-door leaf top limiting mechanism, 1802-door leaf bottom limiting mechanism, 1803-door leaf height adjustment mechanism, 23-upper sealing surface, 24-side sealing surface, 25-threshold, 26-bearing drive mechanism, 27-swing arm, 28-door leaf; 1801a, connecting plate one; 1801b, push rod one; 1801c, handle one; 1802a, connecting plate two; 1802b, push rod two; 1802c, handle two; 1803a, adjustment base; 1803b, adjustment arm; 1803c, adjustment screw. DETAILED DESCRIPTION
[0017] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. The following description of at least one exemplary embodiment is actually only illustrative and is by no means intended to limit the present application and its application or use. Embodiment 1
[0018] like Figures 1 to 3 As shown, a process frame is disclosed in this embodiment, which is characterized in that it includes a main frame 11 and an installation side panel 12, and the installation side panel 12 is fixed on both sides of the main frame 11; an upper sealing surface fixing mechanism 13 and a door leaf positioning structure 18 are provided on the top of the main frame 11; used for positioning and installing the upper sealing surface and the door leaf; the two installation side panels 12 are correspondingly provided with a bearing drive mechanism positioning structure 16a, a bearing drive mechanism clamping structure 16b, a side sealing surface positioning mechanism 14a, a side sealing surface clamping mechanism 14b, a door sill fixing structure 15 and a swing arm positioning structure 17, wherein the bearing drive mechanism positioning structure 16a and the bearing drive mechanism clamping structure 16b interact with each other to realize the positioning and installation of the bearing drive mechanism, and the side sealing surface positioning mechanism 14a and the side sealing surface clamping mechanism 14b interact with each other to realize the positioning and installation of the side sealing surface.
[0019] As attached Figure 4 and Figure 5 As shown, in this embodiment, the upper sealing surface fixing mechanism 13 includes an upper sealing surface positioning plate 1301 and an upper sealing surface positioning block 1302, the upper sealing surface positioning plate 1301 is fixed to the top surface of the upper sealing surface positioning block 1302, the upper sealing surface positioning plate 1301 and the upper sealing surface positioning block 1302 are partially exposed from the edge of the main frame 11, and the upper sealing surface positioning block 1302 is fixed on the top of the main frame 11; when in use, the upper sealing surface positioning plate 1301 is used as a fitting reference for the upper sealing surface 23 in the height direction, and the positioning block 1302 is used as a fitting reference for the upper sealing surface 23 in the vehicle width direction.
[0020] like Figure 3 As shown, in this embodiment, the door leaf positioning structure 18 includes a door leaf top limiting mechanism 1801, a door leaf bottom limiting mechanism 1802 and a door leaf height adjustment mechanism 1803. The door leaf top limiting mechanism 1801 is arranged at the top of the main frame 11, and the door leaf bottom limiting mechanism 1802 and the door leaf height adjustment mechanism 1803 are arranged at the bottom of the door leaf positioning structure 18.
[0021] As attached Fig. 9As shown, in this embodiment, the door leaf top limiting mechanism 1801 is composed of a connecting plate 1801a, a top rod 1801b, and a handle 1801c; the connecting plate 1801a is fixed to the top of the main frame 11, the top rod 1801b is movably installed in the limiting cylinder of the connecting plate 1801a, the handle 1801c is hinged to the connecting plate 1801a, and the hinged end and the top rod 1801b are hinged through a connecting piece.
[0022] As attached Fig.10 As shown, in this embodiment, the door leaf bottom limiting mechanism 1802 is composed of a connecting plate 1802a, a top rod 1802b, and a handle 1802c; the door leaf bottom limiting mechanism 1802 and the door leaf top limiting mechanism 1801 have the same structure, and the connecting plate 1802a of the door leaf bottom limiting mechanism 1802 is fixed to the bottom of the main frame 11.
[0023] As attached Fig.11 As shown, the door leaf height adjustment mechanism 1803 in this embodiment includes an adjustment base 1803a, an adjustment arm 1803b, and an adjustment screw 1803c; the adjustment base 1803a is fixed to the bottom of the main frame 11 and is located on one side of the connecting plate 1802a, the adjustment arm 1803b and the surface of the adjustment base 1803a are hinged, and in this embodiment, the adjustment arm 1803b is in a "Z" shape, and the adjustment screw 1803c passes through the high section of the adjustment arm 1803b and is threadedly connected to the adjustment base 1803a.
[0024] As attached Figure 3 and Figure 6 As shown, in this embodiment, the side sealing surface positioning mechanism 14a is arranged on the away surfaces of the two mounting side plates 12, and the side sealing surface positioning mechanism 14a is arranged on the opposite surfaces of the two mounting side plates 12. Usually, the side sealing surface positioning mechanism 14 uses a positioning rod, and the positioning rod bolts are fixed to the outer side of the mounting side plate 1 and arranged perpendicular to the long side of the mounting side plate 12, which serves as a reference for the side sealing surface 24 to fit in the vehicle width direction. The side sealing surface positioning mechanism 14a uses a bolt with a screwing end, and a threaded through hole is opened on the mounting side plate 12. After the coordinate adjustment of the side sealing surface 24 is completed, this bolt is used to fix it.
[0025] As attached Figure 3 and Figure 7 In this embodiment, the bearing drive mechanism positioning structure 16a includes a mechanism positioning plate 1601 and a mechanism positioning block 1602. The mechanism positioning block 1602 and the mechanism positioning plate 1601 are arranged up and down and are detachably fixed to the upper end of the mounting side plate 12; the bearing drive mechanism clamping structure 16b includes a mechanism pressing plate 1603 and a mechanism fastener 1604. The mechanism fastener 1604 is connected to the mechanism pressing plate 1603 and fixed to the mechanism positioning plate 1601.
[0026] As attached Figure 3 and Figure 8 As shown, in this embodiment, the swing arm positioning structure 17 includes a swing arm positioning plate 1701, and a swing arm fastener 1703 is fixed on the swing arm positioning plate 1701. Embodiment 2
[0027] This embodiment discloses a vehicle door system installation method based on the process framework in the first embodiment, which includes the following steps: The outer side of the door leaf 28 is simultaneously pressed against the door leaf positioning structure 18 to adjust the position and fix it; The upper sealing surface 23 is attached to the upper sealing surface positioning structure 13 and fixed; The side sealing surface 24 is attached to the side plate 12 and the side sealing surface positioning mechanism 14a and fixed by the side sealing surface pressing mechanism 14b; The threshold 25 is attached to the threshold fixing structure 15 and pressed and fixed; The swing arm 27 is attached to the mounting side plate 12 and the swing arm positioning plate 1701 and pressed and fixed; The bearing drive mechanism 26 is attached to the bearing drive mechanism positioning structure 16a, and is pressed and fixed by the bearing drive mechanism pressing structure 16b; wherein the door leaf 28, the upper sealing surface 23, the side sealing surface 24, the threshold 25, the bearing drive mechanism 26 and the process frame form a temporary assembly; According to the size of the opening of the vehicle body 3, insert the temporary assembly into the vehicle body 3 from the outside to the inside, and adjust the posture of the temporary assembly to match the opening of the vehicle body 3; The temporary assembly and the reserved interface of the vehicle body 3 are connected and tightened, the fixed structure on the process frame is removed, and the process frame is withdrawn from the vehicle body 3.
[0028] In some embodiments, Fig.12 As shown, a method for overall installation of a rail transit vehicle door system, the basic implementation process is as follows: S1. Calibrate and inspect process frame 1; Before the first use, install the side plate 12, the upper sealing surface positioning structure 13, the side sealing surface positioning structure 14a, the threshold fixing structure 15, the bearing drive mechanism positioning structure 16a, the swing arm positioning structure 17, and the door leaf positioning structure 18, and adjust the positioning accurately to ensure that the positioning accuracy is not greater than 1mm. (In the subsequent repeated use, the step S1 only needs to be checked regularly.) S2. Combine the components of the door system 2 with the process frame to form a temporary assembly: two mounting side panels 12 are mounted on both sides of the main frame 11, one on the left and one on the right, respectively, forming the mounting reference for the remaining functional structures and serving as the positioning reference for the side sealing surface 24 and the swing arm 27 in the vehicle length direction.
[0029] The door leaf 28 is temporarily attached to the door leaf positioning structure 18, and the door leaf 28 is placed in the main frame 11. The door leaf top limiting mechanism 1801 and the door leaf bottom limiting mechanism 1802 in the door leaf positioning structure 18 are used to constrain the door leaf 28 in the vehicle width direction, and the door leaf height adjustment mechanism 1803 in the door leaf positioning structure 18 is used to adjust the door leaf 28 in the vehicle body height direction. When in use, swing handle 1801c and handle 2 1802c to quickly push the corresponding push rod 1801b and push rod 2 1802b to the predetermined position; the outer surface of the door leaf 28 is attached to the push rod 1801b and the push rod 2 1802b, and the lower edge of the door leaf 28 rests on the adjustment arm 1803b. Rotate the adjustment screw 1803c to make the adjustment arm 1803b rotate up and down relative to the adjustment base 1803a, and use the lever principle to drive the door leaf 28 to adjust up and down along the height direction of the main frame 11.
[0030] The upper sealing surface 23 is fitted with the upper sealing surface positioning structure 13, and the upper sealing surface 23 is fitted with the lower surface of the sealing surface positioning plate 1301 to position the upper sealing surface 23 in height; the upper sealing surface 23 is fitted with the sealing surface positioning block 1302 to limit the width of the upper sealing surface 23.
[0031] The side sealing surface 24 is fitted to the side plate 12 and the side sealing surface positioning structure 14a, and is pressed and fixed by the side sealing surface pressing structure 14b. The side sealing surface positioning structure 14a is fixedly installed on the side plates 12 installed on both sides, and the side sealing surface pressing structure 14b is movably installed on the side plates 12 installed on both sides; the side sealing surface positioning structure 14a serves as a fitting reference for the side sealing surface 24 in the vehicle width direction; the side sealing surface pressing structure 14b can be removed separately; The threshold 25 is fitted onto the threshold fixing structure 15 and fixed with fasteners; the installation transition piece 1501 is installed on the installation side panels 12 on both sides, the lower surface of the threshold fixing structure 15 is the height reference of the threshold 25, and a positioning hole is set on the threshold fixing structure 15 for removal of the threshold fixing structure 15.
[0032] The bearing drive mechanism 26 fits the bearing drive mechanism positioning structure 16a and is clamped and fixed by the bearing drive mechanism clamping structure 16b to connect the door leaf 28 to the bearing drive mechanism 26. Specifically, the drive mechanism 26 is placed between two mounting side panels 12 and is limited by the mechanism positioning plate 1601 and the mechanism positioning block 1602 in the bearing drive mechanism positioning structure 16a; the drive mechanism 26 is fixed to the mounting side panel 12 by the cooperation of the mechanism clamping plate 1603 and the mechanism fastener 1604 in the bearing drive mechanism clamping structure 16b.
[0033] The left and right swing arms 27 are respectively attached to the two mounting side panels 12, and the swing arms 27 are attached to the swing arm positioning plate 1701 for positioning in the vehicle width and height direction, and are locked and fixed with the swing arm fastener 1703 and the swing arm adjustment gasket 1702.
[0034] S3, transporting the temporary assembly of the door system 2 and the process frame 1 to the vicinity of the vehicle body 3; inserting the temporary assembly of the door system 2 and the process frame 1 into the vehicle body 3 from the outside to the inside, and adjusting the posture of the temporary assembly relative to the vehicle body 3: S4, connecting the door system 2 and the installation interface of the vehicle body 3; The upper sealing surface 23 , the side sealing surface 24 , the door sill 25 , the bearing drive mechanism 26 , the swing arm 27 and the reserved interfaces of the vehicle body 3 are respectively connected and fastened.
[0035] S5, disconnecting the connection between the door system 2 and the process frame 1: respectively dismantling the pressing and fixing structures between the upper sealing surface 23, the side sealing surface 24, the door sill 25, the bearing drive mechanism 26, the swing arm 27 and the process frame 1 in step S2.
[0036] S6 , the process frame 1 is separated from the door system 2 , and the process frame 1 exits the vehicle body 2 alone.
[0037] 1) Key technology created by this application: A method and device for overall installation of a rail transit vehicle door system, wherein a set of process frames is provided, and an adjustable installation reference is provided on the process frames. Before the first use, the adjustable installation reference is adjusted to make the process frame 1 meet the precise installation requirements of the door system. When installing the door system 2, the operator only needs to directly install the components of the door system to the corresponding positions on the process frame according to the steps, so that the door system 2 can be accurately installed.
[0038] 2) Key technology 2 of the present invention: A method for installing a rail transit vehicle door system as a whole, wherein the process frame is independent of the door system and can be temporarily combined with the door system or separated from the door system. When in use, the door system 2 is first accurately installed on the process frame 1 to form a temporary assembly, and after the temporary assembly is adjusted relative to the vehicle body, the reserved interface of the door system is connected to the vehicle body. After the door system is connected to the vehicle body, the process frame 1 can be separated from the door system 2, so that the door system 2 is transferred from the process frame 1 to the vehicle body as a whole.
[0039] In addition, all non-detachable structures of the process frame are arranged outside or on the side of the door system, and the remaining structures can be quickly disassembled and assembled. After the door system is transferred and installed on the vehicle body, the process frame can be withdrawn unhindered along the original route and returned for reuse.
[0040] In the description of the present application, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present application. In addition, the terms "first", "second", etc. are used only for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the present application, unless otherwise specified, "multiple" means two or more.
[0041] In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood by specific circumstances.
Claims
1. A process framework, characterized in that: It comprises a main frame (11), a positioning structure, and a pressing structure, wherein the positioning structure and the pressing structure are mounted on the main frame (11); The positioning structure comprises an upper sealing surface fixing mechanism (13), a side sealing surface positioning mechanism (14a), a door sill fixing structure (15), a door leaf positioning structure (18), a bearing drive mechanism positioning structure (16a) and a swing arm positioning structure (17); the pressing structure comprises a side sealing surface pressing mechanism (14b) and a bearing drive mechanism pressing structure (16b); The bearing drive mechanism positioning structure (16a) and the bearing drive mechanism pressing structure (16b) interact to achieve positioning and installation of the bearing drive mechanism, and the side sealing surface positioning structure (14a) and the side sealing surface pressing structure (14b) interact to achieve positioning and installation of the side sealing surface; The coordinates of the upper sealing surface fixing mechanism (13), the side sealing surface positioning mechanism (14a), the door sill fixing structure (15), the bearing drive mechanism positioning structure (16a), and the swing arm positioning structure (17) in the main frame (11) are precisely adjusted and calibrated.
2. The process frame according to claim 1, characterized in that: The upper sealing surface fixing mechanism (13) comprises an upper sealing surface positioning plate (1301) and an upper sealing surface positioning block (1302); the upper sealing surface positioning block (1302) is fixed to the bottom surface of the upper sealing surface positioning plate (1301); the upper sealing surface positioning plate (1301) and the upper sealing surface positioning block (1302) are installed together on the top of the main frame (11) and partially expose the edge of the main frame (11).
3. The process frame according to claim 1, characterized in that: The door leaf positioning structure (18) comprises a door leaf top limiting mechanism (1801) and a door leaf bottom limiting mechanism (1802), wherein the door leaf top limiting mechanism (1801) is arranged at the top of the main frame (11), and the door leaf bottom limiting mechanism (1802) is arranged at the bottom of the door leaf positioning structure (18).
4. The process frame according to claim 1, characterized in that: The main frame (11) is provided with mounting side plates (12), and the mounting side plates (12) are fixed on both sides of the main frame (11).
5. The process frame according to claim 4, characterized in that: The bearing drive mechanism positioning structure (16a) comprises a mechanism positioning plate (1601) and a mechanism positioning block (1602), wherein the mechanism positioning block (1602) is mounted on the mechanism positioning plate (1601), the mechanism positioning plate (1601) is fixed to the upper end of the mounting side plate (12), and the mechanism positioning block (1602) and the mechanism positioning plate (1601) are integrally detachable; The bearing drive mechanism clamping structure (16b) comprises a mechanism pressing plate (1603) and a mechanism fastener (1604); the mechanism fastener (1604) is connected to the mechanism pressing plate (1603) and fixed on the mechanism positioning plate (1601).
6. The process frame according to claim 1, characterized in that: The swing arm positioning structure (17) comprises a swing arm positioning plate (1701), and a swing arm fastener (1703) is fixed on the swing arm positioning plate (1701).
7. A vehicle door system installation method based on the process frame according to any one of claims 1 to 6, characterized in that: include: The outer side surface of the door leaf (28) is simultaneously fitted to the door leaf positioning structure (18) to adjust the position and fix it; the upper sealing surface (23) is fitted to the upper sealing surface positioning structure (13) and fixed; the side sealing surface (24) is fitted to the mounting side plate (12) and the side sealing surface positioning structure (14a) and fixed by the side sealing surface pressing mechanism (14b); the door sill (25) is fitted to the door sill fixing structure (15) and pressed and fixed; the swing arm (27) is fitted to the mounting side plate (12) and the swing arm positioning plate (1701) and pressed and fixed; The load-bearing drive mechanism (26) is fitted onto the load-bearing drive mechanism positioning structure (16a), and is pressed and fixed by the load-bearing drive mechanism pressing structure (16b); the door leaf (28) is connected to the load-bearing drive mechanism (26); wherein the door leaf (28), the upper sealing surface (23), the side sealing surface (24), the door sill (25), the load-bearing drive mechanism (26), and the process frame form a temporary assembly; According to the size of the opening of the vehicle body (3), the temporary assembly is inserted into the vehicle body (3) from the outside to the inside, and the posture of the temporary assembly is adjusted to match the opening of the vehicle body (3); The temporary assembly and the reserved interface of the vehicle body (3) are connected and fastened, the pressing structure on the process frame is removed, and the process frame is separated and withdrawn from the vehicle body (3).
8. The vehicle door system installation method according to claim 7, characterized in that: The upper sealing surface (23) is fitted onto the lower surface of the sealing surface positioning plate (1301) to perform height positioning of the upper sealing surface (23); The upper sealing surface (23) is fitted onto the sealing surface positioning block (1302) to limit the position of the upper sealing surface (23) in the vehicle width direction.
9. The vehicle door system installation method according to claim 7, characterized in that: The door leaf (28) is placed in the main frame (11), and the door leaf (28) is constrained in the vehicle width direction by means of a door leaf top limiting mechanism (1801) and a door leaf bottom limiting mechanism (1802) in the door leaf positioning structure (18), and the door leaf (28) is adjusted in the vehicle body height direction by means of a door leaf height adjustment mechanism (1803) in the door leaf positioning structure (18).
10. The vehicle door system installation method according to claim 7, characterized in that: The driving mechanism (26) is placed between the mounting side plates (12) and is limited by the mechanism positioning plate (1601) and the mechanism positioning block (1602) in the driving mechanism positioning structure (16a); The driving mechanism (26) is fixed on the mounting side plate (12) by cooperation of a mechanism pressing plate (1603) and a mechanism fastener (1604) in a bearing driving mechanism pressing structure (16b).
Citation Information
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