Capacitor finished product packaging and splitting device and method

By using an electric drive splitter and a chain drive system in the capacitor splitting device, the problem of easy damage to the capacitor pins in the prior art is solved, and the rapid and safe splitting of the capacitor is achieved.

CN119929305APending Publication Date: 2025-05-06ZHONGSHAN WANDONG ELECTRONIC TECH CO LTD
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Patent Information

Application Number
CN202510245864.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-04
Publication Date
2025-05-06

AI Technical Summary

Technical Problem

Existing capacitor splitting devices can easily lead to bending and damage to the capacitor pins.

Method used

The electric drive splitter is adopted to drive the chain rotation through the main sprocket and the secondary sprocket, and the capacitor bracket plate is driven forward by the limiting block, and the splitter is swinging forward and backward through the eccentric split motor.

Benefits of technology

The rapid splitting of capacitors is achieved, reducing the risk of capacitor pin damage and improving the quality of capacitors.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a finished capacitor packaging and splitting device and method, and relates to the technical field of capacitor tools. A limiting type placing frame is installed on one side of the machine frame, a main chain wheel and an auxiliary chain wheel are installed on the two sides of the machine frame respectively, a chain is connected to the main chain wheel and the auxiliary chain wheel in a winding mode, a plurality of limiting blocks are installed on the chain at equal intervals, a glue shoveling mechanism is installed on the rear side of the machine frame, and an electric driving type splitting device is installed on the machine frame and used for splitting a capacitor. According to the invention, the electric drive type splitter is adopted to realize rapid splitting of the capacitor, the splitting speed is fast, the pins of the capacitor are not easy to damage, and the quality of the capacitor can be improved; the eccentric device is driven by the driving motor to rotate, so that the splitting frame can realize front-back swing type quick splitting, and the capacitor is not easy to damage.
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Description

Technical Field

[0001] The invention belongs to the technical field of capacitor appliances, and particularly relates to a capacitor finished product packaging and disassembling device and method. Background Art

[0002] Two conductors close to each other with a layer of non-conductive insulating medium in between form a capacitor. When a voltage is applied between the two plates of the capacitor, the capacitor will store charge. The capacitance of the capacitor is numerically equal to the ratio of the amount of charge on one conductive plate to the voltage between the two plates. Capacitors are one of the most widely used electronic components in electronic devices and are widely used in aspects such as DC blocking and AC passing, coupling, bypassing, filtering, tuning circuits, energy conversion, control, etc. When existing capacitors are produced, the capacitors need to be bonded to the support plate with tape to form a finished product. When the capacitor is needed, the finished product needs to be disassembled for use. However, when the existing disassembling device is used, it is easy to bend the pins of the capacitor, and at the same time, the phenomenon of capacitor damage will also occur. Summary of the Invention

[0003] To solve the problems mentioned in the above background art, the purpose of the present invention is to provide a capacitor finished product packaging and disassembling device and method.

[0004] A capacitor finished product packaging and disassembling device of the present invention includes a frame, a limit type placement rack, a main sprocket, a secondary sprocket, a chain, a limiting block, a glue scraping mechanism, and an electric drive type disassembler. A limit type placement rack is installed on one side of the frame, a main sprocket and a secondary sprocket are respectively installed on both sides of the frame, a chain is wound around the main sprocket and the secondary sprocket, several limiting blocks are installed on the chain at equal intervals, a glue scraping mechanism is installed at the rear of the frame, and the electric drive type disassembler is installed on the frame. The electric drive type disassembler is used for disassembling the capacitor. Its disassembling method is as follows: when in use, place the capacitor support plate on the limit type placement rack, start the motor of the main sprocket at this time, the chain rotates at this time, and the limiting block of the chain drives the capacitor support plate to move forward. When the capacitor on the capacitor support plate reaches the electric drive type disassembler, the electric drive type disassembler swings back and forth to disassemble the capacitor, so that the capacitor is separated from the capacitor support plate. When the capacitor support plate reaches the glue scraping mechanism, the glue scraping mechanism removes the tape on the capacitor support plate. When the next limiting block reaches the limit type placement rack, the limiting block drives the next capacitor support plate to move forward, facilitating the continuous disassembly of the capacitor.

[0005] Preferably, the limit type placement rack is composed of two U-shaped frames, and a placement groove is formed between the two U-shaped frames.

[0006] Preferably, the electrically driven disassembler comprises a disassembling frame, a connecting rod, and an eccentric disassembling motor; one end of the disassembling frame is connected to the frame via a rotating shaft, the other end of the disassembling frame is connected to one end of the connecting rod via a rotating shaft, and the other end of the connecting rod is connected to the shaft of the eccentric disassembling motor.

[0007] Preferably, the disassembling frame comprises a disassembling straight plate and a guide plate; the front end of the disassembling straight plate is integrally connected with the guide plate, a disassembling groove is provided in the middle of the guide plate and the disassembling straight plate, and the rear side of the disassembling groove is connected with a limiting groove.

[0008] Preferably, the splitting groove is open at the front end and closed at the rear end.

[0009] Preferably, the eccentric split motor comprises a drive motor and an eccentric; the eccentric is mounted on the rotating shaft of the drive motor, and an eccentric shaft is mounted on the upper end of the eccentric.

[0010] Compared with the prior art, the present invention has the following beneficial effects:

[0011] 1. An electrically driven disassembler is used to realize rapid disassembly of the capacitor. Meanwhile, the disassembly speed is fast, the pins of the capacitor are not easily damaged, and the quality of the capacitor can be improved.

[0012] Second, the eccentric is driven to rotate by a driving motor, so that the disassembly frame can be disassembled quickly by swinging back and forth, making it difficult for the capacitor to be damaged. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] For ease of explanation, the present invention is described in detail with reference to the following specific embodiments and accompanying drawings.

[0014] Figure 1 It is a structural schematic diagram of the present invention;

[0015] Figure 2 It is a structural schematic diagram of the position-limiting placement rack in the present invention;

[0016] Figure 3 It is a schematic diagram of the structure of the electric-driven splitter in the present invention;

[0017] Figure 4 It is a structural schematic diagram of the disassembly frame in the present invention.

[0018] In the figure: 1-frame; 2-limited placement rack; 3-main sprocket; 4-secondary sprocket; 5-chain; 6-limiting block; 7-scraping mechanism; 8-splitting rack; 9-connecting rod; 10-eccentric splitting motor;

[0019] 8-1-splitting straight plate; 8-2-guide plate; 8-3-splitting slot; 8-4-limiting slot;

[0020] 10-1-driving motor; 10-2-eccentric. Detailed implementation mode

[0021] To make the objectives, technical solutions and advantages of the present invention clearer, the present invention will be described below through specific embodiments shown in the accompanying drawings. However, it should be understood that these descriptions are merely exemplary and are not intended to limit the scope of the present invention. The structures, ratios, sizes, etc. shown in the drawings of this specification are only used to cooperate with the content disclosed in the specification for those skilled in this technology to understand and read, and are not used to limit the limiting conditions under which the present invention can be implemented. Therefore, they do not have substantial technical significance. Any modification of the structure, change in the proportional relationship or adjustment of the size, without affecting the effects that the present invention can produce and the objectives that can be achieved, should still fall within the scope covered by the technical content disclosed in the present invention. In addition, in the following description, the descriptions of well-known structures and technologies are omitted to avoid unnecessarily confusing the concepts of the present invention.

[0022] Here, it should also be noted that in order to avoid obscuring the present invention due to unnecessary details, only the structures and / or processing steps closely related to the solution according to the present invention are shown in the drawings, and other details less related to the present invention are omitted.

[0023] As Figures 1 to 4 shown, this specific implementation mode uses a sprocket and a chain to drive the capacitor for transmission. The following technical solutions are specifically adopted: including a frame 1, a limit-type placement rack 2, a main sprocket 3, a secondary sprocket 4, a chain 5, and a limiting block 6; a limit-type placement rack 2 is installed on one side of the frame 1, and the limit-type placement rack 2 can place the capacitor support plate. The main sprocket 3 and the secondary sprocket 4 are respectively installed on both sides of the frame 1. The main sprocket 3 is driven by a motor to rotate. A chain 5 is wound around the main sprocket 3 and the secondary sprocket 4. Several limiting blocks 6 are installed on the chain 5 at equal intervals. The main sprocket 3 can drive the chain 5 to rotate. When rotating, the limiting block 6 moves along with it. When the limiting block 6 moves to the limit-type placement rack 2, it will drive the capacitor support plate to move along with it; As Figure 2 shown, the limit-type placement rack 2 is composed of two U-shaped frames. The placement groove is between the two U-shaped frames, which can limit the capacitor support plate.

[0024] As Figure 1 shown, in this specific implementation mode, the glue on the support plate is removed through a glue scraping mechanism 7. The following technical solutions are specifically adopted: including a glue scraping mechanism 7; a glue scraping mechanism 7 is installed at the rear of the frame 1. The glue scraping mechanism 7 can remove the tape, so that the capacitor support plate can be recycled.

[0025] As Figure 1As shown, in this specific embodiment, the capacitor is separated by an electric-driven separator, so that the capacitor is not easily damaged. The following technical scheme is specifically adopted: comprising an electric-driven separator; the electric-driven separator is installed on a frame 1, and the electric-driven separator is used for separating the capacitor; as shown in FIG. Figure 3 As shown, the electric drive disassembler includes a disassembly frame 8, a connecting rod 9, and an eccentric disassembly motor 10; one end of the disassembly frame 8 is connected to the frame 1 through a rotating shaft, and the other end of the disassembly frame 8 is connected to one end of the connecting rod 9 through a rotating shaft, and the other end of the connecting rod 9 is connected to the shaft of the eccentric disassembly motor 10. The eccentric disassembly motor 10 can drive the disassembly frame 8 to swing back and forth through the connecting rod 9 to disassemble the capacitor. At the same time, during disassembly, the capacitor pins are not easily deformed or damaged. Figure 4 As shown, the disassembly frame 8 includes a disassembly straight plate 8-1 and a guide plate 8-2; the front end of the disassembly straight plate 8-1 is integrally connected with the guide plate 8-2, and the guide plate 8-2 can guide the capacitor, and the middle of the guide plate 8-2 and the disassembly straight plate 8-1 is provided with a disassembly groove 8-3, and the disassembly groove 8-3 can disassemble the capacitor, and the rear side of the disassembly groove 8-3 is connected with a limiting groove 8-4, and the limiting groove 8-4 can limit the capacitor, which is convenient for rapid disassembly. The disassembly groove 8-3 is open at the front end and closed at the rear end. The eccentric disassembly motor 10 includes a driving motor 10-1 and an eccentric 10-2; the eccentric 10-2 is installed on the rotating shaft of the driving motor 10-1, and the upper end of the eccentric 10-2 is installed with an eccentric shaft, and the driving motor 10-1 can drive the eccentric 10-2 to rotate, so that the eccentric 10-2 can drive the connecting rod 9 to move forward and backward.

[0026] The working principle of this specific embodiment is as follows: when in use, the capacitor support plate is placed on the limit placement rack 2, and the motor of the main sprocket 3 is started. At this time, the chain 5 rotates, and the limit block 6 of the chain 5 drives the capacitor support plate to move forward. When the capacitor on the capacitor support plate reaches the electric-driven splitter, its eccentric splitting motor 10 drives the splitting rack 8 to swing back and forth to split the capacitor, so that the capacitor is separated from the capacitor support plate. At the same time, the capacitor's legs are not easily deformed or damaged. When the capacitor support plate reaches the glue scraping mechanism 7, the glue scraping mechanism 7 realizes the scraping of the tape on the capacitor support plate. When the next limit block 6 reaches the limit placement rack 2, the limit block 6 will drive the next capacitor support plate forward, which is convenient for continuous splitting of the capacitor.

[0027] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be considered exemplary and non-restrictive in all respects, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention.

[0028] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A device for packaging and disassembling finished capacitor products, characterized in that: It includes a frame (1), a limit type placement rack (2), a main sprocket (3), a secondary sprocket (4), a chain (5), a limiting block (6), a rubber scraping mechanism (7), and an electric drive type splitter; A limit type placement rack (2) is installed on one side of the frame (1), a main sprocket (3) and a secondary sprocket (4) are respectively installed on both sides of the frame (1), a chain (5) is wound around the main sprocket (3) and the secondary sprocket (4), several limiting blocks (6) are installed on the chain (5) at equal distances, a rubber scraping mechanism (7) is installed at the rear side of the frame (1), and the electric drive type splitter is installed on the frame (1). The electric drive type splitter is used for splitting capacitors. Its splitting method is as follows: When in use, place the capacitor support plate on the limit type placement rack (2). At this time, start the motor of the main sprocket (3). At this time, the chain (5) rotates, and the limiting block (6) of the chain (5) drives the capacitor support plate to move forward. When the capacitor on the capacitor support plate reaches the electric drive type splitter, the electric drive type splitter swings back and forth to split the capacitor, causing the capacitor to脱离 the capacitor support plate. When the capacitor support plate reaches the rubber scraping mechanism (7), the rubber scraping mechanism (7) removes the tape on the capacitor support plate. When the next limiting block (6) reaches the limit type placement rack (2), the limiting block (6) will drive the next capacitor support plate to move forward, facilitating continuous splitting of capacitors.

2. The device for packaging and disassembling finished capacitor products according to claim 1, characterized in that: The limit type placement rack (2) is composed of two U-shaped frames, and there is a placement groove between the two U-shaped frames.

3. The device for packaging and disassembling finished capacitor products according to claim 1, characterized in that: The electric drive type splitter includes a splitting frame (8), a connecting rod (9), and an eccentric type splitting motor (10); One end of the splitting frame (8) is connected to the frame (1) through a rotating shaft, the other end of the splitting frame (8) is connected to one end of the connecting rod (9) through a rotating shaft, and the other end of the connecting rod (9) is connected to the shaft of the eccentric type splitting motor (10).

4. The device for packaging and disassembling finished capacitor products according to claim 3, characterized in that: The splitting frame (8) includes a splitting straight plate (8-1) and a guiding plate (8-2); A guiding plate (8-2) is integrally connected to the front end of the splitting straight plate (8-1), and a splitting groove (8-3) is formed in the middle of the guiding plate (8-2) and the splitting straight plate (8-1). A limiting groove (8-4) is connected to the rear side of the splitting groove (8-3).

5. The device for packaging and disassembling finished capacitor products according to claim 4, characterized in that: The splitting groove (8-3) is open at the front end and closed at the rear end.

6. The device for packaging and disassembling finished capacitor products according to claim 3, characterized in that: The eccentric type splitting motor (10) includes a driving motor (10-1) and an eccentric device (10-2); An eccentric device (10-2) is installed on the rotating shaft of the driving motor (10-1), and an eccentric shaft is installed at the upper end of the eccentric device (10-2).